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On the COver: NAFCO newly completed project for NASA at the Marshall Space Flight Center. The rocket test stand consists of 4,500 tons of steel and stands 21 stories tall.

3 | reFerenCe POInt Anton Peddinghaus - How To Build A Successful Team

4 | OUtFeeD FABTECH Chicago 2017

6 | nAFCO American Steel Fabrication

10 | teCh SPOtLIGht PeddiBot-1200

12 | FMA Fabtech 2017 & Industry 4.0

13 | GLObAL newS The Corey Brigade

20 | b&b IrOnwOrKS, InC. A FAMILY OF FABRICATORS

14 | CAUntOn enGIneerInG Always On Point

18 | SteeLCODe PeddiBot-1200 HMI

24 | reFLOw Solid Shop Layouts

26 | GettInG tO KnOw Steve Plakas – Check-Out Technician

28 | thrOUGhPUt CNC Solution Lines That Are Stronger Than Steel

30 | tOPPInG OUt Lyle Menke - Attacking Labor Issues Head On

DETAIL

2PeddiNews Magazine | 300 N. Washington Ave., Bradley, IL 60915 | +1 (815) 937-3800 Editor - Lyle Menke & Miranda Dutour | Designer - Shawn Zeilenga | Web Development - Shad Taylor

Manage Subscriptions: www.peddinghaus.com/subscribeS u b m i s s i o n s : m a r k e t i n g @ p e d d i n g h a u s . c o m

Dear Friends and Industry Colleagues I’ve been in the USA for about 25 years now, and I can tell you that I am finally becoming a fan of the “national pastime”…baseball. It’s almost impossible to live near Chicago without becoming a fan of the Chicago Cubs – especially after their 2016 championship season.

I have to admit that I do not always understand all the details of the game, but I am truly fascinated by Major League baseball. I love the competition and the strategies employed by both managers as they seek a competitive edge on the field.

but what interests me most is how these major league franchises build their teams. Players, coaches, scouts, front office – how do you build an organization to be so successful?

Theo Epstein Wants to Talk Team Building with YouI thought many of you would be interested to learn more about the true architect of the Cub’s rise to success – theo epstein. So I hired him. Yes, theo epstein, President of the Chicago Cubs, will be our guest speaker at our FAbteCh dinner on tuesday, november 7.

rEFErENCE POINT

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theo is the guy who turned a franchise of “lovable losers” into world Champions in 5 short years. he executed a business plan to perfection.

I have a story to tell you…a few days ago, the Cubs lost 11-1 and were eliminated from the playoffs. but I was the only Cub fan who could still smile. why? because I knew that theo would definitely be our speaker for the evening. (no world Series commitments!)

What’s New at FABTECH?this is a special FAbteCh show for Peddinghaus. we will have our usual booth in the “A” concourse (A1845), and will display our hSFDb-C bevel cutting plate processor, Anglemaster-hD and most importantly our new robot, the Peddibot-1200!

we are also featuring an open house in bradley with shuttles running from McCormick Place for the short drive to bradley. we’ll have over thirty machines under power. take the opportunity to visit Peddinghaus’ factory: meet our shop team and customer service staff as well as interact with our engineers and technicians. better come hungry, because Chef Marc (of our PeddiCafe) has some special dishes he is preparing for lunch and dinner.

Did you say PeddiBot?this is the robot that I have personally selected to carry the Peddinghaus name. why?

the technology that the Peddibot-1200 employs is simply the best for our industry. the age-old

problem of plasma cutting rat holes is finally solved – with no need for difficult grinding which only costs you money.

the new Peddibot-1200 also uses a state-of-the-art triangulation scanning system that eliminates the need for material probing that truly accelerates processing of each section. Coupled with a laser measuring system for both lead and trail end accuracy, the Peddibot is the most advanced robotic coping system on the market.

All of this robotic technology is controlled by Peddinghaus’ world famous raptor software - the industry standard.

the Peddibot-1200 is powered by Peddinghaus’ business partner – hGG. I know that many of you have known hGG for years here in north America. they are a leading manufacturer of robotic plasma cutting technologies for the pipe and tube industries.

Modern Robotic Technology + Service Superiority = Peddinghauswhere else can you purchase such modern technology with 24-hour world class service and support? Only from Peddinghaus… the industry leader.

I look forward to personally greeting you in Chicago or bradley november 6 – 9 during the FAbteCh expo. See you there!

Peddinghaus Reveals New Robotic Technology at FABTECH Visit Booth #A1845 November 6th – 9th

FAbteCh returns to Chicago, Illinois for north America’s largest metal forming, fabricating, welding and finishing event. the annual exhibition hosted by the Fabricators and Manufacturers Association (FMA), is bringing together innovation and world-class CnC technology. with more than 1,700 exhibitors and 50,000 expected attendees, witness the latest products and developments that pack the halls of McCormick Place. Peddinghaus is proud to conventionally provide our visitors with the latest tools to improve productivity and increase shop profits.

Peddinghaus is eagerly awaiting the grand reveal of the brand-new Peddibot-1200 heavy duty robotic thermal processor powered by hGG at FAbteCh. Step inside booth #A1845 to see why Peddinghaus is the industry-leader for providing the best steel fabrication solutions. the Peddibot-1200 is ideal for processing structural steel in an array of applications including agricultural equipment,

assembly line fabrication, solar panel fabrication, trailer manufacturing, conveyor manufacturing, earth moving equipment fabrication and more. with plasma cutting done right, the Peddibot-1200 has the intelligence to do the job correctly the first time.

