quick guide - tecdriver micro drive fc 51.pdf · fc 51 bussmann bussmann bussmann littel fuse ......

VLT® Micro Drive FC 51

Quick Guide

1. Quick Guide

1.1.1. Available Literature

NB!

This quick guide contains the basic information necessary for installing and running the VLT Micro Drive.

In case more information is needed, the below literature can be downloaded from

http://www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/Technical+Documentation.htm.

Title Literature no.VLT Micro Drive FC 51 Operating Instructions MG.02.AX.YYVLT Micro Drive FC 51 Quick Guide MG.02.BX.YYVLT Micro Drive FC 51 Programming Guide MG.02.CX.YYFC 51 LCP Mounting Instruction MI.02.AX.YYFC 51 De-coupling Plate Mounting Instruction MI.02.BX.YYFC 51 Remote Mounting Kit Mounting Instruction MI.02.CX.YYFC 51 DIN Rail Kit Mounting Instruction MI.02.DX.YYFC 51 IP21 Kit Mounting Instruction MI.02.EX.YYFC 51 Nema1 Kit Mounting Instruction MI.02.FX.YY

X = Revision number

Y = Language code

1.1.2. High Voltage Warning

The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency

converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions

in this manual as well as local and national rules and safety regulations.

1.1.3. Safety Instructions

• Make sure the frequency converter is properly connected to earth.

• Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power.

• Protect users against supply voltage.

• Protect the motor against overloading according to national and local regulations.

• The earth leakage current exceeds 3.5 mA.

• The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains.

1.1.4. Approvals

Quick Guide for VLT Micro FC 51 1. Quick Guide

MG.02.B3.02 - VLT is a registered Danfoss trademark 1

1

1.1.5. General Warning

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, (linkage of DC intermediate circuit).

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

Before touching any potentially live parts of the VLT Micro Drive, wait at least 4 minutes for all sizes.

Shorter time is allowed only if indicated on the nameplate for the specific unit.

Leakage Current

The earth leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth

connection must be ensured by means of a min. 10mm² Cu or an addtional PE wire - with the same cable cross section as the Mains

wiring - must be terminated separately.

Residual Current Device

This product can cause a D.C. current in the protective conductor. Where a residual current device (RCD) is used for extra protection,

only an RCD of Type B (time delayed) shall be used on the supply side of this product. See also Danfoss Application Note on RCD, MN.

90.GX.YY.

Protective earthing of the VLT Micro Drive and the use of RCDs must always follow national and local regulations.

Motor overload protection is possible by setting Parameter 1-90 Motor thermal protection to the value ETR trip. For the North American

market: ETR functions provide class 20 motor overload protection, in accordance with NEC.

Installation in high altitudes:

By altitudes above 2km, please contact Danfoss Drives regarding PELV.

1.1.6. IT Mains

IT Mains

Installation on isolated mains source, i.e. IT mains.

Max. supply voltage allowed when connected to mains: 440 V.

As an option, Danfoss offers line filters for improved harmonics performance.

1.1.7. Avoid unintended Start

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the

Local Control Panel.

• Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start of any

motors.

• To avoid unintended start, always activate the [OFF] key before changing parameters.

1. Quick Guide Quick Guide for VLT Micro FC 51

2 MG.02.B3.02 - VLT is a registered Danfoss trademark

1

1.1.8. Disposal Instruction

Equipment containing electrical components must not be disposed of together with domestic waste.

It must be separately collected with electrical and electronic waste according to local and currently valid leg-

islation.

1.1.9. Before Commencing Repair Work

1. Disconnect FC 51 from mains (and external DC supply, if present.)

2. Wait for 4 minutes for discharge of the DC-link.

3. Disconnect DC bus terminals and brake terminals (if present)

4. Remove motor cable

1.1.10. Side-by-Side Installation

The Danfoss VLT Micro Drive can be mounted side-by-side for IP 20 rating units and requires 100 mm clearance above and below for cooling. Please

refer to the specifications near the end of this document for details on environmental ratings of the VLT Micro FC 51.

1.1.11. Mechanical Dimensions

Illustration 1.1: Mechanical dimensions.

Power (kW) Height (mm) Width (mm) Depth 1)

(mm)Max.Weight

Frame 1 X 200-240V

3 X200 -240 V

3 X380-480 V A A (incl. decou-

pling plate) a B b C Kg

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 150 205 140.4 70 55 148 1.1M2 1.5 1.5 1.5 - 2.2 176 230 166.4 75 59 168 1.6M3 2.2 2.2 -3.7 3.0 - 7.5 2) 2) 2) 2) 2) 2) 2)

Table 1.1: Mechanical Dimensions

1) For LCP with potentiometer, please add 7.6 mm.2 These dimensions will be announced at a later point.

1.1.12. Electrical Installation in General

NB!

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors

required, (60-75° C) recommended.



1

Details of terminal tightening torques.

