pumps introduction & classification, alaa omar

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    Centrifugal Pump

    PUMPSPUMPS

    Introduction and Classification

    Eng./ Alaa E. Omar

    Rev.2,1/2012

    An Introduction to Pumping systems

    From the earliestrecorded times, man hasused the air around himto drive his sailing ships

    and turn the blades ofhis windmills.

    Sailors and shipbuilders knew through countless years oftrial and error how to cut and set a sail for maximumefficiency. Why the pressure and flow of air made oneshape better than another was of little interest to them.

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    Centrifugal Pump

    An Introduction to Pumping system

    The air was then made to "magically open and close"temple doors to the wonderments of the assembled rulersand common people.

    Early Egyptian writings tell of Priests using simple bellowsto compress air.

    An Introduction to to Pumping system

    It wasn't until the early to mid 17th century that manstarted to recognize the importance of the world aroundhim. At this time his knowledge of the air around himbegan to increase significantly.

    Spurred by the scientific awakening of the Renaissance,"natural philosophers" as scientists were then called,began to dispel the errors and superstitions which for thecenturies had been divine truths.

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    Centrifugal Pump

    An Introduction to Pumping systems

    Evangelista Torricelli in about 1630discovered the principle of the barometer bybeing the first to measure the weight of theatmosphere. In an elegant experiment, hefound it to be equivalent to a column ofmercury 30 inches high.

    An Introduction to Pumping systems

    Air, when compressed, represents apotential energy that can be used in atremendous variety of ways.

    Man began to compress air and apply it

    to a widespread and diverse uses about100 years ago.

    Early compressors were steam driven, but in other respectswere essentially the same as today's models, differing onlyin refinement of materials and tolerances.

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    Centrifugal Pump

    An Introduction to Pumping system

    Only the sail can contendwith the pump for the title ofthe earliest invention for theconversion of natural energyto useful work

    An Introduction to Pumping systems

    The pump stands essentiallyunchallenged as the earliestform of machine for substitutingnatural energy for human

    physical effort.

    The transfer of liquids against gravity existed from timeimmemorial. A pump is one such device that expendsenergy to raise, transport, or compress liquids. Theearliest known pump devices go back a few thousandyears.

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    Centrifugal Pump

    An Introduction to Pumping systems

    From 2000 B.C. The ancientEgyptians invented waterwheels with buckets mountedon them to transfer water forirrigation known as Shadouf.

    An Introduction to Pumping systems

    The earliest pumps we know of are variously known,depending on which culture recorded their description,as old Egyptian sahdouf, Persian wheels, waterwheels,or norias.

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    Centrifugal Pump

    An Introduction to Pumping system

    Noria water wheel (From the Ripleys believe it not)

    The earliest known pumpdevices go back a fewthousand years. One suchearly pump device was calledNoria, similar to the Persianand the Roman water wheels.Noria was used for irrigatingfields

    An Introduction to Pumping system

    Water wheels

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    Centrifugal Pump

    An Introduction to Pumping system

    More than 2000 years ago, aGreek inventor, Ctesibius, madea similar type of pump forpumping water

    Model of a piston pump made by Ctesbius

    An Introduction to Pumping system

    During the same period, Archimedes, a Greekmathematician, invented what is now known as theArchimedes screw a pump designed like a screwrotating within a cylinder .

    The spiraled tube was set at an incline and was handoperated. This type of pump was used to drain and irrigatethe Nile valley.

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    Centrifugal Pump

    An Introduction to Pumping system

    Archimedes Screw Pump

    An Introduction to Pumping system

    Archimedes Screw Pump

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    Centrifugal Pump

    An Introduction to Pumping system

    Reciprocating hand pump in suction stroke

    Force pumps, utilizing a piston-and-cylinder combination, toraise water from wells

    An Introduction to Pumping system

    The most amazing type of pumps for all is the human Heart.

