pt indal steel pipe
DESCRIPTION
PT INDAL STEEL PIPE, Kawasan Industri Maspion Unit V, Manyar, GresikTRANSCRIPT
PT INDAL STEEL PIPEMANUFACTURER OF LINE PIPES AND APPLICATOR
OF ANTI CORROSION, HEAT INSULATION, AND
CONCRETE WEIGHT COATINGS
Background: ISP Plant, Kawasan Industri Maspion Unit V, Gresik, East Java
CONTENTS
PROFILE OF MASPION GROUP
BRIEF PROFILE OF PT ISP
MANAGEMENT
INTEGRATED MANAGEMENT SYSTEM
MANAGEMENT POLICY
“QUALITY IS JOB #1”
PRODUCTS AND SERVICES
INSTALLED CAPACITY
PRODUCTION FACILITIES
REFERENCES
CONTACT US
Background: 3LPE coatd pipe at Storage Yard
MASPION GROUP
1. Maspion Indonesia
2. Maspion Hong Kong (Fung Lam
Trading Co., Ltd.)
3. Maspion Japan
4. Maspion Canada
5. Alim Brother (Singapore)
Background: Piling pipe at storage yard ready for delivery
MASPION GROUP
MASPION GROUP was established in 1965 in Surabaya by Mr. Alim Husin, and now managed by his sons Mr. Alim Markus, Mr. Alim Mulia Sastra, Mr. Alim Satria and Mr. Alim Prakasa.
In recent years, a number of independent career executives have also dedicated their efforts to the success of the MASPION GROUP.
Employing approximately 25,000 people
It has five industrial Estates in East Java and Cibitung, Jakarta.
Background: installation of SAWH pipe (FBE coated) for sour sevice at Exxon site
MASPION GROUP
Beginning with only the metal cookwares producer
Now manufacturing Plastic wares, PVC Pipes, Electronics Home Appliances, Stainless Steel Wares, Aluminum Products, Steel Enamelling, Chemical Product (Expandable Polystyrene), Steel Pipes, HDPE Pipes, Calciboards.
Other businesses: banking, LPG storage, etc.
The Maspion Group has 58 subsidiaries producing more than 8,000 types of goods for exports.
Background: Installation of SAWH pipe (3LPE. CWC), TTU Balongan
MASPION = Mengajak Anda Selalu Percaya
Industri Olahan Nasional
1961
UD Logam Jawa
1972
PT MASPION
Consumer Goods:PT Maspion, PT Trisula Pack Indah, PT Royal
Chemical, PT Maspion Flatware, dan PT
Indofibre Mattres Indonesia
Construction Material : PT Maspion, PT
Maspion Kencana, PT Indal Steel Pipe, PT Alumindo
Light Metal Industry, PT Aneka Kabel Cipta Guna, PT
Indal Aluminium Industry, dan PT Indalex.
Properti : Maspion Mall, Wisma Maspion, Wisma Moneter, Pondok
Maspion, CIMAC, PT Bintang Osowilangun, PT Maspion Industrial
Estate, PT Alumindo Industrial Estate, dan PT Altap Prima Industrial
Estate.
Building & Offices: Plaza Maspion setinggi 18
lantai di Jalan Gunung Sahari, Jakarta Pusat.
Bank & Security: Bank Maspion,
Maspion Securities, dan Maspion Money
Changer
Background: Piling Pipes ready for delivery at ISP storage yard
MASPION GROUP
Joint-venture companies with reputable leading foreign companies :
Samsung Electronics Co.Ltd, Korea –
refrigerators, washing machines and air conditioners.
Marubeni Corp. and Hanwa Kozai Co.Ltd, Japan –
in stainless steel pipes.
Pan Air Electronic Co.Ltd, Taiwan –in decorative ceiling fans.
Taiwan fluorescent Lamp Co.Ltd, Taiwan –
in fluorescent lamp products.
Hanil Stainless Steel Co.Ltd, Korea –
in stainless steel cookware products.
Background: various bends and branches, 3LPE coated, cement mortar lined
PT INDAL STEEL PIPE
Established in 1980
PT INDAL STEEL PIPE is a member of Maspion Group.
