regional workshop on rural technology by rural...
TRANSCRIPT
Report on the
Regional Workshop on Rural Technology
by
Rural Technology Action Group, IIT Delhi
at
Central Sheep and Wool Research Institute (CSWRI),
Arid Region Campus, Beechwal, Bikaner, Rajasthan
on
August 25, 2017
By
Prof. Subir Kumar Saha (P.I.)
Department of Mechanical Engineering
IIT Delhi, Hauz Khas
New Delhi – 110 016
Tel: 011 2659 1135; Fax: 011 2658 2053
Email: [email protected]
October 16, 2017
Preamble
RuTAG IIT Delhi conducted a regional workshop on August 25, 2017 at Central Sheep and
Wool Research Institute (CSWRI), Arid Region Campus, Beechwal, Bikaner, Rajasthan.
The program was attended by about 63 participants which included Dr. Ashutosh Kumar
Patel, Head, ICAR-Central Sheep and Wool Research Institute (CSWRI), Arid Region
Campus (ARC), Bikaner, Rajasthan, Dr. N. V. Patil, Director, ICAR-National Research
Centre on Camel (NRCC), Bikaner Rajasthan. Mr Anurag Purohit, Technical Officer,
Central wool development board (CWDB). Mr. Ramesh Bundela, Senior Technical
Assistant (STA), Wool Testing Centre, CWDB, Bikaner, Rajasthan, Dr. H. K. Narula,
Principal Scientist, CSWRI, ARC Bikaner, Rajasthan, Prof. R. R. Gaur, Hon. Visiting
Professor, NRCVEE, IIT Delhi and Chairman, Core Group RuTAG IIT Delhi, Prof. R.
Chattopadhyay, Professor, Dept. of Textile Engineering, IIT Delhi, Dr. Deepak Kumar,
Assistant Professor, Industrial Tribology Machine Dynamic and Maintenance Engineering
Centre (ITMMEC), Major S. Chatterjee, Consultant, RuTAG IIT Delhi, Prof. S. K. Saha,
Head, Department of Mechanical Engineering, IIT Delhi and Coordinator, RuTAG IIT
Delhi, Prof. Suril V. Shah, Assistant Professor, Department of Mechanical Engineering, IIT
Jodhpur, Prof. Anand, Assistant Professor, Department of Mechanical Engineering, IIT
Jodhpur, Mr. Tara Chand, Associate Vice President, CSR, Moody’s Analytics. Fifteen
Scientists and Technical Staff of CSWRI, ARC, Bikaner, Rajasthan, and four Scientists and
Technical Staff of NRCC, Bikaner, Rajasthan, and about four NGO representatives were
also present.
1. Inauguration Session (Day 1, August 25, 2017)
The program started with welcome address by Mr. Raj Kumar Gupta (Senior Project
Assistant, RuTAG IIT Delhi) who was the workshop coordinator.
1.1. Welcome address by Prof. S. K. Saha (Fig. 1)
He welcomed the participants and briefly explained the agenda of the workshop. He
introduced the mechanism and role of RuTAG IIT Delhi in technology up-gradation for
rural India. He offered his sincere thanks to Dr. Patel for agreeing to host the workshop
in CSWRI and also appreciated the efforts of Dr. H. K. Narula in efficiently organising
and coordinating the workshop.
Fig. 1 Welcome by Prof. S. K. Saha
1.2 Address by Dr. A. K. Patel (Fig. 2)
He welcomed all delegates, shepherds and NGOs with warmth and gratitude. He
applauded RuTAG’s contribution to the rural society. He insisted upon having a
technological solution to control the declining population of sheep and animals of arid
region.
