pumps introduction & classification, alaa omar
TRANSCRIPT
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Centrifugal Pump
PUMPSPUMPS
Introduction and Classification
Eng./ Alaa E. Omar
Rev.2,1/2012
An Introduction to Pumping systems
From the earliestrecorded times, man hasused the air around himto drive his sailing ships
and turn the blades ofhis windmills.
Sailors and shipbuilders knew through countless years oftrial and error how to cut and set a sail for maximumefficiency. Why the pressure and flow of air made oneshape better than another was of little interest to them.
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An Introduction to Pumping system
The air was then made to "magically open and close"temple doors to the wonderments of the assembled rulersand common people.
Early Egyptian writings tell of Priests using simple bellowsto compress air.
An Introduction to to Pumping system
It wasn't until the early to mid 17th century that manstarted to recognize the importance of the world aroundhim. At this time his knowledge of the air around himbegan to increase significantly.
Spurred by the scientific awakening of the Renaissance,"natural philosophers" as scientists were then called,began to dispel the errors and superstitions which for thecenturies had been divine truths.
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An Introduction to Pumping systems
Evangelista Torricelli in about 1630discovered the principle of the barometer bybeing the first to measure the weight of theatmosphere. In an elegant experiment, hefound it to be equivalent to a column ofmercury 30 inches high.
An Introduction to Pumping systems
Air, when compressed, represents apotential energy that can be used in atremendous variety of ways.
Man began to compress air and apply it
to a widespread and diverse uses about100 years ago.
Early compressors were steam driven, but in other respectswere essentially the same as today's models, differing onlyin refinement of materials and tolerances.
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Centrifugal Pump
An Introduction to Pumping system
Only the sail can contendwith the pump for the title ofthe earliest invention for theconversion of natural energyto useful work
An Introduction to Pumping systems
The pump stands essentiallyunchallenged as the earliestform of machine for substitutingnatural energy for human
physical effort.
The transfer of liquids against gravity existed from timeimmemorial. A pump is one such device that expendsenergy to raise, transport, or compress liquids. Theearliest known pump devices go back a few thousandyears.
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Centrifugal Pump
An Introduction to Pumping systems
From 2000 B.C. The ancientEgyptians invented waterwheels with buckets mountedon them to transfer water forirrigation known as Shadouf.
An Introduction to Pumping systems
The earliest pumps we know of are variously known,depending on which culture recorded their description,as old Egyptian sahdouf, Persian wheels, waterwheels,or norias.
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Centrifugal Pump
An Introduction to Pumping system
Noria water wheel (From the Ripleys believe it not)
The earliest known pumpdevices go back a fewthousand years. One suchearly pump device was calledNoria, similar to the Persianand the Roman water wheels.Noria was used for irrigatingfields
An Introduction to Pumping system
Water wheels
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Centrifugal Pump
An Introduction to Pumping system
More than 2000 years ago, aGreek inventor, Ctesibius, madea similar type of pump forpumping water
Model of a piston pump made by Ctesbius
An Introduction to Pumping system
During the same period, Archimedes, a Greekmathematician, invented what is now known as theArchimedes screw a pump designed like a screwrotating within a cylinder .
The spiraled tube was set at an incline and was handoperated. This type of pump was used to drain and irrigatethe Nile valley.
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Centrifugal Pump
An Introduction to Pumping system
Archimedes Screw Pump
An Introduction to Pumping system
Archimedes Screw Pump
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Centrifugal Pump
An Introduction to Pumping system
Reciprocating hand pump in suction stroke
Force pumps, utilizing a piston-and-cylinder combination, toraise water from wells
An Introduction to Pumping system
The most amazing type of pumps for all is the human Heart.
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Centrifugal Pump
An Introduction to Pumping system
Today, in our era:
Perhaps most interesting, however, is the fact that with all thetechnological development that has occurred since ancient times,including the transformation from water power through other formsof energy all the way to nuclear fission, the pump remains probablythe second most common machine in use, exceeded in numbersonly by the electric motor.
An Introduction to Pumping system
What is a Pump?
