reliable, leak free and tamper proof...fast, reliable and tamper proof fittings with operating...
TRANSCRIPT
py
plo
k.co
mp
yp
lok
.com
A Tube-Mac® Manufactured Product
NON-WELDED CONNECTIONReliable, Leak Free and Tamper Proof
2010Catalogue
SUPPLYING TO INDUSTRY WORLDWIDE
ipyplok.com
Table of Contents
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Detailed Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Fitting Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Fitting Configuration Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Pipe NPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
OD Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B
Metric Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C
Swage Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D
Installation Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E
Alphanumeric Part Number Index and Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
ii
Detailed Table of Contents
Introductory SectionsTable of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iDetailed Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiHistory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vFitting Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiiFitting Configuration Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Pipe NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section AOrder Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1Coupling, 90° Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A245° Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3Flange - ANSI 150#, ANSI 300# . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4Connector Male JIC 37° Flare, Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5Union CPV Male, CPV Female. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6CPV Union Assembly, End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7SAE Code 61 Flange, Code 62 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8SAE Code 61 Tapped Flange, Code 62 Tapped Flange. . . . . . . . . . . . . . . . . . . . . . . . A8SAE Code 61 Split Flange, Code 62 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . A10Reducer NPS to O.D. Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11
OD Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section BOrder Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1Coupling, 90° Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B245° Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3Connector Male JIC 37° Flare, Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4SAE Code 61 Flange, Code 62 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5SAE Code 61 Tapped Flange, Code 62 Tapped Flange. . . . . . . . . . . . . . . . . . . . . . . . B6SAE Code 61 Split Flange, Code 62 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . B7Tailpiece, Gaugeline Adapter, End Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8Male Stub Coupling, Male Stub 90° Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9Male Stub 45° Elbow, Male Stub Branch Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10Male Stub Run Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11
Metric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section COrder Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1Coupling, 90° Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C245° Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3Reducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4Connector Male 37° Flare, Male BSPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5Union Male Threadpiece, Union Female Tailpiece . . . . . . . . . . . . . . . . . . . . . . . . . . C6Union Assembly, Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7Male BSPP Union Tailpiece, Threadpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8Flange DIN 2501 - PN16, PN40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9ISO 6162-1 Flange, 1S0 6162-2 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10ISO 6162-1 Tapped Flange, 1S0 6162-2 Tapped Flange. . . . . . . . . . . . . . . . . . . . . . C11ISO 6162-1 Split Flange, 1S0 6162-2 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . C12Branch Tee - Female BSPP Thread, End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C13Male Stub Coupling, Male Stub 90° Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14Male Stub 45° Elbow, Male Stub Branch Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15Male Stub Run Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C16
Swage Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section DTooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3Head Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5Inspection/Marking Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6Power Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7Tool Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section EMarking and Inspection Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2Pre-Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4Inspection of the Swage Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
pyplok.com
WHAT IS PYPLOK®?Fast, Reliable and Tamper Proof fittings with operating pressures over 9000 PSI (620 Bar). A hydraulically powered compression tool swages the fitting over the pipe or tube plastically deforming the fitting. This process forms a 360° radial compression around the pipe forming a permanent leak free seal.
In 1968 McDonnell Aircraft in St. Louis, Mo first developed the technology to affect a 360° radial compression swage as a replacement for threaded AN/MS tube fittings on the F-4 fighter. Threaded joints were less reliable in applications of high stresses and loads. McDonnell Aircraft licensed a company, named at that time, Deutsch Metal Components in Gardena, California, to manufacture the fittings for them that were used on the F-4 Fighter. As time went by, Deutsch extended the product material range, configurations, and pressures to become the leading supplier of Mechanically Attached Fittings (MAF’s) to the entire scope of Aerospace/Defense Industry applications in the United States, Canada, Brazil, China, and Europe.
In 1978, Deutsch Metal Components expanded the aerospace tube fitting technology to patent a NPS pipe and OD tube fitting system called PYPLOK®. Originally developed for the US Navy, it expanded over the years to provide products and solutions to the Petrochemical market as well as other industrial process plants. As an equal to or better than replacement for welding or brazing, it found acceptance in many areas. The product line eventually expanded to include fittings to join pipe and tube up to 2”NPS and 66MM for a range of pipe schedules and tube wall thickness; in a variety of materials such as Stainless Steel (types 316, Duplex and Super Duplex), Carbon Steel, Copper Nickel (CUNI), Copper and Aluminum. Testing and qualification to all industry standards over the years has shown the PYPLOK® System to be superior to a welded system as well as being a major cost and time savings on an overall installed basis.
In 2004, the family owners of Deutsch Metal Components decided to sell their company to private equity investors from the United Kingdom. The company’s named was subsequently changed to Design Metal Connections. With new ownership, and being predominantly an Aerospace/Defense tube fitting supplier, a decision was made to divest the PYPLOK® Product Line and to forego that business for which it served and concentrate on the aerospace tube fitting market.
Tube-Mac Industries Ltd., was a longtime user of PYPLOK® and proponent/advocate of non-welded technology in their own right as designers, manufacturers, and installers of a 37° flared and retain ring flanged systems for pressures up to 10,000PSI (690) and pipe sizes to 10” NPS. Design Metal Connections offered to sell Tube-Mac the PYPLOK® Product line complete with all engineering, tooling, and manufacturing processes required to continue the manufacturing of PYPLOK® in the same manner as before in order to service all markets outside of the Aeronautics Industry. In January of 2007, the sale was completed and Tube-Mac, as an ISO 9001:2008 certified manufacturer, began to produce and market the PYPLOK® Product line. PYPLOK® fittings are ABS, CRN DNV and NAVSEA approved.
iii
History
pyplok.com
It’s the weldless, threadless way to join pipe/tube.
THE ADVANTAGES OF PYPLOK’S SEALING CHARACTERISTICS.TUBE-MAC® PYPLOK® FITTINGS incorporates unique sealing capabilities. It utilizes four non-metallic o-rings, which make PYPLOK® FITTINGS adaptable to normal pipe and tube tolerances and surface conditions. The outer o-ring seals prevents outside contaminants from entering the system. The TUBE-MAC® PYPLOK® system is extremely versatile: Ideal for gaseous systems as well as fluids. Also available in various shapes: tees, elbows, 45° and 90°, reducers and custom ends.
Outer o-ring sealPipeInner o-ring seal
PYPLOK® FITTINGS can be used on stainless steel, copper nickel and carbon steel pipe or tube.
pyplok.com
v
IntroductionThe installation and subsequent inspection of fittings is the most expensive part of joining and maintaining piping systems. Regardless of the type of piping system or material, there may be numerous threaded, welded and brazed fittings. These traditional types of fittings are costly to install as they require much labor and time.
Expensive and laborious procedures may include the following:
The Tube-Mac PYPLOK® Mechanically Attached Fitting System is the best alternative to threaded, welded, or brazed joints. The PYPLOK® system incorporates an external swaging process as a way of joining pipe ends together. The external radial swaging process compresses the fitting onto the pipe or tube, which results in a permanent, leak-tight joint.
Some of the many advantages of using PYPLOK® over traditional methods are:® requires no hot
work. In other words, PYPLOK® allows for a “cold system”.
fitting onto the pipe.
compression of the fitting. This eliminates the need for conventional NDT requirements such as X-rays etc.
fire hazards when using the PYPLOK® application.
With all the advantages listed above, PYPLOK® is certainly the most economical and efficient way of joining pipes. It dramatically reduces costs, greatly enhances quality, significantly improves safety conditions and reliability of the completed joint.
Tube-Mac Industries® manufactures PYPLOK® fittings in all standard configurations. (straights, 45° & 90° elbows, adapter, tees, reducers and flanged ends).
PYPLOK® configurations permit for all permanent ends or combination of permanent and separable ends. Separable ends include ANSI, SAE and ISO Flanged as well as JIC 37°, ORFS (O-ring face seal according to SAE J1453). NPT, BSPP and DIN 24° fittings.
PYPLOK® fittings are available in Carbon Steel, Stainless Steel Type 316 and 70/30 CuNi (Copper Nickel).
PYPLOK® fittings are available in other materials such as Super Duplex Stainless Steel, Brass or Navy Brass and Aluminum.Please consult factory.
PYPLOK® is suitable for NPS, OD, and Metric pipes for commercial, industrial, marine and offshore applications.
