rate of bitumen film transfer from a quartz surface to …jwdrelic/2004cjche_bitspread.pdf · a...

7
794 The Canadian Journal of Chemical Engineering, Volume 82, August 2004 Rate of Bitumen Film Transfer from a Quartz Surface to an Air Bubble as Observed by Optical Microscopy Dariusz Lelinski 1 , Jaroslaw Drelich 2 , Jan D. Miller 3* and Jan Hupka 4 1 FFE Minerals USA Inc. Salt Lake City, UT 84106, USA 2 Department of Materials Science and Engineering, Michigan Technological University, Houghton, MI 49931, USA 3 Department of Metallurgical Engineering. University of Utah, Salt Lake City, UT 84112, USA 4 Department of Chemical Technology, Gdansk University of Technology, 80-952 Gdansk, Poland O ils from natural deposits and those produced by the petroleum industry have a very broad range of physico-chemical properties. Viscosity, density, interfacial tension, and surface charge are among the properties which usually have an influence on the selection of an oil recovery technology and the selection of appropriate operating conditions. For example, the density of many oils is similar to the density of water, and their separation from the aqueous phase cannot be realized in a gravitational force field. In such cases, oils must be “filled” with a volume of gas, light solvent, or light solid particles to make them less dense than the processing water. One of the filling procedures is flotation, gas intrusion into the oil phase, a most popular separation technique used in oil recovery from aqueous suspensions. Froth flotation is a common separation process for the recovery of oil from oil sands (Miller and Misra, 1982; Oblad et al., 1987) and contam- inated soil (Anderson, 1993; Friend, 1996). In the froth flotation technique, two major separation steps must be accomplished: i) oil release from mineral matter, and ii) oil flotation from the slurry. During flotation, gas bubbles collide with and attach to oil droplets which have already been released from the soil particles, and with oily soil particles. The flotation of oil-in-water emulsions in the absence of solids has been studied extensively in the past (Bennett, 1988; Gray et al., 1997; Okada et al., 1990; Pal and Masliyah, 1990). Experiments of oil flotation from oily soil/water slurries are rarely reported in the literature (Hupka et al., 1991), with the exception of a broad literature on oil sand processing (Hupka et al., 1983; Shaw et al., 1994). A simplified drawing of the phenomena that occur in the flotation of an oil sand particle is shown in Figure 1. Three major steps of the process are represented as i) collision of an oily soil particle with a gas bubble, ii) attachment of the oil lens to the gas bubble, and iii) transfer of the oil from the mineral particle to the gas bubble surface. It is expected that, because of the short contact time between the gas bubble and the oily particle in the flotation of oil-coated mineral particles (usually much less than 1 second), the transfer of oil from the mineral surface onto a gas bubble surface should be spontaneous in order to satisfy the fast kinetics of the flotation process. Whether the transfer of oil from the mineral particle to the bubble can be controlled, and to what extent, cannot be predicted at this moment. During flotation, the oil-air attachment occurs if repulsive forces (electrostatic in nature) between oil/water and air/water interfaces are not too high, and if steric barriers at the oil/water interface are not signif- *Author to whom correspondence may be addressed. E-mail address: [email protected] The rate of bitumen transfer from a bitumen-coated quartz plate to a gas bubble surface in aqueous alkaline solutions was recorded photographically. During bitumen spreading, a bulk layer followed the formation of thin bitumen films (precursor films). The bulk layer spread at the bubble surface with a velocity of about one order of magnitude less than the velocity of the precursor film. The energy of activation for spreading of the bulk layer varied from about 66 to 123 kJ/mol depending on the stage of bitumen spreading but remained constant at about 105 kJ/mol for the precursor film. Results are discussed with respect to fundamental issues associated with flotation recovery of heavy oils. On a enregistré photographiquement la vitesse de transfert du bitume d’un plateau à quartz enduit de bitume vers une surface de bulles de gaz dans des solutions alcalines aqueuses. Lors de l’étalement du bitume, une épaisse couche suit la formation de minces films de bitume (films précurseurs). Cette couche s’étale sur la surface de bulles à une vitesse d’environ un ordre de grandeur inférieur à la vitesse du film précurseur. L’énergie d’activation pour l’étalement de la couche varie d’environ 66 à 123 kJ/mol selon la phase d’étalement du bitume mais demeure constante à environ 105 kJ/mol pour le film précurseur. Les résultats sont examinés relativement aux questions fondamentales associées à la récupération par flotta- tion des huiles lourdes. Keywords: bitumen, oil flotation, liquid/liquid spreading, oil sand. icant (Liu et al., 2003). In the absence of these repulsive forces, oil droplet (freely dispersed in water or located on a solid surface) attachment to the gas bubble can be followed by the spreading process and possible encapsulation of the gas bubble by the oil film (Drelich et al., 1995, 1996; Leja and Bowman, 1968). The thermodynamic condition for spreading of oil at the water surface is described by the spread- ing coefficient (Leja and Bowman, 1968):