PT Indal located at Kawasan IndustriMaspion V, Gresik
Main business manufacturing steel pipe, and anticorrosion, insulation, and concrete coating applicator.
Employee 350
Background: girth welding, SAWH pipe for sour service, Exxon, 1995
TOP MANAGEMENT
Alim Satria : President Director
S. Jonatan : Director
Peter Darto : Director
Seto YW : Director
Background: 16” SAWH, Asphalt enamel coated, CWC 190 pcf, ONWJ 2001, Bravo Junction to MM Flow station
INTEGRATED
MANAGEMENT SYSTEM
As an integration of 4 management
systems:
API SPEC Q1 (Certified since 1998)
ISO 9001: 2008 (Certified since 1995)
ISO 14000 : 2006 (Implementation
stage)
OHSAS 18001 : 2007 (Implement.
stage)
MANAGEMENT POLICY
We are committed to all of the stake holders : to work truthfully and sincerely in
compliance with all applicable rules, regulations and other legal requirements;
to produce goods and services comply with the customer requirements,
to put quality and safety on the first priority,
to improve the quality of occupational health and surounding environment; and
to continually improve the management system.
Background: mitter bends for water service
“QUALITY IS JOB #1”
The creedo meant that in any aspect of
jobs, every employee shall do their best
to work properly with their best of
knowledge, tools, methods, and
management to get the highest quality.
NO COMPROMISE FOR QUALITY
Background: 22.5 deg bend, 3LPE coated, cement mortar lined
PRODUCTS
1. SAWH linepipe for sweet and sour
service.
2. SAWH linepipe for on-shore and off-
shore service
3. SAWH linepipe for water service
4. SAWH pipe for piles and structures
5. Mitter bend, elbow, tee, Y, and other
fittings
Background: 180 deg. Mitter bends
SERVICES
Anti corrosion coating Services :
1. External FBE/3LPE/3LPP
2. External & Internal Epoxy paint
3. External Asphalt Enamel or CTE
4. Internal Cement mortar lining
Background: 12.75” CS steel pipe, asphalt enamel 4.5 mm, LDPU 1”, CWC 2” 190 pcf
Pipe 12.75” dia, Asphalt Enamel 4.5 mm,
LDPU 1”, CWC 2” : 190 pcf, plastic wrap
curing
SERVICES
Heat Insulation services (J/O LOGSTOR AS) :
Low density PU for on-shore
High density PU for offshore
Multi layer PP coating
Concrete Weight Coating :
Impingement type with plastic wrap curing, complete with wire-mesh reinforcement
Background: 20” dia, CWC 2” 190 pcf (TTU Tuban, 2008)
Pipe 20” dia, CWC 2” :
190 pcf, plastic wrap
curing
INSTALLED CAPACITIES
PIPE MAKING: OD : 4” UPTO 80”
W.T. : 0,25” UPTO 1”
GRADE : GR-B UPTO X70
Capacity : 200.000 Mtons/year
Typical 20” OD x 0.5” x X-65 60
jts/day in one forming machine.