WARNING: Failure or improper selection or improper use of the products described herein or related items can cause death, personal injury and property damage.
pyplok.com
vi
Introduction
OD TUBE
Size Min. Wall Max. Wall
1/4” 0.028” 0.083”
3/8” 0.028” 0.095”
1/2” 0.035” 0.120”
5/8” 0.035” 0.120”
3/4” 0.049” 0.180”
1” 0.049” 0.180”
1 1/4” 0.065” 0.220”
1 1/2” 0.065” 0.220”
2” 0.083” 0.220”
Metric Tube
Size Min. Wall Max. Wall
6mm 0.8mm 2.0mm
10mm 0.8mm 2.5mm
12mm 1.0mm 3.0mm
16mm 1.0mm 3.0mm
20mm 1.0mm 4.0mm
25mm 1.0mm 4.0mm
30mm 1.2mm 5.0mm
38mm 1.5mm 6.0mm
42mm 1.5mm 6.0mm
44.5mm 1.0mm 4.0mm
50mm 1.5mm 7.0mm
57mm 1.0mm 4.0mm
60mm 2.0mm 8.0mm
NPSSize Min. Wall Max. Wall1/4" Sch.10 Sch.80
3/8" Sch.10 Sch.80
1/2" Sch.10 Sch.80
3/4" Sch.10 Sch.160
1" Sch.10 Sch.160
1 1/4" Sch.10 Sch.160
1 1/2" Sch.10 Sch.160
2" Sch.10 Sch.160
2 1/2" Sch.10 Sch.80
3" Sch.10 Sch.80
Allowable Outside Pipe/Tube Diameter Tolerances for PYPLOK
Metric Tube 6mm thru 60mm +/- 0.254mm (0.010")
OD Tube
1/4" thru 3/8" +/- 0.005" (0.127mm)
1/2" thru 1 1/2" +/- 0.010" (0.254mm)
2" +/- 0.015" (0.381mm)
NPS Pipe1/4" thru 1 1/2" +/- 0.015" (0.381mm)
2" thru 3" +/- 0.030" (0.762mm)
Qualified Pipe/Tube
Carbon Steel PYPLOK
ASTM A106/A53S
ASTM A53E/A587
ASTM A179
DIN 2391c Gr.37.4 (E235+N)
A135 ERW Grade A & B
API 5L Seamless/Electric Weld
MIL-T-20157"
Stainless Steel PYPLOK
ASTM A312
ASTM A269 (EN 10216-5)
Types 304/304L/316/316L
MIL-P-1144
DIN 2391c Gr.52.4 (E355+N)
EN10217-7 (DIN 17457)
EN ISO 1127 (D3 and D4)
Copper Nickel PYPLOK
ASTM B280
ASTM B75
MIL-T-16420
CuNi 90/10
CuNi 70/30
MIL-T-24107
Note: Not every pipe/tube spec has been listed. If you do not see your spec please consult the factory to confirm pipe/tube qualification.
PYPLOK Tube and Pipe Qualification
pyplok.com
PYPLOK® SYSTEM BENEFITS
Tube-Mac PYPLOK® System assists You and Your Team with Safe and cost Effective Work Practices
Most Cost Effective On-site Pipe Work Fabrication and Repairs® fittings are swaged on cold, hot work permits are no longer required. PYPLOK®
tooling is hydraulically actuated deleting special site services.® system prevents the need for Gas Freeing, system Flushing, NDT, and Fire Watch; designed as a one person
operation.
Provides an Improved Safety Environment ® system, developed to reduce hot Work, is in itself a safe system since no torches, open flames or sparks are
associated with the installation or maintenance.
PYPLOK® System on EVERY installation Achieves
PYPLOK® System on EVERY installation Offers
Requires Very Little specialized skill and Training® system provides a range of fittings and hand-held tooling that requires a minimum of specialized skills to
install - easy and user friendly
Criteria Instructions) are provided with each purchased kit
How Much Does it Cost - Rent or Buy?
Introduction
viipyplok.com
PYPLOK® FITTING SELECTION
The selection of the proper PYPLOK® fitting depends on the pressure rating of your piping system, pipe size and types of pipe materials within the application.
Tube-Mac PYPLOK® (NPS, OD, Metric)
PYPLOK® fittings made of Stainless Steel Type 316, Carbon Steel and 70/30 CuNi (Copper Nickel)
Fitting Selection
viii
Stainless Steel Pressure Ratings
N.P.SPipe
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
1/4" 6000 414 8000 552
3/8" 6000 414 8000 552
1/2" 5900 407 7866 543
3/4" 5800 400 7733 533
1" 5700 393 7600 524
1 1/4" 5650 390 7533 520
1 1/2" 5650 390 7533 520
2" 4800 331 6400 441
2 1/2" 338 23 451 31
3" 338 23 451 31
Carbon Steel Pressure Ratings
N.P.SPipe
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
1/4" 5000 345 6667 460
3/8" 5000 345 6667 460
1/2" 4917 339 6555 452
3/4" 4833 333 6444 444
1" 4750 328 6333 437
1 1/4" 4708 325 6278 433
1 1/2" 4708 325 6278 433
2" 4000 276 5333 368
2 1/2" 338 23 451 31
3" 338 23 451 31
CuNi 70/30 Pressure Ratings
N.P.SPipe
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
1/4" 3896 269 5195 358
3/8" 3896 269 5195 358
1/2" 3831 264 5108 352
3/4" 3766 260 5022 346
1" 3701 255 4935 340
1 1/4" 3669 253 4892 337
1 1/2" 3669 253 4892 337
2" 3117 215 4156 287
2 1/2" 188 13 250 17
3" 188 13 250 17
Stainless Steel Pressure Ratings
O.D. Tube
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
1/4" 7000 483 9333 644
3/8" 5800 400 7733 533
1/2" 6100 421 8133 561
5/8" 6100 421 8133 561
3/4" 6000 414 8000 552
1" 5800 400 7733 533
1 1/4" 5800 400 7733 533
1 1/2" 5650 390 7533 520
2" 4800 331 6400 441
Carbon Steel Pressure Ratings
O.D. Tube
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
1/4" 5833 402 7778 536
3/8" 4833 333 6444 444
1/2" 5083 351 6778 467
5/8" 5083 351 6778 467
3/4" 5000 345 6667 460
1" 4833 333 6444 444
1 1/4" 4833 333 6444 444
1 1/2" 4708 325 6278 433
2" 4000 276 5333 368
CuNi 70/30 Pressure Ratings
O.D. Tube
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
1/4" 4545 313 6060 418
3/8" 3766 260 5022 346
1/2" 3961 273 5281 364
5/8" 3961 273 5281 364
3/4" 3896 269 5195 358
1" 3766 260 5022 346
1 1/4" 3766 260 5022 346
1 1/2" 3669 253 4892 337
2" 3117 215 4156 287
NPS PIPE
O.D. TUBE
pyplok.com
ix
CuNi 70/30 Pressure Ratings
Metric Tube
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
6mm 4221 291 5628 388
8mm 4026 278 5368 370
10mm 3896 269 5195 358
12mm 3766 260 5022 346
16mm 3766 260 5022 346
20mm 3669 253 4892 337
25mm 3669 253 4892 337
30mm 3669 253 4892 337
38mm 3669 253 4892 337
42mm 3669 253 4892 337
44.5mm 600 41 800 55
50mm 3312 228 4415 305
57mm 600 41 800 55
60mm 3117 215 287 4156
56mm 2922 202 269 3896
66mm 2682 185 247 3576
Carbon Steel Pressure Ratings
Metric Tube
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
6mm 5417 374 7222 498
8mm 5167 356 6889 475
10mm 5000 345 6667 460
12mm 4833 333 6444 444
16mm 4833 333 6444 444
20mm 4708 325 6278 433
25mm 4708 325 6278 433
30mm 4708 325 6278 433
38mm 4708 325 6278 433
42mm 4708 325 6278 433
50mm 4250 293 5667 391
60mm 4000 276 5333 368
56mm 3750 259 5000 345
66mm 3442 237 4589 316
Stainless Steel Pressure Ratings
Metric Tube
4:1 Safety Factor 3:1 Safety Factor
PSI Bar PSI Bar
6mm 6500 448 8666 598
8mm 6200 428 8266 570
10mm 6000 414 8000 552
12mm 5800 400 7733 533
16mm 5800 400 7733 533
20mm 5650 390 7533 520
25mm 5650 390 7533 520
30mm 5650 390 7533 520
38mm 5650 390 7533 520
42mm 5650 390 7533 520
50mm 5100 352 6800 469
60mm 4800 331 6400 441
56mm 4500 310 6000 414
66mm 4130 285 5507 380
PYPLOK® APPLICATIONPYPLOK®
FITTINGS ARE SUITABLE FOR A WIDE RANGE OF APPLICATIONS:CNG - Compressed Natural Gas CO2 Cofferdam Inerting Condensate PipingDeluge SystemsDown Well Coiled TubingDrains and Plumbing VentEthylene Glycol/WaterFuel Oil and Fuel GasGases - Nitrogen, Air, HeliumHeating CoilHigh Pressure Water Mist - Fire Suppression Systems