Power (kW) Torque (Nm)

Frame 1 x 200-240V

3 x 200-240V

3 x 380-480V Line Motor

DC connec-tion/Brake1)

Control Ter-minals Earth Relay

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 1.4 0.7 - 0.15 3 0.5M2 1.5 1.5 1.5 - 2.2 1.4 0.7 - 0.15 3 0.5M3 2.2 2.2 - 3.7 3.0 - 7.5 1.4 0.7 - 0.15 3 0.5

1) Spade connectors

Table 1.2: Tightening of terminals.

1.1.13. Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited

and overcurrent protected according to national/international regulations.

Short circuit protection:

Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in

the unit or short-circuit on DC-link. The frequency converter provides full short circuit protection in case of a short-circuit on the motor or brake output.

Overcurrent protection:

Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national

regulations. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100,000 Arms (symmetrical), 480 V maximum.

NonUL compliance:

If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in table 1.3, which will ensure compliance with EN50178:

In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter.

FC 51 Bussmann Bussmann Bussmann Littel fuse Ferraz-Shawmut

Ferraz-Shawmut

Max. fuses non UL

1 X 200-240 VkW Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG0K18 - 0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A0K75 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A1K5 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A2K2 KTN-R45 JKS-45 JJN-45 KLN-R45 - A2K-45R 45A3 x 200-240 V0K25 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A0K75 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A1K5 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A2K2 KTN-R30 JKS-30 JJN-30 KLN-R30 ATM-R30 A2K-30R 30A3K7 KTN-R45 JKS-45 JJN-45 KLN-R45 - A2K-45R 45A3 x 380-480 V0K37 - 0K75 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A1K5 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 15A2K2 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A3K0 KTS-R25 JKS-25 JJS-25 KLS-R25 ATM-R25 A6K-25R 25A4K0 KTS-R30 JKS-30 JJS-30 KLS-R30 ATM-R30 A6K-30R 30A5K5 KTS-R35 JKS-35 JJS-35 KLS-R35 - A6K-35R 35A7K5 KTS-R45 JKS-45 JJS-45 KLS-R45 - A6K-45R 45A

Table 1.3: Fuses

1.1.14. Connecting to Mains and Motor

The VLT Micro FC 51 is designed to operate all standard three-phased asynchronous motors.

The VLT Micro FC 51 is designed to accept mains/motor cables with a maximum cross-section of 4 mm2 (10 AWG).

• Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the

motor metal.

• Keep motor cable as short as possible to reduce the noise level and leakage currents.



1

For further details on mounting of the decoupling plate, please see instruction MI.02.BX.YY.

Step 1: First, mount the earth wires to earth terminal.

Step 2: Mount mains supply to terminals L1/L, L2 and L3/N (3-phase) or

L1/L and L3/N (single-phase) and tighten.

Step 3: Connect motor to terminals U, V and W.

Illustration 1.2: Mounting of earth cable, mains and motorwires.

1.1.15. Control Terminals

All control cable terminals are located underneath the terminal cover in

front of the frequency converter. Remove the terminal cover using a

screwdriver.

Illustration 1.3: Removing terminal cover.

The illustration below shows all control terminals of the VLT Micro Drive. Applying Start (term. 18) and an analog reference (term. 53 or 60) make the

frequency converter run.

Illustration 1.4: Overview of control terminals in PNP-configuration and factory setting.

NB!

Do not operate switches with power on the frequency converter.

Parameter 6-19 must be set according to Switch 4 position.



1

S200 Switches 1-4:

Switch 1: *OFF = PNP terminals 29

ON = NPN terminals 29

Switch 2: *OFF = PNP terminal 18, 19, 27 and 33

ON = NPN terminal 18, 19, 27 and 33

Switch 3: No function

Switch 4: *OFF = Terminal 53 0 - 10 V

ON = Terminal 53 0/4 - 20 mA

* = default setting

Table 1.4: Settings for S200 Switches 1-4

Illustration 1.5: S200 Switches 1-4.

1.1.16. Power Circuit - Overview

Illustration 1.6: Diagram showing all electrical terminals.

Brake not applicable for frame M1.

Brake resistors are available from Danfoss.

Improved power factor and EMC performance can be achieved by installing optional Danfoss line filters.

Danfoss power filters can also be used for load sharing.



1

1.1.17. Load sharing/Brake

Use 6.3 mm insulated Faston Plugs designed for high voltage for DC (Load Sharing and brake).

Contact Danfoss or see instruction no. MI.50.Nx.02 for load sharing and instruction no. MI.90.Fx.02 for brake.

Load sharing: Connect terminals UDC- and UDC/BR+.

Brake: Connect terminals BR- and UDC/BR+.

Note that voltage levels of up to 850 V DC may occur between terminals

UDC+/BR+ and UDC-. Not short circuit protected.

1.1.18. Programming with LCP

Illustration 1.7: Description of LCP buttons and display

Use the [MENU] key to select one of the following menus:

Status Menu:

For readouts only.

Quick Menu:

For access to Quick Menus 1 and 2, respectively.

Main Menu:

For access to all parameters.

