reliable and integrated partner in automotive industry · cimos personally 2 cimos acts as major...
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Reliable and Integrated Partner in Automotive Industry
COMBINING
WEST EUROPEAN COMPETENCE
AND
CENTRAL EUROPEAN PRICING
FOR THE SAKE OF OUR CUSTOMERS
CIMOS personally
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CIMOS acts as major supplier for the European automotive industry
CIMOS works as highly experienced automotive supplier in machined casted components and mechanical metal parts/systems
CIMOS became the reliable partner for majority of premium OEMs: BMW, Ford, PSA, Audi, Toyota, Renault, Volkswagen, … and 1st Tier suppliers: HTT, Eaton, BorgWarner Turbo Systems, Bosch Mahle Turbo Systems, …
CIMOS can be found being present in every third car in Europe
CIMOS built up a long industrial tradition
CIMOS competes among the 500 largest companies in Central Europe
CIMOS grew to one of the largest Slovenian industrial enterprises with more than 300 million euros annual revenues, producing 50 million units of automotive components per year and delivering them to more than 160 locations daily
Our common future will be built on our contribution of 40 years intense business experience in international automotive industry
… developing the business to become the leading European provider of mechanical components and modules for the automotive industry
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1972 ESTABLISHMENT
of the company Cimos.
1989 BREAKTHROUGH
among world automotive manufacturers.
2013 RESTRUCTURING
programme started.
2001-2003 ACQUISITIONS
Litostroj Power Energy Div. Labinprogres Agricultural Div.
1959 START
of activity in automotive industry and car assembling.
1984 SETTING UP
R&D department.
1996-1999 INTENSIVE
internal growth.
2006-2010 INVESTMENTS
in production equipment (four divisions).
2014 DIVESTMENT
of Energy and Agricultural Division and integration of Machine Building Div. into Automotive.
2015 FOCUS
on realignment of the entire business.
CIMOS‘ production plants
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CIMOS locations are giving you the benefit of highly cost effective labour and low logistic costs all over Europe
CIMOS production is running in 16 plants
CountryNo. of plants
Slovenia 5
Croatia 3
Bosnia and Herzegovina
4
Serbia 4
1
12
3 4
2
3
4
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Technologies
Aluminium casting
A wide range of technologies and deep process knowledge providing highest quality and efficiency for the sake of our customers
Stamping Machining
Grey iron casting Forging
Welding Assembling
Heat treatment
Production programme
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CIMOS products being present in a variety of modules and systems of modern vehicles – cleverly designed and professionally manufactured
Turbo systems
Powertrain
Kinematics1
2
3
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Kinematics
Market Shares* Comments and observations
By developing a new generation of brake systems and other Kinematics‘ components aligned with the most recent safety and environmental standards we contribute to the following:
higher safety level in road traffic,
higher comfort for the driver and passengers,
lower vehicle weight.
Development and production of comprehensive solutions for hood hinges enhancing pedestrian safety. Effective solutions for door hinges.
Innovative pedal box solutions, focused on performance and weight reduction by implementation of new design concepts using light materials.
Parking brake levers, from advanced complex solutions focused on performance and weight reduction to simpler, cost-effective solutions.
CIMOS products contribute to higher safety level in the automotive industry
Note: * In Europe (EU27 & Russia) 18m cars were produced in 2014. (Source: OICA – World Motor Vehicle Production, April 2015)
Hinges: 3.8m units10.6%
Parking brakes: 1.9m units10.6%
Pedal boxes: 2.5m units13.9%
More than 9m units of Kinematics parts produced per year for the world leaders in the automotive industry.
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Turbo Systems
Comments and observations Market Shares*
We have been working intensely on development of components for new generation turbochargers which, to deliver high charge-air pressures, require new knowledge mostly in the area of more complex materials and production processes for their preparation.
These components drastically reduce fuel consumption and engine emissions.
CIMOS is one of the largest European manufacturers of Turbo components.
Note: (Source: IHS AutomotiveTurbocharger & Supercharger Report 2015)*The production of engines in 2014 with turbocompressors 14.0m units + 10% of them are biturbo = 15.4m units**2014 production of Turbocompresors with Variable geometry elements: 8.0m units*** In 2014 2.8m units of inserts were needed
Backplates: 2.0m units12.9%
Nozzles (Variable Geometry Elements**): 4.0m units50.0%
Inserts ***1.9m units67.1%
Central housings: 3.1m units20.0%
Compressor housings: 3.0m units19.2%
More than 14m units of Turbo parts produced per yearfor the biggest turbo producers in the world.
