P T H A N T O N G P R E C IS IO N M A N U F A C T U R IN G B A T A M

S h im a n o H a lf Ye a r ly P r e s e n t a t io n1 2 0 10 H

PONC & Floor Profit SOT Performance Quality Performance RTY Clean Production Self Quality – Process & Detectbility TPM New Project Speed – Production Flexibility Aggressiveness – New Era/Value

Nov '09 Dec '09 Jan '10 Feb '10 Mar '10 Apr '10

Sorting & Rework $ 377 $ 68 - - $ 282 -

Reduce Scrap Cost $ 423 $ 974 $ 902 $ 1,059 $ 1,163 $ 1,125

Line NC $ 145 $ 631 $ 217 $ 532 $ 436 $ 680

Consumable $ - $ - $ - $ - $ - $ 380

Electrical & Water $ - $ - $ - $ - $ - $ -

Floor Profit $ - $ - $ - $ 600 $ 1,335 $ 90

Total Cost Saving $ 945 $ 1,673 $ 1,119 $ 2,191 $ 3,216 $ 2,275

PONC & Floor Profit

Sales and PONC+Floor Profit percentage  Nov'09 Dec'09 Jan'10 Feb'10 Mar'10 Apr'10

Sales $ 72,528.20 $ 163,573.92 $ 191,168.54 $ 151,718.51 $ 192,459.95 $ 184,977.15

PONC $ 945.00 $ 1,673.00 $ 1,119.00 $ 1,591.00 $ 1,881.00 $ 2,185.00

Percentage 1.30% 1.02% 0.59% 1.05% 0.98% 1.18%

Floor Profit $ 600.00 $ 1,335.00 $ 90.00

Percentage 0.00% 0.00% 0.00% 0.40% 0.69% 0.05%

SOT Performance

60

65

70

75

80

85

90

95

SOT

SOT

SOT 91 91 91 91 92 87

Nov '09 Dec '09 Jan '10 Feb '10 Mar '10 Apr '10

Nov '09 Dec '09 Jan '10 Feb '10 Mar '10 Apr '10

Target 100 100 100 100 100 100

SOT 91 91 91 91 92 87

Grade B B B B B BDue To 1 item part have ECN of Material change, but check sheet is not updating for HrBAction :Follow up to SPL, and more documented if any ECN

Due to our Factory have Land slideAction :Build Construction, ASAP with Developer

Due to material shortage, because is skip order to supplierAction :Cross check for material order by weekly ( Purchasing & PC)

Due to DATT tooling inconsistencyAction :Analysis of Inconsistency and do Some renewal Component

Due to Tooling Broken for Outer Plate GS, because of Scrap stackingAction :To open up for Increase dimension hole for scrap

Due to tooling problem, and Re-profiling of DATT (RDCT-50)Action :Re-profile of all DATT Tooling

75

80

85

90

95

100

Incoming Ac Result

Incoming Ac Result

Incoming Ac Result 97.1 99.2 99.2 96.2 100 97.2

Nov '09 Dec'09 Jan'10 Feb'10 Mar '10 Apr '10

Quality Performance Nov '09 Dec'09 Jan'10 Feb'10 Mar '10 Apr '10

Target 100 100 100 100 100 100

Incoming Ac Result 97.1 99.2 99.2 96.2 100 97.2

Grade B A A B A B

Achieve Achieve

Due to Inner Plate 310 SAC 8 Lot

Tooling DATT Inconsistency, and

wear off

Re-profile ToolingDATT

Nov ’09 = Dimension = 0 case , appearance = 0 case , jig Problem = 1 case

Dec ’09 = Dimension = 1 case , appearance = 0 case , jig Problem = 0 case

Jan ’10 = Dimension = 0 case , appearance = 0 case , jig Problem = 1 case

Feb ’10 = Dimension = 1 case , appearance = 0 case , jig Problem = 0 case

Mar ’10 = Dimension = 0 case , appearance = 0 case , jig Problem = 0 case

Apr ’10 = Dimension = 0 case , appearance = 0 case , jig Problem = 0 case

QFR Nov '09 ~ Apr '10

0

0.5

1

1.5

2

2.5

Incoming NC

QFR

Incoming NC 1 1 1 1 0 2

QFR 0 0 0 0 0 0

Nov '09 Dec '10 Jan '10 Feb '10 Mar '10 Apr '10

NC Category

Kokeshi / Mix0%

Dimension75%

Gauge Problem (Can't detect)

