qc inspection sheet - titaniisupport.com · qc inspection sheet ... inspector: notes: status: qc...

QC INSPECTION SHEETSample Precast Company

Form Cleanliness

Form Oil

Terminators

Knockouts

Lid Position

Guide Pins

Inserts

Casting Strength

Top/Btm Finish

Surface Texture

Cast Length

Cast W

idth

Cast H

eight

Cracks or Spalls

Squareness

Honeycom

bing

Grout Seal Leaks

Openings

Paint / Finish

Parting Line Gap

Rebar C

ondition

Rebar Spacing

QC Type: STANDARD

QC Record:

Open Date:

Close Date:

Schedule Date: 2/5/2007 Production ID:

PlantID: 100

Department: 48

Job# /Structure

Job Name /Product Description

Product ID/ Piece#

Inspector:

Notes:

Status:

QC

Pre-Pour Post-Pour OtherScale

Qty

0-Incomplete

1-Unacceptable

2-Very Poor

3-Needs Attention

4-Acceptable

5-Excellent

48SB3WH

48" Standard Base X 3'0" with Hole

05-1070 Mason Job

b2 1

48SB3WH

48" Standard Base X 3 with Hole

1048 TEST JOB 457

S1 1

48SB4WH


1147 Stickel Development

S2 1

48SB4WH


1150 Lower East Side

SH3 1

48SB4WH


1150 Lower East Side

SH2 1

48SB4WH


1221 NewBridge

s2 1

48SR2

48" Riser x 2'

05-1036 Newberry North

x2 1

48SR2

48" Riser x 2'

05-1036 Newberry North

x1 1

48CN3

48" Cone x 3'0"

S-252 STOCK

1 1

48CN3

48" Cone x 3'0"

S-252 STOCK

2 1

48CN3

48" Cone x 3'0"

S-252 STOCK

3 1

QC INSPECTION ENTRYSample Precast Company

Form Cleanliness

Form Oil

Terminators

Knockouts

Lid Position

Guide Pins

Inserts

Casting Strength

Top/Btm Finish

Surface Texture

Cast Length

Cast W

idth

Cast H

eight

Cracks or Spalls

Squareness

Honeycom

bing

Grout Seal Leaks

Openings

Paint / Finish

Parting Line Gap

Rebar C

ondition

Rebar Spacing

QC Type: STANDARD

QC Record: 63

Open Date: 2/4/2007

Close Date:

Production Date: 2/2/2007 Production ID: 100330

PlantID: 100

Department: 48

Job# /Structure


Product ID/ Piece#

Inspector: MUKA

Notes:

Status: Open

QC


Qty

0-Incomplete

1-Unacceptable

2-Very Poor

3-Needs Attention

4-Acceptable

5-Excellent

4 4 4 5 4 4 4 4 4 3 4 4 4 4 4 4 4 4 4 4 4 448SB4WH


05-1095 Greenburg Plaza

Other 1

4 4 4 4 4 4 4 4 4 3 4 4 4 4 4 3 4 4 4 4 4 448SR2

48" Riser x 2'

05-1032 Sample Job 3756

x1 1

4 4 4 4 4 4 4 4 4 2 4 4 4 4 4 3 4 4 3 4 4 448SR2

48" Riser x 2'

05-1032 Sample Job 3756

x2 1

3 3 4 5 4 3 2 4 4 3 4 4 4 4 4 4 4 4 3 4 4 448SB3WH


05-1053 South Lane Phase II

x2 1

2 2 4 4 4 4 4 4 3 2 4 4 4 3 4 3 3 4 4 4 4 448SB3WH


05-1060 Eli Site

mh3 1

Failed: 1 Culled: 0

4 4 4 4 4 4 4 4 4 3 4 4 4 4 4 4 3 4 3 4 4 448SB4WH


1048 TEST JOB 457

S2 1

4 4 4 4 4 4 4 4 4 3 4 4 4 2 4 4 3 4 4 4 4 448CN3

48" Cone x 3'0"