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Centrifugal Pump
An Introduction to Pumping systems
Pump
Pump : is a mechanical device used to increase theenergy of an incompressible fluid
An Introduction to Pumping system
PUMP
PRESSURE RATIO
Liquid
Suction Pressure = Ps
Suction Velocity = Us
Discharge Pressure = Pd
Discharge Velocity = Ud
Pump = Black Box to increase Liquid Pressure
Liquid
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An Introduction to Pumping systems
Pump is a mechanical device which convertsmechanical energy of its driving unit ( electric
motor, diesel engine, steam turbine ,gas turbine
,wind turbine.. Etc.) to hydraulic energy .
This hydraulic energy increases the energy of the
pumped liquid and enabled it to overcome the
static head and hydraulic losses in piping in which
the pump is interposed.
I/P O/P( Mech. Energy ) ( Hyd. Energy )
P
An Introduction to Pumping system
Pump in piping system
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Centrifugal Pump
An Introduction to Pumping system
An Introduction to Pumping system
Pumping is the process ofaddition of energy to a liquidfor the purpose of moving itfrom one point to another.This energy will cause theliquid to do work such as flowthrough a pipe or rise to ahigher level and Pump givespressure to fluid passingthrough it and discharges thefluid to the outside.
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An Introduction to Pumping systems
Pump applications:Water supply:To supply water to inhabited areas. Drainage:To control the level of water in a protected area.
Sewage:To collect and treat sewage.
Irrigation:To make dry lands agriculturally productive.
Chemical industry:To transport fluids to and from various sites in thechemicalplant.
Petroleum industry:Used in every phase of petroleum production,transportation, and refinery.
Pharmaceutical and medical field:To transfer of chemicals in drugmanufacture;pump fluids in and out of the body.
Steel mills:To transport cooling water.
Construction:Bypass pumping, well-point dewatering, remediation, and generalsite pumping applications. Mining:Heavy-duty construction, wash water, dust control fines and tailingspumping, site dewatering, groundwater control, and water runoff.
Others:as an auxiliary or sub system in many machines, equipment.
An Introduction to Pumping system
Pump applications
Lifting pump.
Circulating pump.
Boosting pump.
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An Introduction to Pumping system
Lifting Pump
An Introduction to Pumping system
Circulating pump
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An Introduction to Pumping system
Boosting pump
An Introduction to Pumping System
For pumping, the different types of pump can besubdivided into two broad groups based on pumpingmode.
Pumps may be divided into two major categories:
Roto-Dynamic .
Displacement.
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
An Introduction to Pumping system
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Centrifugal Pump
Displacement
PUMPS
Dynamic
An Introduction to Pumping System
Positive displacementpumps, which lift a givenvolume for each cycle ofoperation, acted upon itthen discharged before
repeat the cycle.
Roto-dynamic pumps raise thepressure of the liquid by firstimparting velocity energy to itand then converting this topressure energy. These are
also called centrifugal pumps.
Displacement
PUMPS
Dynamic
An Introduction to Pumping System
in which energy is continuously
added to increase the fluidvelocities within the machine tovalues greater than thoseoccurring at the discharge sosubsequent velocity reductionwithin or beyond the pumpproduces a pressure increase.
in which energy is periodically
added by application of forceto one or more movableboundaries of any desirednumber of enclosed, fluid-containing volumes, resultingin a direct increase in pressureup to the value required tomove the fluid through valvesor ports into the discharge line.
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Centrifugal Pump
Displacement
PUMPS
Dynamic
An Introduction to Pumping System
Displacement Pump has acavity filled with liquid, during
operation, from the suction side
and then displaced to the
delivery side.
When the delivery side is closed
the liquid is accumulated in
pump cavity generating very
high pressure ,this may cause
pump.
Dynamic pump has a rotatingimpeller transforms mechanical
energy into hydraulic energy and
add it to the liquid contained in
pump casing.
Thus increases the liquid energy,
through a predetermined value of
Pressure rise, thus enables the
liquid to flow to another point of
high static level.
An Introduction to Pumping system
Type Classificationby structureClassificationby operation
methodSpecifics
Positivedisplacementpump
Reciprocatingpump
- Piston pump
- Plunger pump
- Diaphragm pump
This type of pump sucks
in fluid through
reciprocating movement of
piston or plunger, and
discharges fluid by pressingwith required amount of
pressure. It is used when
high pressure is required
even though the amount of
discharge is small.