Don’t forget to check out the hSFDb-C plate processor. when it comes to speed, the hSFDb-C is not just faster per part, it’s faster throughout the entire production process. Completing booth #A1845, the Anglemaster-hD, the 510-DGA double-miter band saw, the Peddirotator profile turning device for welding and even Peddinghaus’ original raptor 3D CAD/CAM software.

See you in Chicago!

Product Lines:• High-Speed Drill Lines• Heavy Plate Processors• Angle/Flat Lines• Thermal Cutting Lines• Layout Marking Lines• Structural Band Saws• Ironworkers• Shot Blasting Systems• Material Handling Systems• Profile Turning Systems for Welding• Raptor 3D CAD/CAM Software

Location:McCormick Place2301 S. Martin Luther King Dr.Chicago, Illinois 60616

Exhibit Hours:• Monday, November 6th - 10am to 6pm• Tuesday, November 7th - 9am to 5pm• Wednesday, November 8th - 9am to 5pm• Thursday, November 9th - 9am to 3pm

For additional information and to register, visit:www.fabtechexpo.com

OuTFEED | fabtech chicago 2017 - booth #a1845

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Alabama, USA, a place that encompasses all the charms of the South and is known as the heart of Dixie, contains some amazing companies. home to both boeing and nASA, this state is daily on the edge of new technology and north Alabama Fabricating Company (nAFCO) is situated to help sharpen that edge out of steel for years to come. Founded in 1953, John Parrish and his wife set

up their small metal detailing shop on their front porch. Six decades and 250,000 square feet later, nAFCO’s main shop is located in Cullman, Alabama with an additional fabrication facility in winfield, Alabama (50,000 sq ft) and engineering offices in birmingham, Alabama and Chicago, Illinois.

Size, however, isn’t anything unless you have the skill to fill it up. “what sets nAFCO apart

from others in the steel industry,” states ralph Parrish (President of nAFCO), ”is our ability to take on very complicated work. we do a lot of jobs where man hours are required into the work besides all the material prep and therefore our craftsmanship, I believe, is what sets us apart.” with factories churning out 10,000 to 12,000 tons of steel per year, they are the go-to boys for quality southern steel fabrication.

Steel Fabricated to Defy GravitynASA has officially set its sights on our planetary neighbor, Mars. with other companies like Space X joining the race to reach the red Planet, mankind is going to need some serious hardware to get there. enter the newest project for nASA, fabricated by nAFCO. “Over the years, nAFCO has completed a lot of projects of which we are very proud,” says Owen Parrish (Production Manager) with a smile. ”First, would be our recently completed nASA project. we built the test stand at the Marshall Space Flight Center that is being used to test the nASA rockets going to Mars. It was a 4,500 ton project.”

the impressive structure stands 25 stories tall and consists of a lot of tube connections. there are hopes of putting our astronauts on Mars’ dusty shores by the 2030s. nAFCO has set itself in the history books as a key fabricator in the future of mankind’s deep space habitations. “I’d like the world to know that we can partner with you on projects,” states Owen. “we are an effective partner with our knowledge and expertise. Some guys have been working in

steel and construction for 40 to 50 years. we have the integrity to also back up what we say we’ll do.”

The Next Phase in NAFCO’s CNCIn 2015, Peddinghaus unleashed the Peddi XDM-630 drill saw combination machine to the steel fabrication world. Companies like nAFCO are situated to not only utilize the machine in their shop production, but really push its limits in what can truly be done. James Corum, nAFCO’s Operations Manager,

has been with the company for 47 years and witnessed all the CnC growth the company has gone through. “we still have an old piece of Peddinghaus equipment that dates back to the 50s or 60s and you just can’t wear it out. when we got to the point where automation is going to pay great dividends in the steel industry, then Peddinghaus is one of the leaders that you will go looking for.”

with the ability to drill, tap, countersink, slot mill, cope mill, scribe and miter saw cut, the Peddi XDM-630 is the workhorse for your miscellaneous metals shop. “what made the machine stand out to me is its ability to mill and that saves us a tremendous amount of time and does a more excellent job,” says James. “It saves us at least 20 minutes per cope, so if that’s top and bottom at both ends then of course that’s 80 minutes immediately times however many beams you have while maintaining a better finish.”

“before, when we had a slotted hole in a beam, we would have to run it through the drill line, cut it and then drag it across the shop to the punches and punch the slots. we don’t have to do that anymore,” notes Chris tinney, nAFCO’s shop superintendent. “It can do copes and cutouts in beams and channel. It produces the layout lines for my fitters on the beams and channel so they can pull the tape and double check to know where the plate or stiffener goes.”

Production and Planning One thing that is sure when it comes to hard working companies, pairing CnC equipment with a “sleeves-rolled-up” attitude creates an atmosphere leading toward better production and increased profits. “the difference the Peddinghaus equipment has made in our production is about 400% to 500% over the years,” says James. ralph echoes his statement saying: “Since acquiring the Peddinghaus technology our production has drastically increased. Year after year we continue to grow our capacity

FABrICATOr SPOTLIgHT | Nafco

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“The difference the Peddinghaus equipment has made in our production is about 400% to 500% over the years

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and hopefully our market share in our business and provide our clients with a quality product that stems from our roots of being detailers. now we have the technology to move that out to the shop floor and provide great quality control.”