Hydraulic OilLow Temperature SteamLPG - Liquefied Petroleum GasLubrication & GreaseNatural GasPlant, Instrumentation and Utility AirRAD Waste SystemsSolvents and Water Based PaintsSteam Tracer LinesWaster Water
If you don’t see YOUR application ..... please contact us
Fitting SelectionMETRIC TUBE
pyplok.com
x
® Fitting Configuration Guide
pyplok.com
xi
® Fitting Configuration Guide
Male Stub Coupling
005 Page B8
Male Stub 90° Elbow
006 Page B8
Male Stub 45° Elbow
007 Page B9
Male Stub Branch Tee
008 Page B9
Male Stub Run Tee
009 Page B10
Coupling, Metric
001 Page C1
90° Elbow, Metric
003 Page C1
45° Elbow, Metric
017 Page C2
Tee, Metric
004 Page C2
Reducer, Metric
101 Page C3
Connector Male JIC 37° Flare, Metric
055 Page C4
Male BSPP Connector, Metric
153 Page C4
Union Male Threadpiece, Metric
066 Page C5
Union Female Tailpiece, Metric
068 Page C5 Union Assembly,
Metric
070 Page C6
Bulkhead Assembly, Metric
089 Page C6
Male BSPP Union Tailpiece, Metric
167 Page C7
Male BSPP Union Threadpiece, Metric
163 Page C7
DIN 2501 - PN16
018 Page C8
DIN 2501 – PN40
019 Page C8
ISO 6162-1 Flange, Metric
091 Page C9
ISO 6162-2 Flange, Metric
092 Page C9
ISO 6162-1 Tapped Flange, Metric
095 Page C10
ISO 6162-2 Tapped Flange, Metric
096 Page C10 ISO 6162-1 Split Flange, Metric
093 Page C11
ISO 6162-2 Split Flange, Metric
094 Page C11
Branch Tee-Female BSPP Thread, Metric
172 Page C12
End Cap, Metric
085 Page C12
Male Stub Coupling, Metric
005 Page C13
Male Stub 90° Elbow, Metric
006 Page C13
Male Stub 45° Elbow, Metric
007 Page C14
Male Stub Branch Tee, Metric
008 Page C14
Male Stub Run Tee, Metric
009 Page C15
DM 80 Series
Metric
pyplok.com
Notes
pyplok.com
pyplok.com
Notes
General Characteristics Material Specifications
Fitting Material: ...................................K = Stainless .............. ASTM-A276/A479/A312/A403 G = Carbon Steel ........ ASTM-A106/A333/A105/A350 B = Copper Nickel ....... 70/30 ASTM B466/Mil-T16420 D = Duplex ................ ASTM-A789/A790/A276 Z = Super Duplex ........ ASTM-A789/A790/A276
Fitting Size Range: ................................1/4” NPS to 3” NPS
Operating Temperature: ..........................-65° to 400°F (-54°C to 205°C)
Pressure Range: .................................... See PYPLOK® Fitting Selection page viii
Standard Seal Material: ..........................Viton (other materials available upon request)
Ordering Information
DM 20 001 K 04
Seal MaterialNo Designation = VitonE = EPDMB = Buna Nitrile
04 = 1/4” 06 = 3/8”08 = 1/2” 12 = 3/4” 16 = 1” 20 = 1-1/4” 24 = 1-1/2” 32 = 2” 40 = 2 1/2”48 = 3”
Fitting MaterialK = Stainless Steel G = Carbon Steel B = Copper Nickel D = DuplexZ = Super Duplex
Fitting Configuration
20 = NPS Pipe
Series Designation
® DM 20 Series - NPS Pipe
A1 pyplok.com
A2
® DM 20 Series - NPS PipeCoupling, NPS DM 20001
Size N.P.S.
PART NUMBER A Length
B Dia.
C Insertion Depth
1/4" DM20001*04 2.25 0.80 1.09 3/8" DM20001*06 2.75 0.99 1.29 1/2" DM20001*08 3.00 1.20 1.48 3/4" DM20001*12 3.50 1.48 1.74 1" DM20001*16 4.00 1.82 1.98
1-1/4" DM20001*20 4.75 2.26 2.28 1-1/2" DM20001*24 5.00 2.57 2.49
2" DM20001*32 7.00 3.04 3.41 _________________________________________________________________________________________________________
90° Elbow, NPS DM 20003
Note: Reducer elbows are available consult factory. Size
N.P.S. PART NUMBER A
LengthB
Across FlatsC
Insertion Depth
1/4" DM20003*04 1.75 0.86 1.09 3/8" DM20003*06 2.00 1.06 1.29 1/2" DM20003*08 2.68 1.30 1.48 3/4" DM20003*12 3.03 1.58 1.74 1" DM20003*16 3.37 1.97 1.98
1-1/4" DM20003*20 4.22 2.50 2.28 1-1/2" DM20003*24 4.54 2.75 2.49
2” DM20003*32 5.45 3.19 3.41
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
ORDER EXAMPLE: DM20001G04
DM20001
DM20003
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
A3
® DM 20 Series - NPS Pipe
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
A4
® DM 20 Series - NPS Pipe
pyplok.com
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
A5
® DM 20 Series - NPS Pipe
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
A6
® DM 20 Series - NPS Pipe
pyplok.com
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
A7
® DM 20 Series - NPS Pipe
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
A8
® DM 20 Series - NPS Pipe
SAE Code 61 Flange, NPS DM 20091
_____________________________________________________________________________________________________________
SAE Code 62 Flange, NPS DM 20092
^ Insert ‘V’ to indicate Viton O-Ring
Size N.P.S.
PART NUMBER A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8
O-Ring Flange
Rating PSI (bar)
1/2” DM20091*08^ 3.00 1.20 1.48 0.69 1.50 5/16” UNC OR^-3-909 5000 (350)3/4" DM20091*12^ 3.50 1.48 1.74 0.88 1.88 3/8” UNC OR^-3-913 5000 (350)1" DM20091*16^ 4.00 1.82 1.98 1.03 2.06 3/8” UNC OR^-3-916 5000 (350)
1-1/4" DM20091*20^ 4.50 2.26 2.28 1.19 2.31 7/16” UNC OR^-3-918 4000 (275)1-1/2" DM20091*24^ 5.00 2.58 2.49 1.41 2.75 1/2” UNC OR^-3-924 3000 (210)
2" DM20091*32^ 7.00 3.04 3.41 1.69 3.06 1/2” UNC OR^-3-928 3000 (210)
Size N.P.S.
PART NUMBER A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8
O-Ring Flange
Rating PSI (bar)
1/2” DM20092*08^ 3.00 1.20 1.48 0.72 1.59 5/16” UNC OR^-3-909 6000 (420) 3/4" DM20092*12^ 3.50 1.48 1.74 0.94 2.00 3/8” UNC OR^-3-913 6000 (420) 1" DM20092*16^ 4.00 1.82 1.98 1.09 2.25 7/16” UNC OR^-3-916 6000 (420)
1-1/4" DM20092*20^ 4.50 2.26 2.28 1.25 2.63 1/2” UNC OR^-3-918 6000 (420) 1-1/2" DM20092*24^ 5.00 2.58 2.49 1.44 3.13 5/8” UNC OR^-3-924 6000 (420)
2” DM20092*32^ 7.00 3.04 3.41 1.75 3.81 3/4” UNC OR^-3-928 6000 (420)
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL ORDER EXAMPLE: DM20001G04
DM20091
DM20092
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
A9
® DM 20 Series - NPS Pipe
SAE Code 61 Tapped Flange, NPS DM 20095
_____________________________________________________________________________________________________________
SAE Code 62 Tapped Flange, NPS DM 20096
^ Insert ‘V’ to indicate Viton O-Ring
Size N.P.S.
PART NUMBER A Length
B Dia.
C Insertion
Depth D E
Tap UNC-2B
O-Ring Flange
Rating PSI (bar)
1/2” DM20095*08^ 3.00 1.20 1.48 0.69 1.50 5/16”-18 OR^-3-909 5000 (350)3/4" DM20095*12^ 3.50 1.48 1.74 0.88 1.88 3/8”-16 OR^-3-913 5000 (350)1" DM20095*16^ 4.00 1.82 1.98 1.03 2.06 3/8”-16 OR^-3-916 5000 (350)
1-1/4" DM20095*20^ 4.50 2.26 2.28 1.19 2.31 7/16”-14 OR^-3-918 4000 (275)1-1/2" DM20095*24^ 5.00 2.58 2.49 1.41 2.75 1/2”-13 OR^-3-924 3000 (210)
2" DM20095*32^ 7.00 3.04 3.41 1.69 3.06 1/2”-13 OR^-3-928 3000 (210)
Size N.P.S.
PART NUMBER A Length
B Dia.
