reliable solutions powering the oil & gas · pdf file · 2018-02-14reliable...
TRANSCRIPT
Reliable solutions powering the Oil & Gas industry Comprehensive energy management for every link in the Oil & Gas value chain
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Upstream offshore
Upstream onshore
Downstream
Midstream
Table of contents
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Making energy safe and reliable worldwide Page 4
EcoStruxure Active Energy Management architecture Page 5
Reliable solutions for the Oil & Gas industry Pages 6 to 7
Energy management solutions for large Oil & Gas operations:> Energy Management and Control Systems (EMCS)
> Electrical houses for offshore and onshore solutions
> Integrated security solutions
Pages 8 to 13
Midstream: > Pipeline management solution
Pages 14 to 15
Upstream: > Onshore: digital oil field production solution
> Offshore: seabed electrical distribution solution
Pages 16 to 19
Services to improve and optimize your installation Pages 20 to 21
Global Oil & Gas engineering capabilities Pages 22 to 23
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Making energy safe and reliable worldwideTrusted solutions customized to meet the demands of your ever-evolving world
As global energy demands grow and environmental and safety regulations
increasingly impact electro-intensive industries, energy-efficient Oil & Gas
operations are playing a key role in the world’s future energy mix. All Oil & Gas
players face not only the global resource but also ever-present challenges,
from raw material prices to the rising cost of energy and a decreasing number
of skilled employees.
But now, with conventional reserves depleting, upstream operations face an
even bigger task: increasing recovery rates, exploring new frontiers, and taking
risks in harsh environments, all of which require ingenious and bold energy
management solutions to sustain efficient and safe operations.
Constantly improving your performance
In Oil & Gas, as in all electro-intensive industries, savings made through
efficient energy operations balance out up-front investments in the long term.
Only with a constant goal of increasing the quality and the continuity of your
electricity supply and your production’s performance can operations reach
their full potential and ensure safety and regulatory compliance.
Schneider Electric: The Global Specialist in Energy ManagementTM has the
renowned industry experience and focus on innovation to help you achieve
your performance potential. That’s why we can partner with you to offer
custom-engineered solutions with proven technology, ensuring optimized
levels of availability and efficiency while protecting your processes and
operations at every stage.
Best-in-class products, solutions, and servicesSchneider Electric offers pre-tested architected solutions built on
best-in-class products and services, including the industry-leading product
lines of GutorTM and PelcoTM. No one is better able to ensure optimized energy
management through:
> Guaranteed continuity of service
> Improved processes and performance
> Optimized power quality and operational costs
> Increased equipment life
75% The percentage of the world’s energy that will still be provided by fossil fuels in 2030.
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Active Energy Management Architecture from Power Plant to PlugTM
EcoStruxureTM architecture represents Schneider Electric approach that
brings together five key domains of our expertise from Power Plant to
Plug (point of use). Those domains include the management of:
> Power
> IT Room
> Process & Machine
> Building
> Security
Integrated architecture optimizes CapEx and OpEx
The architecture acts as a solution ecosystem, offering guaranteed
compatibility across key application areas and leveraging open
standards across both Schneider Electric and third-party offers.
And by taking multiple siloed systems and adapting them to an
integrated solution, you can reduce redundancy in equipment,
software, and personnel.
Using our solution architecture approach enables Oil & Gas players
to create the right answers to specific operational and performance
challenges by making energy safe, reliable, productive, efficient,
and green through control solutions and global supervision systems.
EcoStruxure architecture integrates five key domains of our expertise, helping you reach the efficiency goals of your Oil & Gas installation.
up to 30% The energy savings you can realize through EcoStruxure architecture’s efficient control solutions and global supervision systems.
Reliable solutions for the Oil & Gas industryIntroducing 6 solutions to improve your energy efficiency and performance
Digital oil fieldManage Oil & Gas production from the well to the field with four integrated offers that increase efficiency and reduce mechanical failures and downtime.
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E-houses for offshore and onshore, Floating Production Storage and Offloading units (FPSO)Complete and modular E-house design delivering compact, efficient, and cost-effective power substations.
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Seabed electrical distributionA cost-effective, modular solution with high reliability for onshore to 60 MW subsea processing located at up to 3000 m deep.
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Reliable solutions for the Oil & Gas industryIntroducing 6 solutions to improve your energy efficiency and performance
Pipeline managementComplete pipeline management solution that helps increase safety, enhance reliability, and increase operational performance and profitability.
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Energy Management and Control Systems (EMCS)Complete power distribution solutions for large Oil & Gas sites (refineries, petrochemical, and LNG plants) based on IEC 61850 standards.
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Integrated security solutionsSupported by an open but secure telecom backbone, with high-performance CCTV and efficient access control.
