range product 2010-11 - logismarketuk.cdnwm.com · – trolley – cutting bench ... extremely...

RANGE PRODUCT

Plasma and OxyfuelCNC Cutting Machine

2010/11

SmartCUT HD Air DUCT MonoBLOCK

EasyCUT Economic Big PLATE

• Models: BTK4020SHD y BTK6030SHD

• Dimensions: 4000x2000 mm y 6000x3000 mm (net cut)

• Gantry Machine with high performance dual-drive brushlessservomotors.

• Max. Movement speed: 50 m/min.

• Max. Cutting speed: 18 m/min.

• CNC latest generation of up to 16 axes.

• Accuracy: – Positioning: ± 0,08 mm– Repeatability: ± 0,04 mm

• Sectoral fume extraction slag collection drawer.

• Cutting Software CAD/CAM high-performance CutEXPERT

• Accesories available:– Head Marking.– Positioner for cutting tubes– Electro-spindle head machining for drilling/tapping/countersinking– Double head plasma– 3D bevel head– Profile cutting are integrated into the structure– Oxyfuel unit with Capacitative HC – Smoke filter unit– Sheet feeder

CUTTING TECHNOLOGY

• High Speed Plasma– Auto-Cut 100 100 Amp 20 mm*.– Auto-Cut 200 200 Amp 30 mm*.– Auto-Cut 300 300 Amp 40 mm*.

• High Definition Plasma– Ultra-Cut 100 100 Amp 20 mm*.– Ultra-Cut 200 200 Amp 40 mm*.– Ultra-Cut 300 300 Amp 40 mm*.– Ultra-Cut 400 400 Amp 50 mm*.

*Thickness max. piercing

SmartCUT HD

• Models: BTK3015A

• Dimensions: 3000x1500 mm (net cut)

• Gantry Machine with high performance dual-drive brushlessservomotors.

• Max. Movement Speed: 30 m/min.

• Max. Cutting Speed: 12 m/min.

• CNC latest generation with screen 10”.

• Physical Height Control with roll pan or digital voltage arc controlled by CNC.


• Fume extraction by hood carried in the gantry.

• Cutting Software CAD/CAM CutEXPERT with full 3D Ductdevelopments module.

• Accesories available:– Head Marking– Smoke filter unit– Sheet feeder

CUTTING TECHNOLOGY

• Air Plasma conventional– Cutmaster A40 60 Amp 12 mm*.– Cutmaster A60 80 Amp 15 mm*.– Cutmaster A80 100 Amp 20 mm*.

• Hight Definition Plasma– Auto-Cut 100 100 Amp 20 mm*.

*Thickness max.piercing

Air DUCT

• Models: BTK3015M, BTK6020M, BTK6030M

• Dimensions: 3000x1500 mm, 6000X 2000 mm 6000x3000 mm. (net cut)

• Gantry Machine Monoblock with structure of high strength anddual-drive servomotors step.



• CNC latest generation with touch screen 10”.

• Digital Voltage Arc Control controlled by CNC


• Forced fume extraction sector or water raft.

• Cutting Software CAD/CAM Standard FastCAM V7 withsemiautomatic nesting module.

• Accesories available:– Head Marking– Oxyfuel Torch with manual gas console– Oxyfuel Torch with automatic gas console– Flame cutting heads slaves (up to 4)– Pipe Cutting Unit– Smoke filter unit– Professional Software FastCAM V7 with automatic nesting

CUTTING TECHNOLOGY

• Air Plasma conventional– Cutmaster A40 60 Amp 12 mm*.– Cutmaster A60 80 Amp 15 mm*.– Cutmaster A80 100 Amp 20 mm*.– Cutmaster A120 120 Amp 25 mm*.



MonoBLOCK

• Models: BTK2010E y BTK3015E

• Dimensions: 2000x1000 mm y 3000x1500 mm. (net cut)

• Gantry Machine with dual drive servomotors step.




• Digital Voltage Arc Control controlled by CNC.


• Forced fume extraction sector or water raft.


• Accesories available:– Head Marking– Oxyfuel Torch with manual gas – Smoke filter unit– Professional Software FastCAM V7 with automatic nesting.

CUTTING TECHNOLOGY


*Thickness max. piercing

EasyCUT

• Models: BTK2010Eco y BTK3015Eco


• Cutting pantograph by stepper motors with highresolution.







• Accesories available:– Oxyfuel Torch– Trolley– Cutting bench fume extraction– Professional Software FastCAM V7 with automatic nesting.

CUTTING TECHNOLOGY



Economic

• Models: BTK2010C y BTK3015C


• Cantilever arm machine for cutting pipe, profiles, structuresand parts of especial dimensions.



