qingdao evergrande solid industry co., ltd. user manual · qingdao evergrande solid industry co.,...
TRANSCRIPT
Qingdao Evergrande Solid Industry Co., Ltd.
Qingdao Evergrande Solid Industry Co., Ltd.
User Manual
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd.
QINGDAO EVERGRANDE SOLID INDUSTRY CO., LTD.
1. Please check whether the content of articles is in accordance with the list
when the customer accepts the equipment.
Please check if your equipment is damaged or lost during the transportation
while you receive it from the transport company.
2. Please check carefully if the package looses when you receive the equipment
and disassemble it, to do so to avoid damaging the equipment and injuring
the person.
3. Please engage the skillful workers and use the proper tools to disassemble
the equipment, otherwise the user should be responsible for injuring the
person and damaging the equipment.
4. You should read the manual carefully before you operate this equipment and
your operation must be according with this manual. Otherwise, the user
should be responsible for the injury and damage caused by this.
5. We have already put safety first during designing and manufacturing. You
must also put safety first when you operate and maintenance this equipment.
6. The operator must be trained strictly and must have a high sense of
responsibility.
7. Prohibit operating lift overload.
8. When you receive the equipment, please fill in the ‘productive warranty card’
and post the card to our company in order to assure you rights and interests.
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd.
TABLE OF CONTENT
Qingdao Evergrande Solid Industry Co., Ltd. ............................................................................................................0
Table of Content ....................................................................................................................................................................3
Chapter 1 Foreword ............................................................................................................................................................1
Chapter 2 Design Criteria ..................................................................................................................................................2
Chapter 3 Specifications ....................................................................................................................................................4
Chapter 4 Performance and Structure .........................................................................................................................6
Chapter 5 Operation and troubleshooting .................................................................................................................8
Chapter 6 Attached installation drawings ............................................................................................................... 15
Hydraulic system diagram ............................................................................................................................................. 48
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 1
CHAPTER 1 FOREWORD
This manual is for you.
The tilting parking equipment you buy is the product which we have been researching,
trial-producing and developing for years.
It is the most advanced technological hydraulic parking equipment in the market
nowadays.
Please read this manual carefully before operating.
Please record the message which on the label as follows correctly.
The content as follows is used for tracing the productive quality and service
information.
Manufacturing No.: TP-200 Power Supply: 220V
Model: Tilting parking equipment Power: 2.2KW
Date of Manufacture: 2015.07
*Certain Declaration*
1. We provide one year warranty for the equipment (not including electric parts), and
only for quality matter about the equipment, not for matters such as legally wore-out,
inappropriate use and abnormal operation.
2. The quality warranty is the final one, and the other forms of quality warranty are
comply with this.
3. We devote ourselves to renew and R&D all the time. The new information is
subject to the changes without prior notice.
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 2
CHAPTER 2 DESIGN CRITERIA
1. GB 191-1990 pictorial markings for handling of packages
2. GB/T 985-1988 Fundamental type and size of butt-jointed seam by oxygen welding,
hand welding and gas shielded welding
3. GB/T 986-988 Fundamental type and size of butt-jointed seam by hidden arc
welding
4. GB/T 3323-1987 Radiograph and quality rating of butt joint by steel fusion welding
5. GB/T 3766-1983 General technical specifications of hydraulic system
6. GB/T 3768-1996 Acoustics-Determination of Sound Power Levels of Noise
Sources Using Sound Intensity, and the measurement of the top of reflective
surface by envelope.
7. GB/T 3811-1983 Specifications of crane design
8. GB/T 4053.1-1993 Fixed steel straight ladder safety specification
9. GB/T 4942.2-1993 Grade of protection of low-voltage apparatus case
10. GB/T 6417-1986 Classification and specification of weld defect by fusion welding
11. GB/T 7935-1987 General technical specifications of hydraulic component
12. GB/T 8923-1988 Rusting and derusting grade of steel surface before coating
13. GB/T 9286-1998 Cross cut test of colored paint, varnish and paint film
14. GB/T 13306-1991 Label
15. GB/T 13384-1992 General package technical specification of mechanical and
electrical products
16. GB 17907-2010 General safety specification of mechanical parking equipment
17. GB 50067-1997 Fire safety rules of garage, workshop and parking lot
18. GB 50168-2006 Erection works of electrical installations, code for construction
and acceptance of cable line
19. GB 50169-2006 Erection works of electrical installations, code for construction
and acceptance of earthing device
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 3
20. GB 50171-1992 Erection works of electrical installations, code for construction
and acceptance of connection of secondary circuit, plate and cabinet
21. JB 4730-1994 Nondestructive examination of pressure vessel
22. JB/T 8713-1998 Classification, type and basic parameters of mechanical parking
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 4
CHAPTER 3 SPECIFICATIONS
A
B
C
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 5
Note: Above is specification for standard model. The specification of customized
equipment is according to the actual requirements.