Rotary
pump
- Gear pump
- Screw pump
- Vane pump
- Lobe pump
- Parallel piston
This type of pump sucks influid through the rotation
movement of rotor, and has
the advantage of little
pulsation due to the special
characteristics in operation.
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Centrifugal Pump
An Introduction to Pumping system
Kinetic pump
Dynamic
pump
- Radial flow
- Mixed flow
- Axial flow
This type of pump transfers
energy to fluid through
centrifugal / axial force by
impeller rotation and through
the changes of size anddirection of section area of
passage, and
converts velocity energy to
pressure energy in volute
chamber or diffuser.
Special
pump
- Jet pump
- Gas lift pump
This type of pump has a low
efficiency and is not used
except for a special purpose.
An Introduction to Pumping system
Selection of Pump
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An Introduction to Pumping system
Fluid Mechanics
Hydrostatic
Hydrodynamic
An Introduction to Pumping system
Pressure :A column of liquid will cause a pressure at its
base owing to its own weight.
Weight of column = Volume * Weight per unit volume
= Ah * w
Pressure = Weight / Area
= Ahw / A = wh = gh
Hydrostatic
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Centrifugal Pump
An Introduction to Pumping system
P = gh : density
h : head
g : gravity acceleration
h
Hydrostatic Pressure =
P1 = P2 = P3
if A1 = A2 = A3 then F1 = F2 = F3
An Introduction to Pumping system
Pascals Laws:1 - The pressure will be the same through a
fluid which is at rest provided the effect of theweight of the fluid is neglected.
2 - This static pressure acts equally in alldirections at the same time.
3 - This pressure always acts at right angles toany surfaces in contact with the fluid.
FF
P
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Centrifugal Pump
An Introduction to Pumping system
Hydrodynamic1- Continuity Equation :
Q 1 Q 2
Q 1 = Q 2
Flow rate Q = Volume V / Time tVolume V = Area A * Length L
Speed v = Length L / Time t
Q = A * L / t = A / t * v * t = A * v
An Introduction to Pumping system
Hydrodynamic2 - Bernoulli's Equation :
In fluid flow, the total energy is constant
at each section , provided that the fluiddoesnt gain or loss energy with theenvironment.
Potential Energy
Kinds of Energy: Pressure Energy
Kinetic Energy
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Centrifugal Pump
An Introduction to Pumping system
2. Bernoulli's Equation:
E = P/g + Z + V2/2gWhere:
E=Total energy/unit weight
Z= Potential energy/unit weightP/g= pressure energy/ unit weightv2/2g = kinetic energy/unit weight
An Introduction to Pumping system
For ideal fluid:E1 =E2
For real fluid:E1 = E2 + losses
gVpzgVpz 2//2//2
222
2
111
LhgVpzgVpz 2//2//
2
222
2
111
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An Introduction to Pumping system
Fluid Flow
Force Friction
Movement = A force has to be applied to overcome friction
Flow = A pressure difference must be between the pipe ends
direction of flow : from higher pressure to lower one
An Introduction to Pumping system
Fluid Flow
Three important characteristics of a pump system:
Pressure is the driving force responsible for the movement of the fluid.Friction is the force that slows down fluid particles.Flow rate is the amount of volume that is displaced per unit time. The
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping system
Non-Mech. Pumps: Jet pump ,Air Lift Pump...
Uses available pressurized fluid to lift another fluid. No mech. Parts = less operation & troubles but lowoperating efficiency.
An Introduction to Pumping system
Non-Mech. Pumps: Jet pump ,Air Lift Pump...
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Centrifugal Pump
An Introduction to Pumping system
Non-Mech. Pumps: Jet pump ,Air Lift Pump...
An Introduction to Pumping system
A high pressure, high velocity jet discharge is used topump a larger volume of fluid.
Advantages
no moving parts self priming
handles solids easily
Disadvantage inefficient
Uses deep well pumping
pumping water mixed with solids
Non-Mech. Pumps: Jet pump ,Air Lift Pump...
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Centrifugal Pump
An Introduction to Pumping system
Ejectors
The ejector is widely used as a vacuum pump, where it is staged whenrequired to achieve deeper vacuum levels.
The ejector uses a nozzle to accelerate the motive gas into the suction
chamber where the gas to be compressed is admitted at right angles tothe motive gas direction.
