reptacement parts - bsaunitsingles.com 00-5146 1969 b44 victo… · reptacement parts list model...

REPTACEMENT PARTS LIST

Model 844 VICT0R SPECIAL

FROM ENGINE AND FRAME N UMBERS P.C"07723844V.S.

a

CATALOGUE N UMBER M.5I46.

www.bsaunitsingles.com

CATALOGUE OF

B.44 Victor Special

ISSUED BY

B.S.A. MOTOR CYCLES LTD.Service Department, Armoury Road,

Birmingham llTELEPHONE

TELEGRAMS

. 021-772-2181

..SELMOTO BIRMINGHAM''

B.S.A. MOTOR CYCLES LTD.

Registered Offices ond Works: ARMOURY ROAD, BIRMINGHAM lt

Telephone : 021-772-2381 Telegroms ond Cobles: ..SELMOTO ElRMlNGHAi.i"

Contnctor to Hcr l{eicrty'r Goycrnmcnt, thc Wer Ofrice, thc Admir.ltt, thG Port Ofiica, thc Goloniet end Forcign Govcrnmentt

Publietion Reference 0O-51,16 October, 1968.


SI.ATD( NI.JMBERS TO BE USED TO

When ordering components with varying finishes, please

number to part number.

IDENTIT"T VARVXNG FINISHBS

state finish required by adding the appropriate

EXAMPLE:

PETROL TANK:

Yellow on polished alloy, white lines

MUDGUARDS:

Chrome

OTHER PARTS:

/2le

1003

/1

l7

lt65

PRICES:No price codes are quoted in this list. For prices please refer to the Master Price List hl*. ili.l--j125.

Wherever possible cietails of thread forrn and size are quoted af'ter descripfi*n of nuts, b*lts i*rFs\^ i,i"

studs and washers. Such as: 14-7006 Socket screw (t/a'u.N.c.x l') : tTo" dinrneter unified coarsr lrrreadl' long under head.

Vital components, ll'hich are manufactured l"rom speciatr mnterial, are indicaieli b3r a sigll and tlrE: i*rjtishStandard symbol for the rnaterial is quoted at ttre fr:ot of the page.

ABBREVIATIONS:

B.A. Bfitish Association screw threads.

Chrome

Black

Silver

B.S.C.

B.S.F.

WHIT.

U.N.F.

U.N.C.

c/sK.

British Standard Cycle screw threads.

British Standard Fine screw threads.

Whitworth Standard screw threads.

Unified Fine screw threads.

Unified Coarse screw threads.

Countersunk head.


CARBURETTERS

AIvIAL LIMITED, HOLDFORD ROAD, WITTON, BIRMINGHAM 6'

CHAINS

REYNOLDS CHAINS LIMITED, WYTHESHAWE, MANCHESTER.

ELECTRICAL EQUIPMENT

J. LUCAS LIMITED, GREAT HAMPTON STREET, BIRMINGHAM 18.

SPEEDOMETERS

SMITH'S MOTOR ACCESSORIES LIMITED, CRICKLEWOOD WORKS, LONDON N.W.2.

TYRES

DUNLOP COMPANY LIMITED, FORT DUNLOP, BIRMINGHAM 24.

,SPARKING PLUGS

CHAMPTON SPARKING PLUG COMPANY LIMITED, FELTHAM, MIDDLESEX.

SHOCK ABSORBERS

GIRLING LIMITED, BIRMINGHAM ROAD, WEST BROMWICH.


ASSEMBLIES COMPLETE

Spares No. Description

00-3171

00-3313

00-3463

00-3464

00-346s

0v3474

00-3475

00-3476

70-9425

70-9398

70-9548

40-3235

4l-805

82-9214

97-2565

68-5554

68*5535

41-6009

4t-6022

TOP OVERHAUL GASKET SET.

FULL OVERHAUL GASKET SET.

PISTON RING SET (standard).

PISTON RING SET (+.010'; .254 mm.).