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    Centrifugal Pump

    An Introduction to Pumping system

    Today, in our era:

    Perhaps most interesting, however, is the fact that with all thetechnological development that has occurred since ancient times,including the transformation from water power through other formsof energy all the way to nuclear fission, the pump remains probablythe second most common machine in use, exceeded in numbersonly by the electric motor.

    An Introduction to Pumping system

    What is a Pump?

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    Centrifugal Pump

    An Introduction to Pumping systems

    Pump

    Pump : is a mechanical device used to increase theenergy of an incompressible fluid

    An Introduction to Pumping system

    PUMP

    PRESSURE RATIO

    Liquid

    Suction Pressure = Ps

    Suction Velocity = Us

    Discharge Pressure = Pd

    Discharge Velocity = Ud

    Pump = Black Box to increase Liquid Pressure

    Liquid

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    Centrifugal Pump

    An Introduction to Pumping systems

    Pump is a mechanical device which convertsmechanical energy of its driving unit ( electric

    motor, diesel engine, steam turbine ,gas turbine

    ,wind turbine.. Etc.) to hydraulic energy .

    This hydraulic energy increases the energy of the

    pumped liquid and enabled it to overcome the

    static head and hydraulic losses in piping in which

    the pump is interposed.

    I/P O/P( Mech. Energy ) ( Hyd. Energy )

    P

    An Introduction to Pumping system

    Pump in piping system

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    Centrifugal Pump

    An Introduction to Pumping system

    An Introduction to Pumping system

    Pumping is the process ofaddition of energy to a liquidfor the purpose of moving itfrom one point to another.This energy will cause theliquid to do work such as flowthrough a pipe or rise to ahigher level and Pump givespressure to fluid passingthrough it and discharges thefluid to the outside.

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    Centrifugal Pump

    An Introduction to Pumping systems

    Pump applications:Water supply:To supply water to inhabited areas. Drainage:To control the level of water in a protected area.

    Sewage:To collect and treat sewage.

    Irrigation:To make dry lands agriculturally productive.

    Chemical industry:To transport fluids to and from various sites in thechemicalplant.

    Petroleum industry:Used in every phase of petroleum production,transportation, and refinery.

    Pharmaceutical and medical field:To transfer of chemicals in drugmanufacture;pump fluids in and out of the body.

    Steel mills:To transport cooling water.

    Construction:Bypass pumping, well-point dewatering, remediation, and generalsite pumping applications. Mining:Heavy-duty construction, wash water, dust control fines and tailingspumping, site dewatering, groundwater control, and water runoff.

    Others:as an auxiliary or sub system in many machines, equipment.

    An Introduction to Pumping system

    Pump applications

    Lifting pump.

    Circulating pump.

    Boosting pump.

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    Centrifugal Pump

    An Introduction to Pumping system

    Lifting Pump

    An Introduction to Pumping system

    Circulating pump

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    Centrifugal Pump

    An Introduction to Pumping system

    Boosting pump

    An Introduction to Pumping System

    For pumping, the different types of pump can besubdivided into two broad groups based on pumpingmode.

    Pumps may be divided into two major categories:

    Roto-Dynamic .

    Displacement.

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

    An Introduction to Pumping system

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    Centrifugal Pump

    Displacement

    PUMPS

    Dynamic

    An Introduction to Pumping System

    Positive displacementpumps, which lift a givenvolume for each cycle ofoperation, acted upon itthen discharged before

    repeat the cycle.

    Roto-dynamic pumps raise thepressure of the liquid by firstimparting velocity energy to itand then converting this topressure energy. These are

    also called centrifugal pumps.

    Displacement

    PUMPS

    Dynamic

    An Introduction to Pumping System

    in which energy is continuously

    added to increase the fluidvelocities within the machine tovalues greater than thoseoccurring at the discharge sosubsequent velocity reductionwithin or beyond the pumpproduces a pressure increase.

    in which energy is periodically

    added by application of forceto one or more movableboundaries of any desirednumber of enclosed, fluid-containing volumes, resultingin a direct increase in pressureup to the value required tomove the fluid through valvesor ports into the discharge line.