C Insertion
Depth D E
Tap UNC-2B
O-Ring Flange
Rating PSI (bar)
1/2” DM20096*08^ 3.00 1.20 1.48 0.72 1.59 5/16”-18 OR^-3-909 6000 (420) 3/4" DM20096*12^ 3.50 1.48 1.74 0.94 2.00 3/8”-16 OR^-3-913 6000 (420) 1" DM20096*16^ 4.00 1.82 1.98 1.09 2.25 7/16”-14 OR^-3-916 6000 (420)
1-1/4" DM20096*20^ 4.50 2.26 2.28 1.25 2.63 1/2”-13 OR^-3-918 6000 (420) 1-1/2" DM20096*24^ 5.00 2.58 2.49 1.44 3.13 5/8”-11 OR^-3-924 6000 (420)
2” DM20096*32^ 7.00 3.04 3.41 1.75 3.81 3/4”-10 OR^-3-928 6000 (420)
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL ORDER EXAMPLE: DM20001G04
DM20095
DM20096
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
A10
® DM 20 Series - NPS Pipe
SAE Code 61 Split Flange, NPS DM 20093
___________________________________________________________________________________________________________
SAE Code 62 Split Flange, NPS DM 20094
^ Insert ‘V’ to indicate Viton O-Ring
Size N.P.S.
PART NUMBER A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8
O-Ring Flange
Rating PSI (bar)
1/2" DM20093*08^ 3.00 1.20 1.48 0.34 1.50 5/16” UNC OR^-2-210 5000 (350) 3/4" DM20093*12^ 3.50 1.48 1.74 0.44 1.88 3/8” UNC OR^-2-214 5000 (350) 1" DM20093*16^ 3.75 1.82 1.98 0.51 2.06 3/8” UNC OR^-2-219 5000 (350)
1-1/4" DM20093*20^ 4.38 2.26 2.28 0.59 2.31 7/16” UNC OR^-2-222 4000 (275) 1-1/2" DM20093*24^ 4.50 2.58 2.49 0.70 2.75 1/2” UNC OR^-2-225 3000 (210)
2" DM20093*32^ 5.50 3.04 3.41 0.84 3.06 1/2” UNC OR^-2-228 3000 (210)
Size N.P.S.
PART NUMBER A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8
O-Ring Flange
Rating PSI (bar)
1/2" DM20094*08^ 3.25 1.20 1.48 0.36 1.59 5/16” UNC OR^-2-210 6000 (420) 3/4" DM20094*12^ 3.75 1.48 1.74 0.47 2.00 3/8” UNC OR^-2-214 6000 (420) 1" DM20094*16^ 4.25 1.82 1.98 0.55 2.25 7/16” UNC OR^-2-219 6000 (420)
1-1/4" DM20094*20^ 4.63 2.26 2.28 0.63 2.63 1/2” UNC OR^-2-222 6000 (420) 1-1/2" DM20094*24^ 5.25 2.58 2.49 0.72 3.13 5/8” UNC OR^-2-225 6000 (420)
2” DM20094*32^ 6.75 3.04 3.41 0.88 3.81 3/4” UNC OR^-2-228 6000 (420)
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL ORDER EXAMPLE: DM20001G04
DM20093
DM20094
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
A11
® DM 20 Series - NPS Pipe
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
Notes
pyplok.com
® DM 60 Series - O.D. Tube
DM 60 001 K 04Seal MaterialNo Designation = VitonE = EPDMB = Buna Nitrile
Tube Size (O.D.)04 = 1/4” 06 = 3/8”08 = 1/2”10 = 5/8” 12 = 3/4” 16 = 1” 20 = 1-1/4” 24 = 1-1/2” 32 = 2”
Fitting MaterialK = Stainless Steel G = Carbon Steel B = Copper Nickel D = DuplexZ = Super Duplex
Fitting Configuration
60 = O.D. Tube
Series Designation
General Characteristics Material Specifications
Fitting Material: ...................................K = Stainless .............. ASTM-A276/A479/A312/A403 G = Carbon Steel ........ ASTM-A106/A333/A105/A350 B = Copper Nickel ....... 70/30 ASTM B466/Mil-T16420 D = Duplex ................ ASTM-A789/A790/A276 Z = Super Duplex ........ ASTM-A789/A790/A276
Fitting Size Range: ................................1/4” O.D. to 2” O.D.
Operating Temperature: ..........................-65° to 400°F (-54°C to 205°C)
Pressure Range: .................................... See PYPLOK® Fitting Selection page viii
Standard Seal Material: ..........................Viton (other materials available upon request)
Ordering Information
B1 pyplok.com
B2
® DM 60 Series - O.D. Tube
Coupling, OD Tube DM 60001
Size OD
PART NUMBER A Length
B Dia.
C Insertion Depth
1/4" DM60001*04 1.51 0.39 0.75 3/8" DM60001*06 1.84 0.55 0.92 1/2" DM60001*08 2.18 0.75 1.09 5/8" DM60001*10 2.52 0.93 1.25 3/4" DM60001*12 2.85 1.09 1.42 1" DM60001*16 3.41 1.41 1.70
1-1/4" DM60001*20 3.88 1.73 1.94 1-1/2" DM60001*24 4.40 2.06 2.20
2" DM60001*32 5.00 2.57 2.49 _________________________________________________________________________________________________________
90° Elbow, OD Tube DM 60003
Note: Reducer elbows are available consult factory. Size
OD PART NUMBER A
LengthB
Across FlatsC
Insertion Depth
1/4" DM60003*04 1.06 0.46 0.75 3/8" DM60003*06 1.50 0.63 0.92 1/2" DM60003*08 1.68 0.86 1.09 5/8" DM60003*10 1.99 1.06 1.25 3/4" DM60003*12 2.64 1.30 1.42 1" DM60003*16 3.00 1.58 1.70
1-1/4" DM60003*20 3.40 1.97 1.94 1-1/2" DM60003*24 4.14 2.50 2.20
2" DM60003*32 4.54 2.75 2.49
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
ORDER EXAMPLE: DM60001G04
DM60001
DM60003
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
B3
® DM 60 Series - O.D. Tube
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
pyplok.com
Connector Male JIC 37° Flare, OD TUBE DM60055
Size OD PART NUMBER A
LengthB
Dia.C
Insertion Depth
DHex Across
Flats
JIC Size JIC Thread
1/4" DM60055*04 2.05 0.39 0.75 0.69 4 7/16 - 20 3/8" DM60055*06 2.38 0.55 0.92 0.81 6 9/16 – 18 1/2" DM60055*08 2.69 0.75 1.09 1.00 8 3/4 - 16 5/8” DM60055*10 2.94 0.93 1.25 1.13 10 7/8 – 14 3/4" DM60055*12 3.13 1.09 1.42 1.13 12 1-1/16 - 12 1" DM60055*16 3.50 1.41 1.70 1.63 16 1-5/16 – 12
1-1/4" DM60055*20 4.00 1.73 1.94 1.68 20 1-5/8 – 12 1-1/2" DM60055*24 4.75 2.06 2.20 2.00 24 1-7/8 – 12
2" DM60055*32 4.88 2.57 2.49 2.75 32 2-1/2 - 12
____________________________________________________Reducer, OD Tube DM60101
PORT1
PORT2 PART NUMBER A
LengthB
Dia.C
Dia.D
Insertion Depth E
Insertion Depth
3/8” 1/4” DM60101*0604 2.08 0.55 0.39 0.92 0.751/2” 3/8” DM60101*0806 2.68 0.75 0.55 1.09 0.925/8” 1/2” DM60101*1008 3.13 0.93 0.75 1.25 1.093/4” 1/2” DM60101*1208 3.90 1.09 0.75 1.42 1.091” 3/4” DM60101*1612 4.48 1.41 1.09 1.70 1.42
1-1/4” 1” DM60101*2016 4.82 1.73 1.41 1.94 1.701-1/2” 1-1/4” DM60101*2420 5.56 2.06 1.73 2.20 1.94
2” 1-1/2” DM60101*3224 6.12 2.57 2.06 2.49 2.20
B4
® DM 60 Series - O.D. Tube
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi
G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
B5
® DM 60 Series - O.D. Tube
SAE Code 61 Flange, OD TUBE DM 60091
_____________________________________________________________________________________________________________________
SAE Code 62 Flange, OD TUBE DM 60092
^ Insert ‘V’ to indicate Viton O-Ring
Size OD
Size Flange
PART NUMBER A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8
O-Ring Flange
Rating PSI (bar)
1/2” 1/2” DM60091*08^ 3.00 0.75 1.09 0.69 1.50 5/16” UNC OR^-3-909 5000 (350)3/4" 3/4" DM60091*12^ 3.50 1.09 1.42 0.88 1.88 3/8” UNC OR^-3-913 5000 (350)1" 1" DM60091*16^ 4.00 1.41 1.70 1.03 2.06 3/8” UNC OR^-3-916 5000 (350)
1-1/4" 1-1/4" DM60091*20^ 4.75 1.73 1.94 1.19 2.31 7/16” UNC OR^-3-918 4000 (275)1-1/2" 1-1/2" DM60091*24^ 5.00 2.06 2.20 1.41 2.75 1/2” UNC OR^-3-924 3000 (210)
2" 2" DM60091*32^ 5.89 2.57 2.49 1.69 3.06 1/2” UNC OR^-3-932 3000 (210)
Size OD
Size Flange
PART NUMBER
A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8 O-Ring
Flange Rating PSI
(bar) 1/2” 1/2” DM60092*08^ 3.00 0.75 1.09 0.72 1.59 5/16” UNC OR^-3-909 6000 (420)3/4" 3/4" DM60092*12^ 3.50 1.09 1.42 0.94 2.00 3/8” UNC OR^-3-913 6000 (420)1" 1" DM60092*16^ 4.00 1.41 1.70 1.09 2.25 7/16” UNC OR^-3-916 6000 (420)
1-1/4" 1-1/4" DM60092*20^ 4.75 1.73 1.94 1.25 2.63 1/2” UNC OR^-3-918 6000 (420)1-1/2" 1-1/2" DM60092*24^ 5.00 2.06 2.20 1.44 3.13 5/8” UNC OR^-3-924 6000 (420)
2" 2" DM60092*32^ 5.89 2.57 2.49 1.75 3.81 3/4” UNC OR^-3-932 6000 (420)
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
ORDER EXAMPLE: DM60001G04
DM60091
DM60092
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
SAE Code 61 Tapped Flange, OD TUBE DM 60095
_____________________________________________________________________________________________________________________
SAE Code 62 Tapped Flange, OD TUBE DM 60096
^ Insert ‘V’ to indicate Viton O-Ring
Size OD
Size Flange
PART NUMBER
A Length
B Dia.