Upload: haanh

Post on 15-Sep-2018

213 views

Category:

Documents


0 download

TRANSCRIPT

794 The Canadian Journal of Chemical Engineering, Volume 82, August 2004

Rate of Bitumen Film Transfer from a Quartz Surfaceto an Air Bubble as Observed by Optical Micro s c o py

Dariusz Lelinski1, Jaroslaw Drelich2, Jan D. Miller3* and Jan Hupka4

1 FFE Minerals USA Inc. Salt Lake City, UT 84106, USA2 Department of Materials Science and Engineering, Michigan Technological University, Houghton, MI 49931, USA3 Department of Metallurgical Engineering. University of Utah, Salt Lake City, UT 84112, USA4 Department of Chemical Technology, Gdansk University of Technology, 80-952 Gdansk, Poland

Oils from natural deposits and those produced by the petroleumindustry have a very broad range of physico-chemical properties.Viscosity, density, interfacial tension, and surface charge are

among the properties which usually have an influence on the selectionof an oil recovery technology and the selection of appropriate operatingconditions. For example, the density of many oils is similar to the densityof water, and their separation from the aqueous phase cannot berealized in a gravitational force field. In such cases, oils must be “filled”with a volume of gas, light solvent, or light solid particles to make themless dense than the processing water. One of the filling procedures isflotation, gas intrusion into the oil phase, a most popular separationtechnique used in oil recovery from aqueous suspensions.

Froth flotation is a common separation process for the recovery of oilfrom oil sands (Miller and Misra, 1982; Oblad et al., 1987) and contam-inated soil (Anderson, 1993; Friend, 1996). In the froth flotationtechnique, two major separation steps must be accomplished: i) oilrelease from mineral matter, and ii) oil flotation from the slurry. Duringflotation, gas bubbles collide with and attach to oil droplets which havealready been released from the soil particles, and with oily soil particles.The flotation of oil-in-water emulsions in the absence of solids has beenstudied extensively in the past (Bennett, 1988; Gray et al., 1997; Okadaet al., 1990; Pal and Masliyah, 1990). Experiments of oil flotation fromoily soil/water slurries are rarely reported in the literature (Hupka et al.,1991), with the exception of a broad literature on oil sand processing(Hupka et al., 1983; Shaw et al., 1994).

A simplified drawing of the phenomena that occur in the flotation ofan oil sand particle is shown in Figure 1. Three major steps of the processare represented as i) collision of an oily soil particle with a gas bubble, ii)attachment of the oil lens to the gas bubble, and iii) transfer of the oilfrom the mineral particle to the gas bubble surface. It is expected that,because of the short contact time between the gas bubble and the oilyparticle in the flotation of oil-coated mineral particles (usually much lessthan 1 second), the transfer of oil from the mineral surface onto a gasbubble surface should be spontaneous in order to satisfy the fast kineticsof the flotation process. Whether the transfer of oil from the mineralparticle to the bubble can be controlled, and to what extent, cannot bepredicted at this moment.

During flotation, the oil-air attachment occurs if repulsive forces(electrostatic in nature) between oil/water and air/water interfaces arenot too high, and if steric barriers at the oil/water interface are not signif-

*Author to whom correspondence may be addressed. E-mail address:[email protected]

The rate of bitumen transfer from a bitumen-coatedquartz plate to a gas bubble surface in aqueous alkalinesolutions was recorded photographically. Duringbitumen spreading, a bulk layer followed theformation of thin bitumen films (precursor films). Thebulk layer spread at the bubble surface with a velocityof about one order of magnitude less than the velocityof the precursor film. The energy of activation forspreading of the bulk layer varied from about 66 to123 kJ/mol depending on the stage of bitumenspreading but remained constant at about 105 kJ/molfor the precursor film. Results are discussed withrespect to fundamental issues associated with flo t a t i o nr e c o v e ry of heavy oils.

On a enregistré photographiquement la vitesse detransfert du bitume d’un plateau à quartz enduit debitume vers une surface de bulles de gaz dans dessolutions alcalines aqueuses. Lors de l’étalement dubitume, une épaisse couche suit la formation deminces films de bitume (films précurseurs). Cettecouche s’étale sur la surface de bulles à une vitessed’environ un ordre de grandeur inférieur à la vitesse dufilm précurseur. L’énergie d’activation pour l’étalementde la couche varie d’environ 66 à 123 kJ/mol selon laphase d’étalement du bitume mais demeure constanteà environ 105 kJ/mol pour le film précurseur. Lesrésultats sont examinés relativement aux questionsfondamentales associées à la récupération par flo t t a-tion des huiles lourdes.

