reckitt benkiser ( case study) for scm

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    Diptiman Guha 2010067

    Reckitt Benkiser ( Case study)

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    Problem Identification

    Central planning team frequently changes theproduction plan in addition to the Procurement

    team

    Integration of the whole supply channel often

    becomes troublesome

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    Solutions

    While implementing the centrally planningproduction plan, inputs from local teams are to be

    considered regarding the demand sides of the

    products locally

    An intermediate stage of channel categorization

    can be done by creating intermediary between

    Central units of the supply chain and local units

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    Central Team:Strategic

    planning, Longterm production

    and procurement

    Intermediaryteam:Coordination,

    Managing localteams, weekly

    reviews

    Local teams:Logistics andprocurementplanning and

    execution

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    The Decision making and planning process:

    All strategic long term decisions are taken by the

    central team

    Based on sales demand, procurement anddelivery plannings are to be taken up by the local

    teams

    The intermediary team will help in resolving

    conflicts and achieving coordination between theboth sides

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    PROBLEM 2

    Problem Identification:

    As in present for domestic material both central

    and factory teams are responsible for inventory

    levels

    MOQ of 50% of the materials do not fulfil the

    average monthly requirement

    If plant orders quantities less than the MOQs the

    purchasing cost becomes very high

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    Solutions

    The inventory model that they should followshould be FOQ (Fixed Order Quantity)

    Assuming 95% service level the value of z is

    .1736 , Safety stock = z * Square root of lead

    time * monthly demand

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    Factors Importance Central Team Local Team Degree of Control

    Imported ItemsEssential in the

    manufacture of

    products as these

    items may not be

    available locally

    In control of

    planning the

    imported materials

    dealing with

    vendors who

    supply the material

    Provide with

    requirements and

    inventory level of

    imported materials

    Central Team >

    Local Team

    Demand ForecastThe starting step

    for manufacture is

    to determine the

    required no of

    products which

    they will require

    It will be deciding

    the demand

    forecast based on

    sales projections

    and demands from

    previous years

    Help in gathering

    data for the sales

    records also help

    to provide local

    sales demands

    Central Team >

    Local Team

    Lead TimeIt helps in

    identifying when to

    order to vendors

    such that the order

    delivery happens

    when the order is

    required

    They are

    responsible to

    handle vendors

    supplying imported

    material hence,

    they will have to

    take care of leadtime with those

    Handle vendors

    providing non

    imported material

    so they need to

    maintain data

    regarding lead

    times from thosevendors

    Central Team =

    Local Team

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    PROBLEM 3

    Problem Identification:

    Demand has a high fluctuation and the

    manufacturing of the products at the co packs are

    seasonal

    Storage requires spending

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    Solutions

    Use seasonality models like exponentialsmoothing linear regression etc. in order to de-

    seasonalise demand in historical data

    Removal of the seasonality factor from the data

    will provide a much clearer picture and help

    achieve the targeted service level by making

    forecasting easy

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    THANK YOU