qad manufacturing solution enhancements for 2012 march 12, 2012 qad midwest user group meeting
TRANSCRIPT
QAD Manufacturing Solution Enhancements for 2012
March 12, 2012
QAD Midwest User Group Meeting
• Roll-Based Workbenches (MSW/PSW)• Periodic Costing Support• Extended Manufacturing Enhancements
• Serialization• Configured Attributes• Quality • Lot Trace
• Enhanced Manufacturing Reporting and Analysis - Collections
What’s New
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• Key Features:- Visibility to all key
factors important for intelligent planning and scheduling decisions
- Capacity awareness- Material awareness- Simulation
Roll Based Workbenches
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• Scheduling of Co / By-products within the workbenches
• EAM integration providing visibility to “Down” or “Idle” machines due to repair or planned preventative maintenance.
What’s New with Role Based Workbenches
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A cost method for Inventory Valuation by calculating item unit costs periodically based
on Inventory & shop floor transactions using
cost calculation formulas like WAVG and FIFOaccording to Local legal requirements and
International Financial Reporting Standards (IFRS)
Periodic Costing
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What’s New with Periodic Costing
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• Originally released in QAD EE 2010.1• QAD EE 2012
- Additional features to address the Brazilian Market
- Support for costing under IFRS and other legislation
- Includes Weighted Average Cost, First-In-First-Out, Last-In-First-Out
- Usability improvements- Performance improvements
Extended Manufacturing Enhancements
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• Unique Identification number
What is serialization?
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• Compliance- Regulatory Requirements
• California ePedigree• International serialization mandates
- Customer Requirements• Walmart• Government contracts (Military…)• Specialty
- Combat counterfeit- Branding & customer loyalty
• Supply chain traceability
Industry Drivers
QAD Midwest User Group Meeting
• New/Enhanced Functionality- Packaging Master Data- Serialization Data Manager- Serialized Inventory Management- Label Printing
• Foundations- Native API’s for all key Inventory
Transactions• Expanded QXtend coverage• Ease of integration & support for data
collection (Bar Code & MES Solutions)
QAD Serialization Solutions
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Packaging Master Data
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• Pack Code• Pack Structure (BOP)• Item-Pack Structure
Serialization Data Manager
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• Define Sequence ID formats
• Serial ID by Site/Address/ item/pack
• Serial ID stages• Serial ID Bookings to
orders
Company Prefix Item Reference Serial Number CCCC PPPPPP 99999999
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Serialized Inventory Management
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• Serial Master & History Data independent from lot inventory
• Serialized Packaging Hierarchies
• Serialization fully integrated with inventory transactions
• Support of specific packaging transactions
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Configurable Attributes & Quality
QAD Midwest User Group Meeting
• QAD Solution- Capability to define descriptive attributes by
Item to meet ever-changing Industry and regulation needs
- New Quality functions to streamline inspection processes with operational transactions
- New functions to define business certification of suppliers and items for purchasing
- Fully Integrated to Core Operations ensuring real-time data collection
Configurable Attributes & Quality
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Example usage item attributes
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Milk RawButterfat %Lactose %
GradeCountry of Origin
Original Manufacturer
Production DateExpire DateUse By Date
Copper%Zinc%
Starter CultureBacteria Count
RennetEnzyme
Concentration
Brine SolutionSalt
Concentration
CheeseProduction Date
Expire Date
Conf. Attributes – Item Attr. Specifications
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InventoryManagement
Lot Master with Attributes
Inventory with Attributes
Certificationwith Attributes
Item ProfileAttribute
Specifications
Business OrderAttribute
Specifications Transaction Historywith Attributes
Purchasing
Production
Sales and Fulfillment
Define item attributes • With default values, specifications and
tolerances• To be validated with inventory transactions• To update inventory quantity or lot master
values• To be captured and appear on certification
records• Can also define attributes for item & supplier,
item & customer
Quality Tests and Configured Attributes
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a
InventoryManagement
QualityManagement
Item and Test Cross Reference
Test and ItemCross Reference
Testswith Attributes
and Specifications
Purchasing
Production
Test Sample Results
Test Results
Quality OrderResults
Define tests with attribute specifications• With target values, specifications and tolerances• To capture for test and test sample result data• To appear on certification records• Can also store quality test results as attribute values
Configurable Attributes & Quality
QAD Midwest User Group Meeting
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InventoryManagement
QualityManagement
Item and Test Cross Reference
Test and ItemCross Reference
Testswith Attributes
and Specifications
Lot Masterwith Attributes
Inventorywith Attributes
Certificationwith Attributes
Item ProfileAttribute
Specifications
Business OrderAttribute
Specifications Transaction Historywith Attributes
Purchasing
Production
Sales and Fulfillment
Test Sample Results
Test Results
Quality OrderResults
Update certification, inventory quantity and lot master from quality
order and test results
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Lot Trace – Backward (Supplier Data)
QAD Midwest User Group Meeting
• Drill down from finished goods backwards across all product structure levels to verify what materials have been used.
• View transactional data related to a specific finished product, the components issued, and the related purchased product.
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Lot Trace – Forward (Customer Data)
QAD Midwest User Group Meeting
• Analyze stock position at each item level and access and export detailed transaction history data.
• Analyze to which customers goods have been shipped to take appropriate and targeted actions.
• Modules Enhanced- Work Orders- Inventory Control- MRP- Product Structure- Forecast/Master Plan- Master Data
• Version dependency- 2011 EE and beyond- Can be applied with services before 2011
• Key enhancement / capability- Uplift of 35 plus reports to the QAD Reporting
Framework
Enhanced Reporting and Analysis
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ConductDiscoveryMeetings
ConductVision
Workshop
DeliverImplementations
DeliverQ-Scan
Assessments
Key Performance Indicators
Propose Alternatives
Assess / Plan
Standards
Next Steps – QAD Vision Engagement
QAD Midwest User Group Meeting