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Proven energy management for large electrical infrastructuresEnhance reliability and availability with our Energy Management and Control Systems
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Due to the physical size of operations and often extreme conditions, the Oil & Gas industry is challenged daily with maintaining energy reliability and availability.
This is especially true if you’re operating a large site and when subject to variable captive generation, grid connectivity, and fluctuating electrical requirements depending on complex processes.
More available energy to power your operationsThis high-performance solution reduces both power outages
and downtime, with energy reporting capabilities to help you improve
production — using less energy.
Additionally, you’ll enable:
> Improved continuity of service with complete energy monitoring
> Streamlined decision-making thanks to online simulation
> Enhanced energy quality to ensure a longer life for equipment
and assets
Energy Management and Control Systems (EMCS)
Energy management solutions for large Oil & Gas operations
Improve your system performanceOur Energy Management and Control System, PACiSTM, is deployed
in more than 800 operational installations around the world, and is built
with a 100 per cent tested and validated architecture featuring a reliable,
fully redundant network, including:
> Full IEC 61850 protocol compliance and simultaneous support
for Modbus TCP
> Electrical network protection, control and monitoring
with SepamTM, MiCOMTM, and TeSys™ ranges
> Steam and power generation integration and energy
balance management
> Legacy device integration as well as additional intelligent
electronic devices
> Best-in-class medium and low voltage switchgear, plus distribution
transformers to configure the system with proven reliability
> Factory acceptance tests simulate operations
up to 5% The reduction in commissioning time possible thanks to our intensive simulation testing.
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Electrical house: Cost-effective, secured power for large sites in any environment Compact, modular electrical house is the fastest way to ensure uptime and safety
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Offshore platforms, FPSO, refineries, or petrochemical plants are the last place you’d want an unplanned shutdown due to loss of power or equipment failure. Not only could it bring production to a halt, but it could also compromise personnel safety and result in heavy profit losses.
Faster delivery, maximum reliabilityBy leveraging limited footprint and restricted topside space issues,
our electrical house solution can also guarantee the shortest delivery time
of a fool-proof package. Once on site you can completely manage
your electrical house’s supply to your site’s operations as well as its
availability and power quality. Optimized maintenance schedules
and expenditure will follow.
And, you’ll also gain:
> Simple upgrades, increased scalability,
and reduced maintenance costs
> Security of people and assets for operations
in high-risk environments
Electrical houses for offshore and onshore solutions
Energy management solutions for large Oil & Gas operations
up to 20%The space you can save with a Schneider Electric solution.
up to 15% The reduction in delivery time possible with our electrical house
Building a turnkey power solution to fit performance and safety requirementsSchneider Electric has the skills and tools to offer tailor-made electrical
houses to fit your specific needs. From feed and conception to
installation and commissioning, our engineering teams have the specialist
design tools to ensure the best fit for your electrical architecture needs.
Customizable, pre-fabricated and pre-tested, these complete and
modular packages comply with market-leading constructor requirements
and include:
> All the necessary switchgear, from MV and LV distribution
to control equipment
> Motor control centres, variable speed drives, intelligent relays
and energy meters, and dry transformers
> Batteries, UPS, and complete HVAC, fire and lighting equipment
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Enhance safety and security for people and plant End-to-end solutions, from monitoring and access control to intrusion detection
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Oil & Gas sites represent several safety and security challenges — beginning with preventing equipment damage, theft, leakage, and intrusions, and avoiding emergency shutdowns. At the same time, you also have to ensure safety for employees in terms of operational hazards, fire and gas protection, and process risk containment. Add to this escalating threat of terrorism, and the security solutions you need must cover a broad spectrum of risk.
Complete information managementSupported by an open but secure telecom backbone, our integrated
security solution offers access to third-party technology partners to
roll out complete communication networks. Best-in-class equipment
from TACTM and Pelco together with end-to-end engineering ensures
a right-sized system that will meet your needs, reduce life cycle costs,
and lower your total cost of ownership. This integrated solution helps
your site reach its full security potential, providing:
> A proactive system to keep your plant safe and secure
> Reduced risk to people and assets in case of poor operations
or external acts
> Minimized interruptions to oil and gas deliveries as well
as production
Improving the efficiency of security processesOur comprehensive solution is a one-stop-shop for your security needs,
covering plant and non-plant buildings, industrial processes and industry-
specific needs, such as offshore operations telecom backbone, including:
> High-performance CCTV, with explosion-proof and thermal cameras
> Video monitoring, motion detection, and intrusion access control
> Hazardous area monitoring with infrared cameras for safety
and security
Integrated security solutions
Energy management solutions for large Oil & Gas operations
Complete peace of mind with centralized security and an integrated safety system.