C Insertion
Depth D E
Tap UNC-2B
O-Ring Flange
Rating PSI (bar)
1/2” 1/2” DM60095*08^ 3.00 0.75 1.09 0.69 1.50 5/16”-18 OR^-3-909 5000 (350)3/4" 3/4" DM60095*12^ 3.50 1.09 1.42 0.88 1.88 3/8”-16 OR^-3-913 5000 (350)1" 1" DM60095*16^ 4.00 1.41 1.70 1.03 2.06 3/8”-16 OR^-3-916 5000 (350)
1-1/4" 1-1/4" DM60095*20^ 4.75 1.73 1.94 1.19 2.31 7/16”-14 OR^-3-918 4000 (275)1-1/2" 1-1/2" DM60095*24^ 5.00 2.06 2.20 1.41 2.75 1/2”-13 OR^-3-924 3000 (210)
2" 2" DM60095*32^ 5.89 2.57 2.49 1.69 3.06 1/2”-13 OR^-3-932 3000 (210)
Size OD
Size Flange
PART NUMBER
A Length
B Dia.
C Insertion
Depth D E
Tap UNC-2B O-Ring
Flange Rating PSI
(bar) 1/2” 1/2” DM60096*08^ 3.00 0.75 1.09 0.72 1.59 5/16”-18 OR^-3-909 6000 (420)3/4" 3/4" DM60096*12^ 3.50 1.09 1.42 0.94 2.00 3/8”-16 OR^-3-913 6000 (420)1" 1" DM60096*16^ 4.00 1.41 1.70 1.09 2.25 7/16”-14 OR^-3-916 6000 (420)
1-1/4" 1-1/4" DM60096*20^ 4.75 1.73 1.94 1.25 2.63 1/2”-13 OR^-3-918 6000 (420)1-1/2" 1-1/2" DM60096*24^ 5.00 2.06 2.20 1.44 3.13 5/8”-11 OR^-3-924 6000 (420)
2" 2" DM60096*32^ 5.89 2.57 2.49 1.75 3.81 3/4”-10 OR^-3-932 6000 (420)
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
ORDER EXAMPLE: DM60001G04
B6
® DM 60 Series - O.D. Tube
DM60095
DM60096
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
SAE Code 61 Split Flange, OD Tube DM 60093
___________________________________________________________________________________________________________________
SAE Code 62 Split Flange, OD Tube DM 60094
^ Insert ‘V’ to indicate Viton O-Ring
Size OD
Size Flange
PART NUMBER
A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8
O-Ring Flange
Rating PSI (bar)
1/2" 1/2" DM60093*08^ 2.25 0.75 1.09 0.34 1.50 5/16” UNC OR^2-210 5000 (350)3/4" 3/4" DM60093*12^ 2.75 1.09 1.42 0.44 1.88 3/8” UNC OR^2-214 5000 (350)1" 1" DM60093*16^ 3.00 1.41 1.70 0.51 2.06 3/8” UNC OR^2-219 5000 (350)
1-1/4" 1-1/4" DM60093*20^ 4.00 1.73 1.94 0.59 2.31 7/16” UNC OR^2-222 4000 (275)1-1/2" 1-1/2" DM60093*24^ 5.00 2.06 2.20 0.70 2.75 1/2” UNC OR^2-225 3000 (210)
2" 2" DM60093*32^ 5.00 2.57 2.49 0.84 3.06 1/2” UNC OR^2-232 3000 (210)
Size OD
Size Flange
PART NUMBER
A Length
B Dia.
C Insertion
Depth D E
Bolt Minimum Grade 8
O-Ring Flange
Rating PSI (bar)
1/2" 1/2" DM60094*08^ 2.25 0.75 1.09 0.36 1.59 5/16” UNC OR^2-210 6000 (420)3/4" 3/4" DM60094*12^ 2.75 1.09 1.42 0.47 2.00 3/8” UNC OR^2-214 6000 (420)1" 1" DM60094*16^ 3.00 1.41 1.70 0.55 2.25 7/16” UNC OR^2-219 6000 (420)
1-1/4" 1-1/4" DM60094*20^ 4.00 1.73 1.94 0.63 2.63 1/2” UNC OR^2-222 6000 (420)1-1/2" 1-1/2" DM60094*24^ 5.00 2.06 2.20 0.72 3.13 5/8” UNC OR^2-225 6000 (420)
2" 2" DM60094*32^ 5.88 2.57 2.49 0.88 3.81 3/4” UNC OR^2-232 6000 (420)
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
ORDER EXAMPLE: DM60001G04
B7
® DM 60 Series - O.D. Tube
DM60093
DM60094
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
Tailpiece, Gaugeline Adapter, OD Tube DM 60050
Size OD
PART NUMBER A Length
B Dia.
C Insertion
Depth
D Hex Across
Flats Thread
1/4" DM60050*04 1.42 0.39 0.75 0.69 9/16” -18 UNF-3B
____________________________________________________
End Cap, OD Tube DM 60085
Size OD
PART NUMBER A Length
B Dia.
C Insertion Depth
1/4" DM60085*04 1.13 0.39 0.75 3/8" DM60085*06 1.38 0.55 0.92 1/2" DM60085*08 1.64 0.83 1.09 5/8" DM60085*10 1.89 0.93 1.25 3/4" DM60085*12 2.13 1.21 1.42 1" DM60085*16 2.55 1.47 1.70
1-1/4" DM60085*20 2.91 1.79 1.94 1-1/2" DM60085*24 3.30 2.00 2.20
2" DM60085*32 3.68 2.57 2.49
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
ORDER EXAMPLE: DM60001G04 B8
® DM 60 Series - O.D. Tube
DM60050
DM60085
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
B9
® DM 60 Series - O.D. Tube
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
B10
® DM 60 Series - O.D. Tube
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
B11
® DM 60 Series - O.D. Tube
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
Notes
pyplok.com
General Characteristics Material Specifications
Fitting Material: ...................................K = Stainless .............. ASTM-A276/A479/A312/A403 G = Carbon Steel ........ ASTM-A106/A333/A105/A350 B = Copper Nickel ....... 70/30 ASTM B466/Mil-T16420 D = Duplex ................ ASTM-A789/A790/A276 Z = Super Duplex ........ ASTM-A789/A790/A276
Fitting Size Range: ................................6mm - 66mm
Operating Temperature: ..........................-65° to 400°F (-54°C to 205°C)
Pressure Range: .................................... See PYPLOK® Fitting Selection page ix
Standard Seal Material: ..........................Viton (other materials available upon request)
Ordering Information
® DM 80 Series - Metric
DM 80 001 K 06
Seal MaterialNo Designation = VitonE = EPDMB = Buna Nitrile
Metric (OD) - 6mm to 66mm
Fitting MaterialK = Stainless Steel G = Carbon Steel B = Copper Nickel D = DuplexZ = Super Duplex
Fitting Configuration
80 = Metric Tube
Series Designation
C1 pyplok.com
C2
® DM 80 Series - Metric
Coupling, Metric DM 80001
Size
O.D.(mm)PART NUMBER A
Length (mm)B
Dia. (mm)C
Insertion Depth (mm)
6 DM80001*06 36 9.8 21.0 8 DM80001*08 42 12.2 23.0 10 DM80001*10 48 15.1 25.0 12 DM80001*12 54 18.6 27.0 16 DM80001*16 64 23.7 31.5 20 DM80001*20 71 28.8 35.5 25 DM80001*25 84 35.3 41.0 30 DM80001*30 94 41.8 46.0 38 DM80001*38 110 52.1 54.5 42 DM80001*42 120.6 57.4 57.9 50 DM80001*50 130.0 65.1 65.0 60 DM80001*60 177.8 77.2 86.6 56 DM80001*56 152.4 72.9 73.9 66 DM80001*66 177.8 86.4 86.6
_________________________________________________________________________________________________________
90° Elbow, Metric DM 80003
Note: Reducer elbows are
available consult factory.