Blasting into the Future of Steel “nAFCO, over the past 15 years or so, has stayed very up to date with our equipment. So this is kind of an extension of that ideology. to continue to get the best CnC equipment, continue to supply our shop guys with what they need to be successful in the steel industry,” says Owen.

nAFCO has already hit the ignition switch and is accelerating into the stratosphere of steel fabrication. with quality, expertise, experience and Peddinghaus CnC equipment as their rocket fuel, their ascent is sure and permanent.

ralph expresses his final thoughts with a calm, collected statement about his ambitions for the future of his company, “where do I see nAFCO in the future? well, I am the second generation and the third generation is coming on strong. I’m excited for our growth and our opportunities for the future and to continue as a family business. not just for the Parrish family, but for every family we employ here at nAFCO.”

visit www.nafcofab.com for more information on their exciting endeavors

In FOCUS | nAFCOSPreAD: nAFCO’s Peddi XDM-630 drill saw combination machine tOP LeFt: Owen Parrish (Production Manager), Chris tinney (Shop Superintendent) and ralph Parrish (President) pose in front of their Peddi XDM-630 bOttOM LeFt: A welder fits parts to a beam processed through the Peddi XDM-630tOP rIGht: the Peddi XDM-630 has 3 high speed carbide drill spindlesbOttOM rIGht: the Peddi XDM-630 processing nAFCO’s projects

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Peddinghaus proudly introduces the Peddibot-1200 heavy duty robotic thermal processor. the newest member in the Peddinghaus robotic family is designed specifically to revolutionize your beam cutting production. this advanced robotic technology takes innovation further with a scanning system that measures deviations in material and then adapts the robot’s cutting path to

Maximize Profile Accuracyensure perfect fitting - no probing necessary. Specialized torch movements throughout production on the Peddibot-1200 practically eliminate the need for grinding. And that, equals labor savings and more profit in your pocket.

TECH SPOTLIgHT | peddibot-1200

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• 6-axis Stäubli robot arm cuts and marks 360° around material• Stäubli-patented reduction gear system creates unrivaled precision, flexibility and speed• Metal casting allows for highly dynamic movements and stability• Shock sensor protects robot from collision damage

• The triangulation laser scanner promotes ultimate accuracy for precise measurement• Torch mount has a built in optical scanner to detect material distortions and deviations• Eliminate timely probing with one 3D measurement scan visible by the operator

• Kjellberg HiFocus 440i high definition plasma system• Near flange cutting allows for vast array in processes performed• Capable of reaching speeds of up to 70”/min (1778 mm/min)

• Layout mark on all four sides of profiles for complete weld prep assistance• Integrated layout marking functionality for weld information and manual layout error reduction

• Laser reference point positioned at the end of the conveyor system• Defines longitudinal material position working in tandem with leading edge measurement• Robot is able to nest multiparts more effectively based off of precise measuring

• Rigid frame improves accuracy with robotic arm movements• Increase operator safety and visibility with the protective machine frame and filtration system• Limits noise levels caused from the machine processes

• Raptor 3D CAD/CAM Software integration for maximum control of production processes• Intuitive and easy to use touch screen display• Swing arm design allows for manual positioning for best viewing angles for operator • Nesting of parts on profile easily viewed from control 11

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FMA | fabtech aNd iNdUStRY 4.0

by ed Youdell and Dan Davis,

Speed is everything for new market growth. entering into an era of Industry 4.0, the world has been a witness to the union of computers and automation. by integrating the virtual and physical world, industrial societies now possess a powerful way for conducting business.

According to Forbes, developing markets around the world could achieve massive profits from Industry 4.0 use, and even the city of Cincinnati, Ohio, has announced itself an “Industry 4.0 demonstration city” to stimulate innovation and investment in the manufacturing sectors. this momentum displays the predictions of rapid payoffs in business, concluding that the concentration of working with both industrialization and technology will reward those who advocate it instead of neglect it.

Learn how your company can join the industrial evolution at FAbteCh® 2017. One location will bring together the latest in the metal fabricating

industry to inform, entertain, and educate. From social and networking opportunities to educational seminars and panel discussions, this tradeshow guarantees an experience that goes beyond browsing through aisles of capital equipment. Invite your peers to stay informed about the latest technological trends and master how to transform their enterprise in a Chicago way.

Chicago is home to more than 250 theaters, 225 music venues, and over 50 museums, so it is no wonder that over 50 million people visit the city annually. whether you know the city for its nickname, “the windy City,” or for its recent Cubs world Series parade, when it comes to unforgettable, Chicago knows how to deliver best. besides visiting the iconic John hancock Center and the willis tower, why not add an unforgettable experience at FAbteCh?

Last year at the largest Las vegas event to date, more than 1,300 exhibitors occupied over 550,000 net sq. ft. of floor space at the

Las vegas Convention Center. Organizers of this year’s Chicago show expect more than 50,000 attendees and over 1,700 exhibiting companies across 750,000 net sq. ft. displaying the newest and finest in additive manufacturing/ 3-D printing, coil processing, finishing, cutting, arc welding, bending and forming, and gases equipment and technology.

Check out www.fabtechexpo.com to see the official floor plan layout, get a sneak peek at the new products that will be displayed, browse a listing of educational seminars, and look over travel accommodations such as hotels and shuttles to take to the event’s venue.

