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1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February 14, 2017 Purpose Understanding the different types of machine guarding & devices National emphasis

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Page 1: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

1

Machine Guarding

Debbie Rauen, INSafe Safety Consultant

Mark McDaniel, INSafe Safety Consultant

Tuesday, February 14, 2017

Purpose• Understanding the different types of

machine guarding & devices

• National emphasis

Page 2: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

2

Tuesday, February 14, 2017

Objectives

• Machine guarding principles

• Types of machine guarding

• Self audits

• Training

Tuesday, February 14, 2017

Responses…

• “We have been doing it this way for 20 years and nobody got hurt.”

• “The machine came that way.”

• “Nobody is going to stick their hands in there.”

• “Nobody goes behind the machine.”

• “The guard is in the way.”

• “The OSHA inspector never said anything.”

Page 3: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Tuesday, February 14, 2017

Best Response Ever?

“We will put the guard back if OSHA shows up.”

Tuesday, February 14, 2017

Page 4: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Tuesday, February 14, 2017

Subpart O of the OSHA Standard

• 29 CFR 1910.212-219

• 29 CFR 1910.243

Tuesday, February 14, 2017

What is a Machine Guard?

• Machine guards are the primary line of defense between workers and their machines

• Any machine part, function, or process that may cause injury must be safeguarded

• Guard must be secure, protect from falling objects and create no new hazards

Page 5: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Tuesday, February 14, 2017

Machine Hazards Occurrence

• Point of operation - work performed

Cutting, shaping, boring, forming

• Mechanical power transmission

Flywheels, pulleys, belts, sprockets, connecting rods, cams, spindles, gears

• Other moving parts

Rotating, reciprocating, feeds

Tuesday, February 14, 2017

Non-mechanical Hazards

• Electrical - proper grounding & wiring

• Noise

Startle, disrupt concentration, interfere with communication

• Cutting fluids, coolants

Page 6: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Tuesday, February 14, 2017

Methods of Machine Guarding

• Guards

• Devices

• Location/distance

Tuesday, February 14, 2017

Types of Guards

• Fixed

• Adjustable

• Self adjusting

• Interlock

Page 7: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Tuesday, February 14, 2017

Safeguarding Devices

• Presence sensing

• Pullback

• Restraint

• Safety controls and trips

• Gates

Holding Tools

• Used to place and remove stock in the danger area

• Not to be used instead of other machine safeguards, but as a supplement

Tuesday, February 14, 2017

Page 8: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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29 CFR 1910.217 – Table 0-10

Tuesday, February 14, 2017

Guarding by Distance is Acceptable When:

Tuesday, February 14, 2017

• Guards are not feasible

• Limited to one-time only fabrication

• Training

• Good history & enforcement

Page 9: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Self-Audit

Tuesday, February 14, 2017

• Document recognized hazards

• Hazards have been corrected

• Accompany all outside visitors

• Encourage employee participation

Fixed Guards

Tuesday, February 14, 2017

Page 10: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Interlock Guard

Tuesday, February 14, 2017

Adjustable Guards

Tuesday, February 14, 2017

Page 11: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Self-Adjusting Guard

Tuesday, February 14, 2017

Guarding Devices

Tuesday, February 14, 2017

• Presence sensing - photoelectrical

• Radio frequency

• Electrical mechanical

Page 12: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Guarding Devices

Tuesday, February 14, 2017

Pullback and Restraint Guarding

Tuesday, February 14, 2017

Page 13: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Safety Trip Control Devices

Tuesday, February 14, 2017

Two-Handed Trip Devices

Tuesday, February 14, 2017

Page 14: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Safety Gates

Tuesday, February 14, 2017

Safety Gates

Tuesday, February 14, 2017

Page 15: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Feeding and Injection Guard

Tuesday, February 14, 2017

Barrier Guards

Tuesday, February 14, 2017

Page 16: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Robotics – Multiple Guarding

Tuesday, February 14, 2017

Tuesday, February 14, 2017

Machine Guarding Checklist

Page 17: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Training

Tuesday, February 14, 2017

• Hazards associated with the machine and/or equipment

• How the safe guards provide protection

• How to use the safe guards

• How and when safe guards can be removed

• Who is allowed to remove safe guards

• Who to contact if safe guards are damaged or missing

Review

Tuesday, February 14, 2017

• Machine guarding principles

• Types of machine guarding

• Inspections

• Training

Page 18: Purpose - Indiana Health and Safety conference · 2017-02-21 · 1 Machine Guarding Debbie Rauen, INSafe Safety Consultant Mark McDaniel, INSafe Safety Consultant Tuesday, February

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Contact Information

Tuesday, February 14, 2017

Mark McDaniel

[email protected]

317-232-2688

Debbie Rauen

[email protected]

317-232-2688