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    INDUSTRIAL TRAINING (WIB39908)

    CHAPTER 1

    INTRODUCTION

    1.1 Industrial training objective

    The main objective of the Industrial Training is to experience and understand

    real life situations in industrial organizations and their related environments and

    accelerating the learning process of how students knowledge could be used in a

    realistic way. In addition to that, industrial training also makes one understand the

    formal and informal relationships in an industrial organization so as to promote

    favorable human relations and teamwork. esides, it provides the exposure to practice

    and apply the ac!uired knowledge "hands # on$ in the working environment. Industrial

    training also provides a systematic introduction to the ways of industry and developing

    talent and attitudes, so that one can understand how %uman &esource 'evelopment

    works.

    (oreover, students can gain hands#on experience that is related to the students

    majoring so that the student can relate to and widen the skills that have been learnt

    while being in university. Industrial training also exposes the students to the real career

    world and accustoms them to an organizational structure, business operation and

    administrative functions.

    )urthermore, students implement what they have learned and learn more

    throughout this training. esides, students can also gain experience to select the

    optimal solution in handling a situation. 'uring industrial training students can learn the

    accepted safety practices in the industry. *tudents can also develop a sense of

    responsibility towards society.

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    INDUSTRIAL TRAINING (WIB39908)

    CHAPTER

    CO$PAN% IN&OR$ATION

    .1 Co!"an' (ac)ground

    *TT* -hip- /td. 0"*TT* -hip-$ or "the -ompany$ # *12#*T3

    *TT*-h4 is a leading provider of advanced semiconductor packaging and test

    services. *TT* -hip-s full turnkey semiconductor solutions include package

    design, bump, probe, assembly, test and distribution services. +e have the scale to

    provide a comprehensive range of semiconductor packaging and test solutions to a

    diversified global customer base servicing the communication, consumer and

    computing markets.

    +ith a strong technology portfolio ranging from flip chip, wafer level and

    advanced 5' packages to leadframe and laminate based packages, *TT* -hip-

    provides customers with innovative and cost#effective semiconductor solutions. +e

    have a leadership position in advanced packaging technology including fan#in and fan#out wafer level packaging, flip chip interconnect, 5' integration and Through *ilicon 6ia

    0"T*6$4 to meet the increasing market demand for next#generation electronic devices

    with higher levels of integration, increased functionality and compact sizes. +e provide

    wafer probe and final testing on a diverse selection of test platforms, with expertise in

    testing a broad variety of semiconductors for mixed#signal, radio fre!uency, analog and

    high#performance digital devices.

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    INDUSTRIAL TRAINING (WIB39908)

    +ith corporate head!uarters in *ingapore, our global manufacturing facilities

    are strategically located in *outh 7orea, *ingapore, -hina, (alaysia and Taiwan 0which

    includes our 89:#owned subsidiary, *TT* -hip- Taiwan *emiconductor

    -orporation4. +e market our services through our direct sales force in the ;nited

    *tates, *outh 7orea, s ?@@,??@ s!uare

    foot operation in 7uala /umpur provides a full range of integrated test and assembly

    services. *TT* -hip- (alaysia 0*-(4 is *TT* -hip-s primary site for

    advanced leadframe based packaging and test, offering high volume turnkey services

    for -- and A)B packaging and test. *-( also offers a full range of I- testing

    capabilities for analog and mixed signal devices, and is *TT* -hip-s -enter of

    Cxcellence for &)Test. In operation since DEF?, the (alaysian facility features a state of

    the art automated product distribution center with 9? hour support.

    #igure 1 *TAT* C+i"PAC $ala'sia

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    .1.1 Co!"an' Organi,ation C+art

    .1. Co!"an' logo

    #igure *TAT* C+i"PAC logo

    .1.- Co!"an' Pro#ile

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    Pamela Tan

    Set!a"#a$a %e&"t!'