Mobile App: Access show information on your phone at all times with the FAbteCh 2017 mobile app. Available for iPhone®, iPad®, Android®, and other web-enabled devices, the app enables you to look up exhibitors, explore the show floor, and even build your itinerary. Download it for free on your mobile app store today

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coReY bRigade | gLOBAL NEWS

September 2017, two earthquakes have struck Mexico within a two week span of each other. the first of two quakes hit September 7th with a magnitude of 8.1 on the richter scale. On September 19th, just two weeks after the first, a second earthquake struck the Mexican states of Puebla, Morelos and the Mexico City area measuring at a magnitude of 7.1 on the richter scale. taking place on the anniversary of the

1985 earthquake that took as many as 10,000 lives, civilians realized the scars still ran deep. both quakes collapsed schools, office buildings, bridges and hundreds of homes. rescue efforts came rolling in immediately, frantically sifting through the debris in search of survivors.

In an attempt to contribute to earthquake rescue efforts, Peddinghaus’ customer Corey a company

of Grupo recal, based in Guadalajara, gathered their team of employees and earnestly searched through the rubble. we thank our friends at Corey for their courageous efforts, along with the thousands of Mexican citizens who risked their lives pulling men, women, children and families from the collapsed buildings.

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CAUNTONENGINEERING

FabricatorSpotlight

Always On Point

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Caunton engineering is one of the UK’s Leading fully computerized structural steel contractors and a global leader in ‘Just-in-time’ structural fabrication. their shop facility is based in the english Midlands, near nottingham (yes, that nottingham of robin hood/Sherwood Forest lore). Caunton operates throughout the UK with directly employed erection and design teams which offers a one-stop solution to virtually every steel construction need. A key to their success is the level of manufacturing sophistication employed by the firm. Caunton maintains a fully integrated Computer Aided design and Computer Aided fabricating

systems (from Peddinghaus) which means the customer service they provide is second to none. Consistent accuracy, consummate flexibility, on time delivery and impeccable service are the building blocks of the Caunton reputation.

A Blacksmith Shopreg hardwick was a blacksmith by trade and owned a blacksmith’s shop in the village of Caunton. the business was purchased by tom broadberry and David bingham and renamed Caunton engineering Ltd in 1969. the first year’s sales totaled £25k (about $33,000 USD)

Caunton eventually moved to Moorgreen, near nottingham, and began an extended period of growth…and Peddinghaus has been with them all the way. “I think my father purchased his first Peddinghaus machine from Anton’s father decades ago,” says Simon bingham, Caunton CeO,” there are many common values shared by our firms – we are family owned businesses, and we both have a quest for excellence in our respective industries. Peddinghaus has been our business partner through this growth. they are like a reliable friend – you pick up the phone, and they are always there – ready to help you.”

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Efficient Technology Caunton’s “growth spurt” started in the 1990s. “we linked CAD/CAM software to Peddinghaus CnC equipment, and we saw a productivity increase of over 400% over an 8 year period.” Our Peddinghaus drill/saw lines and plate processors were all fed data from 3D modeling software, and the outcome was absolutely superb! this “tech-savvy“ approach to structural fabrication keyed Caunton’s growth during this period,” advises Mark white. Mark is Caunton’s Production Director, and a 31-year employee who started as an apprentice. his career consisted of operating Peddinghaus machines, including plate processors and drill lines. “regardless of the machine model, any Peddinghaus piece of equipment was always built strong and the electronics were always the latest technologies. to me, they are always a little ‘forgiving’ as well during operation – user friendly is a good way to describe Peddinghaus.”

What is a Cut Shack?Caunton established a new fabrication facility in September 2014, and named it the Cut Shack. the Cut Shack name evolved from a visit to some USA fabricators, and become the perfect fit for Caunton’s plan to implement their goal of flexible profile fabrication with

a goal of 24-hour beam processing. Simon bingham explains, “the Cut Shack expanded our fabrication capacity by an additional 4,000 square metres (over 43,000 square feet). with multiple Peddinghaus drill saw lines and plate processing equipment, the result was a major increase in steelwork tonnage produced, and in efficiency too.”

Processing Structural Steel the Caunton Waythe process starts in the Cut Shack, where you find the following:• Peddinghaus BDL-1250/9D carbide drill with DG 1250-600 miter saw• Peddinghaus BDL-1250/9B drill with DG 1270-600 miter saw• Peddinghaus Advantage-2 drill with DG-1100 miter sawAll drill lines have a minimum of 60 ft. (18M) conveyors in/out with a full complement of 30 ft. (9M) quiet glide cross transfer units bisecting both sides the infeed and outfeed conveyors. this minimizes material handling via crane or fork truck. the material is loaded, the cut list is created; the programs are downloaded, and the speed of the Peddinghaus equipment accelerates the 24-hour fabrication process. the Advantage-2 drill line is an

important tool for many Caunton projects. “we use the milling and tapping functions extensively,” says white, “more and more complex projects require these functions, and the ability to mill a slotted hole is imperative in today’s challenging jobs. Our erectors love the ability to position beams with slotted holes”, says Mark, “it can significantly reduce erection time.”

Plate Details are Just in TimeCaunton employs three Peddinghaus plate machines: an FPb-1500 plate line, an FPDb-2500 combination punch/drill plasma processor, and an hSFDb-2500 high speed plate processor with drilling, scribing, tapping, counter-sinking, and milling. Plate detail components can often be a problem in a typical fabrication shop. the parts are processed, but then must be stored for when the actual profile fabrication is being processed. the challenge is then in marrying the correct plate components to the correct beam. not at Caunton. their just-in-time fabrication, coupled with part marking/scribing provides accurate nomenclature on each plate detail piece. Part number, project number and location are all recorded so each component can be tracked. no lost parts or skids to chase.