S-251 STOCK

1

Failed: 1 Culled: 0

1

4 4 4 4 4 4 4 4 4 3 4 4 4 2 4 4 4 4 4 4 4 448CN3

48" Cone x 3'0"

S-251 STOCK

12

4 4 4 4 4 4 4 4 4 3 4 4 4 4 4 4 4 4 4 4 4 448SB3

48" Standard Base x 3'0"

S-251 STOCK

3LOT

Product: 0 And ZZZZ

Department: 0 And ZZZZ

Product Line : 0 And ZZZZ

QC SCORE CARDSample Precast Company

QC Record: 0 And 99999999

Production#: 0 And 99999999

Production Date: 2/1/2004 And 2/28/2004

QC Type: 0 And ZZZZ

QC Test: 0 And 99999999

QC Test Type: 0 And ZZZZ

Plant: 0 And ZZZZ Form ID: 0 And ZZZZ

Average Score

3.99

Total Score

4,297

Completed Tests

1,078/ =

Average Score by TestStatus Percentage Graph

Overall Score

Production Department Anaylsis Product Line Analysis

Production Summary

Produced 52

Failed 3

Culled 2

5.77%

3.85%

Qty %

Passed 47 90.38%

QC Percentages

4% 3%

84%

9%2-Very Poor

3-Needs Attention

4-Acceptable

5-Excellent

Completed

Tests

Average

Score

Pre-Pour 3.97343

Form Cleanliness 3.8649

Form Oil 3.8449

Terminators 4.2049

Knockouts 4.1649

Lid Position 3.8249

Guide Pins 3.9449

Inserts 4.0049

Post-Pour 3.99637

Casting Strength 3.7349

Top/Btm Finish 4.0049

Surface Texture 3.9049

Cast Length 4.1649

Cast Width 4.0649

Cast Height 4.0049

Cracks or Spalls 4.2049

Squareness 4.1049

Honeycombing 3.9649

Grout Seal Leaks 3.9449

Openings 4.0049

Paint / Finish 4.0649

Parting Line Gap 3.8049

Other 3.9898

Rebar Condition 3.9849

Rebar Spacing 3.9849

Qty

Prod.

Avg

Score

Qty

Failed

Qty

Culled

42 Inlets 4.096 1 0

48" Manholes 3.9746 2 2

Qty

Prod.

Avg

Score

Qty

Failed

Qty

Culled

ProLine 10 4.0528 1 1

ProLine 100 3.9813 0 0

ProLine 2 3.8511 2 1

Page 1 of 1Monday, February 04, 2008 05:18 PM

Date

Product: 0 And ZZZZ



PASS/FAIL/CULL ANALYSIS BY DATESample Precast Company




QC Type: 0 And ZZZZ

QC Test: 0 And 99999999


Plant: 0 And ZZZZ

Qty Prod.

Qty Passed

Qty Failed

Qty Culled

%Passed

%Failed

%Culled

Form: 0 And ZZZZ

Monday, February 02, 2004 8 6 1 175.00% 12.50% 12.50%

Tuesday, February 03, 2004 5 5 0 0100.00% 0.00% 0.00%

Wednesday, February 04, 2004 3 3 0 0100.00% 0.00% 0.00%

Thursday, February 05, 2004 36 33 2 191.67% 5.56% 2.78%

52 47 3 290.38% 5.77% 3.85%Week Total

52 47 3 290.38% 5.77% 3.85%Report Total

Page 1 of 1Wednesday, February 14, 2007 06:09 PM

Production DepartmentTest

CountPercentof Total

Product: 0 And ZZZZ



PRODUCTION DEPARTMENT QC SCORE CARD SUMMARYSample Precast Company




QC Type: 0 And ZZZZ

QC Test: 0 And 99999999


Plant: 0 And ZZZZ

Qty Prod.