Fig. 2 Address by Dr. A. K. Patel
1.3 Address by Dr. N. V. Patil (Fig. 3)
Dr. Patil welcomed the participants and the RuTAG IIT Delhi team. He appreciated
CWDB and CSWRI, ARC Bikaner, Rajasthan for the effort in organizing the one-day
workshop in Bikaner. He appreciated the role of RuTAG in livelihood development and
rural betterment. He emphasized the intervention through RuTAG for regaining the
deteriorating population of sheep and shepherds. He also mentioned the decreasing
number of shearers in the industry. He suggested RuTAG to develop a hair shearing
machine to remove camel hair also.
Fig. 3 Address by Dr. N. V. Patil
1.4 Address by Mr. Anurag Purohit (Fig. 4)
Mr. Purohit welcomed everyone. He emphasized that experts from premier institutes
should come forward in finding solutions for various problems faced by the shepherds
and related industry. He mentioned that the Ministry of Textile has initiated various
schemes to benefit wool industry and also take the advantages of a mechanized way of
sheep shearing.
Fig. 4 Address by Mr. Anurag Purohit
1.5 Address by Prof. R. R. Gaur (Fig. 5)
Prof. Gaur mentioned that impact of fast development and sustainable development has
to be ascertained by understanding and choosing correct technological inputs necessary
for growth. He told that since independence industrial growth took place but growth was
not stable. Resources were depleting resulting in social and economic disparity of
society. A need for sustainable development was therefore felt. He mentioned the role of
Mahatma Gandhi Institute for Rural Industrialization in Wardha (Maharashtra) which
was set up by IIT Delhi. The institute is providing proper technical solutions that are
environment and user friendly. He discussed the role of RuTAG and challenges in rural
technology development and dissemination. He asserted that higher technical institutes
have a responsibility to provide technical solutions to majority of rural people and
coordination between institutions for the challenges of problem identification and
technology dissemination.
Fig. 5 Address by Prof. R. R. Gaur
1.6 Address by Mr. V. K. Mohatta (Manufacturers & Exporters of woollen felts,
Carpets) (Fig. 6)
Mr. V. K. Mohatta told that 80% wool in India is imported every year. He appreciated
the sheep shearing machine developed by IIT Delhi and its effort for mass production at
reduced cost. He underscored training of shepherds with the said device and proposed
that agencies like NABARD should be contacted for the dissemination of the product.
Fig. 6 Address by Mr. V. K. Mohatta
Further, Dr. Deepak Kumar (Fig. 7) delivered a vote of thanks to the audience of the
inaugural session.
2 Technical Session-1
2.1 Prospects of carpet wool production in India by Dr. A. K. Patel
Dr. Patel stated that out of 6 crore sheep population, 90 lakh are found in Rajasthan.
There is 18 % decrease in sheep population in Rajasthan but in Karnataka and Andhra
Pradesh, sheep population has remained unchanged. Rajasthan has an erratic rainfall
pattern and extreme high and low temperatures making it an arid zone which impacts the
wool quality. Magra wool of Rajasthan is best for carpet manufacturing. Also various
breeds of sheep and various types of wool fibre are available in Rajasthan. He regretted
the fact that though India is third largest in the world in terms of sheep population but
still imports 80% of its wool requirement from other countries. Bikaner is the main hub
of raw wool in India.
2.2 Rural Technologies developed under All RuTAG centres by Major S. Chatterjee
Major S. Chatterjee, Senior Project Consultant of RuTAG IIT Delhi, explained the
objectives and mandate of the RuTAG Programme. He highlighted few technologies
developed at the RuTAG Centres located now in 7 IITs, e.g., Improved Sanitary Napkins,
Coir rope making machine, Jute rope making machine, Pirn winding machine, Foot
operated Amber charkha, Muri making machine, Sabai grass rope making machine,
Bageshwari charkha, Multi nutrient compressed feed block making machine for yak,
Fish cage culture in reservoirs, and Improved metallurgy of Horse shoe, etc.
2.3 Rural Technologies developed under RuTAG IIT Delhi by Prof. S. K. Saha
Prof. S. K. Saha outlined several completed and on-going projects of RuTAG IIT Delhi.