Keywords: bitumen, oil flotation, liquid/liquidspreading, oil sand.

icant (Liu et al., 2003). In the absence of theserepulsive forces, oil droplet (freely dispersed in wateror located on a solid surface) attachment to the gasbubble can be followed by the spreading process andpossible encapsulation of the gas bubble by the oilfilm (Drelich et al., 1995, 1996; Leja and Bowman,1968). The thermodynamic condition for spreadingof oil at the water surface is described by the spread-ing coefficient (Leja and Bowman, 1968):

The Canadian Journal of Chemical Engineering, Volume 82, August 2004 795

SO/W = γw – (γO/W + γO) (1)

where γw, γO, and γO / W are the interfacial tensions for water/air,o i l / a i r, and oil/water interfaces, respectively. If SO / W < 0, oil spreadson water only until it forms a liquid lens. The balance between thec a p i l l a ry and the gravity forces establishes the shape of this lens.When SO / W > 0, the oil spreads spontaneously until the availablewater surface is completely covered. It is only this latter case (SO / W> 0), which is considered in this paper, and the emphasis is on therate of the spreading phenomena.

The rate of liquid/liquid spreading has been analyzed theoreti-cally (DiPietro et al., 1978; Joos and Pintens, 1977; Joanny, 1987;B r o c h a r d - Wyat et al., 1996) and studied experimentally (Suciu etal., 1970; Fraaije and Cazabat, 1989; Chalenko et al., 1990;Peterson and Berg, 1986). For example, spreading of low-viscos-ity hydrocarbons (0.2–3.4 mPas) on a water surface was shown tobe a very spontaneous process and is usually completed in lessthan 10 to 15 ms for drops with a diameter of 3 to 4 mm (Drelichand Miller, 1999/2000). These measurements suggest that thespreading of low-viscosity oils on a gas bubble surface would be aphenomenon of minor concern in optimizing the conditions forthe flotation of low-viscosity oils. However, this might not be thecase for viscous oils, the study of which for viscous bitumen is thegoal of this study.

The majority of the work on liquid/liquid spreading has beenlimited to simple systems involving pure single-componentliquids, and multi-component oils have only been used in a fewexperiments (Peterson and Berg, 1986; Grattoni et al., 2003)despite the fact that such liquids are of great interest from a practi-cal perspective. In this study, we present the results on the rate ofhigh-viscosity oil (bitumen) transfer from a bitumen-coated quartzslide to an air bubble surface that takes place in aqueous alkalinesolutions. The observations of bitumen spreading were recordedwith a camera attached to a low-magnification stereoscopicmicroscope. The motivation for this work was driven by practicalrather than fundamental needs and was part of research activitiesto improve the hot-water processing technology for bitumenr e c o v e ry from Utah oil sands through an understanding of basicseparation mechanisms encountered in the sequence of oil sands l u r ry digestion, aeration, gravity separation, and flotation (Hupka et al., 1987; Hupka and Miller, 1991).

Experimental ProcedureToluene-extracted Whiterocks bitumen diluted with 10 wt% kerosene was used in the experiments. The specific

gravity of bitumen was determined to be 0.98 to 0.99 (15.6°C)and the viscosity was found to be 32 to 39 Pas at 50°C (Bukkaet al., 1992). The detailed chemical characterization of thisbitumen is presented by Bukka et al. (1992). Surface tension ofbitumen and bitumen/water interfacial tensions at varying pHvalues are also presented in a previous contribution (Drelichand Miller, 1994).

The quartz plate covered with a bitumen layer (about 1 mmthickness) was placed in a glass cell, filled with a NaOH solution(pH 10), and examined at various temperatures, from about 20to 46°C, as controlled by a hot plate. Although mild alkalinesolutions (pH 8–9) are used in processing of the Utah oil sands(Hupka and Miller, 1991), more alkaline solutions were used inthese experiments to maintain a constant pH value over thecourse the experiment. No significant differences betweenbitumen spreading at pH ~9 and pH 10 were observed in ourpreliminary tests. The system was next equilibrated for 15 min.Then, an air bubble with a diameter of 2.5 to 3.5 mm wasattached to the bitumen layer using a microsyringe (Figure 2).Bitumen spreading over the bubble was observed andphotographed through a stereoscopic microscope (STEMI SV8,Carl Zeiss Jena, Germany). The photographs were taken atprecisely timed intervals; lighting allowed for an exposure timeof less than 0.5 second. All photographs were taken with thesame magnification (14.2 X). The shape of each bubble wasassumed to be a spherical cap, and the bubble base diameter(D), its height, and the height of the bubble base zone coveredwith the bitumen film (h), were measured from photographswith an accuracy of 0.035 mm. The bubble surface coverageby the bitumen film was assumed to be symmetrical and wascalculated (%A) from a ratio of the bitumen covered area (AC)to the total bubble area (AT). Because attached bubbles had ahemispherical shape, the bubble surface coverage wascalculated from the following equation:

Results and DiscussionGeneral ObservationsNumerous microscopic observations of bitumen being in contactwith the surface of an aqueous phase revealed that the bitumenalways tends to cover the water/air interface. The Whiterocksbitumen diluted with 10 wt% kerosene selected for this study isno exception to this rule. Some of such observations made with

(2)%A =ACAT

×100% ≅2hD

×100%

Figure 1. Drawing of the phenomena that might occur during flotation of oily soil.