Non-Mech. Pumps:
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic pump
Radial Centrifugal pump
An Introduction to Pumping system
A centrifugal pump is a rotatingmachine in which flow and pressureare generated dynamically.
The inlet is not walled off from the
outlet as is the case with positivedisplacement pumps, whether theyare reciprocating or rotary inconfiguration.
All impeller pumps are rotodynamic,including those with radial-flow,mixed-flow, and axial-flow impellers:the term centrifugal pump tends toencompass all rotodynamic pumps.
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Radial Centrifugal pump
Centrifugal Pumps are moreeconomic in service and requireless maintenance than othertypes.
A centrifugal pump transforms
mechanical energy from arotating impeller into a kineticand pressure energy required bythe system.
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Convert the mechanical energy intohydraulic energy by centrifugal forceon the liquid
Used to move liquids through a piping
system Has two main components:
1. Stationary componets: casing, casingcover and bearings
2. Rotating components: impeller andshaft
Classified into three categories ; RadialFlow, Mixed Flow, Axial Flow
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Simplest piece of equipment in any processplant.
Constitute the mostcommon type of pumpingmachinery
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Energy changes occur by virtue ofimpeller and volute
Liquid is fed into the pump at the
center of a rotating impeller andthrown outward by centrifugal force
The conversion of kinetic energy intopressure energy supplies thepressure difference between thesuction side and delivery side of thepump
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Rotation of the impeller blades produces a reduction in pressure at thecenter of the impeller. This causes liquid to flow onto the impeller from thesuction nozzle thrown outwards along the blades by centrifugal forceleaving the blade tips via the pump volute finally leaving the dischargenozzle, in a smooth, non pulsating flow.
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Liquid into
impeller eye from
pump suction
Impeller Rotation
In a centrifugal pump, the liquid is forced by atmospheric or otherpressure into a set of rotating vanes.
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
These vanes constitute an impeller that discharges the liquid at itsperiphery at a higher velocity by centrifugal force.
An Introduction to Pumping system
Diffuser
Impeller
Roto-dynamic Centrifugal pump
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
This velocity is converted to pressure energy by means of a Volute orby a set of stationary diffusion vanes surrounding the impellerperiphery.
An Introduction to Pumping system
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Centrifugal Pump
An Introduction to Pumping system
Simple volute pump Diffuser pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Finally, the liquid is collected at the discharge flange to exit the pumpwith higher pressure.
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Types
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
MultistageSingle stage
A pump in which the head isdeveloped by a single impeller
A pump in which the total head isdeveloped by the use of two or moreimpellers operating in a series, each takingits suction from the discharge of thepreceding impeller.
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
SeriesFlow ____same
Head ________addsadds
ParallelFlow ____Head __same___
addsadds
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Advantages
Simple in construction and cheap
Handle liquid with large amounts of solids No metal to metal fits
No valves involved in pump operation
Maintenance costs are lower
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Centrifugal Pump
An Introduction to Pumping system
Roto-dynamic Centrifugal pump
Disadvantages
Cannot handle highly viscous fluids efficiently
Cannot be operated at high heads
Maximum efficiency holds over a narrow range ofconditions
Non-MechDynamic
Intermittent flow
Pumps
Dynamic
An Introduction to Pumping system
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Helical lobe
Straight lobe
Sliding vans
Liquid piston
Mechanicalpiston
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Centrifugal Pump
An Introduction to Pumping system
Axial Pump
also known as _______ pumps
low head (less than 12 m)
high flows (above 20 L/s)
propellerpropeller
Non-MechDynamic
Intermittent flow
Pumps
Roto-Dynamic
An Introduction to Pumping system
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Helical lobe
Straight lobe
Sliding vans
Liquid piston
Mechanicalpiston
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Centrifugal Pump
An Introduction to Pumping system
(a) Radial flow, Vertical (b) Mixed flow
(c) Radial flow, Horizontal (d) Axial flow
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping System
Positive Displacement Pumps
To move fluids positive displacement pumps admit afixed volume of liquid from the inlet into a chamberand eject it into the discharge.
Positive displacement pumps are used when higherhead increases are required. Generally they do notincrease velocity.