Qty Passed

Qty Failed

Qty Culled

%Passed

%Failed

%Culled

Form: 0 And ZZZZ

42 Inlets 48" Manholes

2-Very Poor 3-Needs Attention 4-Acceptable 5-Excellent

Production Department Analysis

PlantID: 100

42 Inlets42 132 100.00%6 5 1 083.33% 16.67% 0.00%

120 90.91%4-Acceptable

12 9.09%5-Excellent

48" Manholes48 946 100.00%46 42 2 291.30% 4.35% 4.35%

39 4.12%2-Very Poor

35 3.70%3-Needs Attention


86 9.09%5-Excellent


Product Line Score Count Percent of TotalScore Description

Product: 0 And ZZZZ



PRODUCTION DEPARTMENT QC SCORE CARDSample Precast Company




QC Type: 0 And ZZZZ

QC Test: 0 And 99999999


Plant: 0 And ZZZZ

Plant ID

48" Manholes48 946 100.00%100

Pre-Pour

2 8 18.60%2-Very PoorForm Cleanliness

3 6 13.95%3-Needs AttentionForm Cleanliness

4 20 46.51%4-AcceptableForm Cleanliness

5 9 20.93%5-ExcellentForm Cleanliness

2 5 11.63%2-Very PoorForm Oil

3 11 25.58%3-Needs AttentionForm Oil

4 20 46.51%4-AcceptableForm Oil

5 7 16.28%5-ExcellentForm Oil

4 33 76.74%4-AcceptableTerminators

5 10 23.26%5-ExcellentTerminators

4 35 81.40%4-AcceptableKnockouts

5 8 18.60%5-ExcellentKnockouts

2 4 9.30%2-Very PoorLid Position

3 1 2.33%3-Needs AttentionLid Position

4 38 88.37%4-AcceptableLid Position

2 2 4.65%2-Very PoorGuide Pins

3 2 4.65%3-Needs AttentionGuide Pins

4 36 83.72%4-AcceptableGuide Pins

5 3 6.98%5-ExcellentGuide Pins

2 2 4.65%2-Very PoorInserts

4 37 86.05%4-AcceptableInserts

5 4 9.30%5-ExcellentInserts

Post-Pour

2 5 11.63%2-Very PoorCasting Strength

3 3 6.98%3-Needs AttentionCasting Strength

4 35 81.40%4-AcceptableCasting Strength

4 43 100.00%4-AcceptableTop/Btm Finish

2 5 11.63%2-Very PoorSurface Texture

3 5 11.63%3-Needs AttentionSurface Texture

4 23 53.49%4-AcceptableSurface Texture

5 10 23.26%5-ExcellentSurface Texture

2 1 2.33%2-Very PoorCast Length

4 32 74.42%4-AcceptableCast Length

5 10 23.26%5-ExcellentCast Length

4 40 93.02%4-AcceptableCast Width

5 3 6.98%5-ExcellentCast Width

4 43 100.00%4-AcceptableCast Height

4 33 76.74%4-AcceptableCracks or Spalls

5 10 23.26%5-ExcellentCracks or Spalls

2 2 4.65%2-Very PoorSquareness

4 32 74.42%4-AcceptableSquareness

5 9 20.93%5-ExcellentSquareness

3 2 4.65%3-Needs AttentionHoneycombing


Product Line

Product: 0 And ZZZZ



PRODUCT LINE QC SCORE CARD SUMMARYSample Precast Company




QC Type: 0 And ZZZZ

QC Test: 0 And 99999999


Plant: 0 And ZZZZ

Plant IDTest

CountPercentof Total

Qty Prod.

Qty Passed

Qty Failed

Qty Culled

%Passed

%Failed

%Culled

Form: 0 And ZZZZ

ProLine 1010100 550 100.00%28 26 1 192.86% 3.57% 3.57%

15 2.73%2-Very Poor



68 12.36%5-Excellent

ProLine 100100100 286 100.00%13 13 0 0100.00% 0.00% 0.00%

11 3.85%2-Very Poor



23 8.04%5-Excellent

ProLine 22100 242 100.00%11 8 2 172.73% 18.18% 9.09%

13 5.37%2-Very Poor



7 2.89%5-Excellent


Product

Product: 0 And ZZZZ



PRODUCT QC SCORE CARD SUMMARYSample Precast Company




QC Type: 0 And ZZZZ

QC Test: 0 And 99999999


Plant: 0 And ZZZZ

TestCount

Percentof Total

Qty Prod.