He talked about Animal Driven Gear Box, Bullock Driven Tractor (old and new),
Treadle Pump, Tulsi Mala making Device, improvisations going on in Bangles making
Furnace, including associated tools and seating arrangement, Sheep Hair Shearing
Device, Ground water measuring device, and Carpet Industry related machines
developed at IIT Delhi etc.
2.4 Khadi Textile Activities at IIT Delhi by Prof. R. Chattophadhyay
Prof. Chattopadhyay (Fig. 7), began with the brief description of the Khadi activities at
IIT Delhi. He mentioned the development of standard and norms for Khadi yarn and
fabric manufacturing and publishing of related books. He also mentioned the
development of wrinkle free Khadi products and knitted Khadi. He told that Marino wool
is considered best wool for making various products and is available mostly in Australia,
but Bharat wool is much better because of its better thermal and less pilling properties.
He told that a recent intervention by him in NMC charkha with 10 spindle has recorded
10% to 15% increase in productivity.
Fig. 7 (From right) Prof. R. Chattopadhyay, Prof. Deepak Kumar and others
2.5 Presentation by Mr. Vikas Mohatta
Mr. Vikas applauded the improvement and interventions done by RuTAG IIT Delhi for
rural betterment. He also appreciated the newly developed sheep shearing machine and
acknowledged that machine will give boost in the livelihood of the shepherds. He
appreciated a few technologies mentioned by Major S. Chatterjee such as sanitary
napkins, etc.
3 Lunch Session
During lunch session, participants visited the stall to watch the demonstration of the
Sheep Hair Shearing Machine and posters (Fig. 8).
Fig. 8 Demonstrating technologies
4 Technical Session-2
4.1 Urmul Trust, Bikaner: Presentation by Mr. Arvind Ojha
Mr Ojha thanked RuTAG IIT Delhi for the interventions and technological solutions
provided since RuTAG’S regional workshop at Jaipur. He asked the solution for mobile
solar charger and head lamp for farmers working in the fields during night. He also
mentioned a few problems for which interventions are required. They are:
1. Low cost mobile solar battery charger and head lamp.
2. Low cost covers for irrigation channel to prevent clogging due to sand.
3. Small scale furnace to utilize locally available ceramic clay for making small
artefacts.
4. Small scale wind mill for electricity generation.
5. Safe and reliable method for lifting water from underground storage tanks around
Rajasthan as it claims many lives every year.
6. Fluoride removal from water.
RuTAG IIT Delhi Remarks
A survey to study the availability of the low cost head lamp and mobile solar charger
will be made. For fluoride removal Prof. Anand Krishnan of IIT Jodhpur will be
contacted as his team has developed pottery based filter which removes fluoride. For
water extraction from underground tank, treadle pump developed by RuTAG can be
tried. Remaining problems will be investigated and status of the problems will be
intimated to the NGO later.
4.2 Dr. O. P. Kohli, CTO (CSWRI, Bikaner)
A problem raised by Dr. Kohli is as follows:
1. Automatic self-filling syringe with bottle feed attachment which accurately
delivers selected dose from 0.25 ml to 10 ml for vaccination of sheep or any
animal.
RuTAG IIT Delhi Remarks
A survey will be made. Else, the possibility of developing the product will be explored.
4.3 Rangsutra Craft Duniya (Mr. D. C. Solanki and Mr. Om Prakash)
Mr. Solanki and Prakash raised the following problems:
1. Low cost high productive loom is required as Tara loom is expensive for poor
weavers.
2. Requires intervention in solar powered loom which is installed at Rangsutra
manufacturing unit at Napasar, Rajasthan.
RuTAG IIT Delhi Remarks
RuTAG visited the manufacturing unit at Napasar next day and investigated the
situation. Since MGIRI Wardha has developed a solar operated loom, the information
can be passed on. For the reduction of cost, the manufacturer of Tara loom may be
contacted to share the comments and inform that RuTAG IIT Delhi can help them to
study their design.