    IC TEST

    Operations

    PR%BA

    Na!*

    P+e#!,en

    QUALITY &

    RELIABILITY

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    B(C *TAT* C+i"PAC $ala'sia *dn

    (+d

    'TC IB-G&G&TC'

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    INDUSTRIAL TRAINING (WIB39908)

    LTo be the premier packaging, test and back end supply chain solutions provider

    delivering best in class service in our chosen marketsL

    (ission 3

    LTo deliver differentiating backend solutions to our customers in our chosen markets

    through leadership in innovative advanced packaging solutions, world class operational

    excellence, cost competitiveness, and efficient and reliable supply chain solutions.L

    .1. Co!"an' Core /alues

    -ustomer focus # L+e owe our business to our customers, we strive to meet and

    exceed to our customers expectations at all time. +e understand our customers>

    priorities and deliver to our commitments.L

    Integrity # L+e mean what we say and say what we mean. +e establish relationship of

    trust, honesty and sincerity with people we deal with.L

    Teamwork # L+e collectively work as a team, bringing our individual talent, experience

    and expertise to achieve common goals,L

    Gwnership # L+e are owners of statschippac, we own our responsibilities and are

    accountable for our actions.L

    assion to win # L+e never give up till we succeed. +e will strive to excel in everything

    we do and perseverse till we do.L

    . De"art!ent (ac)ground o# IC Post Test

    There are the major department in *-( 3

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    )G/ 0front of line4

    CG/ 0end of line4

    Test

    Post Test

    ..1 IC Post Test

    )or *TT* -hip-, every stage in the manufacturing process is critical,

    including ost Test. -onse!uently, *TT* -hip- has established highly#automated

    ost Test systems to achieve extremely high throughput while maintaining a zero

    defects standard of !uality.

    *TT* -hip- has achieved this goal by working closely with technology

    leaders in vision inspection, )inal (arking and Tape and &eel systems to integrate

    these ost Test functions into a fully#automated ost Test process that maximizes

    throughput while minimizing manual handling. Integrated within this process is

    automatic 5' 0top, bottom and sides4 inspection of every device package to eliminate

    any packaging flaws before the devices are shipped to the end customer.

    Cach ost Test service is presented below, but it is important to realize thatmany of these services are performed on the same e!uipment, seamlessly integrating

    these services within a fully automated manufacturing process. )or instance, it is

    common at *TT* -hip- for Tape and &eel e!uipment to include a built#in 5' vision

    inspection system. Cven )inal (arking can be performed on the same Tape and &eel

    e!uipment. ;nless specifically stated otherwise, the following services apply to all

    devices and all types of packages arriving from )inal Test in trays or tubes.

    There are some machine in the ost Test department 3

    6I* 'ynamics (achine

    *TI (achine

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    %exa (achine

    I-G* (achine

    .. &inal $ar)ing

    *TT* -hip- provides )inal (arking services for customers who re!uire

    multiple good bins to segregate their good units based on performance such as speed

    grading their devices. These services include3

    )inal laser mark to in#tray devices

    )inal ink mark to in#tray devices

    )inal laser mark to in#tube devices

    &e#work ink mark for mold packages 0using black top method4

    ..- (a)ing

    *TT* -hip- uses large capacity ovens in a fully automated baking process

    with built#in oven control systems that control and monitor the entire bake cycle. This

    system automatically tracks the baking process until the lot completes the dry packing

    cycle and generates a moisture exposure tracking report at the end of the cycle.

    .. -D Ins"ection *'ste!

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    In its mission to eliminate the possibility of mistakes in ost Test, *TT*

    -hip- uses automated visual aid systems to display a customers specified packing

    method and bill of materials. /abel generation is also fully automated including the

    automatic generation of device#dependent, (oisture *ensitivity /evels 0(*/4 labels.y

    default, *TT* -hip- uses vacuum aluminum packing bags with bar code labeling,

    but can also support custom re!uirements.

    ..4 Dro" *+i"

    'rop ship means that *TT* -hip-s customers do not need to bear the

    expenses of maintaining inventory at their own facilities. *TT* -hip- can instead

    ship your final products directly to your end customers. Gf course, you can also choose

    to have *TT* -hip- ship your final products to your own facility.

    CHAPTER -

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    PRE/ENTI/E $AINTENANCE

    The care and servicing by personnel for the purpose of maintaining e!uipment

    and facilities in satisfactory operating condition by providing for systematic inspection,

    detection, and correction of incipient failures either before they occur or before they

    develop into major defects. (aintenance, including tests, measurements, adjustments,

    and parts replacement, performed specifically to prevent faults from occurring.