For detailed information on programming, please see Programming

Guide, MG02CXYY.

Navigation Keys:

[Back]: For moving to the previous step or layer in the navigation structure.

Arrows [ ] [ ]: For manoeuvring between parameter groups, parameters and within parameters.

[OK]: For selecting a parameter and for accepting changes to parameter settings.



1

Operation Keys:

A yellow light above the operation keys indicates the active key.

[Hand on]: Starts the motor and enables control of the frequency converter via the LCP.

[Off/Reset]: The motor stops except in alarm mode. In that case the motor will be reset.

[Auto on]: The frequency converter is controlled either via control terminals or serial communication.

[Potentiometer] (LCP12): The potentiometer works in two ways depending on the mode in which the frequency converter is running.

In Auto Mode the potentiometer acts as an extra programmable analog input.

In Hand on Mode the potentiometer controls local reference.

Arrows [ ] and [ ] toggles between the choices in each menu.

The display indicates the status mode with a small arrow above “Status”.

The Quick Menu gives easy access to the most frequently used parameters.

1. To enter the Quick Menu, press [MENU] key until indicator in display is placed above Quick Menu.

2. Use [ ] [ ] to select either QM1 or QM2, then press [OK].

3. Use [ ] [ ] to browse through the parameters in the Quick Menu.

4. Press [OK] to select a parameter.

5. Use [ ] [ ] to change the value of a parameter setting.

6. Press [OK] to accept the change.

7. To exit, press either [Back] twice to enter Status, or press [Menu] once to enter Main Menu.

No Name Range Default Function1-20 Motor Power [kW]/[HP] [0.09kW/0.12HP - 11kW/15HP] Unit dependant Enter motor power from nameplate data1-22 Motor Voltage [50 - 999V] 230/400 Enter motor voltage from nameplate data1-23 Motor Frequency [20 - 400 Hz] 50 Enter motor frequency form nameplate data1-24 Motor Current [0.01 - 26.00 A] Unit dependant Enter motor current from nameplate data1-25 Motor nominal speed [100 - 9999 RPM] Unit dependant Enter motor nominal speed from nameplate data1-29 Automatic Motor Tuning (AMT) [0] = off

[2] = Enable AMT[0] = off Use AMT to optimize motor performance.

1. Stop VLT2. Choose [2]3. "Hand On"

3-02 Minimum reference [-4999 - 4999] 0 Enter value for minimum reference3-03 Maximum reference [-4999 - 4999] 50.00 Enter value for maximum reference3-41 Ramp up time [0.05 - 3600s] 3.00 Ramp up time from 0 to rated motor frequency par. 1-233-42 Ramp down time [0.05 - 3600s] 3.00 Ramp down time form rated motor frequency par. 1-23 to

0

Table 1.5: Basic Settings Quick Menu 1

The Main Menu gives access to all parameters.

1. To enter the Main Menu, press [MENU] key until indicator in display is placed above Main Menu.

2. Use [ ] [ ] to browse through the parameter groups.

3. Press [OK] to select a parameter group.

4. Use [ ] [ ] to browse through the parameters in the specific group.

5. Press [OK] to select the parameter.

6. Use [ ] [ ] to set/change the parameter value.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice to enter Quick Menu, or press [Menu] once to enter Status.



1

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func

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[2]

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[11]

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put

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[11]

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[8]

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[8]

Puls

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18

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[11]

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[12]

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18]

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11

Term

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19

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14]

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16]

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Pre

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ref

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arm

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[23]

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4] R

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[25]

Rev

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[26]

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[28]

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n[2

9] B

rake

rea

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0] B

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[52]

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3] N

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arm

[54]

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md

activ

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5] R

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digi

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5 Te

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20 -

499

9 H

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Term

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33

Hig

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500

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5000

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5-5

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ef./

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b. V

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005

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Term

. 33

Hig

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99 s

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Off

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Free

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Stop

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l Out

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6-91

Ter

min

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nal

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No

oper

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Ref

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Mot

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No

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NoF

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[1]

Anal

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53

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Anal

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60[8

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33

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7-38

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400

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Dig

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[1]

Dig

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nly

[2]

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only

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one

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RS48

58-

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Tim

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00 s

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8-04

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C Po

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8-30

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C[2

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Abov

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[16]

The

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Mai

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[18]

Rev

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arni

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larm

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Ala

rm_T

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2-25

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6-29

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5] D

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t_27

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Dig

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put_

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8] D

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and

[40]

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40]

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Do

not

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LC13

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Com

para

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Curr

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Mot

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[7]

Mot

orVo

ltage

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DCL

inkV

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ge[1

2] A

nalo

gInp

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[13]

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logI

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ulse

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[20]

Ala

rmN

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ount

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ompa

rato

r O

pera

tor

[0]

Less

Tha

n*[

1] A

ppro

xim

atel

y eq

uals

[2]

Gre

ater

Tha

n1

3-1

2 C

ompa

rato

r V

alu

e-9

999

- 99

99 *

0.0

13-2

* Ti

mer

s13

-20

SL C

ontr

olle

r Ti

mer

0.0

- 36

00 s

* 0

.0 s

13-4

* Lo

gic

Rul

es1

3-4

0 L

ogic

Ru

le B

oole

an 1

See

par.

