raised access floor systems...dust generation & limitations in drilling pretension slabs for...
TRANSCRIPT
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RAISED ACCESSFLOOR SYSTEMS
Data Centers
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90million sq. ft.of workspaces transformed
15,000+clientsacross the globe
25yearsof leadership and legacy
growing with 40+ partners
450+Unitilers
annual production capacity
3million sq. ft.
across India
8offices
ChooseWhatMattersTo Your Business
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CERTIFICATIONS
WorldClass
Quality
Certified byBureau Veritas,France
Excellenceguaranteed with
third partytested at
TÜV SÜD PSB, Singapore
Environmental Conscientiousness
Health And Safety
Measures
SingaporeGreen
BuildingCouncil(SGBC)
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COMMON CHALLENGESin Data Center environment
Small field cut panels below 200mm around the perimeterand PAC/crack units.
Stability of raised floor system.
Heavy Rolling Loads during movement of equipments.
Damage of panel edges.
Detachment of PVC edge beeding.
Dust generation & limitations in drilling pretension slabs for drilling of pedestals.
Integration of data center airflow solutions and accessories.
Air Leakage through cable & service cutouts.
Low air capture by the server racks.
Installation and handover timelines.
Obstruction of understructure system with large width services.
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SPECIALSOLUTIONS
FOR DATA CENTERS
01Conventional Flange v/s Unitile’s Low flange panel
02Conventional PVC edge beeding v/sIntegral Trim High Pressure Laminate
03Multilayer Underfloor Cable Tray& Seismic Compliant system
04Long span Bridge solutions for wider underfloor services
05Integration of airflow solutions and accessories
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CONVENTIONAL FLANGE PANEL
v/s
UNITILE’S LOW FLANGE PANEL
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LIMITATIONS OF THE
CONVENTIONAL STEEL CEMENTITIOUS PANEL
Current design of raised access floor system with bolted stringers in existence for the last 15 to 20 years.
Very minor improvisations made in the design & engineering of the product, for better technical performance & benefits during time of installation.
Unitile has successfully done value engineering & re-designing of the conventional access floor system.
The new system designed by Unitile addresses all the common customer complaints associated with conventional access floor systems.
Unitile’s Low Flange Panel design and re-engineered understructure system enhances the technical performance of the system while ensuring ease of installation at site.
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Flange Width:
12.50 mm
Flange Width:
8.00 mm
Conventional Flange PanelOLD Low Flange PanelNEW
Drawbacks of a higher flange width Cantilever Panel are:
• The unsupported cantilever edges of the panel are vulnerable to damage due to site accidents during installation and frequent handling of the panel to handle underfloor services.
• Higher flange cantilever panels are often exposed to more risks of damage at site.
Advantages of a low flange width Cantilever Panel are:
• 36% decrease in cantilever edge.• Reduced and low cantilever edges of the panel provides
higher strength to the unsupported edge thus leading to reduced risks of damage due to accidents and frequent access of the panel at site.
• A low flange width panel of the same grade will perform better on all technical parameters as compared to a standard flange panel of the same grade.
*Numbers are a close representation of worldwide panel manufacturers.
36%Decrease in Cantilever
Edge
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The narrow beam limits the overall stability ofthe system, often leading to common customer
complaints such as instability and rocking ofthe panels.
Beam Width:
16.50 mm
Beam Width:
19.50 mm
A wider beam width increases the overallstability of the system and enhances its
technical performance.
*Numbers are a close representation of worldwide panel manufacturers.
Conventional Flange PanelOLD Low Flange PanelNEW
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Foot Print Area resting on the
Pedestal Head:427.88 sq. mm
Foot Print Area resting on the
Pedestal Head:730.35 sq. mm
71%Increase in Foot Print
Area
Lower foot print area leads to instability and rocking of panel incase of overlapping or play
in the system.
Increased footprint area leads to better stability of the system and also eliminates overlapping
and rocking of the panels to a large extent.
*Numbers are a close representation of worldwide panel manufacturers.
Conventional Flange PanelOLD Low Flange PanelNEW
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Cantilever unsupported edge of steel flange at the
corner:30.10 mm
Reduced Cantilever of the
steel flange at the corner:
19.60 mm
Higher radius (30 mm) leads to increased cantilever of the unsupported flanges at the diagonal corner of the panel.
Lower radius (15 mm) decreases the cantilever of theunsupported flanges at the diagonal corner of the panel.
*Numbers are a close representation of worldwide panel manufacturers.
Conventional Flange PanelOLD Low Flange PanelNEW
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The draw backs of the above visible gaps between the panel& stringer:
• Floating Panels: The panels are floating with gaps all around the perimeters.
• Misalignment problems: Misalignment issues hampers the floor leveling at site
• Overlapping panels: Overlapping of panels hampers the floor leveling at site and leads to uneven floors.