796 The Canadian Journal of Chemical Engineering, Volume 82, August 2004

natural Utah oil sands immersed in aqueous phases of vary i n gcomposition are described in previous publications (Drelich et al.,1992, 1995, 1996; Drelich and Miller, 1994) and showed thatbitumen transfer to micro-bubbles occurs at a broad range of pH,temperature, and ionic strength of the aqueous phase. Thisbitumen-transfer process affects efficiency and rate of bitumenr e c o v e ry in the hot water processing of oil sands (Drelich et al.,1995). Spontaneous spreading of bitumen over the water/airi n t e rface was also reported for Whiterocks bitumen extractedfrom sand and purified (Drelich et al., 1996). The measurementsof surface tension for bitumen and water saturated with bitumenas well as water/bitumen interfacial tension provided convincingproof of a positive spreading coefficient in these systems, themajor driving force for the spontaneous bitumen spreading(Drelich et al., 1996).

Figure 3 shows a snapshot of bitumen transfer from a quartzplate to a gas bubble as recorded in this study. Continuedo b s e rvation of the event in Figure 3 would reveal a completeenveloping of the gas bubble with bitumen in the final stage ofthe spreading process. Examples of photographs showing thespreading of bitumen film on the gas bubble surface at differ-ent stages are shown in previous work (Drelich et al.,1995,1996) and will not be repeated here.

In this study, the influence of temperature on the rate ofbitumen spreading was examined. The temperature wascontrolled in a range of 20 to 46°C. As expected, there was adistinguishable difference between the bitumen spreading atroom and elevated temperatures; bitumen spreading occurredmuch faster and the formed bitumen coating appeared to bethicker at elevated temperatures.

The visual observations revealed what appears to be afractionation of the multi-component bitumen during spread-ing into at least three films of varying thickness. A schematic ofbitumen spreading and its fractionation is shown in Figure 4.At the base of a gas bubble, bitumen formed a bulk layer (blackin color) that spread at a low rate.

Thin bitumen films (precursor films) moved in front of the bulklayer at increased velocity (Figure 4). There were at least twodifferent precursor films, one with a brownish-yellow colorhaving a distinctive front rim whose velocity of spreading wasrecorded and is reported in this paper. The brownish-yellow colorsuggests that this film has a thickness of at least a few tenths ofa micrometer. Rainbow colors, characteristic of oil films with athickness of a few micrometers, were also observed on a water

s u rface in front of the brownish-yellow precursor film, indicatingthe spreading of an additional fraction of the bitumen in front ofthe precursor film. The rim of the rainbow-colored film could notbe clearly identified in this study, and therefore, kinetics ofspreading of this microscopic film are not discussed in this paper.

A d d i t i o n a l l y, a monolayer of selected bitumen componentsprobably preceded precursor films. Other authors (Cazabat,1987; DiPietro et al., 1978; Leger and Joanny, 1992) havereported the formation of a molecular layer during the spread-ing of certain oils. Our previous tensiometric studies alsosuggest the presence of such a monolayer in front of theprecursor films that spreads much faster than any fil m / l a y e rdiscussed in this paper (Drelich et al., 1996). The molecularlayer(s) was also indistinguishable under the stereoscopicmicroscope, and thus the kinetics of spreading for this layercould not be measured. However, it should be recognized thatdifferent mechanisms might govern the spreading of thebitumen monolayer and both precursor film and bulk layer(Cazabat, 1987; DiPietro et al., 1978; Leger and Joanny, 1992).The precursor film spreads very slowly compared to thebitumen monolayer (Drelich et al., 1996); the bulk layerspreads more slowly, as is shown in the next part of this section.It should be recognized here that although the first precursorfilm (monolayer) spreads over the clean air/water interf a c e ,subsequently spreading of the precursor film(s) and bulk layeroccurs at the water surface already covered with the bitumenor its selected fractions (most likely polar components of thebitumen and its light ends).

No measurements of the discrete nature and thickness ofspreading layers have ever been performed for systems such asanalyzed in this study. In this regard, the overall picture ofstratification of a spreading bitumen film as discussed in thiscontribution must be considered as a rather crude analysis. Forexample, a discrete structure for the precursor film(s) is notknown, but it was observed that these films could exhibit avariation in thickness. Discontinuities in the thickness of thebitumen films have quite frequently been observed in ourlaboratory during examination of the spreading of bitumen atthe water surface (Drelich et al., 1996).