• CNC latest generation with touch sreen 10”.



• Independent bench of cutting area


• Accesories available:– Head Marking– Cutting bench– Oxyfuel Torch with manual gas console– Proffessional Software FastCAM V7 with automatic nesting

CUTTING TECHNOLOGY




Cantilever

• Models: BTK30xxB, BTK40xxB y BTK60xxB• Dimensions:

– Width: 3000, 4000 y 6000 mm. (net cut)

– Large: according to customer needs.• Gantry Cutting on large rail with dual engined• Max. Movement Speed: 40 m/min.• Max. Cutting Speed: 12 m/min.• CNC latest generation with touch screen 15”.• Digital Voltage Arc Control controlled by CNC for plasma torch and HC

Capacitative for oxyfuel torch.• Accuracy:

– Positioning: ± 0,1 mm– Repeatability: ± 0,08 mm

• Cutting Professional Software CAD/CAM FastCAM V7 with automaticnesting module.

• Accesories available:– Camcorder– Remote Control– Independent Cutting Table with sectional fume extraction– Oxyfuel Torch with automatic gas console– Head Marking– Slaves cutting head (up to 6 units)– Bevel head oxyfuel– 3D bevel head plasma– Machining head for drilling-tapping-countersunk– Positioner for cutting tubes– Smoke filter unit– Cutting bench for large profiles

CUTTING TECHNOLOGY



• High Definition Plasma– Ultra-Cut 100 100 Amp 20 mm*.– Ultra-Cut 200 200 Amp 40 mm*.– Ultra-Cut 300 300 Amp 40 mm*.– Ultra-Cut 400 400 Amp 50 mm*.


Big PLATE

• Structure

• Guide System

• Power Transmission

• Engine and electronic drive

• Numeric Control

• Electrical Equipment

• Cutting Software CAD/CAM

• Accesories and complements

• Security

• Environment

• Maintenance and Support

• Warranty

Common Techniques Features for allmachines

Structure• Bench made steel structural tube 70x70x4 mm and steel plate

10,6 and 4 mm with mechanized support for the gantry guidesystem.

• Support System for longitudinal guide (X axis) in mechanizedrail in high-strenght steel floating installation independent withadjustment and leveling base with xyz.

• Two type of gantry:– Gantry with tubular structure in magnesium aluminum

alloy type AlMgSi 0,5 F25 with support for guides andrack (Models: Economic, EasyCUT, MonoBLOCK)

– Gantry structure tubular steel with support for guidesand rack machined.

• Support workpiece by carrier strips tier steel removable withsteel plates 50x4 mm reversible (double use), curvedarrangement.

• Paint finishing and protection of industrial polyurethanehammered dark gray double layer by airless on phospho zinc epoxy ral 7001.

Guide System• Longitudinal Linear Guide (X axis) by two guides

with four recirculating ball carriages 20 mm withself-lubrication system Hiwin®.

• Tranversal Linear Guide (Y axis) by two guideswith two recirculations ball carriages 20 mm withself-lubrication system Hiwin®.

• Perpendicular Linear Guide (Z axis) by a guidewith two recirculating ball carriage 15 mm withself-lubrication system Hiwin®.

• Guide System and fairings transmission withsteel cover and strip brush to prevent entrance ofdirt, cutting projections and shock.

Power Transmission• Multiplication of power by

reducing planetary gear set zeroAlpha® (Wittenstein).

• Transmission System withpreload system with planetaryAlpha® gear and helical rack-pinion.

• Cutting head movement (Z axis) by spindle drive servomotor drive-step with incremental encoderSanyo - Denki®.

Engine and Electronic Drive• Double engine of gantry (Dual System)

with electronic synchronism.

• Two engines:

• Motors by brushless servomotors with lowinertia with incremental encoder, Schneider® – Berger Lahr. (Models: SmartCUT HD, AirDUCT y BigPLATE)

• Motors by servomotors drive-step, lowinertia with incremental encoder Sanyo -Denki®. (Models: Economic, EasyCUT, MonoBLOCK, Cantilever)

• Same engine in X,Y axis.

• Z axis with servomotor with encoder.

Numeric Control (CNC)• Two CNC Systems:

– CNC System Finecutter™ BTK-E robust CPU RISC 32 bit 132 MHz with 8MB RAM and 4+3 MB of Flash, developed on platform “All in One”extremely modular allowing controlled by bus up to16 axes.Touch Sreen 10,4” TFT.and membranekeyboard for industrial environment.Models: Economic, EasyCUT, MonoBLOCK y Cantilever).