An Introduction to Pumping System
Positive Displacement Pumps
Displacement occurs when a solid object occupies the space of a fluid.When the solid object occupies the space of the fluid, the fluid is forced to move.
In a positive displacement pump, the moving parts of the pump (pumpingelement) occupy the space of (displace) the liquid and force the liquid out of thepump.
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston/Plunger
Diaphragm
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
The liquid is moved by meansof a piston in a cylinder afterbeing drawn into the cylinder,through an inlet valve, as thepiston moves down thecylinder. As the piston movesback up the cylinder the liquidis discharged at a pre-setpressure controlled by deliveryvalve.
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
These are commonly used tomove viscous liquids, injectchemicals or additives into asystem.Reciprocating pumps are usedwhere a precise amount of liquidis required to be delivered, alsowhere the delivery pressurerequired is higher than can beachieved with other types.
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
When the pump piston moves back, itcreates suction (vacuum) in the cylinder.Suction pressure is strong enough toovercome the tension of the suctionvalve spring. Liquid is sucked into thecylinder and fills the chamber.
When the piston moves forward, thepressure of the liquid in the cylinderpushes the discharge outlet valve open.The liquid is forced into the dischargepipeline. A spring and the pressure insidethe cylinder hold the suction inlet
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
Single and double Acting Piston Pumps
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
The power pump is a positivedisplacement device. When operating,it will continue to deliver f lowindependent of the pressure in thedischarge piping system.Unlike a centrifugal pump, a powerpump will not deadhead or go backon its curve in response to increasing
discharge pressure. When thispressure exceeds the design limits ofthe pump, mechanical failureoftencatastrophicwill result.
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
For this reason, all piping systemsincorporating power pumps must havedischarge pressure relief devices to limitthe pressure in the piping system andavoid pump failure. These devices mustbe located between the dischargeconnection on the pump and the firstisolation valve in the piping system.
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Piston Reciprocating pumps
consisting of one or morecylinders, each containinga piston or plunger. Thepistons or plungers aredriven through slider-crank mechanisms and acrankshaft from an
external source.
An Introduction to Pumping System
Positive Displacement Pumps
Reciprocating pumps
Construction
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
An Introduction to Pumping System
Positive displacement pumps
Diaphragm pumps
Rod is moved to push and
pull the diaphragm. Can be used to makeartificial hearts.
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Reciprocating Diaphragm pumps
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumpsRotary pumps
Rotary pumps are used to move heavy or very viscous fluids such as grease,asphalt, heavy fuel oil and sometimes heavy crude oils.
Instead of centrifugal force or reciprocating action , rotary pumps use variousmechanical means such as gear, cam and screw, to move the fluid.
Rotary pumps function with close clearances such that a fixed volume of liquidis displaced with each revolution of the internal element.
An Introduction to Pumping system
Positive displacement pumpsRotary pumps
How They Work ?...Pumping in a vane, gear, or lobe pump begins with the rotating andstationary parts of the pump defining a given volume or cavity of fluid
enclosure.This enclosure is initially open to the pump inlet but sealed from thepump outlet and expands as the pump rotates.
As rotation continues, the volume progresses through the pump to apoint where it is no longer open to the pump inlet but not yet open tothe pump outlet. It is in this intermediate stage where the pumpingvolume or cavity is completely formed.Rotation continues and the cavities progress, moving fluid along theway. Soon a point is reached where the seal between the captured fluidvolume and outlet part of the pump is breached. At this point the vanes,gears, or lobes force the volume of captured fluid out of the pump.
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Gear pump
Evidenced by drawings dating back tothe 16th century, the gear pump isone of the oldest pumps of any type.It is also the most common of all rotarypumps due to the wide variety ofapplications it can be used in.
Gear pumps have two gears that meshto provide its pumping action, with onegear driving the other.
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Centrifugal Pump
An Introduction to Pumping system
Rotary Gear pump
Positive displacement pumps
An Introduction to Pumping system
Rotary Gear pump
Positive displacement pumps
Fluid is trapped between gear teeth and the housing
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Gear pump
As the teeth come out ofmesh, liquid flows into thepump and is carried betweenthe teeth and the casing tothe discharge side of thepump
The teeth come back intomesh and the liquid is forced
out the discharge port
An Introduction to Pumping system
Positive displacement pumps
Gear pumps are classified as external or internal
Rotary pumps Gear pump
Internal gear pumpsExternal gear pumps
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Centrifugal Pump
An Introduction to Pumping system
Positive displacement pumps
external gear pumps can be either timed oruntimed.