FABrICATOr SPOTLIgHT | caUNtoN eNgiNeeRiNg

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In FOCUS | CAUntOn enGIneerInG SPreAD: Caunton’s 4 Peddinghaus drill/saw tandem systemstOP LeFt: (Left to right) Mark white, Production Director and Simon bingham, CeO. Fabrication is in full steam at Caunton’s shoprIGht: 2 of Caunton’s 3 Peddinghaus plate lines

Production DataSimon and Mark discussed their production capabilities with their new Cut Shack, Peddinghaus system, fit up/welding and painting facility:

• Caunton averages about 130 tons per shift and between 650 and 700 tons per week on one shift

• At one time, Caunton had a critical job where they produced 952 tons to meet the project demands

• Caunton advises that it is fair to say that they can average about 30,000 to 35,000 tons per year

how does Peddinghaus play into these figures? Listen to what Simon and Mark have to say: “what is so good about the Peddinghaus equipment is the speed. Any structural fabricator will tell you that their biggest headache is getting signed approval drawings. they never come…many times a project with a decent lead time dwindles to a short time frame – maybe a couple of weeks.” “Peddinghaus equipment gives you the ability to overcome those challenges. the equipment is fast, accurate and technologically advanced to process those fast tracked jobs. Since the equipment is so fast, you actually get ‘time back’ for other fabrication processes including painting, loading, etc.”

On Point – All the TimeCaunton engineering has won numerous awards including a 2017 national Commendation award for the “Curve at Slough” project. they point with pride to being the winner of the coveted “Company of the Year” award for the entire district of nottinghamshire. Caunton also received the prestigious Structural Steel Design Award for their work on the thames Court Project in London. Structural Steelwork companies don’t receive these accolades without doing something right. there is only one explanation: the Caunton engineering team is On Point – All the time

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“What is so good about the Peddinghaus equipment is

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the speed

HMI for Shop GuysControl of the Peddibot-1200 is carried out by a modern touchscreen computer console. the intuitive and easy-to-use interface allows for maximum control of production processes via integration of raptor 3D CAD/CAM Software at your fingertips. nesting of multiparts are easily viewed on the 17” (432 mm) flat screen control as a result of the Peddibot-1200 precise measurement methods. the swing arm design, allows for

manual positioning for best viewing angles for the operator. Operators can view and control all functions of the machine as well as adjust hydraulic and gas pressures from the control.

the control displays a real-time 3D model of material profiles during the scanning phase. this model is overlayed on top of existing project information such as copes, scribes, holes and any other processes

that are required by the project. the operator can easily monitor and control the production of each piece that is processed.

the Peddibot-1200 is the future of robotic steel processing. Increased accuracy, increased production and increased profits come with adding Peddinghaus’ Peddibot-1200 to your current and future CnC technology.

STEEL CODE | peddibot-1200 hMi coNtRoL

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From Italy to hoboken, new Jersey, Mauro belgiovine began his business journey in 1982 with nothing more than a few tools and a small garage. As the President and Owner of b&b Iron works, Inc., he earnestly gained his customer base by going door to door in the neighborhood in search of miscellaneous metalwork. today, b&b is a leader in steel fabrication through quality and expertise in all of new Jersey and the new York tri-State region.

A Father-Son Trioworking alongside Mauro are his two vice President sons, vincent and Anthony. Since vincent’s arrival, he has striven to make sure b&b keeps up with the fast-paced amount of work in the area. with the help of his brother Anthony, they continue to keep the shop streamlined and at its full capacity. Anthony explains, “being a family business, we’re always at work even when we’re at home.” Sunday family dinners not only consist of great conversation and laughter, but also production plans for the upcoming week.

As a company that firmly believes their workers are the key to their success, even employees who are not family, are still treated as such. A significant amount of b&b’s employees have been with the company for decades, since the very beginning. Mauro never lets his employees forget that he cherishes their level of knowledge, skill and work ethic.

“well I think one of the strongest elements in any family business is the pride that you take in your work. You know it’s more than just a job, it’s also a part of your family’s legacy.” vincent says with a smile, “I think it’s also helped our employees feel like they’re part of the family too since we’ve kept such a lean structure over the years.”

FABrICATOr SPOTLIgHT

A Family of FabricatorsB&B IRONWORKS

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Nonstop Progression Through CNCMauro’s humble beginnings, hard work and exceptional determination in hoboken led to b&b’s expansion to a larger facility in Irvington, new Jersey in 2000, with the help of CnC technology of course. here, b&b purchased their first Peddinghaus machine, an Anglemaster-623. vincent expresses, “Since then it’s been one machine after the other, we’ve really seen the value in Peddinghaus equipment.” Later on in 2014, b&b moved into their current 70,000 square foot state-of-the-art facility in Clifton, new Jersey. here, they are able to take on fabrication, design, detailing, painting and erection. Along

with the move came the purchase of their drill saw tandem system, the Advantage-2 and DG-1100. “we pretty much hit the ground running as soon as we moved into this facility.” vincent declares, “I would say capacity tripled overnight.”

b&b’s most recent purchase, the hSFDb-C high speed plate processor, has immensely contributed to company growth. Processes like beveling which the employees used to do by hand, have been entirely revolutionized. Anthony confirms, “You can program a bevel at any angle and the machine is always perfect.” the hSFDb-C at b&b has completely eliminated

the need for grinding after beveling, and has more than doubled their plate production. As vincent would say, the plate line has been “just a dream”.

vincent continues on, “I would say the best feature about the beveling on the hSFDb-C is the precision. Prior to this we were cutting all our plates either with a saw or most likely by hand with a torch. not only was that very imprecise but also we had to grind and clean spending hours smoothing out those surfaces before they could be properly prepped for welding. the machine not only can perform all the beveling precisely and nest multiple parts together to

FABrICATOr SPOTLIgHT | b&b iRoNWoRKS, iNc.