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    Centrifugal Pump

    Displacement

    PUMPS

    Dynamic

    An Introduction to Pumping System

    Displacement Pump has acavity filled with liquid, during

    operation, from the suction side

    and then displaced to the

    delivery side.

    When the delivery side is closed

    the liquid is accumulated in

    pump cavity generating very

    high pressure ,this may cause

    pump.

    Dynamic pump has a rotatingimpeller transforms mechanical

    energy into hydraulic energy and

    add it to the liquid contained in

    pump casing.

    Thus increases the liquid energy,

    through a predetermined value of

    Pressure rise, thus enables the

    liquid to flow to another point of

    high static level.

    An Introduction to Pumping system

    Type Classificationby structureClassificationby operation

    methodSpecifics

    Positivedisplacementpump

    Reciprocatingpump

    - Piston pump

    - Plunger pump

    - Diaphragm pump

    This type of pump sucks

    in fluid through

    reciprocating movement of

    piston or plunger, and

    discharges fluid by pressingwith required amount of

    pressure. It is used when

    high pressure is required

    even though the amount of

    discharge is small.

    Rotary

    pump

    - Gear pump

    - Screw pump

    - Vane pump

    - Lobe pump

    - Parallel piston

    This type of pump sucks influid through the rotation

    movement of rotor, and has

    the advantage of little

    pulsation due to the special

    characteristics in operation.

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    Centrifugal Pump

    An Introduction to Pumping system

    Kinetic pump

    Dynamic

    pump

    - Radial flow

    - Mixed flow

    - Axial flow

    This type of pump transfers

    energy to fluid through

    centrifugal / axial force by

    impeller rotation and through

    the changes of size anddirection of section area of

    passage, and

    converts velocity energy to

    pressure energy in volute

    chamber or diffuser.

    Special

    pump

    - Jet pump

    - Gas lift pump

    This type of pump has a low

    efficiency and is not used

    except for a special purpose.

    An Introduction to Pumping system

    Selection of Pump

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    Centrifugal Pump

    An Introduction to Pumping system

    Fluid Mechanics

    Hydrostatic

    Hydrodynamic

    An Introduction to Pumping system

    Pressure :A column of liquid will cause a pressure at its

    base owing to its own weight.

    Weight of column = Volume * Weight per unit volume

    = Ah * w

    Pressure = Weight / Area

    = Ahw / A = wh = gh

    Hydrostatic

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    Centrifugal Pump

    An Introduction to Pumping system

    P = gh : density

    h : head

    g : gravity acceleration

    h

    Hydrostatic Pressure =

    P1 = P2 = P3

    if A1 = A2 = A3 then F1 = F2 = F3

    An Introduction to Pumping system

    Pascals Laws:1 - The pressure will be the same through a

    fluid which is at rest provided the effect of theweight of the fluid is neglected.

    2 - This static pressure acts equally in alldirections at the same time.

    3 - This pressure always acts at right angles toany surfaces in contact with the fluid.

    FF

    P

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    Centrifugal Pump

    An Introduction to Pumping system

    Hydrodynamic1- Continuity Equation :

    Q 1 Q 2

    Q 1 = Q 2

    Flow rate Q = Volume V / Time tVolume V = Area A * Length L

    Speed v = Length L / Time t

    Q = A * L / t = A / t * v * t = A * v

    An Introduction to Pumping system

    Hydrodynamic2 - Bernoulli's Equation :

    In fluid flow, the total energy is constant

    at each section , provided that the fluiddoesnt gain or loss energy with theenvironment.