25%

10

8

0

2

4

6

8

10

2H 2009 1H 2010

NC Cases

New award DQC part for 1H 2010

Release : 27 Mar 2010

10 item14 item

S/N Part code Prod Model Part Name

1 40002604 RD 3400 Inner Plate GS

2 40002602 RD 3400 Inner Plate SS

3 40002611 RD 3400 Outer Plate GS

4 40002609 RD 3400 Outer Plate SS

5 40002552 RD TX70 Adapter GS

6 40002592 RD M410 Outer Plate

7 40002248 FD M410 CF Plate

8 40003000 SL MC37 Upper Plate R

9 40005139 RD TY18 Adapter Datt

10 40015646 ST 2300SP Support Spacer R/L

DQC =Shimano Part =

DQC achieve 71 %

RTY – 100%Item Nov '09 Dec '09 Jan '10 Feb '10 Mar '10 Apr '10

ADAPTER DATT RD-CT 50 99.46% 99.97% 99.91% 99.92% 99.92% 99.93%

ADAPTER DATT RD-TX70 - 98.44% 99.32% 99.93% 99.92% 99.91%

INNER PLATE RDM-310 99.81% 99.75% 99.81% 99.94% 99.10% 99.94%

OUTER PLATE RDM-410 99.91% 99.87% 99.84% 99.82% 99.93% 99.92%

C/F PLATE FDM-410 100.00% 100.00% 100.00% 100.00% 100.00% 100.00%

INNER PLATE SS RD-4500 99.74% 99.84% 99.92% 99.85% 99.90% 99.95%

INNER PLATE GS RD-4500 99.92% 99.57% 99.96% 99.89% 99.86% 99.92%

OUTER PLATE SS RD-3400 99.89% 99.83% 99.84% 99.85% 99.95% 99.94%

OUTER PLATE GS RD-3400 99.77% 99.41% 99.92% 99.87% 99.99% 99.93%

SUPPORT SPACER ST-2300 100.00% 100.00% 100.00% 100.00% 100.00% 100.00%

UPPER PLATE SLM-37 - - - - - -

CHAIN GUIDE FDM-191-6 - - - - - 74.00%

RTY for 100% is only get 2 item Other item we get of 99% above

Clean Production• Maintain of Clean for the box using Covering plastic bag –

start October 2009

• Establishing of 5S Committee – start February 2010

• Prevent Leak Out Oil and Over usage in the m/c use oil dispenser

Before After

Program- Weekly awareness of 5S principal

- Weekly Floor 5S Audit- Monthly 5S Award of Department Competition

Self Quality – Process & Detectbility

• WI for Inspection Check sheet• Jig & Gauge monthly verification ( Pin Gauge, block gauge ),

start Dec ‘10• Updating WI as Quality history Alert, start Mar ‘10• Reviewed Outgoing Inspection as comparing Detectbility with

Customer Inspection, start April ’10 HPM Outgoing SBM PQA

Lot Inspection 191 136Lot Accept 133 133

Lot NC 58 3

Prevent NC part can’t detection

TPM

Operator can repair and maintain machine , Tools, and Product Quality themselvesMaintenance by Operator

Analysis themselves for easy operating, easy method of working, and updating if any different with WIOrganize the workplace

Check the machine leak out, air pressure gauge, Part visual checking and Critical dimensionIndependent Inspection & Corrective Action

Understand the purpose of Controlling Inspection and the point InspectionGeneral Inspection

Put right Equipment in the right placeStandard For Orderliness

Find the any abnormal in the ProcessAction at Source the Problem

Cleaning of work areaBasic Cleaning - Orderliness

ActivitiesStep

OEE

62.99%80.09%69.51%OEE

97.59%99.86%99.91%Quality

93.24%92.45%92.47%Performance

69.22%86.75%75.24%Availability

Apr'10Mar'10Feb'10

• FD M191 Inner Plate Chain Guide

FA Approved on 18 March ’10, start production 20 March ‘10

7 Process

New Project of 1H 2010

Blanking ( Semi Progressive ) Forming Piercing Piercing &

TrimmingBurring &

Chamfering Piercing Taping

Speed – Production Flexibility

1. Auto Progressive for Shimano• FDM410 Cable Fixing === output : 3000/hr• ST2300 Support Spacer === output : 2000/hr

The Auto can be Flexible for Increase 50% Capacity, see the we have empty m/c for Auto

History PO for 1H 2010

Nov'09 Dec'09 Jan'10 Feb'10 Mar'10 Apr'10Cable Fixing 157,6 K 360 K 300 K 300 K 430 K 500 KSP Spacer 51,4 K 79,4 K 22 K 24 K 30 K 65 K

2. Semi Progressive

Increasing 20 % speed capacity of :

- Provide Conveyor between m/c process to easy transfer

- Increase Troubleshooting person to in-charge 1 line/ model

Aggresiveness – New Era / Value

Thank Youwww.cfmholdings.com