    The primary goal of maintenance is to avoid or mitigate the conse!uences of

    failure of e!uipment. This may be by preventing the failure before it actually occurs

    which lanned (aintenance and -ondition ased (aintenance help to achieve. It is

    designed to preserve and restore e!uipment reliability by replacing worn components

    before they actually fail. reventive maintenance activities include partial or complete

    overhauls at specified periods, oil changes, lubrication and so on. In addition, workers

    can record e!uipment deterioration so they know to replace or repair worn parts before

    they cause system failure. The ideal preventive maintenance program would prevent all

    e!uipment failure before it occurs.

    +hile preventive maintenance is generally considered to be worthwhile, there

    are risks such as e!uipment failure or human error involved when performing

    preventive maintenance, just as in any maintenance operation. reventive maintenance

    as scheduled overhaul or scheduled replacement provides two of the three proactive

    failure management policies available to the maintenance engineer. -ommon methods

    of determining what reventive 0or other4 failure management policies should be

    applied areM GC( recommendations, re!uirements of codes and legislation within a

    jurisdiction, what an LexpertL thinks ought to be done, or the maintenance that>s already

    done to similar e!uipment, and most important measured values and performance

    indications.

    In I- ost Test department, there are several e!uipment that re!uires preventive

    maintenance, such as 3

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    http://en.wikipedia.org/wiki/Fault_detection_and_isolationhttp://en.wikipedia.org/wiki/Maintenance,_repair_and_operationshttp://en.wikipedia.org/wiki/Fault_detection_and_isolationhttp://en.wikipedia.org/wiki/Maintenance,_repair_and_operations
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    Ionizer lower )an

    =ebra rinter

    &ework (achine 0*#54

    Transfer fixture N AAA flute

    -.1 Ioni,er (lo5er &an

    'evice that useshigh voltageto ionize0electrically charge4 airmolecules.

    Begative ions, or anions, are particles with one or more extra electrons, conferring a net

    negative charge to the particle. -ationsare positive ions missing one or more electrons,

    resulting in a net positive charge. (ost commercial air purifiers are designed to

    generate negative ions. nother type of air ionizer is the C*' ionizer 0balanced ion

    generator4 used to neutralise static charge.

    &igure - Ioni,er (lo5er &an

    The ionizer can operate with external sensors to maintain precise balance

    0better than OD64 by altering ion output and adapting to environment changes. +ith the

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    http://en.wikipedia.org/wiki/High_voltagehttp://en.wikipedia.org/wiki/Ionizationhttp://en.wikipedia.org/wiki/Moleculehttp://en.wikipedia.org/wiki/Anionshttp://en.wikipedia.org/wiki/Electronhttp://en.wikipedia.org/wiki/Cationshttp://en.wikipedia.org/wiki/High_voltagehttp://en.wikipedia.org/wiki/Ionizationhttp://en.wikipedia.org/wiki/Moleculehttp://en.wikipedia.org/wiki/Anionshttp://en.wikipedia.org/wiki/Electronhttp://en.wikipedia.org/wiki/Cations
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    optional sensor and collimator, the (odel 8@9i delivers precisely balanced and

    directed ionized air to your target without taking up valuable room in your environment.

    greater concentration of emitter points and internal circuitry suited for high humidity

    applications makes the (odel 8@9i the standard choice for environments that need

    !uality C*' protection with solid design.

    -.1.1 (asic O"eration o# ioniser

    The ench Top lower ioniser employs the safe non#nuclear - ionization

    source. - systems utilize emitter electrodes that are switched rapidly between positive

    and negative high voltage, usually at the power line fre!uency 08%z4. The ionizer>s

    uni!ue )araday alance *ystem monitors ion output and automatically adjusts the unit

    to teach an e!uilibrium at low offset voltage or balanced ion flow. The ionizer is

    designed to achieve balance under extreme condition and is uni!uely able to maintain

    balance in most any environment.

    Ions are emitted in an efficient laminar flow. This reduce air turbulence and ion

    recombination, prolongs cleanliness and increases efficiency. The ionizer>s uni!ue tri#

    metallic ion emitter electrodes produce a high ion output for rapid charge dissipation.

    The ench Top Ionizer is engineered for efficiency and durability, making the ench Top

    Ionizer highly dependable and cost effective.