Rate of Bitumen SpreadingThe portion of the bubble surface covered by the bitumen versustime of spreading was analyzed at different temperatures. All

Figure 2. Experimental set-up for spreading kinetics experiments. Figure 3. Photograph of the bitumen film spreading over the bubblesurface with arrows pointing at the fronts of the precursor film andbulk layer.

The Canadian Journal of Chemical Engineering, Volume 82, August 2004 797

results followed the trends shown for several temperatures inFigures 5 and 6 for the precursor film and bulk layer, respectively.The accuracy of surface coverage measurements fromphotographs exceeded 6% but the reproducibility of the rate ofspreading was less than 15–20%. Poor reproducibility in record-ing of bitumen spreading over the air bubble surface was mainlyassociated with the effect alkaline solution has on waving or evendewetting of bitumen film from the quartz surface and resultingvariation of the bitumen film thickness. Also, inconsistencies inpreparation of the bitumen films on the quartz plate surface ofthe same thickness contributed to the variation in amount ofspreading bitumen film as well. A variation in bubble size andtime required to attach a gas bubble to the bitumen film also hadan effect on limited reproducibility of the experimental results.The large error value is reflected in scatter of the experimentaldata, although the variation has no consequence in the conclu-sions reached in this paper.

As shown in Figures 5 and 6, the precursor film spread muchfaster than the bulk film, but both films followed a similar spread-ing pattern. Specific a l l y, spreading was much faster at the baseof the bubble (the beginning of the process) and diminishedexponentially with the fil m ’s advance, which is in agreementwith observations and discussions reported in the literature forother systems (Cazabat, 1987; DiPietro et al., 1978; Leger andJ o a n n y, 1992). This effect is mainly explained by the diminishingc a p i l l a ry force as the result of decreasing contact angle,approaching an equilibrium value (zero or a close-to-zero valuefor this system). Saturation of the water surface with surf a c e -active bitumen components released from bitumen and movingin front of the observed spreading films is another primary reasonfor lowering the driving capillary force through reduction ofwater surface tension. Also, the bitumen/water interfacial tensionis a dynamic property for the time scale of the experimentationp e rformed (Drelich and Miller, 1994).

Linear (uL) and areal (uA) spreading velocities were calculatedfor precursor film and bulk layer using the following equations:

where b is the base radius of bubble portion uncovered bybitumen; t is the time.

(4)uA =ACt

(3)uL =πD − D / 2 arcsin 2b / D( ){ }[ ]

t

Linear and areal velocities for both films are presented as afunction of time for different temperatures in Figures 7 to 10.As expected, the relationship for both velocities with respect totime and temperature is similar.

As shown in Figures 7 to 10, all calculated velocities decreaserapidly with time, following the power function. These correla-tions are consistent with the velocity of spreading for low-viscosity hydrocarbon drops on a water surface that wasrecorded with a high-speed video system (Drelich and Miller,1999/2000) and, as mentioned above, result from a diminish-ing capillary force which drives the process.

In the case of film spreading over a bubble there is a limitingfactor: After full bubble coverage the film cannot spreadanymore, it can only get thicker (unfortunately this changecould not be recorded during our experiments, though sucha change was observed on a number of occasions). Becauseof this limitation, spreading at higher temperatures, greaterthan 40 to 45°C, occurs very rapidly, and only a few measure-ments could be made. Still, results obtained at conditionsmuch less favorable for spreading (bulk layer, low tempera-ture), when the bubble is not fully covered, are quitecomparable (Figures 7–10).

Temperature EffectFour areas of bubble coverage by the bitumen film (25%, 50%,75%, and 100%) were selected, and the velocities were interpo-lated where necessary in order to compare data collected at alltemperatures; the results are presented in Figures 11 and 12, forprecursor film and bulk layer, respectively. Increase in the precur-s o r - film-spreading velocity is so large with an increase in temper-ature that, for temperatures over 40°C, practically completecoverage of the gas bubble surface by the spreading film waso b s e rved within a few seconds or less. On the other hand, thebulk film did not even reach full coverage at lower temperatures(below 30°C) during several minutes.

Because of the close-to-exponential correlation between linearvelocity of spreading for both precursor film and bulk layer andreciprocal of temperature (Figures 11 and 12), the Arrhenius lawwas used to relate the spreading kinetics and calculate activationenergies for bitumen film spreading on the water surf a c e :

where EA is the activation energy for bitumen spreading, T isthe temperature, and R is the gas constant.