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save time, but it also completely eliminates the grinding and cleaning afterwards.”

In addition to their plate processor, drill lines, and anglemaster, b&b has invested in an impeccable army of Peddinghaus machines. Completing the shop, a Peddiwriter layout marking machine that keeps the welders more than busy. vincent verifies, “Our capacity is 3,000 to 5,000 tons per project, and 10,000 tons annually.”

B&B Puts Peddinghaus to the Testrutgers University had big ideas in mind for their new building on campus, the richard weeks hall of engineering. the building’s innovative

design posed a challenge for b&b that they were able to take on confidently. Consisting of two 70-ton trusses at 130 feet (40 M) long each, curved 3D pipe trusses, curved building facades and sloping columns, it is safe to say b&b put their skill and their Peddinghaus machinery to the ultimate test. Mauro insists, “nothing was straight on the project, everything was skewed and round. even so, rutgers said that it was the first project they’ve ever had completed ahead of schedule.”

Giving Back to the CommunityMauro’s passion for helping those around him has led the company to do wonderful things through the Inter Club in new Jersey. Inter Club is a

non-profit organization associated with Inter Milan, Mauro’s favorite Italy-based soccer team. Inter Club frequently donates to many local charities as well as to Inter Campus, a worldwide organization that supports families and children by taking kids off the streets around the world and teaching them to play soccer. each year, b&b proudly supports a charity event for the foundation. “Let me tell you, it’s the greatest feeling you can have.” Mauro emphasizes, “Fortunately some of us are lucky enough that we can donate, and we’ll do it as much as we can. there’s nothing better than helping kids.”

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In FOCUS | b&b IrOnwOrKS, InC.SPreAD: b&b Iron works Inc. project for rutgers University, the richard weeks hall of engineeringLeFt: Connecting the massive pieces to the rutgers project tOP rIGht: vincent belgiovine (vice President), Mauro belgiovine (President), Anthony belgiovine (vice President) and Gesiel Oliveira (Plant Manager)bOttOM rIGht: b&b’s hSFDb-C plate line bevels clean parts for their production

rEFLOW | SL chaSSe

the market is challenging, but the overall business outlook is bright. by making a quality machine tool investment, you can enhance your productivity and save man hours per ton on your next job.

there is no better example than to travel 45 minutes north of boston to hudson, new hampshire. there you will find SL Chasse Steel – a premier structural fabricator in the northeast region of the United States. It is here where Steve Chasse, President, and his team are experiencing unparalleled revenue growth by using today’s CnC software and machine tool technology.

Peddinghaus put its custom design engineers on the task of providing the most efficient shop layout inside the limited amount of available space. with layout engineers skilled in creating cost-effective layouts for productivity optimization, Peddinghaus aided SL Chasse not only with the machine layout, but also the new structural building layout. “we had a certain size building to work with when we were building and a certain amount of land,” Steve explained. “we brought Peddinghaus

in to help us layout how the steel was going to flow. It was a little out of the ordinary because we didn’t have a straight line to work with. Peddinghaus worked with us on that design, helped us lay it out and place the machines where they needed to go to optimize production. It works very well; steel processes and flows through the shop very quickly. It’s just a great, great layout and I’m pleased with how everything worked out with Peddinghaus.”

Peddinghaus’ patented modular design of CnC machinery, accompanied by roller module conveyors and lift/carry cross transfers, make it easy to grow into the future. Our engineers can examine your layout, and start small. the modular design pertains to machines as well, which can be relocated or exchanged as your business grows. A minimal investment now lays the foundation for future expansion. Load outside in your yard with fork trucks or one dedicated bridge crane. It is fast, safe, and productive.

Many times cranes are shared, meaning multiple employees stop working waiting for the crane.

Once they have use, it takes them 5 minutes to adjust the chains; then they lift the section. Does your project make money with this practice? the solution – an effective modular conveyor/cross transfer system throughout your shop. As seen in SL Chasse’s layout above, the material has an effective throughput and keeps moving until it gets to your fitters and welders.

Steve credits automation with the ability to compete with ‘bigger players’ and produce more projects with higher tonnages. their recent installation above has already increased revenue for the business. “we finished installing all of the equipment in March 2014,” Steve recalled. “the last three quarters of that year our revenue increased 23% just by installing the equipment. In the beginning of 2015, we were already on track to doing another 20-23% in revenue growth. It’s been an amazing ride to watch what we can do after we automated to the point we are now”.

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MEET STEVE –Peddinghaus Checkout TechnicianAs we like to say, the power of Peddinghaus is in its people! At Peddinghaus, we understand that from the very moment your machine is installed, you’re ready to run it at 100%. We take pride in our customers anticipating nothing less than a high-quality machine upon delivery, with the expectation to increase shop production from day 1. Customer satisfaction begins beyond the office, with the guys who build the green machines.

When Steve Plakas started his career at Peddinghaus in 2006, he worked as an assembly technician learning the ins and outs of Peddinghaus equipment. Over the years, Steve has picked up an extensive knowledge of the machine components and precisely how they need to work together to run efficiently.