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Ensure safe, reliable, and efficient pipeline operations Solutions for pipeline and energy management
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Amid increasing demand, higher energy costs, potential security threats, and both regulatory and environmental pressures, the primary concern of pipeline operators remains the same: Ensure safe and reliable pipeline operations 24/7, all while improving asset integrity and operational efficiency.
Improve your performancesWith our innovative energy management solutions, you can start realizing
reduced transportation costs by operating your pipeline in the most
energy- and cost-efficient way. And, our advanced pipeline applications
including accurate leak detection enable you to operate safely.
Additionally, you’ll enable:
> Improved pipeline management, safety, and reliability
> Seamless integration of your power, process, and security
management systems
> Reduced project risk and total installation cost by partnering with
Schneider Electric
An integrated, open, end-to-end solutionOur reliable midstream solutions are tested, validated, and designed to
manage your energy costs as well as your remote assets.
This proven architecture includes:
> Energy management and efficiency
> Pipeline SCADA with advanced pipeline management applications
> Telecommunications and integral security and safety
> Station power, control, and safety
> Process and energy monitoring and measurement
Pipeline management solution
Midstream
350Oil & Gas specialists globally
2,500 Service and project engineers
3Global engineering centres
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Optimized onshore production and efficiency Improve oil field production with optimized power management
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More than just oil productionOptimizing your energy management will make your oil field as efficient
as possible, by reducing electrical and mechanical stress on machinery,
and anticipating production problems. Schneider Electric solution
combines four complementary offers:
> Well pump optimization, providing control and protection for
artificial lift equipment, pumpjacks, roadpumps, and motors
> Process automation, including advanced remote control and
monitoring (RTUs) and SCADA data acquisition to streamline
processes, reduce maintenance, and limit risks to personnel
> Electrical distribution, increasing energy availability with integrated
power quality analysis and protection schemes
> Safety and security management, using data and video remote
monitoring, leakage detection, overflow levels, overheating as well
as access and intrusion protection
Improved oil fields at lower costsWith these integrated, scalable solutions, reduced operational expenses
and optimized oil field production are finally possible. Additionally,
with the help of our proven industry experience, you’ll enable:
> Up to 30% improved energy efficiency for onshore installation
> Increased continuity and quality of electrical power supply
> Improved site safety and security, reducing downtime
> Reduced maintenance with up to 70% fewer mechanical failures
In fact, field management costs are often twofold. But, by ensuring that
the installed equipment functions both continuously and for as long as
possible, well outputs are increased and the overall profitability of the oil
field is enhanced.
Onshore production is a key element in the upstream mix and extending recovery gains on active reserves takes the pressure off exploring and exploiting new sites. Yet, optimizing existing fields and increasing their recovery rates — without increasing production costs — remains a major challenge.
Onshore: Digital oil field production solution
Upstream
up to 30%The improvement in energy efficiency possible for onshore installations.
up to 70% fewer mechanical failures with our digital oil field solution.
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Proven, reliable seabed electrical distributionExtended availability for long tie-back and deep water applications
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Powering the processes and ensuring secure operationsOur subsea energy management solution uses a flexible, modular, and
extendable architecture that is well-proven and tested, with its associated
risks fully analysed. This helps limit maintenance interventions, securing
your upstream operations with support from both active redundancy and
condition monitoring.
And now, with a suite of services to guide your project from design
to operation, Schneider Electric can help you transform even marginal sites
into profitable, high-yield assets, enabling:
> Up to 30% increased recovery by enabling compression/boosting flow
at well heads thanks to increased deep-sea pressure
> Optimal availability and reliability through a fault-tolerant power
distribution network
> Reduced operational expenses through maintenance-free design
and unattended process infrastructure
> Capital expense savings by reducing or eliminating costly
topside installations
Improve your productivity with a compact designOur subsea solution is focused on providing your subsea processing site
with the required power distribution, from surface to seabed.
And, as The Global Specialist in Energy Management for oil & gas,
marine, submarine and other restricted-space environments, Schneider
Electric will help extend recovery from existing oil and gas reservoirs,
as well as gain access to new sites up to 3000 m deep and more than
100 km from shore.
With our complete, type-tested electrical distribution solution,
we can improve any site’s installation and productivity through our
compact and modular design, customized to meet your needs.
By transferring topside platform installations to the seabed, Oil & Gas operations can move into deeper waters and harsher environments, including arctic conditions, and still stay remotely connected to surface power generation.
Offshore: Seabed electrical distribution solution
Upstream
up to 40%The operating cost reduction possible with our subsea solutions.
up to 30% The potential increase in flow and recovery with Schneider Electric solution.