– CNC System Finecutter™ BTK-LNX robustindustrial PC with CPU Intel™ Celeron 650Mhz developed on platform Linux Real-time EXTREMELY MODULAR ALLOWING CONTROLLED BY BUS UP 16 EXPANSION CARDS. Touch Screen10” TFT. Operating SystemLinux real-time RTai. It uses the same CPU foruser tasks, the system, the machine control. (Models AirDUCT, SmartCUT HD y BigPLATE)

Numeric Control(CNC)• Common Features to both CNC:

– Cutting programs in ISO format and parameterizedparts gallery in common use.

– A large number of predefined steps and easyprogramming (plasma source, oxyfuel, marking, drillingunit).

– Zero Management and sheet rotation.– Resumption of interrupted cutting programs simple and

intuitive. – Ability to move the machine during the stop program

situations.– Setting the parameters during the cut: feed, arc voltage,

piercing time.– Piercing Counter for the scheduled replacement of

consumables.– Extensible parameterized parts gallery.– Remote Assistance System with VPN-based.– Diagnostics with remote control on real-time from

factory.– Easy handling thanks to its simple HMI interface.– 1 USB output port y 4 input.– 1+1 Ethernet port TCP 10-100 with external connector

RJ45– Ports 1+1 CAN bus

– 2 ports serie RS232/485– Integrated Network Card– Graphic representation of cutting process.– Automatic acceleration and deceleration in the corners.– Ability to stop in the corners, with adjustable time.– Automatic kerf compensation and tool compensation on

real-time.– Line-up plate– Automatic Cutting Back unlimited or manual.– Automatic Restart Collisions without having to

reposition the torch o cutting exit automatically.– Zero point virtual or real.– Spanish language or multilingual– Diagnostics on real-time– Connection with technical office via Ethernet.– Automatic assignment and variation of different cutting

qualities (power, speed, height control) to differentelements in a same cutting program.

– LVDS Optional– Camera Optional

Numeric Control(CNC)• Additional Features CNC BTK-LNX

– Integrated management system for plasma cutting and connectionwith generator control unit, the systems provides a generatorcontrol panel.

– The System save the names of programs and their respectiveinformation; cutting time, number of holes, number and time ofoperations.

– Technology Database of materials and cutting data. – Graphic representation of cutting process.– Automatic display of the position of the cutting torch with

automatic zoom.– Auto zoom, static, dynamic and window.– Scale factor– Automatic rotation function.– Automatic transfer function.– Recognition of irregular shape plates or cut sheet, point to point.– Automatic change of cutting parameters entity by entity.– Easy selection of cutting blocks and parts of pieces.– 4 rest position of the machine automatically.– Robot function loading and unloading automatically.– Display of hours work costs, piercing, cutting time…

Electrical Equipment• Location of electrical components- electronic in large box.• CNC Control located in metal console swivel 180º for easy handling.• Power supply: 220VAC ±10%; 50/60Hz; L + N + TT; 32 A.• Independent Power Supply of plasma generator.• Control voltage with galvanic isolation at 24VAC.• Leakage current EMI filter through large capacity.• Modular electrical switchgear breaker composed breaker and isolating circuit breakers in power

Merlin Guerin®• Option; Surge Protection (electric beam fall) by electrical mechanism Merlin Gerin®.• Option, Permanent surge protection (peak voltage) by electrical mechanism Merlin Gerin®.• Protection from the elements of motor drive with cartridge fuses super fast action Bussmann®.• Cables and connectors; the connection is made with servocable coated in special PUR Chain

with shielded twisted copper HELUKABEL® UL CSA and DESINA brand.• The distribution of cables and pipes between the moving parts is made by IGUS Chain ® brand• The connectors used are of industrial type multipolar shielded metal housing HARTING® brand.

Cutting Software CAD/CAM• Two types CAD/CAM

– FastCAM™ CAD/CAM Software– CutExpert™ CAD/CAM Software

Cutting Software CAD/CAM• FastCAM™

– Versiones:• V7 Standard ----------------- semiautomatic nesting on a single plate.• V7 Professional ------------- High level automatic nesting with multiple

plates.

– Características:• FastCAM® CAD 2D Draw: similar with CAD to draw all kinds of parts, file creation

with NC cutting code.• FastNEST®: Interactive nesting by nesting semiautomatic.• FastPLOT®: Programming automatic & manual pathing cutting and Costing: utilization, cut

length, pierce & cutting cost• Supported file types are CAM, DWG, DXF, IGES, ESSI, DSTV, HPGL. Supported

languages are machine ESSI, EIA standard ISO.• System metric and inch.• Delivered on CD for installation on PC customer.• User manual, quick start guide on paper and CD, DVD training videos.• The outmost easiness in its use: The system does not require any basic informatics

knowledge and especially it does not require any skilled personnel.• Modern friendly graphical interface.• Contextual options: the options shown to the user are the least necessary to the execution

of the current task.• Multilevel undo-redo• Printing reports and budgets.• Preliminary dynamic view.• Macro with standard workings for the cutting sector.• DXF IN/OUT converter• Fast and intuitive system for quoting the drawing.• Functions to check profiles• Interactive nesting by semi and manual nesting and remnant nesting for irregular remnant

or parts.• Management of cutting technology that can be set up.• Automatic and manual optimization of cutting path.• Database material technology defined by the post processor.• Supports unlimited.