    -.1. $aintenance o# ioni,er

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    s with all ionizer, periodic maintenance will be needed to provide optimum

    performance. The fre!uency of monitoring ionizer>s really depends on how and where

    the are used. *ince the majority of them use a fan to transport the ions to the working

    area, the cleanliness of the air directly affects their performance over time and how

    often the emitters should be cleaned.

    The ionizer recommends checking in every 5 months, but this may not be

    suitable for many programs particularly since an out of balance may exist for months

    before it checked again. There are a few servicing methods should be followed for any

    preventive maintenance 3

    1eneral -leaning

    ;se air gun to blow of the dusts accumulated inside the ionizer blower fan

    -lean the ionising needle with erasing rubber orNand cotton stick dampened with

    I

    erformance -heck

    lace the blower at about 9 feet away from the charge plate of (8 or

    e!uivalent with the direction of air flow towards the plate. erform ion balance

    and decay test.

    Ion balance should be within PN# 586

    The decay time should not be greater than 8 sec when discharge from PN#

    D6 to PN# D6

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    Ion balance6ti!e deca' be#ore cleaning (lo56clean t+e blo5er #an6grill

    Ion balance6ti!e deca' a#ter cleaning Clean t+e ioni,er needle

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    -. 7ebra Printer

    =ebra Technologies is a manufacturer of thermal bar codelabel and receipt

    printers, &)I'smart label printerNencoders, card and kiosk printers, based in 6ernon

    %ills, Illinois. =ebra has products in D countries around the world. =ebra#brand

    printers are used by more than E percent of)ortune 8companies.

    #igure 7ebra 8abel Printer

    The enhanced of zebra printer are 3

    Cxtreme fast

    )aster print speeds # up to 58Jmm per second for increase batch and print

    productivity

    )ast DND network connectivity as standard.

    Totally reliable

    'ependable print !uality # onboard diagnostics to ensure optimum print !uality

    Improved ribbon and media # low /-'Nnetwork alerts

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    http://en.wikipedia.org/wiki/Barcodehttp://en.wikipedia.org/wiki/RFIDhttp://en.wikipedia.org/wiki/Smart_labelhttp://en.wikipedia.org/wiki/Vernon_Hillshttp://en.wikipedia.org/wiki/Vernon_Hillshttp://en.wikipedia.org/wiki/Fortune_500http://en.wikipedia.org/wiki/Barcodehttp://en.wikipedia.org/wiki/RFIDhttp://en.wikipedia.org/wiki/Smart_labelhttp://en.wikipedia.org/wiki/Vernon_Hillshttp://en.wikipedia.org/wiki/Vernon_Hillshttp://en.wikipedia.org/wiki/Fortune_500
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    Incredibly robust

    -onstruction # D9 gauge steel frame

    'esigned foe continuous use.

    -..1 $aintenance o# 7ebra Printer

    The =ebra printer recommends checking in every months. s with all zebra

    printer, periodic maintenance will be needed to provide optimum performance. There

    are some method that should to follow regarding on servicing 3

    -leaning 3

    &emove dirt and lint from the interior of the printer using brush and vacuum

    cleaner

    -lean the print head using I or e!uivalent

    &otate the platen roller and clean with I

    &otate and clean the peel#off upper guide rod, plated guide rod, rewind power

    roller and lower guide rod with I

    -lean tear offNpeel off plate with I

    low media, ribbon and stuck media along the media path

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    #igure Cleaning a t'"ical "rint+ead

    djustment 3

    -heck for ribbon spindle tension

    -heck for ribbon guide plate

    #igure 2 Ribbon #lo5

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    rint !uality verification 3

    rint test label by press the QpauseQ button while turning on the printer. &elease the

    button when the front panel /C'* turn on.

    -heck the test label and perform adjustment if missing print in printed area,

    missing or light vertical line, missing horizontal line, light or no printing on the left

    or right hand side, and illegible print.

    aste the test label on the ( checklist

    #igure 3 Test label

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    #igure 4 Test sa!"le label

    #igure 9 Test sa!"le label

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    [Type text] Pa.e

    lean!n. p+75e##

    A,"#tment

    P+!nt "al!ty

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    -.- Re5or) !ac+ine :*P;-

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    This machine is to rework the failure lead of I-s 3

    R /ead pitch

    R ent lead

    R Implied coplanarity

    -.-.1 $aintenance o# re5or) !ac+ine

    s with all ionizer, periodic maintenance will be needed to provide optimum

    performance. The ionizer recommends checking in every weeks,

    1eneral cleaning for 5 stations 3

    -ombing 0stationD4

    Initial forming 0station94

    )inal forming 0station54

    *ervicing method 3

    -lean air and vacuum filter

    -heck tubing for any leakage

    -heck sensor 0working condition4

    -heck Indicator lamp 0working condition4

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    Stat!7n

    Stat!7n

    Stat!7n

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    -. Trans#er #i>ture 6 ??? #lute

    device used as an intermediate in the Transfer of a unit. The transfer unit of the flute

    to the tube.