    Potential Energy

    Kinds of Energy: Pressure Energy

    Kinetic Energy

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    Centrifugal Pump

    An Introduction to Pumping system

    2. Bernoulli's Equation:

    E = P/g + Z + V2/2gWhere:

    E=Total energy/unit weight

    Z= Potential energy/unit weightP/g= pressure energy/ unit weightv2/2g = kinetic energy/unit weight

    An Introduction to Pumping system

    For ideal fluid:E1 =E2

    For real fluid:E1 = E2 + losses

    gVpzgVpz 2//2//2

    222

    2

    111

    LhgVpzgVpz 2//2//

    2

    222

    2

    111

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    Centrifugal Pump

    An Introduction to Pumping system

    Fluid Flow

    Force Friction

    Movement = A force has to be applied to overcome friction

    Flow = A pressure difference must be between the pipe ends

    direction of flow : from higher pressure to lower one

    An Introduction to Pumping system

    Fluid Flow

    Three important characteristics of a pump system:

    Pressure is the driving force responsible for the movement of the fluid.Friction is the force that slows down fluid particles.Flow rate is the amount of volume that is displaced per unit time. The

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping system

    Non-Mech. Pumps: Jet pump ,Air Lift Pump...

    Uses available pressurized fluid to lift another fluid. No mech. Parts = less operation & troubles but lowoperating efficiency.

    An Introduction to Pumping system

    Non-Mech. Pumps: Jet pump ,Air Lift Pump...

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    Centrifugal Pump

    An Introduction to Pumping system

    Non-Mech. Pumps: Jet pump ,Air Lift Pump...

    An Introduction to Pumping system

    A high pressure, high velocity jet discharge is used topump a larger volume of fluid.

    Advantages

    no moving parts self priming

    handles solids easily

    Disadvantage inefficient

    Uses deep well pumping

    pumping water mixed with solids

    Non-Mech. Pumps: Jet pump ,Air Lift Pump...

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    Centrifugal Pump

    An Introduction to Pumping system

    Ejectors

    The ejector is widely used as a vacuum pump, where it is staged whenrequired to achieve deeper vacuum levels.

    The ejector uses a nozzle to accelerate the motive gas into the suction

    chamber where the gas to be compressed is admitted at right angles tothe motive gas direction.

    Non-Mech. Pumps:

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic pump

    Radial Centrifugal pump

    An Introduction to Pumping system

    A centrifugal pump is a rotatingmachine in which flow and pressureare generated dynamically.

    The inlet is not walled off from the

    outlet as is the case with positivedisplacement pumps, whether theyare reciprocating or rotary inconfiguration.

    All impeller pumps are rotodynamic,including those with radial-flow,mixed-flow, and axial-flow impellers:the term centrifugal pump tends toencompass all rotodynamic pumps.

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Radial Centrifugal pump

    Centrifugal Pumps are moreeconomic in service and requireless maintenance than othertypes.

    A centrifugal pump transforms

    mechanical energy from arotating impeller into a kineticand pressure energy required bythe system.

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Convert the mechanical energy intohydraulic energy by centrifugal forceon the liquid

    Used to move liquids through a piping

    system Has two main components:

    1. Stationary componets: casing, casingcover and bearings

    2. Rotating components: impeller andshaft

    Classified into three categories ; RadialFlow, Mixed Flow, Axial Flow

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Simplest piece of equipment in any processplant.

    Constitute the mostcommon type of pumpingmachinery

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Energy changes occur by virtue ofimpeller and volute

    Liquid is fed into the pump at the

    center of a rotating impeller andthrown outward by centrifugal force

    The conversion of kinetic energy intopressure energy supplies thepressure difference between thesuction side and delivery side of thepump

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Rotation of the impeller blades produces a reduction in pressure at thecenter of the impeller. This causes liquid to flow onto the impeller from thesuction nozzle thrown outwards along the blades by centrifugal forceleaving the blade tips via the pump volute finally leaving the dischargenozzle, in a smooth, non pulsating flow.

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Liquid into

    impeller eye from

    pump suction

    Impeller Rotation

    In a centrifugal pump, the liquid is forced by atmospheric or otherpressure into a set of rotating vanes.

