reliable and integrated partner in automotive industry · cimos personally 2 cimos acts as major...

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Reliable and Integrated Partner in Automotive Industry COMBINING WEST EUROPEAN COMPETENCE AND CENTRAL EUROPEAN PRICING FOR THE SAKE OF OUR CUSTOMERS

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Page 1: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

Reliable and Integrated Partner in Automotive Industry

COMBINING

WEST EUROPEAN COMPETENCE

AND

CENTRAL EUROPEAN PRICING

FOR THE SAKE OF OUR CUSTOMERS

Page 2: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

CIMOS personally

2

CIMOS acts as major supplier for the European automotive industry

CIMOS works as highly experienced automotive supplier in machined casted components and mechanical metal parts/systems

CIMOS became the reliable partner for majority of premium OEMs: BMW, Ford, PSA, Audi, Toyota, Renault, Volkswagen, … and 1st Tier suppliers: HTT, Eaton, BorgWarner Turbo Systems, Bosch Mahle Turbo Systems, …

CIMOS can be found being present in every third car in Europe

CIMOS built up a long industrial tradition

CIMOS competes among the 500 largest companies in Central Europe

CIMOS grew to one of the largest Slovenian industrial enterprises with more than 300 million euros annual revenues, producing 50 million units of automotive components per year and delivering them to more than 160 locations daily

Our common future will be built on our contribution of 40 years intense business experience in international automotive industry

Page 3: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

… developing the business to become the leading European provider of mechanical components and modules for the automotive industry

3

1972 ESTABLISHMENT

of the company Cimos.

1989 BREAKTHROUGH

among world automotive manufacturers.

2013 RESTRUCTURING

programme started.

2001-2003 ACQUISITIONS

Litostroj Power Energy Div. Labinprogres Agricultural Div.

1959 START

of activity in automotive industry and car assembling.

1984 SETTING UP

R&D department.

1996-1999 INTENSIVE

internal growth.

2006-2010 INVESTMENTS

in production equipment (four divisions).

2014 DIVESTMENT

of Energy and Agricultural Division and integration of Machine Building Div. into Automotive.

2015 FOCUS

on realignment of the entire business.

Page 4: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

CIMOS‘ production plants

4

CIMOS locations are giving you the benefit of highly cost effective labour and low logistic costs all over Europe

CIMOS production is running in 16 plants

CountryNo. of plants

Slovenia 5

Croatia 3

Bosnia and Herzegovina

4

Serbia 4

1

12

3 4

2

3

4

Page 5: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

5

Technologies

Aluminium casting

A wide range of technologies and deep process knowledge providing highest quality and efficiency for the sake of our customers

Stamping Machining

Grey iron casting Forging

Welding Assembling

Heat treatment

Page 6: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

Production programme

6

CIMOS products being present in a variety of modules and systems of modern vehicles – cleverly designed and professionally manufactured

Turbo systems

Powertrain

Kinematics1

2

3

Page 7: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

7

Kinematics

Market Shares* Comments and observations

By developing a new generation of brake systems and other Kinematics‘ components aligned with the most recent safety and environmental standards we contribute to the following:

higher safety level in road traffic,

higher comfort for the driver and passengers,

lower vehicle weight.

Development and production of comprehensive solutions for hood hinges enhancing pedestrian safety. Effective solutions for door hinges.

Innovative pedal box solutions, focused on performance and weight reduction by implementation of new design concepts using light materials.

Parking brake levers, from advanced complex solutions focused on performance and weight reduction to simpler, cost-effective solutions.

CIMOS products contribute to higher safety level in the automotive industry

Note: * In Europe (EU27 & Russia) 18m cars were produced in 2014. (Source: OICA – World Motor Vehicle Production, April 2015)

Hinges: 3.8m units10.6%

Parking brakes: 1.9m units10.6%

Pedal boxes: 2.5m units13.9%

More than 9m units of Kinematics parts produced per year for the world leaders in the automotive industry.

Page 8: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

8

Turbo Systems

Comments and observations Market Shares*

We have been working intensely on development of components for new generation turbochargers which, to deliver high charge-air pressures, require new knowledge mostly in the area of more complex materials and production processes for their preparation.

These components drastically reduce fuel consumption and engine emissions.

CIMOS is one of the largest European manufacturers of Turbo components.