External gear pumps have their gear teeth cut
on their external or outside diameter andmesh about their outside diameters.Bearings support the shafts at both ends withthe gears located between the bearings. Thisresists shaft deflection and contact betweenthe gears and casing wall, enabling the pumpto operate at higher pressures and with lessoverall wear over time than would otherwisebe possible.
Rotary pumps Gear pump
External gear pumps
An Introduction to Pumping system
Positive displacement pumps
Internal gear pumps, on the other hand,
have one larger gear (rotor) with gearteeth cut internally on the major diametermeshing with and driving a smallerexternally cut gear (idler).Pumps of this type can be with or withouta crescent-shaped partition to define thecavity chamber volume.
Rotary pumps Gear pump
Internal gear pumps
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Gear pump
Gears create voids as they come outof mesh and liquid flows into thecavities
As the gears come back into mesh,the volume is reduced and the liquid isforced out of the discharge port
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Gear pump
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
An Introduction to Pumping System
Rotary Screw Pumps
Screw pumps are a special type ofrotary positive displacement pump inwhich the flow through the pumping
elements is truly axial. The liquid is carried between screwthreads on one or more rotors and isdisplaced axially as the screws rotateand mesh
Positive displacement pumps
The screw pump can handle liquids in a range of viscosities, frommolasses to gasoline, as well as synthetic liquids in a pressure rangefrom 50 to 5000 lb/in2 (3.5 to 350 bar) and flows up to 8000 gal/min(1820 m3/h).
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Centrifugal Pump
An Introduction to Pumping System
Rotary Screw Pumps
Screw pumps carry fluid in the spaces between thescrew threads.
The fluid is displaced axially as the screws mesh.
Positive displacement pumps
An Introduction to Pumping system
Positive displacement pumps
Rotary Screw Pumps
In all other rotary pumps, the liquid is forced to travelcircumferentially, thus giving the screw pump with its uniqueaxial flow pattern and low internal velocities a number ofadvantages in many applications where liquid agitation orchurning is objectionable.
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Centrifugal Pump
An Introduction to Pumping system
Rotary Screw Pumps
Positive displacement pumps
Screw pumps are generally classified into single- or multiple-rotor types.
The single-screw or progressive cavity pump Multiple-screw single-end arrangement.
An Introduction to Pumping System
Rotary Screw PumpsPositive displacement pumps
The single-screw or progressive cavity pump has arotor thread that is eccentric tothe axis of rotation andmeshes with internal threadsof the stator (rotor housing orbody). Alternatively, the statoris made to wobble along thepump centerline.
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Centrifugal Pump
An Introduction to Pumping System
Rotary Screw PumpsPositive displacement pumps
Multiple-rotor is further divided into timed and untimed categories.
Multiple-screw pumps are available in a variety of configurations and designs.All employ one driven rotor in a mesh and one or more sealing rotors.Several manufacturers have two basic configurations available:single-end and double-end.
Pressure gradient along a screw set.
An Introduction to Pumping System
Rotary Screw PumpsPositive displacement pumps
Because of the relatively low inertia oftheir rotating parts, screw pumps arecapable of operating at higher speedsthan other rotary or reciprocating
pumps of comparable displacement.Some turbine-attached lubricating oilpumps operate at 10,000 rpm andeven higher.
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Centrifugal Pump
An Introduction to Pumping system
Positive displacement pumps
Rotary Screw Pumps
A wide range of flows and pressures. A wide range of liquids and viscosities. High speed capability, allowing the freedom of driver selection. Low internal velocities. Self-priming, with good suction characteristics. A high tolerance for entrained air and other gases. Low velocities for minimum churning or foaming.
Low mechanical vibration, pulsation-free flow, and quiet operation. A rugged, compact design that is easy to install and maintain. High tolerance to contamination in comparison with other rotarypumps.
Advantages :
An Introduction to Pumping system
Positive displacement pumps
Rotary Screw Pumps
A relatively high cost because of close tolerances and runningclearances. Performance characteristics sensitive to viscosity changes. High pressure capability requires long pumping elements.