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    These vanes constitute an impeller that discharges the liquid at itsperiphery at a higher velocity by centrifugal force.

    An Introduction to Pumping system

    Diffuser

    Impeller

    Roto-dynamic Centrifugal pump

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    This velocity is converted to pressure energy by means of a Volute orby a set of stationary diffusion vanes surrounding the impellerperiphery.

    An Introduction to Pumping system

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    Centrifugal Pump

    An Introduction to Pumping system

    Simple volute pump Diffuser pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Finally, the liquid is collected at the discharge flange to exit the pumpwith higher pressure.

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Types

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    MultistageSingle stage

    A pump in which the head isdeveloped by a single impeller

    A pump in which the total head isdeveloped by the use of two or moreimpellers operating in a series, each takingits suction from the discharge of thepreceding impeller.

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    SeriesFlow ____same

    Head ________addsadds

    ParallelFlow ____Head __same___

    addsadds

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Advantages

    Simple in construction and cheap

    Handle liquid with large amounts of solids No metal to metal fits

    No valves involved in pump operation

    Maintenance costs are lower

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    Centrifugal Pump

    An Introduction to Pumping system

    Roto-dynamic Centrifugal pump

    Disadvantages

    Cannot handle highly viscous fluids efficiently

    Cannot be operated at high heads

    Maximum efficiency holds over a narrow range ofconditions

    Non-MechDynamic

    Intermittent flow

    Pumps

    Dynamic

    An Introduction to Pumping system

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Helical lobe

    Straight lobe

    Sliding vans

    Liquid piston

    Mechanicalpiston

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    Centrifugal Pump

    An Introduction to Pumping system

    Axial Pump

    also known as _______ pumps

    low head (less than 12 m)

    high flows (above 20 L/s)

    propellerpropeller

    Non-MechDynamic

    Intermittent flow

    Pumps

    Roto-Dynamic

    An Introduction to Pumping system

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Helical lobe

    Straight lobe

    Sliding vans

    Liquid piston

    Mechanicalpiston

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    Centrifugal Pump

    An Introduction to Pumping system

    (a) Radial flow, Vertical (b) Mixed flow

    (c) Radial flow, Horizontal (d) Axial flow

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive Displacement Pumps

    To move fluids positive displacement pumps admit afixed volume of liquid from the inlet into a chamberand eject it into the discharge.

    Positive displacement pumps are used when higherhead increases are required. Generally they do notincrease velocity.

    An Introduction to Pumping System

    Positive Displacement Pumps

    Displacement occurs when a solid object occupies the space of a fluid.When the solid object occupies the space of the fluid, the fluid is forced to move.

    In a positive displacement pump, the moving parts of the pump (pumpingelement) occupy the space of (displace) the liquid and force the liquid out of thepump.

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston/Plunger

    Diaphragm

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

    The liquid is moved by meansof a piston in a cylinder afterbeing drawn into the cylinder,through an inlet valve, as thepiston moves down thecylinder. As the piston movesback up the cylinder the liquidis discharged at a pre-setpressure controlled by deliveryvalve.

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

    These are commonly used tomove viscous liquids, injectchemicals or additives into asystem.Reciprocating pumps are usedwhere a precise amount of liquidis required to be delivered, alsowhere the delivery pressurerequired is higher than can beachieved with other types.

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

    When the pump piston moves back, itcreates suction (vacuum) in the cylinder.Suction pressure is strong enough toovercome the tension of the suctionvalve spring. Liquid is sucked into thecylinder and fills the chamber.

    When the piston moves forward, thepressure of the liquid in the cylinderpushes the discharge outlet valve open.The liquid is forced into the dischargepipeline. A spring and the pressure insidethe cylinder hold the suction inlet

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

    Single and double Acting Piston Pumps

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

    The power pump is a positivedisplacement device. When operating,it will continue to deliver f lowindependent of the pressure in thedischarge piping system.Unlike a centrifugal pump, a powerpump will not deadhead or go backon its curve in response to increasing

    discharge pressure. When thispressure exceeds the design limits ofthe pump, mechanical failureoftencatastrophicwill result.