PISTON RING SET (+.020"; .508 mm.).

PISTON RING SET (standard, alternative H. & G.).

PISTON RING SET (+.010,,, alternative H. & G.).

PISTON RING SET (+.020,', alternative H. & G.).

ET9INEIqEARBOX UNIT COMPLETE LESS CARBURETTER AND EXHAUSTSYSTEM.

CRANKCASE COMPLETE WITH FIXED FITTINGS.

FLYWHEEL AND CONNECTING ROD ASSEMBLY.

CLUTCH ASSEMBLY COMPLETE.

OIL PUMP COMPLETE

FRAME COMPLETE WITH FIXED FITTINGS.

FRONT FORK ASSEMBLY.

FRONT WHEEL WITH SPINDLE AND BEARINGS.

FRONT HUB WITH SPINDLE AND BEARINGS.

REAR WHEEL WITH SPINDLE AND BEARINGS.

REAR HUB WITH SPINDLE AND BEARINGS.


PISTON CHART

CompressionRatio

PISTONS COMPLETE

COMPRESSION RINGS

Taper4t-92 (21

Top70-8203Taper

70-8202

Top70-83 l 3Taper

70-8312

Taper I Taper4t-to4 t2t | 4t-93 (2)

Top70-8293Taper

70-8291

StandardFitting

AlternativeHepworth

& GrandageRings

StandardFitting

AlternativeHepworth

& GrandageRings

SCRAPER RINGS

70-8204 70*8314 I 70-8295

CARBURBTTER SE:ITINGS

j;;l;;l;--|-;t;ffij Number I Number I Jet j Jet I stioe i ret I position

I:-"------i-_- -__l

i::l*-y:I:L-T-I ,,-i ,i'.'i, i


INDEX

CYLINDER HEAD, EXHAUST PIPE Poge8-9

10-11

t2-13

t4-15

t6-17

18-19

20-23

24-25

26-27

28-29

30-31

32-33

34-37

38-39

&-41

42-43

44-47

48-5l

52 - 53.

54-55

CYLINDER AND CRANKSHAFT

CRANKCASE

OIL PUMP, GEARBOX SPROCKET

GEAR CLUSTER

GEARCHANGE MECHANISM

FOOTSTART AND FOOTCHANGE

CLUTCH AND PRIMARY COVER ..

FRAME, BATTERY CARRIER. REAR

SWINGING ARM

BRAKE CONTROL

FOOTRESTS, ENGINE SHIELD

OIL TANK, SIDECOVER, TOOL TRAY

FRONT FORKS

FRONT WHEEL

REAR WHEEL

MUDGUARDS

PETROL TANK, TWINSEAT,

ELECTRICAL EQUIPMENT

TOOLS AND SUNDRIES

HANDLEBAR AND CONTROLS

CARBURETTER AND AIR CLEANER


Plate 1

I H5

24 23 22 2t

37

Sp ,,@


Plate 1CYLINDER HEAI), EXHAUST PIPE

Code Spares No. Description Per Set

00-3171

00-3313t. 2-5252. 15-5155

3. 444t74. 24-6040s. 2-9236. 40-209

7. 2-5258. 40-s69. 40-208

10. 4143311. 40-309

12. 4t-78913. 40-129*14. 10-9467ls. 4t-78416. 42447617. 70-782118. 65-r4t719. 68-18*20. 4l-78821. 68-93122. 4l-63223. 6s-249424. 65-249s25. 40-t7t26. 40-t6727. 40-12428. 66-307429. 40-127

30. 40-l3lx31. 70-78s732. 4041533. 40-18234. 4t-3r35. 68-28936. 4t-17637. 2443

Decoke gasket set

Full overhaul gasket set .. .: ..Washer, for nut line 37 (%'xYz' x.048")Washer, valve lifter (21164" x Y2" x .048')Exhaust valve lifter . .

Nut, rocker box ($" B.s.c.)