• Edge Beading Damage: Overlapping of panels leads to the abuse of the edge beading and the possibility of permanent detachment from the panel perimeters.
GAP between the Panel and Stringer
The advantages of no visible gaps between the panel & stringer:
• Tightly fitted Panels: The panels are snug fit to the under structure grid system.
• No Misalignment: Early warning to installer to take corrective action fast since the system perfectly fitted at right angle and panels do not fit in case of misaligned grid.
• No Overlapping of Panels: The system design prevents the lateral movement of the panels, hence the chances of panels overlapping are almost negligible.
NO GAP between the Panel and Stringer
Conventional Flange PanelOLD Low Flange PanelNEW
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Due to the unstability of the system, squareness of grid is not 100% and hence panels do not fit in
full alignment with the understructure system during and post installation access.
Improves load carrying capacity as the stringers are box type instead of open “C” type stringer
previously used.
Unsupported Area of the Panel Flanges at
the Diagonal Edge
Fully supported Area of the Panel Flanges at the Diagonal Edge
Conventional Flange PanelOLD
Understructure system
Low Flange PanelNEW
Understructure system
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PVC EDGE BEEDING INTEGRAL TRIMv/s
Edges slightly unstable dueto lack of support
Edges more stable.
STABILITY
PVC edges tend to peel offwhen frequently accessed.
Edges are an integral part of laminate and hence eliminates the risk of peeling.
PANEL EDGE
PVC beeding tends to rub against the adjacent panel and generates a
creaking sound.
As there is no PVC, there is no friction generated leading to a noise neutral floor.
SOUND
Panel joint is 10 mm wide. Sleeker joint width of 6 mm
AESTHETICS
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RAISED ACCESSFLOOR SYSTEMS
Nex - Gen
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COMMON CHALLENGES FACED IN DATA CENTERS & CONTROL ROOMS
The 600mm center-to- center distance in
a conventional Raised Access floor system causes the
followingchallenges:
Reduced plenum space
below the floor.
Obstruction of larger services
running beneath the
floor.Fouling of the
cable tray systems with the
pedestals.
Limited space available for work during maintenance of the facility.
Heavy density of cables in data centers makes cable management challenging
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NEX-GEN RAISED ACCESS FLOOR SYSTEM
Unitile has reengineered the conventional
raised floor system design to overcome the
challenges faced in the Data Centers and
Control Room environments.
Our all new Nex-Gen access floor system
has been designed to provide a wider
span for cable management during the
construction and ease of maintenance
post-handover of your facility!
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NEX-GEN SYSTEM DESIGN FEATURES:
Center to center distance of 1200mm
Surface Area: 2400 SQ. MM.
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Unitile Nex-Gen Access floor system having a center to center distance of 1200mm and with a surface area of 2400 sq.mm provides the following advantages:
A 1200 mm wide plenum space below
the floor enables
convenience of cable routing.
Lesser obstruction to larger services running below
the floor (above 500 mm).
The wider span prevents fouling
of cable tray systems with the pedestals.
Ease of maintenance
during construction
program.
Ease of maintenance
post-handover for the life
cycle of your facility.
Lesser number of pedestals required.
Faster installations at
site due to lesser
pedestal.
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Can integrate with Unitile –
Multilayer underfloor grid
system to provide the
benefit of elevated cable
tray:-
Elevated cable tray prevents
the contact of the cables and
trays with floor water /
dampness.
The unique feature prevents
fouling of cable tray with
pedestal.
Path for cable trays are
predefined and hence
supports the contractor for
doing a neat and clean
installation.
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Lesser number of
pedestals required due
to center to center
distance of 1200mm as
compared to center to
center distance of
600mm built in a
conventional raised floor
system
Lesser number of pedestals required
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Advantages due to lesser
number of pedestals
required :–
Lesser holes drilled in the slab
hence maintaining the structural
integrity of the slab.
Lesser drilled holes also leads to
lesser generation of dust on the
floor (3.30 pedestal x 4 holes per
pedestals x area in sq.mt is the no
of holes that have to be drilled in
the mother slab to get correct
anchorage of the pedestal to the
slab for stability of the system).
Faster installation compared to
conventional raised floor system.
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Major challenges offield-cut panels of width200mm & below
Rocking of the panels
Unstable system
Panels not fitting properly
Poor structural performance
Cement and dust generationon loading
</=200 mm
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ALL-NEW SOLUTIONFOR DATA CENTERS
With usage of 600 x 800 mmpanels, the under floor space canbe used to accommodate wider services (restricted load carrying capacity upto USF 1250 only).
With the earlier panel size of 600 x600 mm, the additional 200 mm small cut panels would have to be cut and used along the periphery or near racks for data centers, now with the availability of 600 x 800 mm panel, need for smaller size cut panels is eliminated.