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

    For this reason, all piping systemsincorporating power pumps must havedischarge pressure relief devices to limitthe pressure in the piping system andavoid pump failure. These devices mustbe located between the dischargeconnection on the pump and the firstisolation valve in the piping system.

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Piston Reciprocating pumps

    consisting of one or morecylinders, each containinga piston or plunger. Thepistons or plungers aredriven through slider-crank mechanisms and acrankshaft from an

    external source.

    An Introduction to Pumping System

    Positive Displacement Pumps

    Reciprocating pumps

    Construction

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

    An Introduction to Pumping System

    Positive displacement pumps

    Diaphragm pumps

    Rod is moved to push and

    pull the diaphragm. Can be used to makeartificial hearts.

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Reciprocating Diaphragm pumps

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumpsRotary pumps

    Rotary pumps are used to move heavy or very viscous fluids such as grease,asphalt, heavy fuel oil and sometimes heavy crude oils.

    Instead of centrifugal force or reciprocating action , rotary pumps use variousmechanical means such as gear, cam and screw, to move the fluid.

    Rotary pumps function with close clearances such that a fixed volume of liquidis displaced with each revolution of the internal element.

    An Introduction to Pumping system

    Positive displacement pumpsRotary pumps

    How They Work ?...Pumping in a vane, gear, or lobe pump begins with the rotating andstationary parts of the pump defining a given volume or cavity of fluid

    enclosure.This enclosure is initially open to the pump inlet but sealed from thepump outlet and expands as the pump rotates.

    As rotation continues, the volume progresses through the pump to apoint where it is no longer open to the pump inlet but not yet open tothe pump outlet. It is in this intermediate stage where the pumpingvolume or cavity is completely formed.Rotation continues and the cavities progress, moving fluid along theway. Soon a point is reached where the seal between the captured fluidvolume and outlet part of the pump is breached. At this point the vanes,gears, or lobes force the volume of captured fluid out of the pump.

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Gear pump

    Evidenced by drawings dating back tothe 16th century, the gear pump isone of the oldest pumps of any type.It is also the most common of all rotarypumps due to the wide variety ofapplications it can be used in.

    Gear pumps have two gears that meshto provide its pumping action, with onegear driving the other.

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    Centrifugal Pump

    An Introduction to Pumping system

    Rotary Gear pump

    Positive displacement pumps

    An Introduction to Pumping system

    Rotary Gear pump

    Positive displacement pumps

    Fluid is trapped between gear teeth and the housing

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Gear pump

    As the teeth come out ofmesh, liquid flows into thepump and is carried betweenthe teeth and the casing tothe discharge side of thepump

    The teeth come back intomesh and the liquid is forced

    out the discharge port

    An Introduction to Pumping system

    Positive displacement pumps

    Gear pumps are classified as external or internal

    Rotary pumps Gear pump

    Internal gear pumpsExternal gear pumps

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    Centrifugal Pump

    An Introduction to Pumping system

    Positive displacement pumps

    external gear pumps can be either timed oruntimed.

    External gear pumps have their gear teeth cut

    on their external or outside diameter andmesh about their outside diameters.Bearings support the shafts at both ends withthe gears located between the bearings. Thisresists shaft deflection and contact betweenthe gears and casing wall, enabling the pumpto operate at higher pressures and with lessoverall wear over time than would otherwisebe possible.

    Rotary pumps Gear pump

    External gear pumps

    An Introduction to Pumping system

    Positive displacement pumps

    Internal gear pumps, on the other hand,

    have one larger gear (rotor) with gearteeth cut internally on the major diametermeshing with and driving a smallerexternally cut gear (idler).Pumps of this type can be with or withouta crescent-shaped partition to define thecavity chamber volume.