Size O.D.(mm)
PART NUMBER A Length (mm)
B Across Flats
C Insertion Depth (mm)
6 DM80003*06 28 11.8 21.0 8 DM80003*08 33 14.0 23.0 10 DM80003*10 38 17.9 25.0 12 DM80003*12 43 21.9 27.0 16 DM80003*16 52 26.3 31.5 20 DM80003*20 62 31.9 35.5 25 DM80003*25 72 40.0 41.0 30 DM80003*30 82 44.5 46.0 38 DM80003*38 96 55.6 54.5 42 DM80003*42 107 63.5 57.9 50 DM80003*50 115 69.9 65.0 60 DM80003*60 138 81.0 86.6
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
ORDER EXAMPLE: DM80001G04
DM80001
DM80003
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
C3
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
C4
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
C5
® DM 80 Series - Metric
pyplok.com
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
C6pyplok.com
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
C7
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
C8
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
C9
® DM 80 Series - Metric
pyplok.com
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL
D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
C10
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
C11
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
C12
® DM 80 Series - Metric
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
® DM 80 Series - Metric
C13
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
® DM 80 Series - Metric
C14
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
® DM 80 Series - Metric
C15
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
® DM 80 Series - Metric
C16
* MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL D = DUPLEX Z = SUPER DUPLEX
ORDER EXAMPLE: DM20001G04
pyplok.com
Notes
pyplok.com
D1
® Swage Tooling
For use with Tube-Mac Pyplok® fittings: To join pipe quickly, reliably and without heat.
DM Series (NPS, OD and Metric)Up to 9000 PSI Piping
An easier way to connect piping.
pyplok.com
D2
® Swage Tooling
These new features are what you asked for.Tube-Mac® delivers again.
*Tube-Mac® warrants this product against defects in material and workmanship for one year from the purchase date, excluding die wear. Tube-Mac® shall not be liable for damages or repair arising out of improper use, abuse, or lack of product maintenance.
Big benefits from smaller tools.
pyplok.com
D3
® Swage Tooling
The Tube-Mac Pyplok® Tooling System consists of the following items:
Tube-Mac Swage Tooling10,000 PSI Hydraulic Power SupplyInspection / Marking Gauges
Swage ToolingInstall Tube-Mac Pyplok® fittings with Tube-Mac Swaging Tools.The tools are lightweight, portable and activated by 10,000 PSI hydraulic pressure.
Four models are used to install Tube-Mac Pyplok® fitting:
Model 10 for 1/4” & 6mm gauge line fittings (10 ton capacity)Model 40 for small size fittings (40 ton capacity)Model 55 for medium size fittings (55 ton capacity)Model 70 for larger size fittings (70 ton capacity)
The swage tools are identical in design.The only difference is the force generated by each model.
Swage Tooling Primary ComponentsThe Tube-Mac Pyplok® swage tooling assembly has four main components:
Power UnitHead AssemblySwage Dies
CAUTION: The equipment in this tooling system is subjected to extremely high pressures during swaging. Improper use may result in tool failure or personal injury.
Tube-Mac Pyplok® Swaging equipment should be used only by those who have received factory authorized training and certification in its use.
pyplok.com
® Swage Tooling
The tools you need to begin to get rid of costly hot work.The Tube-Mac Pyplok® pipe connecting system requires a few lightweight, portable installation tools:1. Marking/Inspection Gauge. Used for marking insertion depth on pipe and verifying after swage dimensions.2. Head Assembly. Attaches to power unit and, when actuated, swages fittings onto pipe.3. Hose. 10,000 psi Hydraulic Hose. 10 feet long.4. Power Unit. Hydraulically actuated swaging tool provides force to a radially swage fittings onto pipe.5. Pump. Tube-Mac® series 10,000 psi pumps are the power supply, available in manual, electric, pneumatic and rechargeable electric.
Tooling dimensions.
MODEL 10
A
B
C
D
E
F
NPS
O.D.
METRIC
HO
3.282
8.400
1.261
1.225
2.500
3.290
1/4”, 3/8”
3/8”, 1/2”
8 mm, 10mm,12mm, 16mm,
20mm
MODEL 40HEAD SIZES
H1
2.949
8.338
1.189
1.751
2.500
3.290
5/8”, 3/4”
H2
3.491
8.801
1.436
1.811
2.500
3.290
1/2” 3/4”, 1”
1”
25mm,30mm
D4
A
B
C
D
E
F
G
NPS
O.D.
METRIC
H1
5.19
9.80
1.91
5.99
3.56
3.50
3.00
1”, 1-1/4”, 1-1/2”
1-1/4”, 1-1/2”
38mm, 42mm, 50mm
MODEL 55HEAD SIZE
A
B
C
D
E
F
G
NPS
METRIC
H1
6.68
14.63
1.71
5.89
–
4.41
3.00
1-1/2”, 2”
50mm, 56mm,60mm, 66mm
MODEL 70HEAD SIZE
1
4
52
3
A
B
C
D
E
F
G
NPS
METRIC
1.33
4.38
.93
1.90
.62
1.62
1.31
1/4”
6 mm
pyplok.com
® Swage Tooling
DM Series NPS Pipe
DM Series O.D. Tube
DM Series Metric TubeSIZEMM
6
8
10
12
16
20
25
30
38
42
50
56
60
66
PART NUMBER
DLT10PYHA3906
DLT40PYHA3908
DLT40PYHA3910
DLT40PYHA3912
DLT40PYHA3916
DLT40PYHA3920
DLT40PYHA3925
DLT40PYHA3930
DLT55PYHA3938
DLT55PYHA3942
DLT55PYHA3820/DLT70PYHA3820
DLT70PYHA3956
DLT70PYHA3832
DLT70PYHA3966
Pyplok®Head Assemblies
D5
PART NUMBER
DLT40PYHA3804
DLT40PYHA3806
DLT40PYHA3808
DLT40PYHA3812
DLT40PYHA3816/DLT55PYHA3816
DLT55PYHA3820/DLT70PYHA3820
DLT55PYHA3824/DLT70PYHA3824
DLT70PYHA3832
SIZENPS
1/4”
3/8”
1/2”
3/4”
1”
1-1/4”
1-1/2”
2”
PART NUMBER
DLT10PYHA3704
DLT40PYHA3706
DLT40PYHA3708
DLT40PYHA3710
DLT40PYHA3712
DLT40PYHA3716
DLT55PYHA3720
DLT55PYHA3724
DLT55PYHA3732
SIZEOD
1/4”
3/8”
1/2”
5/8”
3/4”
1”
1-1/4”
1-1/2”
2”
pyplok.com
D6
® Swage Tooling
Pyplok®
DM Inspection/Marking Gauge (Metric) * Note: Dimensions in mm.
SIZEO.D.
6
8
10
12
16
20
25
30
38
42
50
56
60
66
A± .04
8.74
10.95
13.46
16.79
21.59
26.39
32.66
39.91
48.79
61.21
63.37
70.25
74.65
83.79
C± .04
5.74
7.75
9.75
11.73
15.75
19.76
24.74
29.74
37.74
43.74
49.74
55.27
59.56
65.25
PART NUMBER
DLT10PYIG3906
DLT40PYIG3908
DLT40PYIG3910
DLT40PYIG3912
DLT40PYIG3916
DLT40PYIG3920
DLT40PYIG3925
DLT40PYIG3930
DLT55PYIG3938
DLT55PYIG3820
DLT55PYIG3824
DLT70PYIG3956
DLT70PYIG3832
DLT70PYIG3966
DM Inspection/Marking Gauge (NPS Pipe)SIZENPS
1/4”3/8”1/2”3/4”1”
1-1/4”1-1/2”
2”
B± .001
.555
.690
.8551.0651.3301.6751.9152.405
A± .001
.742
.9271.1341.3971.7282.1912.4952.439
C± .001
.525
.660
.8251.0351.3001.6451.8852.345
PART NUMBER
DLT40PYIG3804DLT40PYIG3806DLT40PYIG3808DLT40PYIG3812DLT40PYIG3816DLT55PYIG3820DLT55PYIG3824DLT70PYIG3832
B± .04
6.25
8.25
10.26
12.24
16.26
20.24
25.25
30.25
38.25
44.25
50.25
56.08
60.25
66.07
SIZEO.D.