As a check-out technician, Steve puts every Peddinghaus machine through an extensive and crucial testing process before it is ever placed on the truck to ship. Checklist in hand, Steve is most proud of how his daily tasks directly benefit customers. He doesn’t approve a single machine or a part that isn’t up to par with customer standards for success.

“My job benefits the customers because they will then get a ‘well-oiled machine’ that is ready to install and run as it is supposed to.”

Steve has been with Peddinghaus for over 11 years, and anticipates many more to come. When Steve isn’t in his garage working on cars, you’d likely see him out exploring new lakes boating with his family and friends. Friendly employees like Steve are difficult to come across, which is why he is an asset to the Peddinghaus family

gETTINg TO KNOW | Steve pLaKaS

cajUN coRN bRead StUffiNg | MArC’S KITCHEN

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Cajun flavors - Andouille sausage, corn bread, red bell pepper and cayenne pepper - combine in an excellent side dish that brings color and spice to the Thanksgiving table.

Makes 10 servings• 6 tablespoons (3/4 stick) butter• 1 pound andouille or other spicy fully cooked smoked sausage (such as hot links), diced• 6 cups corn bread • 3 cups chopped red bell pepper• 3 cups chopped green onions (about 2 bunches)• 1 cup chopped shallots (about 8)• 1 cup chopped celery• 2 tablespoons chopped garlic• 2 tablespoons chopped fresh thyme or 2 teaspoons dried• 2 teaspoons dried rubbed sage• 1 teaspoon ground allspice• 3/4 teaspoon cayenne pepper• 2 bay leaves• 4 large eggs, beaten to blend• 3 cups (about) canned low-salt chicken broth

DirectionsPreheat oven to 350°F. Arrange corn bread on large baking sheet. Bake until slightly dry and toasted, about 20 minutes. Transfer to very large bowl; cool.

Melt butter in heavy large Dutch oven over high heat. Add sausage, pepper, green onions, shallots, celery, garlic, thyme, sage, allspice, cayenne and bay leaves and sauté until vegetables are just tender and mixture is very moist, about 15 minutes. Stir vegetable mixture into corn bread. Season to taste with salt and pepper. (Can be prepared 1 day ahead. Cover and refrigerate.) Mix eggs into stuffing.

To Bake Stuffing in TurkeyAdd ½ cup chicken broth to stuffing and mix thoroughly. Fill main turkey cavity with stuffing. Mix enough chicken broth into remaining stuffing to moisten (about 1/2 to 3/4 cup chicken broth, depending on amount of remaining stuffing). Spoon remaining stuffing into buttered baking dish. Cover tightly with buttered aluminum foil. Bake stuffing in dish alongside turkey until heated through, about 30 minutes. uncover stuffing and bake until top begins to brown, about 15 minutes.

To Bake all Stuffing in PanPreheat oven to 350°F. Butter 13x9x2-inch baking dish. Mix 1 1/2 cups chicken broth into stuffing. Transfer stuffing to prepared baking dish. Cover tightly with buttered aluminum foil. Bake until stuffing is firm and heated through, about 45 minutes. uncover stuffing and bake until just beginning to brown to top, about 15 minutes

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THrOugHPuT | cNc SoLUtioN LiNeS that aRe StRoNgeR thaN SteeL

DrILL

PLATE

THErMAL

ANgLE

LAYOuT

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

SOFTWArE

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

Peddi XDM-630high Speed Drill Saw Combo

beam / Channel / Angle / tube / Flat

Drill, Mill, tap, Countersink, Scribe,Miter Saw

hSFDb-Cheavy bevel Plate Processor

Plate

Drill, Mill, tap, Stamp, Countersink, Scribe, Plasma bevel, Oxy-Fuel bevel

Peddibot-1200robotic thermal Processor

beam / Channel / Angle / tube / Flat

Plasma, Arcwrite

Anglemaster-hDheavy Duty Angle Line

Angle / Flat

Shear, Punch, Scribe, Stamp

PeddiwriterCnC Layout Marking Line

beam / Channel / Angle / tube / Flat

4-Axis Arcwrite

Advantage-2high Speed Drill Line

bDL-1250/9Dheavy Duty Carbide Drill Line

beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat

Drill, Mill, tap, Countersink, Scribe Drill, tap, Countersink, Scribe

hSFDb-bheavy Plate Processor

Plate Plate

FPb-1800Plate Line

Drill, Mill, tap, Countersink, Scribe, Plasma Cut, Oxy-Fuel Cut Plasma, Scribe, Punch

ring of Fire360˚thermal Processor

AbCM-1250Oxy-Fuel thermal Processor

beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat

Plasma, Arcwrite Oxy-Fuel

revolutionrotating Angle Line

Angle / Flat Angle / Flat

AFPS-643/QAngle Line

Shear, Punch, Stamp Shear, Punch, Scribe, Stamp

raptor3D CAD/CAM Software

beam / Channel / Angle / tube / Flat

Modify, Inspect or Create Part Programs

For more information and videos please visit www.peddinghaus.com

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BLAST

SAW

IrON-WOrKEr

SMALLSAW

rOBOTICWELD

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

MACHINE

PrOFILES

PrOCESS

PrOFILETurNINgPeddiblast

high Speed Shot blasting System

beam / Channel / Angle / tube / Flat

Shot blast

PeddirotatorProfile turning Device

beam / Channel / Angle / tube / Flat

360˚Material rotation

DG-1250Miter Cut band Saw

beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat

Miter Saw Cut, Straight Saw Cut Miter Saw Cut, Straight Saw CutStraight Saw Cut

PeddiMax no.1two-Station hydraulic Ironworker

Channel / Angle / Flat Channel / Angle / Flat Channel / Angle / Flat

Peddiworker no.1Ironworker

PeddiCat no.1economic Ironworker

notch, Shear, Punch notch, Shear, Punch notch, Shear, Punch, bend

510-DGAMiter Cut band Saw

410-DGAMiter Cut band Saw

260-DGMiter Cut band Saw

beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat

Miter Saw Cut, Straight Saw Cut Miter Saw Cut, Straight Saw Cut Miter Saw Cut, Straight Saw Cut