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Powertrain
Multi-faceted expertise Market Shares*
Knowledge and skills gained in the pastsuccessfully completed projects;
In-depth understanding of the industry trendsand customer requirements and expectations;
Proficiency in all phases of the process that will leadto new products from the concept to massproduction;
Evaluation of potential risks and suggestions forworking out new solutions to avoid risk exposure;
Constructing a product with focus on:
minimum resources to manufacture theproduct,
achieving cost efficiency,
leaving no room for problems to arise inrelation to the production,
define the process and deliver high quality.
Fast and highly reliable job.
CIMOS boasts with decades of experience in engineering and manufacturing of Powertrain parts with a broad range of products
Flywheels: 1.3m units7.2%
Accessory brackets: 5.6m units10.4%
Engine brackets: 2.1m units3.8%
Almost 24m units of Powertrain parts produced per year for the gasoline, diesel and electric engines.
Brake discs & drums: 2.2m units3.1%
Note: * In Europe (EU27 & Russia) 18m cars were produced in 2014. (Source: OICA – World Motor Vehicle Production, April 2015)
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R&D capabilities
Our strengths
Material characteristics
Hardness
Microstructure
Thermo-mechanical properties
Static & fatigue
Cimos material database
Prototyping /Niche production
FEM simulations /Numerical analysis
Static simulations
Dynamic simulations
Thermo-mechanical analysis
Crash & Fatigue analysis
Crack prediction
Aluminium casting
Grey cast iron
Machining
Sheet metal forming
Assembling
Testing /Physical validation
Static & Climatic environment
Burst testing
In-car testing
Dynamometer testing
Fatigue testing
Endurance testing
Innovative product design and alternative materials for customized products.
Light weight design.
Covering all development stages.
Advanced indepth FEA know how and resources
Product design
Lightweight design
Manufacturable, quality built-in
VE and innovation
CIMOS has the capability to offer a complete range of services from product conception, prototyping and testing, to process development and production
New Product Pipeline and Roadmap – Key Applications
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Product / TechnologyAlu two shells design
brake pedalAlu single shell design
brake pedalOptimized accessory/
engine bracketsDual mass flywheels
Status / Timing Ready for serial productionRight material
selected and acquiredStart with new software
Project started, first measurements of DMF
characteristics completed
Product / TechnologyComposite brake drum
designCo-redesign compressor
housingsLow cost door stop
Exchangeable handbrake grip
Status / Timing 1st prototypes ready First proposals outCommunication with customer
launched, first impressions positive
Validate design - solution
Conventional design
Composite design
Gray cast Alu + Gray cast
4.3kg 3.5kg
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Our safety solutions
Hinges
CIMOS is providing attractive solutions for passive and active safety of modern competitive vehicles
Development and production of comprehensive solutions for hinges enhancing pedestrian safety
Pedal boxes
Innovative solutions, focused on performance and weight reduction by implementation of new design concepts using new materials
Parking brakes
Complex advanced solutions focusing on performance and weight reduction as well as cost-effective products
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Our solutions for carbon footprint reduction
Filter bracket
We contribute to ecologic automotive trends by decreasing vehicle mass and reducing fuel consumption as well as engine emissions
New or integration of existing functionalities on high pressure die casted parts.
Efficient mass optimisation, even more than 50% less material used for same function compared to old designs.
Flywheels
Lightweight solid mass flywheel for modern 3 cylinder engine
Filter brackets
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References
Extract of CIMOS‘ customer portfolio and a very few of the cars hosting CIMOS parts …
Cimos customer portfolio includes majority of premium OEMs and Tier 1 suppliers
Sales by customer
Cimos d.d.Cesta Marežganskega upora 2SI - 6000 KoperT: +386 5 66 58 100F: +386 5 66 58 250
[email protected] us, our 40 years in the business is
both our history and a platform on whichto build our future in line with our vision.We pride ourselves on being quick todeliver customised requests – ourachievements give us new impetus toexpand into new territories. Versatilityand self-confidence coupled with ahealthy measure of curiosity that drivesresearch, complete the mosaic of reasonsthat instils confidence in Cimos…
…since 1972