13-

01 *

[0]

Fal

se[3

0] -

[32

] SL

Tim

e-ou

t 0-

21

3-4

1 L

ogic

Ru

le O

pera

tor

1*[

0] D

isab

led

[1]

And

[2]

Or

[3]

And

not

[4]

Or

not

[5]

Not

and

[6]

Not

or

[7]

Not

and

not

[8]

Not

or

not

13

-42

Log

ic R

ule

Boo

lean

2Se

e pa

r. 1

3-40

13

-43

Log

ic R

ule

Ope

rato

r 2

See

par.

13-

41 *

[0]

Dis

able

d1

3-4

4 L

ogic

Ru

le B

oole

an 3

See

par.

13-

4013

-5*

Stat

es13

-51

SL C

ontr

olle

r Ev

ent

See

par.

13-

401

3-5

2 S

L C

ontr

olle

r A

ctio

n*[

0] D

isab

led

[1]

NoA

ctio

n[2

] Se

lect

Setu

p1[3

] Se

lect

Setu

p2[1

0-17

] Se

lect

Pres

etRef

0-7

[18]

Sel

ectR

amp1

[19]

Sel

ectR

amp2

[22]

Run

[23]

Run

Rev

erse

[24]

Sto

p[2

5] Q

stop

[26]

DCs

top

[27]

Coa

st[2

8] F

reez

eOut

put

[29]

Sta

rtTi

mer

0[3

0] S

tart

Tim

er1

[31]

Sta

rtTi

mer

2[3

2] S

et D

igita

l Out

put

A Lo

w[3

3] S

et D

igita

l Out

put

B Lo

w[3

8] S

et D

igita

l Out

put

A H

igh

[39]

Set

Dig

ital O

utpu

t B

Hig

h[6

0] R

eset

Coun

terA

[61]

Res

etCo

unte

rB14

-**

Spec

ial F

unct

ions

14-0

* In

vert

er S

wit

chin

g14

-01

Swit

chin

g Fr

equ

ency

[0]

2 kH

z*[

1] 4

kH

z[2

] 8

kHz

[4]

16 k

Hz

14-0

3 O

verm

odu

lati

on[0

] O

ff*[

1] O

n14

-1*

Mai

ns m

onit

orin

g14

-12

Fun

ctio

n a

t m

ain

s im

bala

nce

*[0]

Trip

[1]

War

ning

[2]

Dis

able

d14

-2*

Trip

Res

et14

-20

Res

et M

ode

*[0]

Man

ual r

eset

[1-9

] Au

toRes

et 1

-9[1

0] A

utoR

eset

10

[11]

Aut

oRes

et 1

5[1

2] A

utoR

eset

20

[13]

Inf

inite

aut

o re

set

14-2

1 A

utom

atic

Res

tart

Tim

e0

- 60

0 s

* 10

s

14-2

2 O

pera

tion

Mod

e*[

0] N

orm

al O

pera

tion

[2]

Initi

alis

atio

n14

-26

Act

ion

At

Inve

rter

Fau

lt*[

0] T

rip[1

] W

arni

ng14

-4*

Ener

gy O

ptim

isin

g14

-41

AEO

Min

imu

m M

agn

etis

atio

n40

- 7

5 %

* 6

6 %

15-*

* D

rive

Inf

orm

atio

n15

-0*

Ope

rati

ng D

ata

15-0

0 O

pera

tin

g D

ays

15-0

1 R

un

nin

g H

ours

15-0

2 kW

h C

oun

ter

15-0

3 P

ower

Ups

15-0

4 O

ver

Tem

ps15

-05

Ove

r V

olts

15-0

6 R

eset

kW

h C

oun

ter

*[0]

Do

not

rese

t[1

] Res

et c

ount

er15

-07

Res

et R

un

nin

g H

ours

Cou

nte

r*[

0] D

o no

t re

set

[1]

Res

et c

ount

er15

-3*

Faul

t Lo

g15

-30

Fau

lt L

og:

Erro

r C

ode

15-4

* D

rive

Ide

ntif

icat

ion

15-4

0 FC

Typ

e15

-41

Pow

er S

ecti

on15

-42

Vol

tage

15-4

3 So

ftw

are

Ver

sion

15-4

6 Fr

equ

ency

Con

vert

er O

rder

. No

15-4

8 LC

P I

d N

o15

-51

Freq

uen

cy C

onve

rter

Ser

ial N

o16

-**

Dat

a R

eado

uts

16-0

* G

ener

al S

tatu

s1

6-0

0 C

ontr

ol W

ord

0 -

0XFF

FF16

-01

Ref

eren

ce [

Un

it]