Name Specifications
Vehicle size ( length x width x height ) 5000mmX1850mmX1550mm
Vehicle weight ≤2000Kg
A-Length(with load) 6000mm
B-Height(e.g. Audi A6) 3000mm
C-Lifting height 1650mm
D-Width of Platform 2000mm
E-Width of equipment 2480mm
F-Width between set bolts 2159mm
G-Length of basement 2570mm
H-Length(without load) 3873mm
Lifting time 25S
Lowering time 25S
Motor power 2.2KW
Voltage 380V
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 6
CHAPTER 4 PERFORMANCE AND STRUCTURE
This parking equipment mainly consists of framework, platform, transmission
device, electric control system, anti-drop device, and cylinder and power unit. This
equipment adopts hydraulic lifting, details as per attached installation drawings.
1. Framework: The framework is mainly used to bear the car loading. It is
composed by right & left columns, right & left basement, basement connector,
general basement, wheel stop lever and rubber pad. All parts are connected by
bolts. Welding and hoisting equipment are not needed during installation. The
framework is fixed to the ground through six expansion bolts.
2. Platform: The platform is used to park the car. It is composed of wheel carrier,
back plate, right rear beam, left rear beam, reinforce frame, ramp board, left front
beam, right front beam, wave board, hook assembly, and the retaining ring. This
platform adopts split structure. After lifted, the right side beam and left side beam
make an angle. Thus can save the space. The wave board is reliable and makes
the platform looks well.
3. Transmission device: It transfers the driving force from the cylinder to make the
platform lifting and lowering. It is composed of right & left lifting arm, connecting
rod, connecting pipe, guide wheel, pulley mandrel, connecting shaft, support
pulley and shaft sleeve.
4. Electric system: It adopts reliable control of DC24V. The control unit locates on
left front position to ease the manual operation. The key switch can avoid
unauthorized person operating the equipment. Lifting control adopts travel switch,
and there is also adjustable bolt, which is adjusted by the user according to the
actual requirement.
5. Anti-drop device: It is used to prevent the platform from falling when the cylinder
fails. It is composed of retaining ring, hook assembly and brake steel cable.
Working principle: when lifting, the retaining ring fits to hook assembly to
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 7
guarantee the platform safety; when lowering, pull the hand brake on platform to
release the hook, and then press DOWN button the platform will falls down.
6. Cylinder: It provides the driving force for lifting. The cylinder is reliable and
space-saving with low noise.
7. Power unit: The compact structure of integrated power unit save space for the
equipment. It is hung on the back of the left column.
The following are control system and safety protector:
1. Emergency stop switch: Emergency shot down when accident occurs.
2. Warning system: Alert lamp is on during running.
3. Car locating device: There is wheel stop lever on upper platform. When the upper
platform inclines, the wheel stop lever can prevent the car from dropping.
4. Anti-drop device: It is used to prevent platform from falling when the cylinder fails.
5. Leakage & electric shock protection: For example, put shelter over all terminal
blocks; prohibit hand touching electric parts.
6. Limit device: When the lifting device is in place, the limit device detects and stops
the equipment from running.
Advantages of our equipment:
● The upper platform can inclines to make full use of the space. Compared with the
net height 3600mm of other 2-level parking equipment, the net height of our
equipment is required to be not less than 3100mm or 2900mm(see table of
specification).
● Hydraulic drive, low noise, stable running.
● Our equipment is available when the height is lower than 3600mm.
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 8
Advantages of our manufacturing and machine:
We have automatic coating line; It has good appearance and endures corrosion.
We have 5M plate-bending machines and 5M plate-cutting machines, all the parts are
made by ourselves, the quality is stable and the deadline can be sure. Furthermore,
we have numerical control cutting machines and numerical controlled lathe and so on.
We have special staff responsible for manufacturing and the wholesome quality
assurance system.
CHAPTER 5 OPERATION AND TROUBLESHOOTING
5.1. ATTENTIONS BEFORE OPERATION
1) Carefully read the indicator plate (as below), put away the antenna, and let
passengers get down from the car.
2) Before operation, confirm there is no person or object stay in the parking
equipment to avoid accident.