Qty Passed

Qty Failed

Qty Culled

%Passed

%Failed

%Culled

Form: 0 And ZZZZ

24" Adjustment Ring 4"24AR4 66 100.00%6 5 0 183.33% 0.00% 16.67%

3 4.55%2-Very Poor



48" Cone x 3'0"48CN3 176 100.00%8 6 1 175.00% 12.50% 12.50%

7 3.98%2-Very Poor



3 1.70%5-Excellent

48" Standard Base X 2'0" wit48SB2WH 44 100.00%2 2 0 0100.00% 0.00% 0.00%

1 2.27%2-Very Poor



2 4.55%5-Excellent


1 1.52%2-Very Poor



4 6.06%5-Excellent

48" Standard Base x 4'0"48SB4 22 100.00%1 0 1 00.00% 100.00% 0.00%

1 4.55%2-Very Poor




1 0.76%2-Very Poor



12 9.09%5-Excellent

48" Riser x 2'48SR2 110 100.00%5 5 0 0100.00% 0.00% 0.00%

9 8.18%2-Very Poor



9 8.18%5-Excellent

48" Riser X 2 with Hole48SR2WH 22 100.00%1 1 0 0100.00% 0.00% 0.00%

4 18.18%2-Very Poor



2 9.09%5-Excellent

48" Riser x 3'48SR3 22 100.00%1 1 0 0100.00% 0.00% 0.00%

1 4.55%2-Very Poor



48" Riser x 4'48SR4 22 100.00%1 1 0 0100.00% 0.00% 0.00%

2 9.09%2-Very Poor



2 9.09%5-Excellent

48" Riser X 4 with Hole48SR4WH 22 100.00%1 1 0 0100.00% 0.00% 0.00%

4 18.18%2-Very Poor


Form

Product: 0 And ZZZZ



FORM QC SCORE CARD SUMMARYSample Precast Company




QC Type: 0 And ZZZZ

QC Test: 0 And 99999999


Plant: 0 And ZZZZ

TestCount

Percentof Total

Qty Prod.