Washer, rocker box nut (t'xs/s'x*")Nut, rocker box (/a' r.s.c.)Washer, rocker box nut (Vq"xyz' x.048')Gasket, focker inspection cover .

Rocker inspection coverExhaqst valve guide

Screw, rocker inspectron coverExhaust valve 'j

Cylinder head stud, long (/a' n.s.c./n.s.r. x2-l5ll6')Exhaust pipe completeCylinder head with fixed fittings ..Carburetter stud nut (S" n.s.c.) ..Tufnol washer, carburetter joint .

Carburetter joint gasket

Carburetter stud (1|" n.s.c./n.s.E. xl!/a')Inlet valveValve spring bottom cupInlet valve guide

Valve spring (outer)Valve spring (inner)

Valve spring top collarValve spring colletCylinder head dowel studCylinder head dowelRocker box stud (r|" n.s.c./n.s.F.x2-9/16")Cylinder head stud,Rocker box gasket

short (/a" n.s.c./a.s.r. x2y4')

Rocker boxWasher, valve inspectronValve inspection cap"O" ring, valve lifterExhaust valve lifter lever

))77

)274aL

2z2

cap

Nut, valve lifter (/a" B.s.c.)

*Special material: 13.-ENl5. 19.-EN15. 30.-ENl5.


Plate 2

il\ k[l:%J

-j

l0


Plad;e 2CYLINDER AND CRAI\KSHAF'T


1. 40-t622. 4G-ls93. 4l-8074. 62-2635. 40-t576. 40_10377. 19*76258. t9-76t69. 66-102

10. 24-56311. 40-14812. 40-15813. 4A-29614. 40-29215. 40-15816. 68*155*17. 24-516018. 76-1219. 4t-44*20. 4t-54921. 66-49222. 4l-l0l23. 41-s8624. 4r-58825. 4l-18326. 41-5sl27. 4t-56428. 4t-55429. 40-4330. 70-954931. 41-s7932. 66-95433. 41-793134. 26-65035. 40-s7236. 70-772737. 4t-78738. 41- 98139. 4t-92140. 41-92t41. 21-196442. 41-63943. t4-30444. 4l-6384s. 40-29446. 40-1s6

70-95484t-548

Nut, rocker spindle (:1" n.s.c. domed)Warher, oil feed pipeRocker oil feed pipeClip, for oil pipe line 6Thrust washer (t/s') rocker spindleFlexible oil pipe, rockels ..Spark plug cover (Champion WC.548) ..Spark plug (Champion N4)Spark plug washer . .

24

)22

N_ut, rocker adjusting screw (fi" B.s.c.)"O" ring, rocker spindleThrust washer (/2') rocker spindleExhaust rocker completeInlet rocker completerrriuri

-*uir, ;;

^air\- io"rer spindieI llrusl watner ( /2 ) rOCKer Sptn0le

Rocker adjusting screw (fi" n.s.c.)Nut, cylinder stud (fi" n.s.c.)!a9he1, cylinder stud, (21 164" x9 I 16' x 3132')Cylinddr stud (1}" n.s.c./n.s.n. x2-25132')Connecting rod- complete . .

Small-end bush, conriecting rodGudgeon pinCrankpinCrankpin nutBig-end bush, connecting rodPeg, crankpin locationEngine shaft (right-hand)Flywheel complete (right-hand)Flywheel plugetvwtreei lofrpt"t" (i"rt-nuni) :: :.Engine shaft (lefrhand)

Cylinder barrelPiston scraper ring ..Piston compression ringPiston compression ringStud, cylinder holding

Gudgeon pin circlipPiston completeCrankpin rollerCrankpin roller cageCylinder base washer

)22:22

2

24

4+4

Washer, for nut line 43

\ut, cylinder holding down (1f" u.N.r.)Cylinder head gasketRocker spindle, 'inlet and exhaust , . .

Spring washer, rocker spindlellywheel and connecting rod assembly . .