-499

9 -

4999

16-0

2 R

efer

ence

%-2

00.0

- 2

00.0

%1

6-0

3 S

tatu

s W

ord

0 -

0XFF

FF16

-05

Mai

n A

ctu

al V

alu

e [%

]-2

00.0

- 2

00.0

%

16-1

* M

otor

Sta

tus

16-1

0 P

ower

[kW

]16

-11

Pow

er [

hp]

16-1

2 M

otor

Vol

tage

[V

]16

-13

Freq

uen

cy [

Hz]

16-1

4 M

otor

Cu

rren

t [A

]16

-15

Freq

uen

cy [

%]

16-1

8 M

otor

Th

erm

al [

%]

16-3

* D

rive

Sta

tus

16-3

0 D

C L

ink

Vol

tage

16-3

6 In

v. N

om. C

urr

ent

16-3

7 In

v. M

ax. C

urr

ent

16-3

8 SL

Con

trol

ler

Stat

e16

-5*

Ref

. / F

eedb

.16

-50

Exte

rnal

Ref

eren

ce16

-51

Pu

lse

Ref

eren

ce16

-52

Feed

back

[U

nit

]16

-6*

Inpu

ts /

Out

puts

16-6

0 D

igit

al I

npu

t 18

,19,

27,3

30

- 11

1116

-61

Dig

ital

Inp

ut

290

- 1

16-6

2 A

nal

og I

npu

t 53

(vo

lt)

16-6

3 A

nal

og I

npu

t 53

(cu

rren

t)16

-64

An

alog

Inp

ut

6016

-65

An

alog

Ou

tpu

t 4

2 [m

A]

16-6

8 P

uls

e In

put

[Hz]

16-7

1 R

elay

Ou

tpu

t [b

in]

16-7

2 C

oun

ter

A16

-73

Cou

nte

r B

16-8

* Fi

eldb

us /

FC

Port

16-8

6 FC

Por

t R

EF 1

0x80

00 -

0x7

FFFF

16-9

* D

iagn

osis

Rea

dout

s1

6-9

0 A

larm

Wor

d0

- 0X

FFFF

FFFF

16-9

2 W

arn

ing

Wor

d0

- 0X

FFFF

FFFF

16-9

4 Ex

t. S

tatu

s W

ord

0 -

0XFF

FFFF

FF



1

No.

Des

crip

tion

War

ning

Alar

mTr

ip L

ock

Erro

rCa

use

of P

robl

em2

Live

zer

o er

ror

XX

Sign

al o

n te

rmin

al 5

3 or

60

is le

ss t

han

50%

of

valu

e se

t in

par

. 6-

10, 6-

12 a

nd6-

22.

4M

ains

pha

se lo

ss1)

XX

X

Mis

sing

pha

se o

n su

pply

sid

e, o

r to

o hi

gh v

olta

ge im

bala

nce.

Che

ck s

uppl

y vo

lt-ag

e.7

DC

over

vol

tage

1)X

X

In

term

edia

te c

ircui

t vo

ltage

exc

eeds

lim

it.8

DC

unde

r vo

ltage

1)X

X

In

term

edia

te c

ircui

t vo

ltage

dro

ps b

elow

“vo

ltage

war

ning

low

” lim

it.9

Inve

rter

ove

rload

edX

X

M

ore

than

100

% lo

ad f

or t

oo lo

ng.

10M

otor

ETR

ove

r te

mpe

ratu

reX

X

M

otor

is t

oo h

ot d

ue t

o m

ore

than

100

% lo

ad f

or t

oo lo

ng.

11M

otor

the

rmis

tor

over

tem

pera

ture

XX

Ther

mis

tor

or t

herm

isto

r co

nnec

tion

is d

isco

nnec

ted.

12To

rque

lim

it

X

To

rque

exc

eeds

val

ue s

et in

eith

er p

ar. 4

-16

or 4

-17.

13O

ver

Curr

ent

XX

X

Inve

rter

pea

k cu

rren

t lim

it is

exc

eede

d.14

Eart

h fa

ult

X

X

Dis

char

ge f

rom

out

put

phas

es t

o gr

ound

.16

Shor

t Ci

rcui

t

XX

Sh

ort-

circ

uit

in m

otor

or

on m

otor

ter

min

als.

17Co

ntro

l wor

d tim

eout

XX

No

com

mun

icat

ion

to f

requ

ency

con

vert

er.

25Br

ake

resi

stor

sho

rt-c

ircui

ted

X

X

Brak

e re

sist

or is

sho

rt-c

ircui

ted,

thu

s br

ake

func

tion

is d

isco

nnec

ted.

27Br

ake

chop

per

shor

t-ci

rcui

ted

X

X

Brak

e tr

ansi

stor

is s

hort

-circ

uite

d, t

hus

brak

e fu

nctio

n is

dis

conn

ecte

d.28

Brak

e ch

eck

X

Brak

e re

sist

or is

not

con

nect

ed/w

orki

ng29

Pow

er b

oard

ove

r te

mp

XX

X

Hea

t-si

nk c

ut-o

ut t

empe

ratu

re h

as b

een

reac

hed.