Note: (Source: IHS AutomotiveTurbocharger & Supercharger Report 2015)*The production of engines in 2014 with turbocompressors 14.0m units + 10% of them are biturbo = 15.4m units**2014 production of Turbocompresors with Variable geometry elements: 8.0m units*** In 2014 2.8m units of inserts were needed

Backplates: 2.0m units12.9%

Nozzles (Variable Geometry Elements**): 4.0m units50.0%

Inserts ***1.9m units67.1%

Central housings: 3.1m units20.0%

Compressor housings: 3.0m units19.2%

More than 14m units of Turbo parts produced per yearfor the biggest turbo producers in the world.

Page 9: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

9

Powertrain

Multi-faceted expertise Market Shares*

Knowledge and skills gained in the pastsuccessfully completed projects;

In-depth understanding of the industry trendsand customer requirements and expectations;

Proficiency in all phases of the process that will leadto new products from the concept to massproduction;

Evaluation of potential risks and suggestions forworking out new solutions to avoid risk exposure;

Constructing a product with focus on:

minimum resources to manufacture theproduct,

achieving cost efficiency,

leaving no room for problems to arise inrelation to the production,

define the process and deliver high quality.

Fast and highly reliable job.

CIMOS boasts with decades of experience in engineering and manufacturing of Powertrain parts with a broad range of products

Flywheels: 1.3m units7.2%

Accessory brackets: 5.6m units10.4%

Engine brackets: 2.1m units3.8%

Almost 24m units of Powertrain parts produced per year for the gasoline, diesel and electric engines.

Brake discs & drums: 2.2m units3.1%

Note: * In Europe (EU27 & Russia) 18m cars were produced in 2014. (Source: OICA – World Motor Vehicle Production, April 2015)

Page 10: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

10

R&D capabilities

Our strengths

Material characteristics

Hardness

Microstructure

Thermo-mechanical properties

Static & fatigue

Cimos material database

Prototyping /Niche production

FEM simulations /Numerical analysis

Static simulations

Dynamic simulations

Thermo-mechanical analysis

Crash & Fatigue analysis

Crack prediction

Aluminium casting

Grey cast iron

Machining

Sheet metal forming

Assembling

Testing /Physical validation

Static & Climatic environment

Burst testing

In-car testing

Dynamometer testing

Fatigue testing

Endurance testing

Innovative product design and alternative materials for customized products.

Light weight design.

Covering all development stages.

Advanced indepth FEA know how and resources

Product design

Lightweight design

Manufacturable, quality built-in

VE and innovation

Page 11: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

CIMOS has the capability to offer a complete range of services from product conception, prototyping and testing, to process development and production

New Product Pipeline and Roadmap – Key Applications

11

Product / TechnologyAlu two shells design

brake pedalAlu single shell design

brake pedalOptimized accessory/

engine bracketsDual mass flywheels

Status / Timing Ready for serial productionRight material

selected and acquiredStart with new software

Project started, first measurements of DMF

characteristics completed

Product / TechnologyComposite brake drum

designCo-redesign compressor

housingsLow cost door stop

Exchangeable handbrake grip

Status / Timing 1st prototypes ready First proposals outCommunication with customer

launched, first impressions positive

Validate design - solution

Conventional design

Composite design

Gray cast Alu + Gray cast

4.3kg 3.5kg

Page 12: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

12

Our safety solutions

Hinges

CIMOS is providing attractive solutions for passive and active safety of modern competitive vehicles

Development and production of comprehensive solutions for hinges enhancing pedestrian safety

Pedal boxes

Innovative solutions, focused on performance and weight reduction by implementation of new design concepts using new materials

Parking brakes

Complex advanced solutions focusing on performance and weight reduction as well as cost-effective products

Page 13: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

13

Our solutions for carbon footprint reduction

Filter bracket

We contribute to ecologic automotive trends by decreasing vehicle mass and reducing fuel consumption as well as engine emissions

New or integration of existing functionalities on high pressure die casted parts.

Efficient mass optimisation, even more than 50% less material used for same function compared to old designs.

Flywheels

Lightweight solid mass flywheel for modern 3 cylinder engine

Filter brackets

Page 15: Reliable and Integrated Partner in Automotive Industry · CIMOS personally 2 CIMOS acts as major supplier for the European automotive industry CIMOS works as highly experienced automotive

Cimos d.d.Cesta Marežganskega upora 2SI - 6000 KoperT: +386 5 66 58 100F: +386 5 66 58 250

[email protected] us, our 40 years in the business is

both our history and a platform on whichto build our future in line with our vision.We pride ourselves on being quick todeliver customised requests – ourachievements give us new impetus toexpand into new territories. Versatilityand self-confidence coupled with ahealthy measure of curiosity that drivesresearch, complete the mosaic of reasonsthat instils confidence in Cimos…

…since 1972