Zeman SbA Compact+Steel beam Assembler

beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat beam / Channel / Angle / tube / Flat

2 robots, welding, tacking, Manipulator 2 robots, welding, tacking, Manipulator 4 robots, welding, tacking, Manipulator

Zeman SbA Conti+Steel beam Assembler

Zeman SbA 2Conti+Steel beam Assembler

1250-510Straight Cut band Saw

DG-1100Miter Cut band Saw

Lyle MenkeCSO | Peddinghaus Corporation

TOPPINg OuT

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“In our workshop, the average age of our employees has dropped from 55 to 37 years old.” now, let that statement sink in for a minute. In today’s manufacturing and fabrication market, “help wanted” signs are everywhere. “we can’t find qualified workers!” is a common lament heard across a global fabrication workplace. “nobody wants to work in a fab shop anymore!” but a fabrication company in the UK Midlands has established a thriving operation to replenish their employees – not just shop workers, but their entire staff. top management, engineers, programmers and project managers have all made their way through the “Caunton Academy”.

What is the “Caunton Academy”?It is a proven apprenticeship program embraced by this enlightened UK fabricator over 20 years ago. “we took a look at our shop demographic, and discovered our average shop age was 55.”, says Simon bingham, CeO of Caunton engineering. “we took the viewpoint that we can’t wait for someone to solve this labor issue, we’ve got to solve it ourselves.” thus, the Caunton Academy Apprenticeship program was born.

each year, many potential candidates come in during the summer and five are selected from the local schools to begin their Caunton internship. As they finish their schooling, they are also being trained by Caunton staff on every aspect of the

structural steel fabrication process. this ranges from welding to fit-up to plate detail to painting to CnC machines. As the apprentice progresses in their training, they grow in their knowledge of the entire Caunton operation and the proper methods for fabrication. they receive individual training from qualified instructors in the “Academy” part of the shop. however, they also work side-by-side with experienced workers to further hone their craft.

The result? Well, here are a few examples:• Mark White has been a Caunton employee for 31 years and now serves the company as Production Director, responsible for 150 employees. Unfortunately, the Academy was not in operation at that time, but Mark started his career as a young apprentice with Caunton.

• Liam Bamford is a young programmer for Caunton’s CnC shop equipment. he started in the Academy by first learning how to grind properly. After five years of steady growth in the shop, Liam has a bright future with the organization.

• Natalie Harris started on the shop floor and is now a Quantity Surveyor for Caunton. by definition, a Quantity Surveyor is a construction professional with expert knowledge on construction costs and contracts.

• In 2011, Billy Boyce, Joseph McClure and Adam Jameson all joined the Academy. they now serve Caunton as trainee estimator, Apprentice Detailer and trainee Structural engineer respectively. the next generation of Caunton employees!

the importance of the Academy to the overall growth and prosperity of Caunton cannot be measured. Incoming apprentices become skilled craftsmen who provide the expertise in today’s challenging structural steel work designs. Complex buildings require accomplished employees who can understand and execute demanding projects. every year, the Caunton Academy recognizes the “best of the best” by hosting an annual awards program for its members – a very special event for these young apprentices. So, how do you decrease the age of your shop workforce by 20 years? It is not an easy task, but one can’t just sit idly by. You must make a commitment to young people by creating a learning environment where they can practice their craft to become more than a simple tradesman. they become accomplished employees who provide their employer – and the structural market – with enthusiasm, dedication and hope for the future

COuNTErSINK

The Power of Peddinghaus is in its People!

november 201726th – Alicia Halcomb, Inside Sales, 10 Years

December 20173rd – Trevor Wielgus, Welding Technician, 5 Years8th – Ken French, Assembly Technician, 10 Years8th – Scott russell, Assembly Technician, 10 Years10th – Elliot Bass, Area Sales Manager, 10 Years10th – Shawn Zeilenga, Video Production & Design Specialist, 5 Years24th – Alphonse Marcotte, Field Service Technician, 10 Years30th – Megan grant, Field Service Manager, 5 Years

January 20183rd – Todd Hartman, Welding Technician, 30 Years!9th – Ted Trybek, Area Sales Manager, 20 Years28th – Chip Moore, Technical Support Manager, 10 Years

February 20184th – Ed Brzezniak, Engineering, 10 Years8th – Todd Baron, CNC Machinist, 10 Years18th – Tyler Wulffe, Maintenance Technician, 5 Years25th – Keven Clickner, Assembly Technician, 10 Years27th – Kris Konik, Check-Out Technician, 10 Years

March 201810th – Dale Angell, Service Technician, 10 Years11th – Alex Paquette, Welding Technician, 5 Years

retirements:rick Miller – Production ControlThank you rick, for 44 years of exceptional service for Peddinghaus!

Congratulations to our Peddinghaus family of employees onachieving these milestone anniversaries and retirements!

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PRSRT STDU.S. POSTAGE

PAIDPERMIT NO. 169

JOLIET, IL