The linear dependence of l n(uL) vs. 1/T allowed for the calcula-tion of EA. It was found that the spreading activation energy isindependent of the bubble coverage for the precursor film, butdecreases as the film advances for the bulk layer spreading (seeTable 1). The magnitude of the calculated activation energies isclose, but the values are about 50% higher than the resultsobtained by Chalenko et al. (1990) for spreading of (low-viscos-ity) 1-decanol on water; their results ranged from 42 to 75 kJ/mol.

The decrease in bitumen viscosity is the main reason for thevariation in spreading rate of the bitumen bulk layer withtemperature. The viscosity of the Whiterocks bitumen hasbeen reported to decrease with increasing temperature andincreasing content of kerosene (Hupka et al., 2003). Forexample, the viscosity of pure Whiterocks bitumen is about1100 Pa·s at 30°C and drops to 17 Pa·s at 60°C. The dilutionof the Whiterocks bitumen with 10 wt% of kerosene reduces

(5)uL T( ) = uL T = 0( )expEART

Figure 4. Schematic of possible films formed by the bitumen during itsspreading over the water surface.

798 The Canadian Journal of Chemical Engineering, Volume 82, August 2004

the viscosity of bitumen to about 40 Pa·s at 30°C and 1.6 Pa·sat 60°C (Hupka et al., 2003). The results of viscosity measure-ments at different temperatures presented by Hupka et al.(2003) were used to calculate the activation energy using anArrhenius-type formula (4), where linear velocities werereplaced with viscosity. The results of EA are shown in Table 2,and they are values similar to activation energies calculatedbased on the spreading data. This close agreement suggeststhat intermolecular forces between bitumen componentshave a strong effect on the rate-determining mechanism inthe bitumen-spreading process.

The process of bitumen spreading involves a complexmechanism that can be divided into at least two stages: (i)accumulation of molecules separated from the bitumen on thewater surface and (ii) their movement over the surface of thebubble. Each stage has its own rate, and the slower stage dictatesthe rate of the overall process. The stage dominating the rate ofthe process in the case of the precursor film is the accumulationof the molecules; the extension of coverage has no influence onthe activation energy. For the bulk film, which is much thicker, theenergy decreases with the extent of coverage. This might be

associated, as discussed earlier, with a saturation of the gas bubblearea by the precursor film(s) in front of the spreading bulk layer,and conditions for the bulk layer spreading are different at thebeginning of the spreading process than in its advanced stage.

Summar yBecause of the short contact time between the gas bubblesand bitumen (in the form of lenses at mineral particle surfaces),the attachment of bitumen to a gas bubble and the kinetics ofbitumen spreading over the bubble surface should be rapid inorder to guarantee an efficient separation process. The resultsof this study indicate that the transfer of viscous bitumen froma quartz surface to an air bubble is a relatively slow process atroom and moderate temperatures, and, thus, the flotation ofviscous bitumen from oil sands might be significantly limitedby the bitumen-transfer process. Elevated temperature signifi-cantly enhances the bitumen transfer from the quartz surfaceto the air bubble. In conclusion, reduction of the bitumenviscosity seems to be the way for improved bitumen recoveryfrom oil sands, and this observation is consistent with thetechnological criteria established in the past (Hupka et al.,1987; Hupka and Miller, 1991).

Figure 5. Spreading kinetics of a bitumen precursor film at an airbubble surface for different temperatures.

Figure 6. Spreading kinetics of a bitumen bulk layer at an air bubblesurface for different temperatures.

Figure 7. Linear spreading velocity of bitumen precursor film at an airbubble surface for different temperatures.

Figure 8. Linear spreading velocity of bulk layer at an air bubble surfacefor different temperatures.

The Canadian Journal of Chemical Engineering, Volume 82, August 2004 799

Microscopic observations showed that the Whiterocks bitumenspreads spontaneously on the surface of the air bubble. It was

possible to record the spreading kinetics of the precursor fil mand bulk layer. The precursor film spread over the air bubbles u rface with a varying velocity of 0.01 to 0.04 mm/s at roomtemperature, depending on bubble coverage. At the sametemperature, the velocity of the bitumen bulk layer was slower,v a rying from about 0.002 to 0.01 mm/s at different stages ofspreading. The kinetics of spreading for both precursor and bulkfilms increased by an order of magnitude at about 46°C.

The improvement in the rate of bitumen spreading is evenbetter at temperatures of 50 to 60°C and it took only a fewseconds for the bitumen to spread over the gas bubble. Dueto this fast rate of bitumen spreading at high temperature, theevent of bitumen spreading could not be recorded withacceptable resolution using the simple set-up of this study, acamera attached to a stereoscopic microscope. An additionalreason for not recording any data at temperatures higher than46°C was that the films of bitumen were unstable on thequartz plate in aqueous alkaline solutions and dewetted inseconds to form droplets/lenses with contact angles greaterthan 150°. The few seconds’ time required for a macroscopicbitumen film to envelop a macroscopic gas bubble at

Figure 9. Areal spreading velocity of bitumen precursor film at an airbubble surface for different temperatures.