    *ervicing method of transfer fixture 3

    /oosen the screw at the top section of the transfer fixture

    &emove all dirt on transfer fixture by using brush

    -lean the transfer fixture track by using I

    low the transfer fixture track by using airgun

    tighten tall screw at the top section of transfer fixture

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    *ervicing method on AAA flute 3

    &emove all dirt at flute using brush

    -lean the flute track using I

    low the flute track using airgun

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    CHAPTER

    /I* D%NA$IC $ACHINE

    .1 Introduction

    (achines for manufacturing, packing and packaging semiconductorsM handling

    machines used for processing and production of semiconductor chips and electronic

    components in the semiconductor industry, namely, tape and reel machines, vision

    inspection machines

    pparatus for testing semiconductors, namely, automated functional,

    parametric, openNshort or high fre!uency 0%)4 testersM electronic test e!uipment,

    namely, automated testing machines for use in the semiconductor fieldM vision

    inspection apparatus for use in the semiconductor industryM test handler machines forfunctional, parametric, openNshort or high fre!uency 0%)4 testing of semiconductor chips

    and electronic components

    (C9@8 is an application that combines two applications listed below into one3

    R (C9@5 Gn#Track 9'N5' /ead S (ark Inspection

    R (C9@9 In#ocket 9' /ead S (ark Inspection

    It is the advanced vision inspection software specifically catered for6is'ynamics 1J Tape and &eel machine that incorporates two independent vision

    inspection sites.

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    (C9@5 takes charge of on#the#track inspection of semiconductor devices as

    the devices are being fed through singulation track on a conversion kit by gravitational

    force.

    fter the device has been transferred into the embossed pocket of the carrier

    tape, just before the device is being sealed up under the cover tape, (C9@9 inspection

    system performs another full inspection to ensure ultimate !uality assurance from

    possible visual mechanical defects on the device.

    Though (C9@8 is a single application, it provides a seamless graphical user

    interface that accommodates two independent entities, (C9@9 and (C9@5.

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    . Ca"abilit' o# $E

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    .- &lo5 O"eration o# $E

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    . -D /ision *'ste!

    ;sing (C9@8, an advanced vision inspection software that employs innovative

    optics technology in that front lighting for mark inspection and back lighting for 9'N5'

    lead inspection are combined and blended to produce a single high !uality image by a

    single camera.

    The optical station 0where inspection takes place4 consists of3

    R track insert with flat top surface acting as seating pedestal

    R The track insert may be flanged by shoulders of known height above the seating

    pedestal

    R 9 inwardly inclined reflective surfaces below the pedestal

    R 9 reflective surfaces 0mirrors4 at both sides of the track insert, with adjustable

    inclining angle

    R /C' illumination panel at the bottom of the track insert to provide even and

    diffused back lighting for lead inspection

    R rogrammable multi#channel /C' light segments on top of track insert to

    provide front illumination for mark and orientation inspection

    R 6ision stopper, bottom vacuum and track guides 0optionally moveable4, all built

    around the track insert to dynamically stabilize and precise device for inspection

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    #!,e

    t+a5&

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    . D /ision *'ste!

    It is important to have a focus image, before vision system can perform a good

    inspection job. Tune the lens attached to the camera to adjust the focus. efore tuning

    the focus, it is recommended to zoom the image to a larger scale 0zoom#in4. 'o not

    zoom out the image since it is hard to be observed whether the image is in focus or not.

    If fixed focal lens are used instead of zoom lens, adjusting the distance between

    camera and object for zoom effect. )or focus effect, user needs to adjust the distance

    between camera and lens.