600mm x 800mm panels
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600MM X 800MMPANEL FOR PERIMETER
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Modular and flexible solution to brace the raised floor pedestal which can house the cable trays and power sockets directly fitted on it.
Since the system is adequately braced in all direction, it eliminates the anchoring (drilling the floor slab) of the pedestals and reduces dust generation within the facility. However, these pedestals are secured with the glue to the subfloor.
Multiple layers can be accommodated to suit the requirement at sites wherever necessary.
Improves the dynamic stability of the system.
By virtue of anchoring all the understructure grid with cable management system, the system is also seismic compliant to Zone 4 (highest in its class).
MULTILAYER CABLE TRAY MANAGEMENT
SEISMIC COMPLIANT SYSTEM
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MULTILAYER CABLE TRAY MANAGEMENT SYSTEM
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BRIDGE IN RAISEDACCESS FLOOR SYSTEM
Bridge is used whenever the pedestalsare fouling with cable trays or any other underfloor services which are wider than 600mm and yet maintain the raised floor panel configuration to 600mm – 600mm.
Available in two sizes:1200mm width1800mm width
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ADVANTAGES OF BRIDGE
Gives aclear span of
1200/ 1800 mmfor services above
600mm
Ease of integrationof under floor services
Takes therequired live
loading
Pre engineered& designed to
accommodate theRaised floor PVC cap &screws to be directly
fixed on thebridge
Takes careof curve cable trayswithout fouling with
the raised floorpedestals
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U-FLEXACCESSORIES
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STANDARD AIRFLOW GRILLS
27% | 46% OPENINGS
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DIRECTIONAL AIRFLOW GRILLS
55% | 65% | 80% OPENINGS
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INTEGRATED RAISED FLOOR GROMMETS
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SPLIT INTEGRATED RAISED FLOOR GROMMETS
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EXTENDED RAISED FLOOR GROMMETS
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CIRCULAR & SPLIT CIRCULARBRUSH GROMMETS
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RAISED FLOOR ACCESSORIES
Vision Panel Panel Lifter
Desk Grommets
Electroflex
Multiplyair
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INSTALLATIONTOOLS
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BAND-SAW MACHINE MAGNETIC CORE DRILL MACHINE LASER LEVELLER
APPLICATION:To identify the level of floor
undulation. Prior to starting the execution of the project, site
survey needs to be carried out with the help of this laser leveling
machine.
APPLICATION:For making core cut outson cementitious panel for
pulling cables.
APPLICATION:To cut peripheral
cementitious tiles duringexecution.
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CHOPSAW MACHINE JIGSAW MACHINE
APPLICATION:Used for core cutting cementitious panelsare per requirement
APPLICATION:Used to customize the
pedestal, stringers,shoe ramp as per
site requirement for installation
ANGLE GRINDER
APPLICATION:Grinding and chipping of
concrete lumps on the slab to ensure the pedestals are mounted on a flat surface to eliminate the threat of rocking/instability of
access floor panels
DRILL MACHINE
APPLICATION:Used for fixing machine
screws to the panelsand understructure
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KEY PROJECTREFERENCES
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Brahma Shah Data center
UIDData Centre
Trimax IDC
DATA CENTERS
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KEY CLIENTS
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And many more...
KEY CLIENTS
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CLIENT SPEAKS
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“Good Projects Team. Project was executed seamless without any escalation.”
“Completed supply and installation as per site requirement and committed time line 1 week for 30,000 sq. ft area.”
“Very satisfied with the product, good workmanship by the coordinator.”
“Excellent material management & flawless execution throughout the construction stage. Good work by entire team.”
“Material delivery on time and execution also excellent. Superb supervision during work.”
“Good team work.Always supporting.”
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“Dedicated Team!! Terrific Product!! Excellent Overall Experience!! Looking forward to working with you in future.”
“All deliveries as per project requirement, installation works satisfactory.”
“Delivery on time as committed & supported for installation works to meet the project timelines. Good work done by Ajit and team.”
“Workmanship is very good. Quality of Product is good. Vendor support is excellent.”
“Good experience and timely delivery, fast execution.”
“Product is very good and fulfills all requirement.“
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“Overall performance and experience is satisfied, Service provided by United Access is excellent.”
“We are very pleased with the overall performance of your product. The structure & surface finish resulted in a highly stable and almost noise neutral floor. The pedestals, tools and on-site cutting process made installations simple and quick. We are already seeing its advantages in quick work stations layout adjustments. In short,Unitile is performing as promised.”
“I am extremely happy with the service provided which helped complete the project on time.”
“The execution was flawless and commitment level is highly satisfactory.”
“Timely delivery, good execution, people were cooperative.”
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