Qty Passed

Qty Failed

Qty Culled

%Passed

%Failed

%Culled

Form: 0 And ZZZZ

42B 88 100.00%4 4 0 0100.00% 0.00% 0.00%


8 9.09%5-Excellent

42R 66 100.00%3 2 1 066.67% 33.33% 0.00%

4 6.06%2-Very Poor



6 9.09%5-Excellent

48B 264 100.00%12 11 1 091.67% 8.33% 0.00%

4 1.52%2-Very Poor



18 6.82%5-Excellent

48CONE 176 100.00%8 6 1 175.00% 12.50% 12.50%

7 3.98%2-Very Poor



3 1.70%5-Excellent

48R 286 100.00%16 15 0 193.75% 0.00% 6.25%

24 8.39%2-Very Poor



18 6.29%5-Excellent

COATING 198 100.00%9 9 0 0100.00% 0.00% 0.00%


45 22.73%5-Excellent


Cast Height Cast Length Cast Width Casting Strength Cracks or Spalls

Form Cleanliness Form Oil Grout Seal Leaks Guide Pins Honeycombing

Inserts Knockouts Lid Position Openings Paint / Finish

Parting Line Gap Rebar Condition Rebar Spacing Squareness Surface Texture

Terminators Top/Btm Finish

2-Very Poor 3-Needs Attention 4-Acceptable 5-Excellent

QC Test Analysis

Avera

ge Q

C S

core

Date

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

5.5

2/2/2004 2/3/2004 2/4/2004 2/5/2004

Cast Height

Cast Length

Cast Width

Casting Strength

Cracks or Spalls

Form Cleanliness

Form Oil

Grout Seal Leaks

Guide Pins

Honeycombing

Inserts

Knockouts

Lid Position

Openings

Paint / Finish

Parting Line Gap

Rebar Condition

Rebar Spacing

Squareness

Surface Texture

Terminators

Top/Btm Finish

QC Test Trend Graph

Quality ControlConcrete Test

Batch Date: 1/1/2006

Record ID: 1

123 Sample Way

Sampleville, SS 22222-1111

Phone: (888) 888-8888

Fax: (888) 888-8887

Sample Precast Company

MIX DESIGN

#11 Manhole w/ Accel

CONCRETE TEST TYPE

STAND_CON

BATCH NUM

1

CYLINDER NO

1

SLUMP

7.5

TIME MADE

AIR

0.067

AMBIENT TEMP

72

CONCRETE TEMP

120

BATCH DATE

1/1/2006

Concrete Batch Information

CURINGAGE

BREAKDATE

BREAKTIME

LOADLBS

STRENGTHPSI

Concrete Test Results

Concrete Break Results

28 1/29/2006 65,000 5,500

7 1/8/2006 50,000 4,750

4 1/5/2006 40,000 4,100

2 1/3/2006 30,000 3,600

Concrete Break Results Graph

PS

I

Curing Age

0

1000

2000

3000

4000

5000

6000

2 4 7 28

QC CONCRETE TESTSSample Precast Company

Batch Date Range: 1/1/2000 through 01/31/06

Break Date Range: 1/1/2000 through 12/31/2099

Test Type Range: 0 through ZZZZ

Plant Range: 0 through ZZZZ

Curing Age Range: 0 through 9999

Batch Dates

Slu

mp

7.5

5.25

6.375 6.756

1/1/2006 1/2/2006 1/3/2006 1/4/2006 1/5/2006

0

2

4

6

8

10

Average of Slump_Min Average of Slump Average of Slump_Max

Concrete Test Analysis - Slump Trend

Curing Age

1/1/2006 1/2/2006 1/3/2006 1/4/2006 1/5/2006

0

1000

2000

3000

4000

5000

6000

7000

2 4 7 28

Concrete Test Analysis - PSI Trend

Batch Dates

Air

6.70%

5.50%6.15% 6.50%

5.70%

1/1/2006 1/2/2006 1/3/2006 1/4/2006 1/5/2006

0.00%

2.00%

4.00%

6.00%

8.00%

10.00%

Average of Air_Min Average of Air Average of Air_Max

Concrete Test Analysis - Air Trend

QC Score Card

QC Complete:

ProductID: 48SB2WH

Production Date: 2/2/2004

123 Sample Way


Phone: (888) 888-8888

Fax: (888) 888-8887


05-1017

PRODUCTION DATE QC TYPE PLANT PRODUCTION DEPARTMENT

2/2/2004 48

JOB NUMBER INSPECTOR

MUKA

STRUCTURE ID

mh7

QC RECORD

19

STANDARD 100

JOB NAME

MPCX Sample Job

PRODUCT DESCRIPTION


PRODUCT ID

48SB2WH

QC PRODUCT TEST QC CONCRETE TEST

PRODUCT INFORMATION

QC NOTE

SCALE

PIECE#

Delivery Date

2/20/2004

Delivery Ticket Number

16457

Score

Pre-Pour 3.57

Form Cleanliness 2

Form Oil 3

Terminators 4

Knockouts 4

Lid Position 4

Guide Pins 4

Inserts 4

Post-Pour 4.00

Casting Strength 4

Top/Btm Finish 4

Surface Texture 4

Cast Length 4

Cast Width 4

Cast Height 4

Cracks or Spalls 4

Squareness 4

Honeycombing 4

Grout Seal Leaks 4

Openings 4

Paint / Finish 4

Parting Line Gap 4

Other 4.00

Rebar Condition 4

Rebar Spacing 4

MIX DESIGN

#11 Manholes w/o Accel

CONCRETE TEST TYPE

STAND_CON

BATCH NUM

4

CYLINDER NO

4

SLUMP

6.75

TIME MADE

AIR

6.50%

AMBIENT TEMP

88

CONCRETE TEMP

95

BATCH DATE

2/2/2004

CURINGAGE

BREAKDATE

BREAKTIME

AVG LOADLBS

AVG PSISTRENGTH

2 2/4/2004 30,000 3,500

4 2/6/2004 20,000 3,550

7 2/9/2004 50,000 5,600

28 3/1/2004 65,000 6,050

0-Incomplete

1-Unacceptable

2-Very Poor

3-Needs Attention

4-Acceptable

5-Excellent

QC Score Card

QC Complete:

ProductID: 48SB2WH

Production Date: 2/2/2004

123 Sample Way


Phone: (888) 888-8888

Fax: (888) 888-8887


05-1017

PRODUCTION DATE QC TYPE PLANT PRODUCTION DEPARTMENT

2/2/2004 48

JOB NUMBER INSPECTOR

MUKA

STRUCTURE ID

mh7

QC RECORD

19

STANDARD 100

JOB NAME

MPCX Sample Job

PRODUCT DESCRIPTION


PRODUCT ID

48SB2WH

QC PRODUCT TEST QC CONCRETE TEST

PRODUCT INFORMATION

QC NOTE

PIECE#

Delivery Date

2/20/2004

Delivery Ticket Number

16457

Status

Pre-Pour

Form Cleanliness Passed

Form Oil Passed

Terminators Passed

Knockouts Passed

Lid Position Passed

Guide Pins Passed

Inserts Passed

Post-Pour

Casting Strength Passed

Top/Btm Finish Passed

Surface Texture Passed

Cast Length Passed

Cast Width Passed

Cast Height Passed

Cracks or Spalls Passed

Squareness Passed

Honeycombing Passed

Grout Seal Leaks Passed

Openings Passed

Paint / Finish Passed

Parting Line Gap Passed

Other

Rebar Condition Passed

Rebar Spacing Passed

MIX DESIGN

#11 Manholes w/o Accel

CONCRETE TEST TYPE

STAND_CON

BATCH NUM

4

CYLINDER NO

4

SLUMP

6.75

TIME MADE

AIR

6.50%

AMBIENT TEMP

88

CONCRETE TEMP

95

BATCH DATE

2/2/2004

CURINGAGE

BREAKDATE

BREAKTIME

AVG LOADLBS

AVG PSISTRENGTH

2 2/4/2004 30,000 3,500

4 2/6/2004 20,000 3,550

7 2/9/2004 50,000 5,600

28 3/1/2004 65,000 6,050

QC DELIVERY TICKET REGISTERSample Precast Company

QC Type: STANDARDJob #: 05-1017Ticket: 16457

Delivery Date: 2/20/2004

Customer Name: Fisher Construction Corp.

Job Name: MPCX Sample Job

Invoice Date: 2/20/2004

Form Cleanliness

Form Oil

Terminators

Knockouts

Lid Position

Guide Pins

Inserts

Casting Strength

Top/Btm Finish

Surface Texture

Cast Length

Cast W

idth

Cast H

eight

Cracks or Spalls

Squareness

Honeycom

bing

Grout Seal Leaks

Openings

Paint / Finish

Parting Line Gap

Rebar C

ondition

Rebar Spacing

Job# /Structure


ProductID QCQty


F = Failed

I = Incomplete

P = Passed

2 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 448SR3

48" Riser x 3'

05-1017 MPCX Sample Job

mh6 1

P PP P P P P P P P P P P P P P P P P P P P

2 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 448SB2WH



mh7 1


3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 448SB3WH



mh6 1


4 4 4 4 4 4 4 3 4 3 4 4 4 4 4 4 4 4 4 4 4 448CN3

48" Cone x 3'0"

S-241 STOCK

1


4 4 4 4 4 4 4 4 4 3 4 4 4 4 4 4 4 4 4 4 4 448CN3

48" Cone x 3'0"

S-241 STOCK

1


qc inspection sheet - titaniisupport.com · qc inspection sheet ... inspector: notes: status: qc...

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