    There are type of 9' inpection 3

    R /ead pitch

    R /ead skew

    R Tip to tip

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    .2 -D 8ead Ins"ection Para!eters

    D. /ead standoff 0from body4

    /ead standoff is vertical distance of a lead tip from the plane 0zero datum plane4

    along the bottom side of the package.

    *ince during inspection, the device is vacuumed to ensure its bottom side is fully

    resting on the surface of the vision track insert, it follows that lead standoff is

    measured as vertical distance from the plane along the surface of the vision

    track insert to the lead tip.

    Typically, the vision track insert is designed with flanges 0of mirror finishing4 of 5

    mils above the surface of track insert. This design allows negative lead standoff

    0lead tip is above the surface of the bottom side of the package4 to be

    measurable.

    9. ody standoff 0from seating4

    ody standoff is the vertical distance from the lead seating plane of the device

    to the plane along the bottom side of the package 0within the footprint of the

    leads4. *ince body standoff concerns with the distance between two planes, to

    meet complete measurement interest, minimum and maximum body standoffs

    are computed.

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    .3 D 8ead Ins"ection Para!eters

    D. /ead picth

    itch is the distance between adjacent lead tips and is measured along 2direction of

    the package.

    9. /ead skew

    *kew is the deviation of a lead tip from its ideal position measured along 2direction of

    the package. *kew in clockwise direction is signed positive and vice versa.

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    5. Tip to tip

    Tip to tip is the distance between two opposite lead tips, measured along Hdirection of

    the package.

    ?. /ead sweep

    *weep at a side is the average of lead skews of all the leads on the same side.

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    .4 @a! Rate anal'sis

    In a machine, there are several related jam units used in the inspection process.

    Cach machine will normally occur jam. fishbone> analysis.

    .4.1 Pareto Anal'sis

    areto analysis is a formal techni!ue useful where many possible courses of

    action are competing for attention. In essence, the problem#solver estimates the benefit

    delivered by each action, then selects a number of the most effective actions that

    deliver a total benefit reasonably close to the maximal possible one.

    areto analysis is a creative way of looking at causes of problems because it

    helps stimulate thinking and organize thoughts. %owever, it can be limited by its

    exclusion of possibly important problems which may be small initially, but which grow

    with time. It should be combined with other analytical tools such as failure mode and

    effects analysisand fault tree analysisfor example.

    nalysis can be used to identify the root causes of the problems. +hile it is

    common to refer to pareto as L@N9L rule, under the assumption that, in all situations,

    9: of causes determine @: of problems, this ratio is merely a convenient rule of

    thumb and is not nor should it be considered immutable law of nature.

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    .4. &is+(one Anal'sis

    -ommon uses of the fishbone diagram are product designand !uality defect

    prevention, to identify potential factors causing an overall effect. Cach cause or reason

    for imperfection is a source of variation. -auses are usually grouped into major

    categories to identify these sources of variation. The categories typically include3

    (an 3nyone involved with the process

    (aterial 3 &aw materials, parts, pens, paper

    (achine 3ny e!uipment, computers, tools

    (ethod 3 3 %ow the process is performed and the specific re!uirements

    )rom the pareto chart, the major errors that need to be analyzed are 3

    i. 'evice jam at input tube inlet

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    ii. 'evice jam after 5' vision stopper

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    iii. 'evice jam at first singulator

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    iv. 'evice jam after first singulator

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    v. 'evice jam at reject tube inlet

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    .4.- Corrective Actions O# *olution Proble!

    -orrective actions are implemented in response to customer complaints,

    unacceptable levels of product non#conformance, issues identified during an internal

    audit,or adverse or unstable trends in product and process monitoring such as would

    be identified by *-. reventive actions are implemented in response to the

    identification of potential sources of non#conformity.

    To ensure that corrective and preventive actions are effective, the systematic

    investigation of the root causes of failure is pivotal. - is part of the overall !uality

    management system0A(*4.

    &esult in this case, the jam should be dealt with in the right way for no repetitive

    problems occur that will taken to reduce the fre!uency of jam and to improve the

    efficiency of the machine operation. There are some problem solution that use the

    corrective action 3

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    'evice jam at several situation

    Cause #ro! :$an= Corrective Actions

    'oes not clean input track low the input track before and after

    running lot using airgun

    'oes not replace worn out valve &eplace the valve with the new one in

    every preventive maintenance

    Input tube alignment lign the input tube in every conversion

    input stacker.