30M

otor

pha

se U

mis

sing

X

X

Mot

or p

hase

U is

mis

sing

. Ch

eck

the

phas

e.31

Mot

or p

hase

V m

issi

ng

XX

M

otor

pha

se V

is m

issi

ng. C

heck

the

pha

se.

32M

otor

pha

se W

mis

sing

X

X

Mot

or p

hase

W is

mis

sing

. Che

ck t

he p

hase

.38

Inte

rnal

fau

lt

XX

Co

ntac

t lo

cal D

anfo

ss s

uppl

ier.

47Co

ntro

l Vol

tage

Fau

ltX

XX

24

V D

C m

ay b

e ov

erlo

aded

.51

AMT

chec

k U

nom a

nd I

nom

X

Wro

ng s

ettin

g fo

r m

otor

vol

tage

, mot

or c

urre

nt a

nd m

otor

vol

tage

.52

AMT

low

Ino

m

X

M

otor

cur

rent

is t

oo lo

w. Ch

eck

sett

ings

.59

Curr

ent

limit

X

VLT

over

load

.63

Mec

hani

cal B

rake

Low

X

Actu

al m

otor

cur

rent

has

not

exc

eede

d “r

elea

se b

rake

” cu

rren

t with

in “

star

t del

ay”

time

win

dow

.80

Driv

e In

itial

ised

to

Def

ault

Valu

e

X

Al

l par

amet

er s

ettin

gs a

re in

itial

ized

to

defa

ult

sett

ings

.84

The

conn

ectio

n be

twee

n dr

ive

and

LCP

is lo

st

XN

o co

mm

unic

atio

n be

twee

n LC

P an

d fr

eque

ncy

conv

erte

r85

Butt

on d

isab

led

X

See

para

met

er g

roup

0-4

* LC

P86

Copy

fai

l

XAn

err

or o

ccur

red

whi

le c

opyi

ng fro

m f

requ

ency

con

vert

er t

o LC

P or

vic

e ve

rsa.

87LC

P da

ta in

valid

X

Occ

urs

whe

n co

pyin

g fr

om L

CP if

the

LCP

con

tain

s er

rone

ous

data

- o

r if

no d

ata

was

upl

oade

d to

the

LCP

.88

LCP

data

not

com

patib

le

XO

ccur

s w

hen

copy

ing

from

LCP

if d

ata

are

mov

ed b

etw

een

freq

uenc

y co

nver

ters

with

maj

or d

iffer

ence

s in

sof

twar

e ve

rsio

ns.

89Pa

ram

eter

rea

d on

ly

XO

ccur

s w

hen

tryi

ng t

o w

rite

to a

rea

d-on

ly p

aram

eter

.90

Para

met

er d

atab

ase

busy

X

LCP

and

RS4

85 c

onne

ctio

n ar

e tr

ying

to

upda

te p

aram

eter

s si

mul

tane

ousl

y.91

Para

met

er v

alue

is n

ot v

alid

in t

his

mod

e

XO

ccur

s w

hen

tryi

ng t

o w

rite

an il

lega

l val

ue t

o a

para

met

er.

92Pa

ram

eter

val

ue e

xcee

ds t

he m

in/m

ax li

mits

X

Occ

urs

whe

n tr

ying

to

set

a va

lue

outs

ide

the

rang

e.nw

run

Not

Whi

le R

UN

ning

X

Para

met

er c

an o

nly

be c

hang

ed w

hen

the

mot

or is

sto

pped

.Er

r.A

wro

ng p

assw

ord

was

ent

ered

X

Occ

urs

whe

n us

ing

a w

rong

pas

swor

d fo

r ch

angi

ng a

pas

swor

d-pr

otec

ted

para

m-

eter

.1)

The

se f

aults

may

be

caus

ed b

y m

ains

dis

tort

ions

. Ins

talli

ng D

anfo

ss L

ine

Filte

r m

ay r

ectif

y th

is p

robl

em.

Tabl

e 1.

6: C

ode

list

1.1

.19

.W

arn

ings

an

d A

larm

s



1

1.1.20. Mains Supply 1 x 200 - 240 VAC

Normal overload 150% for 1 minute

Frame M1 Frame M1 Frame M1 Frame M2 Frame M3Frequency converterTypical Shaft Output [kW]

P0K180.18

P0K370.37

P0K750.75

P1K51.5

P2K22.2

Typical Shaft Output [HP] 0.25 0.5 1 2 3Output current

Continuous (3 x 200-240 V ) [A] 1.2 2.2 4.2 6.8 TBDIntermittent (3 x 200-240 V ) [A] 1.8 3.3 6.3 10.2 TBDMax. cable size:

(mains, motor) [mm2 /AWG] 4/10

Max. input currentContinuous (1 x 200-240 V ) [A] 3.3 6.1 11.6 18.7 TBDIntermittent (1 x 200-240 V ) [A] 4.5 8.3 15.6 26.4 TBDMax. pre-fuses [A] See Section FusesEnvironmentEstimated power loss at rated load [W], Bestcase/Typical1)