1/4”3/8”1/2”5/8”3/4”1”
1-1/4”1-1/2”
2”
PART NUMBER
DLT10PYIG3704DLT40PYIG3706DLT40PYIG3708DLT40PYIG3710DLT40PYIG3712DLT40PYIG3716DLT55PYIG3720DLT55PYIG3724DLT55PYIG3732
DM Inspection/Marking Gauge (O.D. Tube)B
± .001
.255
.380
.510
.635
.7601.0101.2601.5102.010
A± .001
.368
.508
.699
.8711.0291.3651.6571.9902.495
C± .001
.245
.370
.490
.615
.740
.9901.2401.4901.990
pyplok.com
Pyplok®Power Units
DM Series (NPS Pipe)For Installation of fittings:
1/4” - 1” NPS1” - 1-1/2” NPS1-1/4” - 2” NPS
Power Unit
DLT40MAPW0000DLT55MAPW0000DLT70MAPW0000
DM Series (O.D. Tube)For Installation of fittings:
1/4” OD3/8” OD - 1” OD
1-1/4” OD - 2” OD
Power Unit
DLT10MAPW0000DLT40MAPW0000DLT55MAPW0000
DM Series (Metric)For Installation of fittings:
6mm8mm - 30mm
38mm - 50mm50mm, 60mm, 56mm, 66mm
Power Unit
DLT10MAPW0000DLT40MAPW0000DLT55MAPW0000 DLT70MAPW0000
® Swage Tooling
D7pyplok.com
D8
® Swage Tooling
10,000 PSI hydraulic Power SuppliesFour, fully portable types of pumps can be used to actuate the Tube-Mac Pyplok® Tools. All pumps come with a male disconnect - to ease connection, and a pressure gauge - to ensure that the output pressure is accurate.
Pneumatic Pump (PA9 Series)Pump Operation and Maintenance Manual (SOP6-00-10) includedOperates with 65 to 100 PSI shop air with an output pressure of 10,000-PSIFoot pedal mounted on top, 10-foot hydraulic hoseWeight 15lbs/7kgs
Pump Operation and Maintenance Manual (SOP604-005) includedProvides 10,000-PSI output pressure for tool activationSupplied with a 10-foot hydraulic hoseWeight 5lbs/3kgs
24 V. Battery pack Electric PumpNot Supplied with Intrinsically Safe Enclosure
Provides 10,000-PSI output pressure for tool activationRemote control switchSupplied with a 10-foot hydraulic hose, 10-foot remote control and back pack
carrying straps
110V - Electric Pump (Pre-nut Series)Not Supplied with Intrinsically Safe Enclosure
Plugs directly into 110V AC. Power supplyIncludes a remote control switch
pyplok.com
® Swage Tooling
D9
Packaged for easy portability and storage.The Tube-Mac Pyplok® pipe connecting system requires a few lightweight, portable installation tools:
O.D. TUBEInstalls DM Series Instrumentation Fittings,
Contents Part NumberPower Unit, Model 10 . . . . . . . . . . . .DLT10MAPW00000Head Assembly: 1/4” OD . . . . . . . . .DLT10PYHA3704Inspection Gauge: 1/4” OD . . . . . . . .DLT10PYIG3704
Contents Part Number
Power Unit Model 40. . . . . . . . . . . . DLT40MAPW0000Head Assembly: 3/8” . . . . . . . . . . DLT40PYHA3706 1/2” . . . . . . . . . . DLT40PYHA3708 5/8” . . . . . . . . . . DLT40PYHA3710 3/4” . . . . . . . . . . DLT40PYHA3712 1” . . . . . . . . . . . DLT40PYHA3716Inspection Gauge: 3/8” . . . . . . . . . . DLT40PYIG3706 1/2” . . . . . . . . . . DLT40PYIG3708 5/8” . . . . . . . . . . DLT40PYIG3710 3/4” . . . . . . . . . . DLT40PYIG3712 1” . . . . . . . . . . . DLT40PYIG3716
Contents Part NumberPower Unit Model 55. . . . . . . . . . . . DLT55MAPW0000Head Assembly: 1-1/4” . . . . . . . . DLT55PYHA3720 1-1/2” . . . . . . . . DLT55PYHA3724 2” . . . . . . . . . . . DLT55PYHA3732Inspection Gauge: 1-1/4” . . . . . . . . DLT55PYIG3720 1-1/2” . . . . . . . . DLT55PYIG3724 2” . . . . . . . . . . . DLT55PYIG3732
Contents Part NumberPower Unit, Model 40 . . . . . . . . . . . DLT40MAPW0000Head Assembly: 1/4” . . . . . . . . . . DLT40PYHA3804 3/8” . . . . . . . . . . DLT40PYHA3806 1/2” . . . . . . . . . . DLT40PYHA3808 3/4” . . . . . . . . . . DLT40PYHA3812 1” . . . . . . . . . . . DLT40PYHA3816Inspection Gauge: 1/4” . . . . . . . . . . DLT40PYIG3804 3/8” . . . . . . . . . . DLT40PYIG3806 1/2” . . . . . . . . . . DLT40PYIG3808 3/4” . . . . . . . . . . DLT40PYIG3812 1” . . . . . . . . . . . DLT40PYIG3816
Contents Part NumberPower Unit Model 55. . . . . . . . . . . . DLT55MAPW0000Head Assembly: 1” . . . . . . . . . . . DLT55PYHA3816 1-1/4” . . . . . . . . DLT55PYHA3820 1-12” . . . . . . . . . DLT55PYHA3824Inspection Gauge: 1” . . . . . . . . . . . DLT40PYIG3816 1-1/4” . . . . . . . . DLT55PYIG3820 1-1/2” . . . . . . . . DLT55PYIG3824
Installs DM Series Fittings,
Contents Part NumberPower Unit Model 70. . . . . . . . . . . . DLT70MAPW0000Head Assembly: 1-1/2” . . . . . . . . DLT70PYHA3824 2” . . . . . . . . . . . DLT70PYHA3832Inspection Gauge: 1-1/2” . . . . . . . . DLT70PYIG3824 2” . . . . . . . . . . . DLT70PYIG3832
NPS PIPEInstalls DM Series Fittings,
pyplok.com
D10
® Swage Tooling
pyplok.com
Installs DM Metric Series Instrumentation Fittings, 6mmContents Part NumberPower Unit, Model 10 . . . . . . . . . . . . DLT10MAPW00000Head Assembly: 6mm. . . . . . . . . . DLT10PYHA3704Inspection Gauge: 6mm. . . . . . . . . . DLT10PYIG3906
Installs DM Metric Series, 8mm to 30mmContents Part NumberPower Unit, Model 40 . . . . . . . . . . . .DLT40MAPW00000Head Assembly: 8mm. . . . . . . . . . DLT40PYHA3908 10mm. . . . . . . . . DLT40PYHA3910 12mm. . . . . . . . . DLT40PYHA3912 16mm. . . . . . . . . DLT40PYHA3916 20mm. . . . . . . . . DLT40PYHA3920 25mm. . . . . . . . . DLT40PYHA3925 30mm. . . . . . . . . DLT40PYHA3930Inspection Gauge: 8mm. . . . . . . . . . DLT40PYIG3908 10mm. . . . . . . . . DLT40PYIG3910 12mm. . . . . . . . . DLT40PYIG3912 20mm. . . . . . . . . DLT40PYIG3916 25mm. . . . . . . . . DLT40PYIG3925 30mm. . . . . . . . . DLT40PYHA3930
Contents Part NumberPower Unit Model 55. . . . . . . . . . . . DLT55MAPW0000Head Assembly: 38mm . . . . . . . . . DLT55PYHA3938 42mm. . . . . . . . . DLT55PYHA3820 50mm. . . . . . . . . DLT55PYHA3824Inspection Gauge: 38mm . . . . . . . . . DLT55PYIG3938 42mm. . . . . . . . . DLT55PYIG3820 50mm. . . . . . . . . DLT55PYIG3824
Contents Part NumberPower Unit, Model 70 . . . . . . . . . . . DLT70MAPW0000Head Assembly: 50mm . . . . . . . . . DLT70PYHA3824 56mm. . . . . . . . . DLT70PYHA3956 60mm. . . . . . . . . DLT70PYHA3832 66mm. . . . . . . . . DLT70PYHA3966Inspection Gauge: 50mm . . . . . . . . . DLT70PYIG3824 56mm. . . . . . . . . DLT70PYIG3956 60mm. . . . . . . . . DLT70PYIG3832 66mm. . . . . . . . . DLT70PYIG3960
Notes
pyplok.com
Notes
pyplok.com
Marking and Inspection GaugeMarking and inspection gauges are combined into one gauge.
Marking GaugeThe gauge has a pin and a slot for marking along the centerline. Position the pin with the end of the pipe and make a mark inside the slot for locating the fitting on the pipe.