4.4 Simple Water Filter using Clay Pottery (Rupayam Sansthan)
Dr. Anand Krishnan Plappally, IIT Jodhpur, presented the water filter developed using
clay pottery which can filter out arsenic, fluoride etc. Rupayam Sansthan is making the
units and distributing.
RuTAG IIT Delhi Remarks
The Chair appreciated the work and suggested it to be shared with URMUL trust for the
requirement of fluoride removal in the region.
5 Vote of thanks delivered by Dr. H. K. Narula, CSWRI, Bikaner, Rajasthan.
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Interactive Session on August 26, 2017 at ICAR-National Research
Centre on Camel, Jorbeer, Bikaner, Rajasthan
Preamble
ICAR-National Research Centre on Camel at Jorbeer, Bikaner Rajasthan held an interactive
session with RuTAG IIT Delhi team for exploring the possibilities for technical
interventions/ support and future collaborations on August 26, 2017. The program was
attended by about 40 participants which included Dr. N. V. Patil, Director, ICAR-National
Research Centre on Camel (NRCC), Bikaner, Rajasthan, Dr. Ashutosh Kumar Patel, Head,
ICAR-Central Sheep and Wool Research Institute (CSWRI), Arid Region Campus (ARC),
Bikaner, Rajasthan, Mr. Anurag Purohit, Technical Officer, Central Wool Development
Board (CWDB). Prof. S. K. Saha, Head, Department of Mechanical Engineering, IIT Delhi
and Coordinator, RuTAG IIT Delhi. Prof. R. R. Gaur, Hon. Visiting Professor, NRCVEE,
IIT Delhi and Chairman, Core Group RuTAG IIT Delhi., Prof. R. Chattopadhyay,
Professor, Dept. of Textile Engineering, IIT Delhi. Prof. Deepak Kumar, Assistant
Professor, Industrial Tribology Machine Dynamic and Maintenance Engineering Centre
(ITMMEC). Major S. Chatterjee, Consultant, RuTAG IIT Delhi. Mr. Ramesh Bundela,
STA, Wool Testing Centre, CWDB, Bikaner, Rajasthan, Dr. H. K. Narula, Principal
Scientist, CSWRI, ARC, Bikaner, Rajasthan. Mr. Davinder Pal Singh, Project Associate,
RuTAG IIT Delhi, Mr. Raj Kumar Gupta, Sr. Project Assistant, RuTAG IIT Delhi, Mr.
Mangal Sharma, RuTAG IIT Delhi, Mr. Prabhat Kumar, Project Associate, Mech. Engg.
Deptt., IIT Delhi, Mr. Srijan Prabhakar, Project Assistant, Mech. Engg. Deptt., IIT Delhi.
Scientist and Technical Staff, CSWRI, ARC, Bikaner, Rajasthan and NRCC, Bikaner,
Rajasthan.
1. Visits
Visits started with various ongoing activities (Fig. 1) for enhancing the utilization of
camel in NRCC campus. For example, camel driven gear box, camel carts with various
modifications for power generations, etc., camel feed pellets, block and pulverising
machines etc.
(a) (b)
Fig. 1 (a) Animal Driven Prime Mover at National Research Centre on Camel (NRCC)
(b) Camel Cart at National Research Centre on Camel (NRCC)
2. Interactive Session
2.1. Dr. N. V. Patil welcomed the participants and the RuTAG IIT Delhi team. He
appreciated the role of RuTAG in boosting livelihood for poor and rural betterment. He
added that due to better infrastructure development in and around Rajasthan,
dependency upon camel for transportation and other activities has been reduced, which
has further impacted the population of camel substantially. Therefore, efforts are in full
swing at his institute to save the deteriorating state of camel population. His institution
has taken many initiatives such as camel dairy utility, draft power of camel, mechanised
way of camel milking, packaging of camel milk, etc. He suggested RuTAG to develop
a hair shearing machine to remove camel hair and welcomed RuTAG team for future
collaborations.