Background: 30” dia., epoxy paint coated
INSTALLED CAPACITIES
FBE/3LPE/3LPP coating
OD : 2” UPTO 60”
Capacity : 5000 sqm/day
Typical 20” OD (1.6 sqm/m)
FBE : 250 jts/day (700mm)
3LPE/3LPP : 250 jts/day (1.5 mm)
Background: 4” dia, 3LPP coated pipe
INSTALLED CAPACITIES
Internal/external epoxy paint
OD : 4” s.d. 80”
Capacity : 2500 sqm/day
External Asphalt Enamel or CTE
OD : 2” UPTO 60”
Capacity : 5000 sqm/day
Typical 20” OD (1.6 sqm/m)
CTE/AE : 250 jts/day
Background: 4” dia, 3LPE coated, CWC coated (CICO 2010)
INSTALLED CAPACITIES
Cement lining
OD : 4” UPTO 80”
Capacity : 200 Cu. m/day
Concrete Weight Coating
OD : 4” UPTO 80”
Capacity : 1000 Cu. m/day
Typical 20”OD (2” thickness)
CWC : 250 – 300 jts/day
Background: fabricated coupling for water service
PRODUCTION FACILITIES
6 lines Pipe Making Machine
1 line FBE/3LPE/3LPP Machine
1 line CTE/AE Machine
1 line PU/PP Insulation Machine
1 line Concrete weight coating machine
1 line cement mortar lining
1 line internal painting with mechanical blast cleaning machine
Background: 20” dia, 44 mm PU Coated (80 kgs/m3), cast mold, easy for surface inspection (MCL 2010)
Coated Pipe
Storage Area
05 Februari 2008 PT INDAL STEEL PIPE
STORAGE
&
CURING AREA
PIPE MAKING FACILITIES
SPIRAL PIPE MACHINE
END BEVEL
X-RAY
HYDROTEST
OFF-LINE UT
LABORATORY
Pipe forming machineHRC storage
SAW seam annealer for sour serviceOn-line UT for Long., Transverse, Lam on HAZ
Hydrostatic tester
Off-line UT probes for longitudinal and
transverse defects inspection on weld
FBE/3LPE/3LPP
THERMAL CHARACTERISTIC TEST (DSC)
MOISTURE CONTENT TEST
TENSILE & ELONGATION TEST
CATHODIC DISBONDING TEST
PEEL ADHESION TEST
Temperature
INDUCTION HEATING
TEMP. UP TO 230ºC
Induction Heating
EPOXY PRIMER
SPRAY
Epoxy Powder Spray & Adhesive Extrusion
Adhesive Extrusion
Polypropylene Extrusion
WATER QUENCHING
Water Quenching
Holiday Test
PU/PP INSULATION
IN COOPERATION WITH LOGSTOR AS :
CAST AND WRAP ON LINEPIPE
PIPE TO PIPE INJECTION
BEND AND FITTING
FIELD JOINT
ON-SHORE
OFF-SHORE
Background : 24” dia. PU coated, HDPE Jacket, pipe to pipe injection
INTERNAL EPOXY PAINT
INTERNAL BLASTINGInternal cleaning with mechanical
grit blasting, SA 2 ½, profile 50 –
75 mm
EXT. MULTILAYER PAINT
ASPHALT ENAMEL
CEMENT MORTAR LINING
BY CENTRIFUGAL SPINNING MACHINE
CONCRETE WEIGHT COATING
Pipe 20” dia, CWC 2” :
190 pcf, plastic wrap
curing
Pipe 12.75” dia, Asphalt Enamel
4.5 mm, LDPU 1”, CWC 2” :
190 pcf, plastic wrap curing
STORAGE AREA
Open storage : 52000 sqm
Expandable to 75000 sqm
SPECIAL PRODUCTS
Piling pipe, SAWH 32” dia, 47 m length, 3LPE
SPECIAL PRODUCTS
3LPE ON LARGE Y
TTU TUBAN P/L
26 August 2010 PT INDAL STEEL PIPE
BALONGAN 2004
API 5L X52 PSL2 :
24” Dia x 12.7 mm x 10460 m + 3LPE 1.5 mm + CWC 190 PCF 1.5”
32” Dia x 15.8 mm x 15430 m + 3LPE 1.5 mm + CWC 190 PCF 2.75”
PROJECT REFERENCES
SAWH for Sour service
SAWH for Offshore ONWJ
16” Bravo Junction to MM Flow
station
SAWH for Gas Pipeline SSWJSAWH for Oil Pipeline CPI
PT INDAL STEEL PIPEManufacturer Of Line Pipes And Applicator Of Anti Corrosion, Heat Insulation,
And Concrete Weight Coatings
Address:
Maspion Plaza 16th. Floor
Jl. Gunung Sahari Raya Kav. 18
JAKARTA 14420
INDONESIA
Ph. +62 21 6470 1000
Fx. +62 21 6470 1066
E-mail : [email protected]; [email protected]
Contact person :
Edward Sudarmawan
General Manager Marketing
E-mail : [email protected]
Mobile : +62 816 780 987
Contact us :
This presentation is prepared by
Siens Harianto, On December 21, 2010