    Rotary pumps Gear pump

    Internal gear pumps

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Gear pump

    Gears create voids as they come outof mesh and liquid flows into thecavities

    As the gears come back into mesh,the volume is reduced and the liquid isforced out of the discharge port

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Gear pump

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

    An Introduction to Pumping System

    Rotary Screw Pumps

    Screw pumps are a special type ofrotary positive displacement pump inwhich the flow through the pumping

    elements is truly axial. The liquid is carried between screwthreads on one or more rotors and isdisplaced axially as the screws rotateand mesh

    Positive displacement pumps

    The screw pump can handle liquids in a range of viscosities, frommolasses to gasoline, as well as synthetic liquids in a pressure rangefrom 50 to 5000 lb/in2 (3.5 to 350 bar) and flows up to 8000 gal/min(1820 m3/h).

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    Centrifugal Pump

    An Introduction to Pumping System

    Rotary Screw Pumps

    Screw pumps carry fluid in the spaces between thescrew threads.

    The fluid is displaced axially as the screws mesh.

    Positive displacement pumps

    An Introduction to Pumping system

    Positive displacement pumps

    Rotary Screw Pumps

    In all other rotary pumps, the liquid is forced to travelcircumferentially, thus giving the screw pump with its uniqueaxial flow pattern and low internal velocities a number ofadvantages in many applications where liquid agitation orchurning is objectionable.

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    Centrifugal Pump

    An Introduction to Pumping system

    Rotary Screw Pumps

    Positive displacement pumps

    Screw pumps are generally classified into single- or multiple-rotor types.

    The single-screw or progressive cavity pump Multiple-screw single-end arrangement.

    An Introduction to Pumping System

    Rotary Screw PumpsPositive displacement pumps

    The single-screw or progressive cavity pump has arotor thread that is eccentric tothe axis of rotation andmeshes with internal threadsof the stator (rotor housing orbody). Alternatively, the statoris made to wobble along thepump centerline.

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    An Introduction to Pumping System

    Rotary Screw PumpsPositive displacement pumps

    Multiple-rotor is further divided into timed and untimed categories.

    Multiple-screw pumps are available in a variety of configurations and designs.All employ one driven rotor in a mesh and one or more sealing rotors.Several manufacturers have two basic configurations available:single-end and double-end.

    Pressure gradient along a screw set.

    An Introduction to Pumping System

    Rotary Screw PumpsPositive displacement pumps

    Because of the relatively low inertia oftheir rotating parts, screw pumps arecapable of operating at higher speedsthan other rotary or reciprocating

    pumps of comparable displacement.Some turbine-attached lubricating oilpumps operate at 10,000 rpm andeven higher.

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    Centrifugal Pump

    An Introduction to Pumping system

    Positive displacement pumps

    Rotary Screw Pumps

    A wide range of flows and pressures. A wide range of liquids and viscosities. High speed capability, allowing the freedom of driver selection. Low internal velocities. Self-priming, with good suction characteristics. A high tolerance for entrained air and other gases. Low velocities for minimum churning or foaming.

    Low mechanical vibration, pulsation-free flow, and quiet operation. A rugged, compact design that is easy to install and maintain. High tolerance to contamination in comparison with other rotarypumps.

    Advantages :

    An Introduction to Pumping system

    Positive displacement pumps

    Rotary Screw Pumps

    A relatively high cost because of close tolerances and runningclearances. Performance characteristics sensitive to viscosity changes. High pressure capability requires long pumping elements.

    Disadvantages :

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Piston

    Diaphragm

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary Pumps

    It consists of a single rotormounted eccentrically in acylinder slightly larger thanthe rotor.

    Sliding Vane Pump

    The rotor has a series ofradial slots, which hold a setof vanes.

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    Centrifugal Pump

    An Introduction to Pumping System

    Rotary Pumps

    The vanes are free to moveradially within the rotor slots.

    Sliding Vane pump

    They maintain contact withthe cylinder wall bycentrifugal force generatedas the rotor turns.