Optimizing capital expenses, minimizing downtime, reducing maintenance costs — these needs are common to every Oil & Gas installation. And in such an energy-intensive industry, it’s no wonder that energy management only grows in importance with each passing year.
With our suite of services and extensive electrical expertise, you can now achieve your efficiency goals, all while reducing CO2 emissions, ensuring regulatory compliance, and increasing your team’s competencies. You can even improve your installation itself with our four-part installation improvement plan (MP4) that includes critical safety issues.
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Services to improve and optimize your installation Ensure a safe, reliable, and efficient energy supply
Peace of mind throughout the installation life cycle From installation to operation, maintenance, upgrades and
end-of-life issues, our installed base services draw on our
experience as an energy specialist, so you can focus on
your core business.
End-of-life issues including SF6 recovery and technical training
Asset management program with recurrent contracts
On-demand maintenance featuring repair, spare parts, and diagnosis
Modernisation for replacement, upgrades, and ECOFIT retrofits
Installation assessment including consulting, technical training, and MP4
Our installed base services include:
More than 50%The extension of switchgear lifetime that’s possible with our ECOFITTM service.
Advanced services for energy managementWhen it comes to sustaining efficiency over time
— and ensuring optimized energy costs — it’s
critical to take an active approach in measuring
and monitoring your usage. Only then can you
maintain, and even improve, those savings in
the long-term.
Our advanced services and energy efficiency
solutions include:
> EnergySTEP efficiency consulting, to give you customized energy-saving solutions with their estimated ROI
> Hosted Managed Services with on-site monitoring
> On-site proactive system maintenance,
support and improvement
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Optimize throughautomation &
regulationMonitor,
maintain, improveFix the basics
Measure
Passive energy efficiency Active energy efficiency
Energy audit & measurement
Continuous Improvement Approach based on the DMAIC principles (Define, Measure, Analyse, Improve, Control)
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Global solutions engineering centres
Global Oil & Gas Centres Global Solution Engineering Centres
Local Engineering and Services Centres
Specialised Engineering Units (SCADA group, Gutor, Automation)
Africa > Abidjan, Ivory Coast> Alger, Algeria> Cairo, Egypt> Johannesburg, South Africa
Asia/Pacific > Djakarta, Indonesia > Beijing, China> Gurgaon, India
> Beijing, China> Seoul, South Korea > Sydney, Australia> Singapore, Singapore > Shanghai, China
> Brisbane, Australia> Newcastle, Australia> New Delhi, India> Perth, Australia> Selangor Darul Ehsan, Malaysia > Shanghai, China> Sydney, Australia> Tokyo, Japan> Victoria, Australia
Europe > Stafford, UK > Grenoble, France > Barcelona, Spain> Milan, Italy> Moscow, Russia > Samara, Russia
> Coventry, England > Lattes, France> Leiden, The Netherlands> Luton, England> Moscow, Russia> Wettingen, Switzerland
Latin America > Buenos Aires, Argentina> Caracas, Venezuela > Lima, Peru> Mexico City, Mexico> Santiago de Chile, Chile > Rio de Janeiro, Brazil
> Mexico City, Mexico> Rio de Janeiro, Brazil> Sao Paulo, Brazil
Middle East > Beirut, Lebanon > Dubai, United Arab Emirates > Izmir, Turkey > Riyadh, Saudi Arabia
> Dubai, United Arab Emirates > Al Khobar, Saudi Arabia
USA/Canada > Houston, USA > Nashville, USA > Calgary, Canada > Calgary, Canada> Denver, USA> Houston, USA> Kanata, Canada > West Kingston, USA
Global and local Oil & Gas engineering capabilities Best-in-class solutions and services close to you worldwide
Global Oil & Gas centres
Local engineering and services centresSpecialised engineering units (SCADA group, Gutor, Automation)
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Schneider Electric works with your local business to ensure a customized, high-performance solution that can manage your energy and maximize production.
Make the most of your energySM
Schneider Electric Industries SAS
Head Office35 rue Joseph Monier92506 Rueil-Malmaison Cedex- FranceTel.: +33 (0)1 41 20 70 00www.schneider-electric.com
©2011 Schneider Electric. All Rights Reserved. Schneider Electric, The global specialist in energy management, Gutor, Pelco, ECOFIT, EcoStruxure, Active Energy Management Architecture from Power Plant to Plug, PACiS, Sepam, MiCOM, TeSys, TAC, and Make the most of your energy are trademarks owned by Schneider Electric Industries SAS or its affiliated companies. All other trademarks are property of their respective owners. Design: Global Marketing, Communications Strategy and Design 998-4383_GMA-GB.
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