12.5/15.5

20.0/25.0

36.5/44.0

61.0/67.0 TBD

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 TBDEfficiencyBest case/Typical1)

95.6/94.5

96.5/95.6

96.6/96.0

97.0/96.7 TBD

Table 1.7: Mains supply 1 x 200 - 240 VAC

1.1.21. Mains Supply 3 x 200 - 240 VAC

Normal overload 150% for 1 minute

Frame M1Frame

M1 Frame M1 Frame M2 Frame M3 Frame M3Frequency converterTypical Shaft Output [kW]

P0K250.25

P0K370.37

P0K750.75

P1K51.5

P2K22.2

P3K73.7

Typical Shaft Output [HP] 0.33 0.5 1 2 3 5Output current

Continuous (3 x 200-240 V ) [A] 1.5 2.2 4.2 6.8 TBD TBDIntermittent (3 x 200-240 V ) [A] 2.3 3.3 6.3 10.2 TBD TBDMax. cable size:

(mains, motor) [mm2 /AWG] 4/10

Max. input current Continuous (3 x 200-240 V ) [A] 2.4 3.5 6.7 10.9 TBD TBDIntermittent (3 x 200-240 V ) [A] 3.2 4.6 8.3 14.4 TBD TBDMax. pre-fuses [A] See Section FusesEnvironment Estimated power loss at rated load [W],Best case/Typical1)

14.0/20.0

19.0/24.0

31.5/39.5

51.0/57.0 TBD TBD

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 TBD TBDEfficiencyBest case/Typical1)

96.4/94.9

96.7/95.8

97.1/96.3

97.4/97.2 TBD TBD

Table 1.8: Mains supply 3 x 200 - 240 VAC

1. Power loss at rated load conditions.



1

Nor

mal

ove

rloa

d 1

50

% f

or 1

min

ute

Freq

uenc

y co

nver

ter

Typi

cal S

haft

Out

put

[kW

]P0

K37

0.37

P0K7

50.

75P1

K51.

5P2

K22.

2P3

K03.

0P4

K04.

0P5

K55.

5P7

K57.

5Ty

pica

l Sha

ft O

utpu

t [H

P]0.

51

23

45

7.5

10IP

20

Fr

ame

M1

Fram

e M

1Fr

ame

M2

Fram

e M

2Fr

ame

M3

Fram

e M

3Fr

ame

M3

Fram

e M

3O

utp

ut

curr

ent

Cont

inuo

us (

3 x

380-

440

V) [

A]1.

22.

23.

75.

3TB

DTB

DTB

DTB

DIn

term

itten

t (3

x 3

80-4

40 V

) [A

]1.

83.

35.

68.

0TB

DTB

DTB

DTB

DCo

ntin

uous

(3

x 44

0-48

0 V)

[A]

1.1

2.1

3.4

4.8

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

440

-480

V)

[A]

1.7

3.2

5.1

7.2

TBD

TBD

TBD

TBD

Max

. cab

le s

ize:

(mai

ns, m

otor

) [m

m2 /

AW

G]

4/10

Max

. in

put

curr

ent

Cont

inuo

us (

3 x

380-

440

V )

[A]

1.9

3.5

5.9

8.5

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

380

-440

V )

[A]

2.6

4.7

8.7

12.6

TBD

TBD

TBD

TBD

Cont

inuo

us (

3 x

440-

480

V )

[A]

1.7

3.0

5.1

7.3

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

440

-480

V )

[A]

2.3

4.0

7.5

10.8

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41.5

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1.5

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20 [

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3 x

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AC



1

Protection and Features:

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature

• The frequency converter is protected against short-circuits on motor terminals U, V, W.

• If a motor phase is missing, the frequency trips and issues an alarm.

• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high.

• The frequency converter is protected against earth faults on motor terminals U, V, W.

Mains supply (L1/L, L2, L3/N):

Supply voltage 200-240 V ±10%

Supply voltage 380-480 V ±10%

Supply frequency 50/60 Hz

Max. imbalance temporary between mains phases 3.0 % of rated supply voltage

True Power Factor (�) � 0.4 nominal at rated load

Displacement Power Factor (cos�) near unity (> 0.98)

Switching on input supply L1/L, L2, L3/N (power-ups) maximum 2 times/min.

Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 240/480 V maximum.

Motor output (U, V, W):

Output voltage 0 - 100% of supply voltage

Output frequency 0-200 Hz (VVC+), 0-400 Hz (u/f)

Switching on output Unlimited

Ramp times 0.05 - 3600 sec.

Cable lengths and cross sections:

Max. motor cable length, screened/armoured (EMC correct installation) 15 m

Max. motor cable length, unscreened/unarmoured 50 m

Max. cross section to motor, mains, load sharing and brake *

Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)

Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG

Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG

Minimum cross section to control terminals 0.25 mm2

* See tables for mains supply for more information!