    'oes not clean 5' track -lean the 5' in every preventive

    maintenance

    Track width adjustment djust the track width following the specific

    guide

    'oes not clean reject track low the reject tube in every changing of

    reject tube

    &eject tube track alignment lign the reject tube track following the

    specific guide

    Cause #ro! :$aterials= Corrective Actions

    (old flash -ut holder tip slant to exert backward

    pushing action to second deviceent lead Inspection by ( before inserting

    damaged unit to machine

    Tube worn out opening Gnly provide high !uality material tubes for

    productionTube dimension Gnly provide high !uality material tubes for

    production

    )riction from unit base package -heck for base package

    ;nit package out of spec Inspection by ( before inserting

    damaged unit to machine

    Cause #ro! :$ac+ine= Corrective Actions

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    Track alignment Cnsure that alignment of track following

    the specific guide

    ir purge 0highNlow4 djust the air pressure every time

    conversion is done

    *topper pin worn out &eplace stopper pin with the new one in

    every preventive maintenance

    *ensor detection faulty irgun the every sensor located at

    machine before start the new lot

    *topper cylinder sluggish &eplace stopper with the new one in every

    preventive maintenance

    )aulty unit holder djust the the holder to avoid being too

    tight or loose

    Gutput track alignment lign the output track following the specific

    guide

    Cause #ro! :$et+od= Corrective Actions

    Tube loading Cnsure the tube is used in correct position

    -leaning -leaning should be neatly and cleanly

    *topper replacement &eplacement of a device is in order and

    following the specific guide

    -ylinder replacement &eplacement of a device is in order and

    following the specific guideTrack adjustment djustment of a device is in order and

    following the specific guide

    Tube placement djustment of a device is in order and

    following the specific guide

    CHAPTER

    RECO$$ANDATION

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    .1 Co!!ents

    *tatschippac is a reputable company in the world. *erver of the relevant

    industry training is a good knowledge of various aspects such as work ethic, know the

    rules system department, arranging the machines, to recognize the wide range of

    e!uipment industries. %ere also can be applied to the learning sciences during college

    days to the working world. Therefore, it can improve the performance of control

    communication between employees and customers, which is very important in any

    other industry. )ollowing this, the place is a bit of learning can be applied to any other

    company and it will provide useful experience in the future. *tatschippac provide a good

    environment to do any work. *tatschippac also gives a free and relaxing environment to

    worker as long as they get their job done at the specific time given by manager. ll the

    tasks have given is suitable to the trainee, if the task is too heavy for trainee,

    *tatschippac engineer will help and teach the trainee how to solve it.

    . *uggestion

    (y suggesting is *tatschippac (alaysia must give training and schedule for new

    trainee to make sure they can learn and get knowledge faster rather than self#centered

    in the beginning, fter two weeks then let the trainee be self#centered so they may

    explore new thing and understanding the principle of works that were given.

    Im also suggesting that *tatschippac (alaysia assign each trainee to only one

    engineer, it is to make sure the engineer and the company know the valuable and

    potential of the trainee. The engineer can works as a mentor give new knowledge to

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    trainee and make sure after three month the trainee itself can already be independent

    and trust them to be on site without engineer or supervisor.

    *tatschippac (alaysia need to provide tools enough tools for trainee. This is

    important because the trainee can do and solve the problem without any problem. lso

    can solve the problem in a day without delay the problem two or three day. The most

    important suggestion is always do the meeting each month with trainee. 'iscuss the

    problem that trainee face. This will make all the work goes smooth.

    CHAPTER 2

    CONC8U*ION

    2.1 Conclusion

    'uring training, *TT*-hippac (alaysia calibrated with the most experience

    and knowledge. Training to assist in the preparation and presentation of the work itself.

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    ;ni7/ industry training exposes students to the world of work in order to relate the

    theoretical knowledge and real industry application. Industrial training was a valuable

    exposure for student to gain the working experience which we cannot find it by reading

    any books or search on the internet. This kind of exposure should not be missed by any

    student especially in technical area. Gnly by experience the real environment then

    someone will more understand what they should do and what they should not do in

    order to train themselves to be more independence especially when involving critical

    thinking and decision. The industrial program have helped us to developed an

    understanding of what is re!uired in the industry.