Connecting rod and crankpin assembiy . .

*Speiial material: 16.-EN9. 19.-ENl48. tSee page 6.

ll


Plate 3

ffi-272A29

t

39

30v

t2


Plate 3CRAI\KCASE


1. 14*9012. 2-s2s3. 40-7054. 4t-6735. 2t-1896*6. 21-1895*7. 414t58. 40,3258. 40-3268. 40-3279. 40-25

70-942810. 70-938211. 70-938112. 70-943013. 70-95t714. 24-36ls. 70-943116. 70-938317. 70-942918. 21-187219. 70-889620. 2t-t89221. 2-923)) )a_17)23. 70-943224. 70-938425. 40-242*26. 4t-79027. 7{U_-773928. 4l-95829. 40-ll830. 41-56031. 42-s86432. 4045s33. 41-56934. 4t-s673s. 4t-56s36. 24-72437. 70-939838. t4-620339. 40-37540. 66-751841. 68-38342. 40-24143. 40-24644. 40-919045. 40-24346. 70-3.78947. 2l-1894*48. 4t-14349. 4l-14650. 19-801951. t9-1262s2. 29-20s453. 29-2053

Stator selflock nut . ,

Washer, stator fixing'(r/a'Grommet, generator lead

xy2" x.048) .

JJ

22)

Key, rotor to shaft . .

9ottom stud, stator frxing (/a'u.N.n.x$" u.N.c.X2-9116')Front stud, stator fixing (1/a' u.N.r.xfi" u.N.c. x2-l9l3Z'\ ..

'' u.N.F. xrb" u.N.c. x2-9116")u.N.F. x-rL" u.N.c. x 2-l9l3Z') ..

Engine sprocket (28 teeth)Engine sprocket spacer (.320-.324' ;Engine sprocket spacer (.309-.312' ;Engine sprocket spacer (.294-.297" ;Oil seal, crankcase drive sideTachometer drive assemblyTachometer .drive shaft gearTachometer drive shaft"O" ring, drive shaftDrive shaft bodySealing washer, drive shaftLocating pin, drive shaftThrust washer, drive shaftRetaining pin, drive gearPlug timing apertureWasher, for plug line l8

8.t28-8.2297.884-7.9247.467-7.s43

mm.)mm.)mm.)

as reqd.as reqd.as reqd.

Bolt, crankcase (t'6-" u.N.c. x l/2")Washer, crankcase bolt (ft" xsA" x#")Bearing, right-hand (Hoffman 325)

-

Gasket, tachometer driveCover plate, tachometer drive holeScrew, tachometer drive (2 n.e.x27f64" countersunk)Push rod, inlet and exhaustTappet, inlet and exhaustCamshaft completeKey, camshaft p nionKey, crankshaft pinionNut, crankshaft (sl" n.s.r.)Lockwasher, crankshaft nutPinion, crankshaftOil pump drive, crankshaftThrust washer, oil pump driveBearing, Ieft-hand (Hoffman R.325L)Crankcase with fixed fittingsBolt, rear chain oiler (/a"-u.N.c.xly4)Oil pipe, rear chain oiier .Washer, chain oiler bolt (fibre /4"x17132'x.078")Rear chain oilerGasket, primary case backl9I.*, primary case back (2 n.e. x rb") .Clip, generator leadsOil seal, primary case backCover plate, primary case back4ear stud,

. stator fixing (/a' u.N.F: X 1}" u.N.c. x 2-l9l3Z,)

Chain tensioner, primary j.Distance piece, chain tensionerGenerator rotor (Lucas 54213901)Generator stator (Lucas 47205)Washer, rotor fixingNut, rotor fixing

6.-ENl48.*Specialmaterial: 5.-EN8.

l3

25.-EN8R. 47.-EN14B.