Digital inputs (Pulse/enocder inputs):

Programmable digital inputs (Pulse/encoder) 5 (1)

Terminal number 18, 19, 27, 29, 33,

Logic PNP or NPN

Voltage level 0 - 24 V DC

Voltage level, logic'0' PNP < 5 V DC

Voltage level, logic'1' PNP > 10 V DC

Voltage level, logic '0' NPN > 19 V DC

Voltage level, logic '1' NPN < 14 V DC

Maximum voltage on input 28 V DC

Input resistance, Ri approx. 4 k�

Max. pulse frequency at terminal 33 5000 Hz

Min. pulse frequency at terminal 33 20 Hz



1

Analog inputs:

Number of analog inputs 2

Terminal number 53, 60

Voltage level 0 -10 V

Input resistance, Ri approx. 10 k�

Max. voltage 20 V

Current level 0/4 to 20 mA (scaleable)

Input resistance, Ri approx. 200 �

Max. current 30 mA

Analog output:

Number of programmable analog outputs 1

Terminal number 42

Current range at analog output 0/4 - 20 mA

Max. load to common at analog output 500 �

Accuracy on analog output Max. error: 0.8 % of full scale

Resolution on analog output 8 bit

Control card, RS-485 serial communication:

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)

Terminal number 61 Common for terminals 68 and 69

Control card, 24 V DC output:

Terminal number 12

Max. load 200 mA

Relay output:

Programmable relay output 1

Relay 01 Terminal number 01-03 (break), 01-02(make)

Max. terminal load (AC-1)1) on 01-02 (NO) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-02 (NO) (Inductive load @ cos� 0.4) 250 V AC, 0.2 A

Max. terminal load (DC-1)1) on 01-02 (NO) (Resistive load) 30 V DC, 2 A

Max. terminal load (DC-13)1) on 01-02 (NO) (Inductive load) 24 V DC, 0.1A

Max. terminal load (AC-1)1) on 01-03 (NC) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-03 (NC) (Inductive load @ cos� 0.4) 250 V AC, 0.2A

Max. terminal load (DC-1)1) on 01-03 (NC) (Resistive load) 30 V DC, 2 A

Min. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mA

Environment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5

Control card, 10 V DC output:

Terminal number 50

Output voltage 10.5 V ±0.5 V

Max. load 25 mA

All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Surroundings:

Enclosure IP 20

Enclosure kit available IP 21

Enclosure kit available TYPE 1

Vibration test 1.0 g

Max. relative humidity 5% - 95%(IEC 60721-3-3; Class 3K3 (non-condensing) during operation

Aggressive environment (IEC 60721-3-3), coated class 3C3

Test method according to IEC 60068-2-43 H2S (10 days)

Ambient temperature Max. 40 °C

Derating for high ambient temperature, see section on special conditions

Minimum ambient temperature during full-scale operation 0 °C

Minimum ambient temperature at reduced performance - 10 °C



1

Temperature during storage/transport -25 - +65/70 °C

Maximum altitude above sea level without derating 1000 m

Maximum altitude above sea level with derating 3000 m

Derating for high altitude, see section on special conditions

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EMC standards, Immunity

EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,

EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

See section on special conditions

1.1.23. Derating for Ambient Temperature

The ambient temperature measured over 24 hours should be at least 5 °C lower than the max. ambient temperature.

If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.

The VLT Micro Drive FC 51 has been designed for operation at max 50 °C ambient temperature with one motor size smaller than nominal. Continuous

operation at full load at 50 °C ambient temperature will reduce the lifetime of the frequency converter.

1.1.24. Derating for Low Air Pressure

The cooling capability of air is decreased at low air pressure.

For altitudes above 2000 m, please contact Danfoss Drives regarding PELV.

Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient temperature or the maximum output current should be decreased.

Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max. ambient temperature by 1 degree per 200 m

1.1.25. Derating for Running at Low Speeds

When a motor is connected to at frequency converter, it is necessary to check that the cooling of the motor is adequate.

A problem may occur at low speeds in constant torque applications. Running continuously at low speeds – below half the nominal motor speed – may

require additional air cooling. Alternatively, choose a larger motor (one size up).

1.1.26. Options for VLT Micro Drive FC 51

Ordering No Description

132B0100 VLT Control Panel LCP 11 w/o potentiometer

132B0101 VLT Control Panel LCP 12 with potentiometer

132B0102 Remote Mounting Kit for LCP incl. 3 m cable

IP55 with LCP 11, IP21 with LCP 12

132B0103 Nema Type 1 kit for M1 frame



132B0106 De-coupling plate kit for M1 and M2 frames

132B0107 De-coupling plate kit for M3 frame

132B0108 IP21 for M1 frame



132B0111 DIN rail mounting kit for M1

Danfoss Line Filters and brake resistors are available upon request.



1

Rev. 2007-06-19

www.danfoss.com/drives

132R0029 MG02B302

*MG02B302*

quick guide - tecdriver micro drive fc 51.pdf · fc 51 bussmann bussmann bussmann littel fuse ......

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