Figure 10. Areal spreading velocity of bitumen bulk layer at an airbubble surface for different temperatures.

Figure 11. Linear velocity of the bitumen precursor film spreadingversus reciprocal of temperature at different bubble coverages. Thelines were added as a guide.

Figure 12. Linear velocity of the bulk layer spreading versus reciprocalof temperature at different bubble coverages. The lines were added asa guide.

Table 1. Activation energies for precursor film and bulk layer spread-ing of bitumen (10 wt% kerosene) over an air bubble.

Activation Energy for Activation Energy for Bubble Precursor Film Bulk Layer Coverage (%) (kJ/mol) (kJ/mol)

25 107 ± 12 123 ± 1450 104 ± 12 109 ± 1275 105 ± 12 90 ± 10100 102 ± 12 66 ± 7

Table 2. The values of energy of activation calculated from theWhiterocks bitumen viscosity data presented by Hupka et al. (2003).

Kerosene Activation EnergyConcentration (%) (kJ/mol)

0 100.35 93.610 80.2

800 The Canadian Journal of Chemical Engineering, Volume 82, August 2004

elevated-temperature conditions corresponds to the fractionof a second that is needed to transfer 0.1 to 1 µl bitumenlenses formed on the surface of sand grains to 0.4 to 1 mmdiameter gas bubbles nucleated in the Whiterocks oil sandslurries during digestion.

The activation energy for spreading of the bulk layer over theair bubble surface was found to vary from 66 to 123 kJ/mol,depending on the stage of spreading. The activation energy forthe spreading of the precursor film did not vary appreciably atany stage of spreading and was found to be about 105 kJ/mol.The energy of activation for bitumen spreading was found tobe comparable to the values of activation energy of viscousflow calculated from viscosity measurements. This closeagreement indicates that strong intermolecular interactionsbetween bitumen molecules reduce the rate of bitumenspreading at the water surface.

NomenclatureAC area of gas bubble covered with the bitumen film, (m)b base radius of bubble portion uncovered by bitumen, (m)D diameter of bubble base, (m)EA activation energy for bitumen spreading, (J/mol)h altitude of the rim for the precursor film or bitumen layer

on the bubble surface, (m)R gas constant R = 8.31 J/(mol·K).SO / W spreading coefficient for oil on the water surface, (mN/m)t time, (s)T temperature, (K)uA areal spreading velocity, (m2/s)uL linear spreading velocity, (m/s)

Greek SymbolsγO surface tension of bitumen, (mN/m)γO/W bitumen/water interfacial tension, (mN/m)γW surface tension of water, (mN/m)

ReferencesAnderson, W. C., “Soil Washing/Soil Flushing,” American Academy of

Environmental Engineers, Annapolis, MD (1993).Bennett, G. F., “The Removal of Oil from Wastewater by Air Flotation:

a Review,” CRC Crit. Rev. Env. Control 18, 189–253 (1988).Brochard-Wyat, F., G. Debregeas and P. G. de Gennes, “Spreading of

Viscous Droplets on a Non Viscous Liquid,” Colloid Polym. Sci.274, 70–72 (1996).

Bukka, K., F. V. Hanson, J. D. Miller and A. G. Oblad, “Fractionationand Characterization of Whiterocks Tar Sands Bitumen,” EnergyFuel 6, 160–165 (1992).

Cazabat, A.-M., “How does a Droplet Spread?” Contemp. Phys. 28,347–364 (1987).

Chalenko, V. G., A. V. Arkharow and L. V. Glubokova, “TemperatureDependence of the Spreading Rate of a Monomolecular 1-dodecanol Film and the Properties of the Moving Film,” Kolloid.Zh. 52, 402–406 (1990).

DiPietro, N. D., C. Huh and R.G. Cox, “The Hydrodynamics of theSpreading of One Liquid on the Surface of Another,” J. Fluid Mech.84, 529–549 (1978).

Drelich, J. and J. D. Miller, “Surface and Interfacial Tension of theWhiterocks Bitumen and Its Relationship to Bitumen Release from Ta rSands During Hot Water Processing,” Fuel 7 3, 1504–1510 (1994).

Drelich, J. and J. D. Miller, “Spreading Kinetics for Low Viscosity n-Alkanes on a Water Surface as Recorded by the High-Speed VideoSystem,” Ann. Univ. M. Curie-Sklodowska 54/55, 105–113(1999/2000).

Drelich, J., J. Hupka, J. D. Miller and F. V. Hanson, “Water Recycle inModerate-Temperature Bitumen Recovery from Whiterocks OilSands,” AOSTRA J. 8, 139–147 (1992).

Drelich, J., D. Lelinski, J. Hupka and J. D. Miller, “The Role of GasBubbles in Bitumen Release during Oil Sand Digestion,” Fuel 74,1150–1155 (1995).