Plnfe 4

J7

II

I

I

II

I

Iq

iTiIiiu

Hl2

l3

tr[26----o

"=w33-gs

tr?IT

,1,[

35_o

14


Plate 4OIL PUMP, GEARBOX SPROCKET

Code Spares No. Descriptiotr Per Set

1. t4-3022. 2-9233. 2l-18904. 40-1033s. 57-9486. t4-3027. 2-9238. 2l-18899. 404t4

10. 29-54r11. 4l*60312. 4l-608f3. 4l-71214. 4l*60615. 4t-71316. 4t-tt417. 41-80318. 14-901

19. 68-93820. 2l-1893*21. 4l-60922. 67-t39123. 4l-60524. 4140425. 4l-80426. 4t-70627- 70-83 l 5

28. 4r-62429. 67-128830. 4t-62031. 14-1401

32. 2-s2533. l4-90134. 2t-18573s. 68-316836. 4t-309237. 40-3t2138. 40-3051*3qr" 90-6074

Nut, crankcase studWasher, for nut lineCrankcase stud. rearGearbox dipstickDipstick washerNut. crankcase studWasher, for nut lineCrankcase stud (top)Nut, oil pump spindleLockwasher, oil pumpOil pump driving gear

(%" B.s.c.)

spindle

Oil pump spindle housingOil pump driving spindle .. .

Oil pump driven spindleOil pump feed gear (driven)Oil pump thrust washerOil pump bodyNut, oil pump mou nting (t/a" u.N.r")Washer, oil pump mounting (17164'\ %"'. *")Stud, oil pump mounring (ya" u.N.r./u.N.c.x2#')Screw, oil pump coOil pump cover plaOil pump scavenge

Oil pump scavenge

Oil pump gasket

Dowel, oil pumpCamshaft bush

ver plate (r*" s.s.c. x lt')

2,,

te

gear

gear

(driven)(driver)

2

4

+.3

.,1

Scavenge valveScavenge coverScavenge coverStud, scaverl.se cover (/a" u.N.E./u.N.c. x l')Washer, SCsverilo cover (/a" x. tfi" x .048")Locknut, scavei"illir cover (/a" tl.N.r.)Drain plug, ,ge:irtrr.rx (%" u.N.c.)

completegasket

"O" ring, dri.rin ;:lugCearbox sproi:},r:t 1l 7 Leeth)

Lockwasher.,,;eartror rprocket

Nut, gearbox spr*'ri:i'.et ilr*-" x20 threads per inch wHrr.)Felt rvasher. gei:"trr,r,;lrr.-ket

*S1'reciarI material 20. -EN l4B. 38.-EN8

l5


Plate 5

4

I

l

I,AI

lil,@

I

:Q

l6


Plate 5GEAR CLUSTER


1. 40-394 Dowel, inner cover to crankcase .. z2. 29-3857 Mainshaft bearing (Hoffman 130)

3. 57-3872 Pinion, mainshaft top gear (22 teeth)4. 40-3020 Spacer (.093-.094"; 2.3622-2.3876 mm.) as reqd.4. N-3126 Spacer (.098-.099"; 2.4892-3.1146 mm.) as reqd.4. 40-3127 Spacer (.103-.104"; 2.6162-2.6416 mm.) as reqd.5. 57-3876 Pinion, layshaft second gear (21 teeth) .

6. 40-3019 Spacer (.075-.076'; 1.905-1.9304 mm.) as reqd.6. 40-3119 Spacer (.070-.071"; 1.778-1.8034 mm.) as reqd.6. 40-3120 Spacer (.080-.081"; 2.032-2.0574 mm.) :. as reqd-7. 4l-3063 Pinion, mainshaft third gear (24 teeth) ..8. 41-3089 Pinion, mainshaft first gear (16 teeth)9. 40-3007 Mainshaft bush, push rod

10. 40-3254 Mainshaft with bush11. 40-3258 Layshaft shim12. 40-3262 Bush, layshaft ff1st gear13. 57-3874 Pinion, layshaft first gear (27 teeth)14. 57-3877 Pinion, layshaft third gear (19 teeth)15. 4l-3078 Layshaft circlip16. 4l-3070 Pinion, layshaft second gear (22 teeth) .