Cutting Software CAD/CAM• CutExpert™

– Version:• CAD/CAM thermal cutting industry with last generation nesting.• Professional CAD/CAM Software with full 3D duct developments module.

– Features:• The outmost easiness in its use: The system does not require any basic informatics knowledge and

especially it does not require any skilled personnel.• Modern friendly graphical interface.• Contextual options: the options shown to the user are the least necessary to the execution of the

current task.• Multilevel undo-redo• Prints out, report, estimate costs: a predefined whole of prints out to control the production in an

accurate and fast way.• Unique programming environment for : order management, automatic & manual nesting, technology,

cutting routes, postprocessor.• Fast and powerful nesting: to save row material is a need.• Intuitive environment with dynamics previews for all the operations the operator is supported by the

preview, the system graphically anticipate what will be the result of the operation in progress.• Macro with standard workings for the carpentry sector.• Carriers with splines of drawings acquired from scanner• DXF IN/OUT converter• Fast and intuitive system for quoting the drawing.• Texts management with font true-type to create outlines suitable for the cutting.• Functions to check profiles (double lines, non closed outlines) and to repair them• Possibility to recall the CAD also from the CAM for the modification of pieces already arranged on the

sheet. • Dynamic tridimensional pictures extended library with intelligent sheet developments that are

compatible with the working needs in the air treatment sector.• Management of orders/workings integrated with report for estimate costs closely integrated with the

remaining system parts.• Automatic and manual nesting with scraps recovery, re-optimization, mixing automatic and manual

strategies is very easy.• Optimization of automatic and manual cutting routes.• Common cut management, bridges, loops, piercings minimization, pre-holes• Management of automatic marking, the text to be marked can be directly the name of the piece or

other descriptive fields.• Possibility of direct communication with the CNC• Technological database of the materials defined by the post-processor.• Supports unlimited.

Accessories and complements– Marking Head– Positioner for cutting tubes– Electro-spindle head machining for drilling / tapping /

countersinking– Double head plasma– Oxyfuel bevel head– 3D bevel head plasma– Profile cutting area integrated into the structure– Oxyfuel torch with HC Capacitative– Smoke filter unit– Sheet feeder– Camcorder– Remote Control– Independent Cutting Table with sectional fume extraction– Oxyfuel torch with automatic console gases

Security– The machine complies strictly the new Machinery

Directive 2006/42/EC (RD1644/2008) in force since 29/12/2009 safety and prevention of occupational hazards.

– Equipped with safety module for emergency stop control and switches safety position to stop CAT. I Telemecanique brand.

– Emergency stop buttons with locking arranged in a desk, and both ends of gantry.

– Limit security position in all axes and directions using inductive sensors (not present limits handling because to not make physical contact or mechanical drive)

– Console protected against voluntary or accidental opening with the power.

– Lighted beacon signaling state machine.– Information to the operator through messages on the

screen CNC.– Safety Marking and occupational health marking in the

machine.– Printed user manual.– CE marking, meeting the essential requirements of all

relevant European Directives.

Environment– Cutting table with fume extraction by:

• Air– Cutting table with fume suction branch of drawers

800 mm in width and central extraction channel with sequential automatic opening hatches.

• Water– Fume extraction by water raft.

– Optional equipment installation of smoke extraction and filter smoke cutting with synchronized operation of the machine cutting and controlled from the CNC.

Technical Assistance

– Recirculating ball carriages with self-lubrication renewable system.

– Polypropylene strip Brush to protect the guides of easy

replacement.

– Independent clock hours counter for scheduled maintenance.

– Remote assistance service via ethernet with VPN application

anywhere in the world, with possibility of immediate request from

CNC.

“Our work does not end after the installation of the machine; our

customers have our personal attention and free phone to solve your

cutting problems, production, repairs and all those questions

related to the machine operation”.

Warranty– 2 years warranty for CNC Machine

– 3 years warranty for plasma generator

– 1 year warranty for plasma torches

– 100% Satisfaction commitment.

range product 2010-11 - logismarketuk.cdnwm.com · – trolley – cutting bench ... extremely...

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