quality and health & safety management manual - abacus … · 2018. 7. 23. · manual at issue 5,...

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Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999 Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683 Quality Manual Iss 10 28/05/18 Page 1 of 8 Approved by: Scott Cook QUALITY AND HEALTH & SAFETY MANAGEMENT MANUAL

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  • Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom

    [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999

    Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom

    Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683

    Quality Manual Iss 10

    28/05/18 Page 1 of 8 Approved by: Scott Cook

    QUALITY AND HEALTH & SAFETY MANAGEMENT MANUAL

  • Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom

    [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999

    Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom

    Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683

    Quality Manual Iss 10

    28/05/18 Page 2 of 8 Approved by: Scott Cook

    AMENDMENT RECORD

    AMEND No:

    SECTION No:

    PAGE No

    ISSUE

    NO

    DATE

    ISSUED

    DETAILS AUTH

    4 Whole Manual Whole Manual 5 1/02/15 Previous Quality Manual and the supporting business procedures have been withdrawn and replaced by the new Quality Manual at Issue 5, and eight new operating procedures OP1 to OP8 all at Revision1. For revision history of the old manual see Issue 4 of this document.

    SC

    5 Whole Manual Whole Manual 6 17/4/2015 Changes as a result of LRQA audit:

    Reference to Abacus premises at Kilbirnie and Glengarnock added to scope.

    Commitment to continually improve the effectiveness of the QMS added to objectives.

    SC

    6

    7

    Whole Manual

    Whole Manual

    Whole Manual

    Whole Manual

    7

    8

    19/07/16

    26/04/2017

    Review and update for the change in PED to 2014/68/EU

    Review and update for ISO 9001-2015 - QA manual not required but chose to have in place

    SC

    SC

    8 Whole Manual Whole Manual 9 26/04/2017 Revew and update for management review

    SC

    9 Whole Manual Whole Manual 10 28/11/2017 Review and update for management review

    SC

    10 Whole Manual Whole Manual 11 28/05/18 Update to include H&S SC

  • Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom

    [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999

    Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom

    Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683

    Quality Manual Iss 10

    28/05/18 Page 3 of 8 Approved by: Scott Cook

    Table of Contents

    SCOPE ........................................................................................................................................................................................ 4

    QUALITY, HEALTH & SAFETY POLICY & OBJECTIVES ................................................................................................. 5

    RESPONSIBILITES................................................................................................................................................................... 6

    AB-PF-510 Leadership Roles ..................................................................................................................................................... 7

    Interactions of the system AB-PF-410-1 .................................................................................................................................... 8

  • Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom

    [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999

    Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom

    Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683

    Quality Manual Iss 10

    28/05/18 Page 4 of 8 Approved by: Scott Cook

    SCOPE

    This manual describes the organisation of Abacus Valves International Ltd and outlines the processes of the company’s Quality Management System [QMS] which meets the requirements of ISO9001 and ISO180001

    The activities covered by the QMS are the manufacture & supply of check valves

    There are no exclusions from ISO9001.

    The business operates from two premises:

    • Block 4, Riverside Road, Paddockholm Industrial Estate, Kilbirnie, Ayrshire KA25 7EW

    o This the main activity centre where all business and manufacturing processes occur.

    • Block 1, Units 1 > 4 Lochshore East Industrial Estate, Glengarnock, Ayrshire KA14 3DB

    o This is a warehousing facility for assembled valves.

  • Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom

    [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999

    Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom

    Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683

    Quality Manual Iss 10

    28/05/18 Page 6 of 8 Approved by: Scott Cook

    RESPONSIBILITES

    The nominated management representatives with the responsibility and authority to implement and maintain the quality system and health & safety is the senior management team. See AB-PF-510-530-1

    The Quality Director is responsible for informing certain organisations of major changes to Abacus Valves International Ltd.

    Table 1: Required Notifications

    Nature of Change Who to Inform

    Major Changes to Company Structure 1. Pressure Equipment Directive 2014/68/EU Notified Body

    2. ISO 9001 Accreditation Body

    3. ISO 18001 Accreditation Body

    4. Other Regulatory Authorities

    5. Customers

    6. Suppliers

    New Design or Major Changes to Existing Valve Designs 1. Pressure Equipment Directive 2014/68/EU Notified Body

  • Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom

    [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999

    Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom

    Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683

    Quality Manual Iss 10

    28/05/18 Page 7 of 8 Approved by: Scott Cook

    AB-PF-510 Leadership Roles

    S.CookM.D.

    R. Williams

    Quality Director

    S.GrahamDirector ofOperations

    Alison Cooper

    Account Controller

    Responsibilities

    Quality Management System

    HSE System

    HSE Matrices

    Inspection of product

    Customer focus on all matters relating to

    Regulatory issues

    Engineering Changes

    Concession Requests

    Non conformances

    Quality Matrices

    Internal Quality

    External Quality

    Supplier Improvements

    Customer Satisfaction

    Responsibilities

    Quality Management System

    HSE System

    Production schedules

    Supervision of production staff

    Customer focus on all matters relating to

    Manufacturing

    Engineering Changes

    Concession Requests

    Non conformances

    Production Matrices

    Sage system

    Capacity planning

    Customer Satisfaction

    Responsibilities

    Quality Management System

    HSE System

    Sage system

    Accounts payable

    Accounts Receipt

    Accounts Matrices

    Customer Satisfaction

    Purchasing&

    Administration

    Responsibilities

    Quality Management System

    HSE System

    Sage system

    Purchase Area

    Matrices

    Sage

    Administration Process

    Purchasing Process

    Customer Satisfaction

    Responsibilities

    Quality Management System

    HSE System

    Sage system

    Design

    Matrices

    Sage

    Design Process

    Engineering Process

    Customer Satisfaction

    Design

    EngineeringSales / Quotes

    Responsibilities

    Quality Management System

    HSE System

    Sage system

    Quote Area

    Matrices

    Sales Process

    Quote Process

    Customer Satisfaction

    ManufacturingQuality

    Engineering

  • Abacus Valves International Block 4, Riverside Road, Paddockholm Ind Est Kilbirnie, Ayrshire KA25 7EW United Kingdom

    [email protected] Tel: + 44 (0) 1505 681777 www.abacusvalves.com Fax: + 44 (0) 1505 683999

    Registered Office: Abacus Valves International Limited, Charwell House, Wilsom Road, Alton, Hampshire GU34 2TR United Kingdom

    Registered in England & Wales Company No: 03997079 VAT No: GB 754988075 ISO 9001:2015 Certificate No: 10024318 D-U-N-S No: 51-990-2683

    Quality Manual Iss 10

    28/05/18 Page 8 of 8 Approved by: Scott Cook

    Interactions of the system AB-PF-410-1