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 9
5.2. OPERATION PROCEDURE
1) Before operation, confirm there is no person or object stay in the parking
equipment to avoid accident.
2) Turn the key to park or take the car.
Car-parking: Turn the knob clockwise, platform rises;
Car-taking: Turn the knob counterclockwise, platform falls down.
The buzzer make sounds during running (to warn staff around);
After the car is in place, take out the key.
3) Attentions when parking the car:
Please put away the antenna before the car enters the parking equipment.
The car can be parked or taken out only after the platform stop running.
Parking the car in appropriate position according to the car length to avoid car
damage.
After parking the car, pull the hand brake and leave.
remote type control system
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 10
5.3. ATTENTION DURING OPERATION
Only trained person can operate the equipment;
Before operation, confirm there is no person in equipment area;
Prohibit anyone entering into the equipment area except the driver;
When parking: ① Put away the antenna, and slowly drive onto the platform; ②
Locating the car; ③ Flameout, and pull hand brake; ④ Get down the car, and
close the car door.
Connect professional maintainer or connect the manufacturer if there is any
abnormal trouble. Never try it by yourself.
Prohibit driving when drunk.
Prohibit parking the car of wrong dimension and weight.
Prohibit fire around the equipment.
5.4. INSTALLATION AND DEBUG
Due to the limit of transportation condition, this equipment cannot be integrated
transported. So, the user should install and debug the equipment by them. Installation
details as per the attached drawings.
5.5. MAINTENANCE
5.5.1.
1) Regularly maintenance by professional staff keeps the equipment in best working
condition;
2) Our company has service center which serves the customer 24 hour a day.
3) List of maintenance:
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 11
Notice: Please sign the REGULAR MAINTENANCE CONTRACT with our company.
We will provide regular check and maintenance for you according to the contract to
assure the equipment runs stable and safe. Hope us keep in good cooperation.
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 12
5.5.2.
Maintenance should be according to the working frequency of the parking
equipment.
1) Daily maintenance and check: The user or operator should responses the daily
maintenance and check.
The platform and parking ground should be kept clean and clear;
Clear the surface of the moving parts;
If there is any abnormal noise, please inform the maintainer;
2) Regular maintenance and check: Professional maintainer should do regular
maintenance and check, and details as per the table below.
Item table of maintenance
No. Check list Normal Abnormal Solution
1 Running condition
2 Foundation of main column
3 Fixation of bolt
4 Check if the steel frame and platform deforms.
5 Lifting device
6 Hoisting arm of platform
7 If there is any leakage about cylinder
8 If there is any abnormal noise about
transmission device
9 Pulley running condition
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 13
10 If there is deformation about pulley
11 If the location of the limit switch is right
12 Adjust the balance of platform
13 If the hydraulic oil in power unit is enough
14 If there is any abnormal noise about power
unit
15 If the oil hose is worn
16 If brake steel cable is worn
17 If anti-drop hook runs normally
18 If wire insulation bush or pipe is worn
19 If each indicator light is normal
Remark
The equipment is exempted
from inspection if there is no
this item table
Maintainer Customer
signature
Date Date
5.6. TROUBLESHOOTING
Failure Reason Method
No power
Outage
Power switch trip Switch on
Key switch is on OFF. Turn key switch to ON and power
light will be on.
Lights are not work.
Power light, button light and
warning light are all burned. Change the lights.
Mechanical part does not
work.
Knob of control box fails. Change the knob.
Limit switch fails. Repair or change limit switch.
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 14
Platform cannot be in place.
Limit switch displaces. Adjust the position of limit switch.
Platform is blocked. Clear the block.
Platform cannot stop when
it is in place.
Limit switch displaces. Adjust the position of limit switch.
Limit switch fails. Repair or change limit switch.
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 15
CHAPTER 6 ATTACHED INSTALLATION DRAWINGS
≥800mm
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 16
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 17
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 18
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 19
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 20
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 21
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 22
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 23
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 24
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 25
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 26
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 27
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 28
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 29
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 30
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 31
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 32
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 33
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 34
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 35
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 36
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 37
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 38
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 39
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 40
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 41
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 42
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 43
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 44
1.Lifting shaft installation:
2. Installation lifting arm and cylinder
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 45
3. Installation vehicle platform and green connecting rod
Pumping station system, electric control system, unlocking device, limit device, oil pipe, control arm, wave plate
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 46
4. Installation mode of control box
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 47
5. Installation mode of power unit
User Manual for Tilting Parking Lift
Qingdao Evergrande Solid Industry Co., Ltd. 48
HYDRAULIC SYSTEM DIAGRAM