    Positive displacement pumps

    An Introduction to Pumping System

    Rotary Pumps

    Positive displacement pumps

    Sliding Vane pump

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    Centrifugal Pump

    An Introduction to Pumping System

    Rotary Pumps

    The vanes are in slots in the rotor.

    Rotor spins, centrifugal forcepushes the vanes out to touch thecasing, where they trap andpropel fluid.

    Positive displacement pumps

    Sliding Vane pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Parallel piston

    Radial piston

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive Displacement Pumps

    Rotary Pumps

    Parallel Cylinder Piston Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Parallel piston

    Radial piston

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping system

    Rotary Pumps

    Radial Piston pump

    Positive displacement pumps

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Lobe

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping system

    Positive displacement pumps

    Rotary pumps lobe Rotary PumpThe lobe pump receives its name from the roundedshape of the rotor radial surfaces that permits therotors to be continuously in contact with each otheras they rotate.Lobe pumps can be either single- or multiple-lobepumps and carry fluid between their rotor lobesmuch in the same way a gear pump does.

    Unlike gear pumps, however, neither the number of lobes nor their

    shape permits one rotor to drive the other, and so all true lobepumps require timing gears.

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Two-lobe Rotary Pump

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    Centrifugal Pump

    An Introduction to Pumping system

    Positive displacement pumps

    Rotary pumps Two-lobe Rotary Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Three-lobe Rotary Pump

    Fluid is carried between the rotor teeth and thepumping chamber

    The rotor surfaces create continuous sealing Rotors include bi-wing, tri-lobe, and multi-lobe

    configurations

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    Centrifugal Pump

    An Introduction to Pumping system

    Rotary Lobe pump

    Positive displacement pumps

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Others

    Piston

    Diaphragm

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Peristaltic pump

    Fluid only contacts tubing

    Tubing and roller with respect to thetubing determine flow rate

    Tubing eventually fails from fatigueand abrasion

    Fluid may leak past roller at highpressures

    Viscous fluids may be pumpedmore slowly

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Peristaltic Pump

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    Centrifugal Pump

    An Introduction to Pumping System

    Positive displacement pumps

    Rotary pumps Finger Pump

    An Introduction to Pumping system

    This specification contains references to the following industry codes and standards:1. American Petroleum Institute (API)

    1. 610, Centrifugal Pumps for Petroleum, Heavy Duty Chemical, and Gas Industry Services.

    2. 674, Positive Displacement Pumps - Reciprocating.

    3. 675, Positive Displacement Pumps - Controlled Volume.

    4. 677. General Purpose Gear Units for Refinery Service.

    5. 682, Shaft Sealing Systems for Centrifugal and Rotary Pumps.

    2. American Society of Mechanical Engineers (ASME)

    1. B73.1M, Horizontal End Suction Centrifugal Pumps for Chemical Process.

    2. B73.2M, Vertical In-Line Centrifugal Pumps for Chemical Process

    3. Process Industry Practices (PIP)

    1. RESP73H-97, Specification for Horizontal End Suction Centrifugal Pumps.

    2. RESP73V-97, Specification for Vertical Centrifugal Pumps.

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    Centrifugal Pump

    Non-MechDynamic

    Displacement

    Pumps

    Dynamic

    An Introduction to Pumping System

    Positive displacement

    Radialflow

    Mixedflow

    Axialflow

    RotaryReciprocating

    Gear

    Screw

    Vane

    Radial piston

    Parallel piston

    Others

    Piston

    Diaphragm

    Conclusion

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    Centrifugal Pump

    An Introduction to Pumping system

    Conclusion

    An Introduction to Pumping system

    Conclusion

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    Centrifugal Pump

    An Introduction to Pumping system

    An Introduction to Pumping system

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    Centrifugal Pump

    An Introduction to Pumping system

    An Introduction to Pumping system

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    Centrifugal Pump

    An Introduction to Pumping system