Fig. 2 Welcome address by Dr. N. V. Patil
2.2. Prof. R. R. Gaur emphasised the need of sustainable development on all futuristic
projects undertaken by all research institutes. He discussed the role of RuTAG and
challenges in rural technology development and dissemination. He asserted that higher
technical institutes have a responsibility to provide technical solutions for majority of
rural people and coordination between institutions for giving thrust to technology
dissemination and challenges for problem identification needs to be addressed. He
welcomed the proposal by NRCC Bikaner for future collaborations with RuTAG team.
2.3. Mr. Anurag Purohit welcomed everyone. He told that to give boost to livestock breeding
especially camel, institute should consider the prospects of camel meat. Also, camel hairs
should be studied to standardize the properties of camel wool in relation to application
etc. Prof. Chattophadhyay can start this initiative.
2.4. Dr. A. K. Patel welcomed everyone. He applauded RuTAG’s contribution to the rural
society. He insisted upon having a low cost technological solution for animal shelters.
He explained various shelter models developed using grass, coal, vegetation, etc., for hot
arid region.
2.5. Prof. S. K. Saha outlined several completed and on-going projects of RuTAG IIT Delhi.
He talked about Animal Driven Gear Box, Bullock Driven Tractor (old and new) and it
applications such as chaff cutter, screw pump, sprinklers, thresher, atta chakki and
emphasised of the utilization of camel for the same. He also explained sheep hair
shearing device developed by IIT Delhi and Carpet Industry related machines developed
at IIT Delhi etc.
3. Industries Visits
3.1 A team of IIT Delhi which included Prof. S. K. Saha, Head, Department of Mechanical
Engineering, IIT Delhi, Prof. R. Chattopadhyay, Professor, Department of Textile
Engineering, IIT Delhi, Dr. Deepak Kumar, Assistant Professor, Industrial Tribology
Machine Dynamic and Maintenance Engineering Centre (ITMMEC), Major S.
Chatterjee, Consultant, RuTAG IIT Delhi, Mr. Davinder Pal Singh, Project Associate,
RuTAG IIT Delhi, Mr. Raj Kumar Gupta, Sr. Project Assistant, RuTAG IIT Delhi, Mr.
Mangal Sharma, RuTAG IIT Delhi, Mr. Prabhat Kumar, Project Associate, Mech. Engg.
Deptt., IIT Delhi and Mr. Srijan Prabhakar, Project Assistant, Mech. Engg. Deptt., IIT
Delhi visited Napasar Handloom Cluster and Khadi Indutrial Area, Rani Bazar, Bikaner
on August 26, 2017.
The team examined the looms and took videos for the study purpose. Following
observations were made:
1. Cost of Tara loom is too high (Fig. 3)
2. Solar loom need modifications (Fig. 4)
Fig. 3 Tara Loom
Fig. 4 Solar Power Operated Loom
3.2 Khadi Mandir, Bikaner is a distinguished manufacturer and supplier of a wide gamut of
Furniture and Clothes. The company was formed in May, 1943, at Bikaner, Rajasthan.
Furthermore, it is certified by K.V.I.C. It is spread over 25000 square meters. The
company is equipped with fabric dying (Fig. 5 & 6), ironing unit (Fig. 7), carding unit
(Fig. 8), weaving unit and furniture unit. A small stitching unit (Fig. 9) operated under
Rangsutra an NGO who is a supplier for major brands was also visited.
Fig. 5 Dying unit Fig. 6 Fabric dying unit
Fig. 7 Ironing Unit
Fig. 8 Carding unit
Fig. 9 Stitching unit
Fig. 10 Pedal operated handloom
The carding machine is very old (around 40 years) and needs replacement with low cost and
more efficient unit. At the end, the team visited handloom section where the weaving was
being performed by pedal operated handlooms (Fig. 10). The user was interested to make it
bicycle pedal operated.
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