Drelich, J., D. Lelinski and J. D. Miller, “Bitumen Spreading andFormation of Thin Bitumen Films at a Water Surface,” Colloids Surf.A: Physicochem. Eng. Aspects 116, 211–223 (1996).

Fraaije, J. G. E. M. and A. M. Cazabat, “Dynamics of Spreading on aLiquid Substrates,” J. Colloid Interface Sci. 133, 452–460 (1989).

Friend, D. J., “Remediation of Petroleum-Contaminated Soil,”National Academy Press, Washington, DC (1996).

Grattoni, C., R. Moosai and R. A. Dawe, Photographic ObservationsShowing Spreading and Non-Spreading of Oil on Gas Bubbles ofRelevance to Gas Flotation for Oily Wastewater Cleanup,” ColloidsSurfaces A: Physicochem. Eng. Aspects 214, 151–155 (2003).

Gray, S.R., P. J. Harbour and D. R. Dixon, “Effect of PolyelectrolyteCharge Density and Molecular Weight on the Flotation of Oil inWater Emulsions,” Colloids Surf. A: Physicochem. Eng. Aspects 126,85–95 (1997).

Hupka, J. and J. D. Miller, “Moderate-Temperature Water-BasedBitumen Recovery from Tar Sand,” Fuel 70, 1308–1312 (1991).

Hupka, J., J. D. Miller and A. Cortes, “Importance of Bitumen Viscosityin the Hot Water Processing of Domestic Tar Sands,” Mining Eng.35, 1635–1641 (1983).

Hupka, J., A. G. Oblad and J. D. Miller, “Diluent-Assisted Hot-WaterProcessing of Tar Sands,” AOSTRA J. 3, 95–102 (1987).

Hupka, J., M. Budzich and J. D. Miller, “Preliminary Examination of OilBonding at Sand Surfaces and Its Influence on Hot Water Separation,”Proceed. 1991 Eastern Oil Shale Symp. Institute for Mining andMinerals Research, University of Kentucky, 202–207 (1991).

Hupka, J., R. R. White, Y. J. Yang, J. Drelich, J. D. Miller, F. V. Hansonand A. G. Oblad, “Residual Solvent Effect on the Viscosity ofBitumen from Whiterocks Oil Sand,” unpublished (2003).

Joanny, J.-F., “Wetting of a Liquid Substrate,” PCH PhysicoChem.Hydrodynamics 9, 183–196 (1987).

Joos, P. and J. Pintens, “Spreading Kinetics of Liquids on Liquids,” J.Colloid Interface Sci. 60, 507–513 (1977).

Leger, L. and J. F. Joanny, “Liquid Spreading,” Rep. Prog. Phys. 55,431–486 (1992).

Leja, J. and C. W. Bowman, “Application of Thermodynamics to theAthabasca Tar Sands,” Can. J. Chem. Eng. 46, 479–481 (1968).

Liu, J., Z. Xu and J. Masliyah, “Studies on Bitumen-Silica Interaction inAqueous Solutions by Atomic Force Microscopy,” Langmuir 19,3911–3920 (2003).

Miller, J. D. and M. Misra, “Hot Water Process Development for UtahTar Sands,” Fuel Proces. Technol. 6, 27–59 (1982).

Oblad, A. G., W. B. Bunger, F. V. Hanson, J. D. Miller, H. R. Ritzmaand J. D. Seader, “Tar Sand Research and Development at theUniversity of Utah,” Ann. Review Energy 12, 283–356 (1987).

Okada, K., Y. Akagi, M. Kogure and N. Yoshioka, “Effect on SurfaceCharges of Bubbles and Fine Particles on Air Flotation Process,”Can. J. Chem. Eng. 68, 393–399 (1990).

Pal, R. and J. Masliyah, “Oil Recovery from Oil in Water Emulsions Usinga Flotation Column,” Can. J. Chem. Eng. 6 8, 959–967 (1990).

Peterson, J. W. and J. C. Berg, “Surface Fractionation of MulticomponentOil Mixtures,” Ind. Eng. Chem. Fundam. 2 5, 668–677 (1986).

S h a w, R. C., J. Czarnecki, L. L. Schramm and D. Axelson, “BituminousFroths in the Hot-Water Flotation Process,” In Foams: Fundamentalsand Applications in the Petroleum Industry. L.L. Schramm (Ed.).American Chemical Society, Washington, DC, (1994), pp. 423–459.

Suciu, D. G., O. Smigelschi and E. Ruckenstein, “The Spreading ofLiquids on Liquids,” J. Colloid Interface Sci. 33, 520–528 (1970).

Manuscript received August 20, 2003; revised manuscript receivedJuly 26, 2004; accepted for publication August 12, 2004.