Disadvantages :
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Piston
Diaphragm
An Introduction to Pumping System
Positive displacement pumps
Rotary Pumps
It consists of a single rotormounted eccentrically in acylinder slightly larger thanthe rotor.
Sliding Vane Pump
The rotor has a series ofradial slots, which hold a setof vanes.
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Centrifugal Pump
An Introduction to Pumping System
Rotary Pumps
The vanes are free to moveradially within the rotor slots.
Sliding Vane pump
They maintain contact withthe cylinder wall bycentrifugal force generatedas the rotor turns.
Positive displacement pumps
An Introduction to Pumping System
Rotary Pumps
Positive displacement pumps
Sliding Vane pump
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Centrifugal Pump
An Introduction to Pumping System
Rotary Pumps
The vanes are in slots in the rotor.
Rotor spins, centrifugal forcepushes the vanes out to touch thecasing, where they trap andpropel fluid.
Positive displacement pumps
Sliding Vane pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Parallel piston
Radial piston
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping System
Positive Displacement Pumps
Rotary Pumps
Parallel Cylinder Piston Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Parallel piston
Radial piston
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping system
Rotary Pumps
Radial Piston pump
Positive displacement pumps
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Lobe
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping system
Positive displacement pumps
Rotary pumps lobe Rotary PumpThe lobe pump receives its name from the roundedshape of the rotor radial surfaces that permits therotors to be continuously in contact with each otheras they rotate.Lobe pumps can be either single- or multiple-lobepumps and carry fluid between their rotor lobesmuch in the same way a gear pump does.
Unlike gear pumps, however, neither the number of lobes nor their
shape permits one rotor to drive the other, and so all true lobepumps require timing gears.
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Two-lobe Rotary Pump
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Centrifugal Pump
An Introduction to Pumping system
Positive displacement pumps
Rotary pumps Two-lobe Rotary Pump
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Three-lobe Rotary Pump
Fluid is carried between the rotor teeth and thepumping chamber
The rotor surfaces create continuous sealing Rotors include bi-wing, tri-lobe, and multi-lobe
configurations
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Centrifugal Pump
An Introduction to Pumping system
Rotary Lobe pump
Positive displacement pumps
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Others
Piston
Diaphragm
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Peristaltic pump
Fluid only contacts tubing
Tubing and roller with respect to thetubing determine flow rate
Tubing eventually fails from fatigueand abrasion
Fluid may leak past roller at highpressures
Viscous fluids may be pumpedmore slowly
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Peristaltic Pump
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Centrifugal Pump
An Introduction to Pumping System
Positive displacement pumps
Rotary pumps Finger Pump
An Introduction to Pumping system
This specification contains references to the following industry codes and standards:1. American Petroleum Institute (API)
1. 610, Centrifugal Pumps for Petroleum, Heavy Duty Chemical, and Gas Industry Services.
2. 674, Positive Displacement Pumps - Reciprocating.
3. 675, Positive Displacement Pumps - Controlled Volume.
4. 677. General Purpose Gear Units for Refinery Service.
5. 682, Shaft Sealing Systems for Centrifugal and Rotary Pumps.
2. American Society of Mechanical Engineers (ASME)
1. B73.1M, Horizontal End Suction Centrifugal Pumps for Chemical Process.
2. B73.2M, Vertical In-Line Centrifugal Pumps for Chemical Process
3. Process Industry Practices (PIP)
1. RESP73H-97, Specification for Horizontal End Suction Centrifugal Pumps.
2. RESP73V-97, Specification for Vertical Centrifugal Pumps.
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Centrifugal Pump
Non-MechDynamic
Displacement
Pumps
Dynamic
An Introduction to Pumping System
Positive displacement
Radialflow
Mixedflow
Axialflow
RotaryReciprocating
Gear
Screw
Vane
Radial piston
Parallel piston
Others
Piston
Diaphragm
Conclusion
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Centrifugal Pump
An Introduction to Pumping system
Conclusion
An Introduction to Pumping system
Conclusion
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Centrifugal Pump
An Introduction to Pumping system
An Introduction to Pumping system
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Centrifugal Pump
An Introduction to Pumping system
An Introduction to Pumping system
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Centrifugal Pump
An Introduction to Pumping system