Inspection GaugeInspection gauges have two cutouts one on each of the long sides of the gauge.Use these cutouts to verify the pipe minimum and maximum OD.The gauge has a cutout on the middle of the short side of the gauge.This cutout has three points for verifying the after swage dimension of the joint.The gauges are marked with the part number, and size of pipe.
E1
® Installation Guide
pyplok.com
Pipe PreparationPipe End PreparationPipe end preparation is important to assure good contact area between the pipe and the seal within the fitting. The preparation involves the following steps:
Pipe Cutting Pipe DeburringOutside Diameter Clean-up
Pipe CuttingUsing a straight edge, make sure that the pipe end is straight to allow the fitting to slide over the pipe upon insertion. Protect the pipe from wrench and vise grip damage, and cut the pipe to proper length. Tube-Mac® highly recommended that the cut is less than 3° off square of the pipe end, but a cut up to 5° off square is acceptable.
Pipe DeburringPipe deburring and removal of raised nicks and burrs eliminates the potential for damage to the fitting seals during pipe insertion. A 30° chamfer will help in the pipe insertion.
Outside Diameter Clean UpClean the outside surface of the pipe for a minimum of one pipe diameter length. Blend surface flaws, scratches, concavities and flats, paint and galvanizing with emery cloth, without reducing the diameter below the minimum.
E2
® Installation Guide
pyplok.com
Pre-Installation ProceduresSelect the proper Tube-Mac Pyplok tooling, i.e.; power unit and head assembly.
Prepare pipe ends.
Verify the pipe OD and ensure it is free of any damage.
Ensure fitting seals are in-place.
Select appropriate Marking/Inspection gauge. All gauges are marked with applicable Pipe or O.D. Tube size.
Using PMAX gauge, check the outside diameter of the pipe. Verify the pipe size by placing the fitting over the pipe and examine the fit.
Using the PMIN gauge verify the PMIN dimension by placing it over the outside diameter of the pipe. The PMIN gauge must NOT fit over the pipe. This check helps to ensure proper
Marking/Inspection gauge use.
Place the gauge on the pipe with the stop pin pressed against the pipe end.
Apply an insertion mark through the marking window.
CAUTION: Hydraulic pressure for the swage tools must not exceed 10,250 PSI. Minimum of 80 PSI shop air is required for operation of the Pneumatic pump.
E3
® Installation Guide
pyplok.com
Installation ProcedureInsert the pipe into the fitting keeping the rotation and twisting to a minimum. You will encounter slight resistance when inserting the pipe past the seal ring.Position the end of the fitting over the pipe installation mark so that some portion of the mark is visible. This is important to ensure proper inserting depth and to complete an acceptable swage.
Install the lower die block assembly onto the upper piston of the power unit.
CAUTION: Full engagement of the head with the power unit is critical for the safety of the operator and the tool.
Connect the hydraulic power supplyActivate the hydraulic power supply to the proper pressure and then release it after reaching the desired pressure.Disengage the yoke from the power unit - the swaging is now complete.
NOTE: Typically, there are two raised bands near each end of a Tube-Mac Pyplok® fitting called seal diameter and retention diameter seal bands. In some cases, you must swage fittings more than once on each end of the fitting to compress the seal diameter and retention diameter bands. Whether it takes one, two or three swages depends on the type and size of the fitting and the condition of the swage dies.
Details are provided in the Pyplok® Installation Manual as well as during training, sessions provided by Tube-Mac®.
E4
® Installation Guide
Place the yoke (head with the upper dies in-place) over the pipe adjacent to the fitting end.Engage the power unit assembly into the yoke. Ensure the ball detents in the lower die block engage the grooves in the yoke.
pyplok.com
Inspection of the Swage JointVisual Inspection
Verify the width of the swage completely covers the raised retention and seal areas
Pipe Insertion VerificationInspect the pipe insertion markVerify that the fitting covers a portion of the pipe installation mark and a portion is clearly visibleIn the event that the installation mark is not clearly visible, use the inspection mark to verify proper insertion.Position the marking tool against the fitting end, placing the side with the pin stop away from the pipe, and orient the inspection mark to verify that some portion of the inspection mark is visible in the gauge window or between the dot and the fitting end.
E5
® Installation Guide
Swage Diameter VerificationPlace the inspection gauge over the swageAt two positions, approximately 90° apart verify both the seal and retention swagesAn acceptable swage is a minimum of 2 point contact 90° apart between the swaged area and the inspection gauge must be satisfiedAn unacceptable swage is when there is 2 point contact 180° apartIf the swage fails to meet the inspection criteria, the fitting can be re-swaged.
pyplok.com
Limited WarrantyTUBE-MAC® INDUSTRIES WARRANTS ITS PRODUCTS TO BE FREE FROM VISIBLE DEFECTS IN MATERIALS AND WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FOLLOWING THE DATE OF DELIVERY TO THE ORIGINAL BUYER. THE WARRANTY EXTENDS ONLY TO THE ORIGINAL BUYER.
TUBE-MAC® INDUSTRIES makes no warranty, express or implied, as to the merchantability or fitness for a particular purpose except as stated in this Warranty.
This Warranty shall be in lieu of any other Warranty, whether express or implied, by this Agreement or at law or in equity or by any statute or otherwise. The Buyer agrees that the foregoing shall be pleaded by TUBE-MAC® INDUSTRIES as an estopel in any action brought by the Buyer against TUBE-MAC® INDUSTRIES.
The Buyer agrees that porosity or pin holes in steel may not be commercially detectable. Therefore, TUBE-MAC® INDUSTRIES offers no warranty with respect to steel integrity and TUBE-MAC® INDUSTRIES shall not be liable for any damages, claims, injuries or otherwise caused by or in any way related to steel integrity.
TUBE-MAC® INDUSTRIES’ liability shall be limited to the repair or replacement of defective product(s) free of charge at the seller’s sole option and discretion. TUBE-MAC® INDUSTRIES reserves the right at its sole option and discretion to refund a portion or all of the purchase price paid by the Buyer in lieu of any other obligations TUBE-MAC® INDUSTRIES has under this Warranty. In no event shall TUBE-MAC® INDUSTRIES be liable for any incidental, consequential, general or special damage of any kind or nature whatsoever including but not limited to loss of profit arising out of any incident(s) involving the use or utilization of the product and/or system covered under this Warranty. In no event shall TUBE-MAC® INDUSTRIES be liable for any personal injury or any special or general damages arising out of the personal injury of any kind or nature whatsoever.
TUBE-MAC® INDUSTRIES shall not be liable under this Warranty or otherwise if damages to the product are caused as a result of any type of accident or in the event the product and/or system was subject to alteration, abuse, misuse, extraordinary use of any kind whatsoever, improper maintenance or operation or improper or unauthorized repair.
TUBE-MAC® INDUSTRIES makes no warranty whatsoever as to any product and/or system covered by this Warranty which has been repaired or altered by anyone other than TUBE-MAC® INDUSTRIES or authorized personnel.
TUBE-MAC® INDUSTRIES neither assumes nor authorizes any person to assume for it any other liable in connection with the sale of such products and/or systems.
WARNING: Failure or improper selection or improper use of the products and/or systems described herein or related items can cause death, personal injury and property damage.
E6 pyplok.com
WorldwideSupplier
On SiteSupervision
CustomManifolds
OilAnalysis
Pressure Testing and Oil Flushing
OTHER
QUALITY SERVICES
Q u a l i t y C o m p o n e n t s p r o v i d e
Printed in Canada 12/2011
www.pyplok.com
a s u p e r i o r n o n - W e l d e d p i p i n g s y s t e m
p y p l o K ®
A Tube-Mac® Manufactured Product
TUBE-MAC® PIPING TECHNOLOGIES S.L.Avda. Mercurio, 2 - Bloque 29Villanueva del Pardillo Industrial Park28229 Villanueva del PardilloMadrid, SpainTel.: +34 91 813 50 50Fax: +34 91 182 25 51
HEAD OFFICETUBE-MAC® INDUSTRIES LTD.
853 Arvin AvenueStoney Creek, Ontario
Canada L8E 5N8Tel: 877-643-8823
Fax: (905) 643-0643
TUBE-MAC® INDUSTRIES(SERVICES) INC.5201 Orchard RoadPascagoula, MississippiUSA 39568Tel: 800-633-4736Fax: (228) 769-2905
TUBE-MAC® INDUSTRIES INC.420 Halstead Blvd.Zelienople, PennsylvaniaUSA 16063Toll Free Tel: 888-285-9243Tel: (724) 473-0823Fax: (724) 473-0830
TUBE-MAC® DO BRASIL LTDA.Av. das Américas, 20007Sala 309 Bloco 1Recreio dos BandeirantesRio de Janeiro - RJ, 22790-851BrazilTel.: +55 21 7812 1882