17. 4l-3068 Layshaft with top gear (14 teeth)18. 4l-3074 Thrust washer (.08318. 4l-3072 Thrust washer (.07819. 40-3292 Layshaft bearing (T20. 40-3265 Clutch push rod21. 4l-3045 Bush, mainshaft top gear22. 4l-3054 Mainshaft oil seal

23. 70-6026 Circlip, mainshaft oil seal

-.085"; 2.1082-2.159 mm.) as reqd.

-.080"; 1.9812-2.032 mm.) as reqd.orrington B.108)

l7


Plate 6

25---------s24----€

t8


Plate 6GEARCHANGE MECHANISM


1. 67-12362. 2t-r9723. 67-14984. 40-3815. 90-2416. 40-30437. 40-30428. 40-30459. 40-3044

10. 57-385011. 40-3193

12. 40-332313. 40-319414. 40-332115. 40-3059

16. 40-315517. 40-306118. s7-376319. 60,272420. 40-3291

2t. 40-303222. 40-303323. 51-385424. t4-3022s. 36-38226. 2l-189127. 40-103s28. 70-8259

Crankcase dowelPressure release valve plugWasher, pressure release valveSpring, pressure release valveBall, pressure

Spring platerelease valve ($" diameter)

Lock plate, for screw line 9

Screw, cam plate spring (2 s.t,.xt/s")Camplate, gearchange

Plunger, gearchange quadrantScrew, plunger keeper plate (5 B.A.xt")Keeper plate, gearch

Gearchange quadranange quadrantt complete

Rivet, plunger spring

Cam plate spring

Plunger spring

Camplate spindle

Gearchange return springAnchor bolt, return springSplit pin, cam plate spindle (3132"x1")

Selector fork spindleLayshaft selector forkMainshaft selector forkNut, oil pipe union studLockwasher, union studStud, oil pipe union (1|"Crankcase oil pipe union"O" ring. oil union pipe

($" u.N.r.)

l9


Plate 7

t2

libt

z----------o d

6i

-l

I

'L_14

e___.*62 __ls-16_t7

60-

s8-

*---@zit--15

'\-*

,:F E"i& .-*r,

lo_il

27

44---------93

20


Plate 7FOOTSTART AND FOOTCHANGE


1. 40-9772. 68-2893. 4t-7t54. 40-2225. 40-286. t4-66t07. 4A-5798. 97-27049. 40-385

10. 2l-189811. 90-s26812. 2-52513. t4-660614. '70-9526

15. 40-3273

16. 40-325717. 75-27118. l9-185319. 19-1849

20. 40-723

21. 4A-68222. 40-68323. 68-33124. 70-783r25. 19-185226. 70-873727. 29-3319

28. 70-735429. 40-3073

30. 89-3208

31. 42-6554

32. 57-276433. 2-257934. 2-258035. 2-251836. 70-7882

Oil seal, crankshaft . .

"O" ring, inner coverGrommet, contact brcaker cable .

Camshaft bush

Camshaft bush peg

Screw, inner coverCamshaft oil seal

Steel ball, non-return valve (%" diameter)Spring, non-return valvePlug, non-return valveClip, cdntact breaker leads

Washer, contact breaker lead clipBottom screw, inner cover (]/4" u.N.c. xSealing plug . .

Spring, kickstart ratchet .;Mainshaft lockwasherMainshaft nutAuto-advance unit (Lucas 54419653)

Contact Set (Lucas 54419821)

Contact breaker lead sleeve

Washer, contact breaker platePillar bolt, contact breaker plate

Washer, auto-advance unitBolt, auto-advance unitContact breaker plate (Lucas 54419645)

Contact breaker coverLoc.kwasher, cover screw

Screw, contact breaker coverGearchange leverRubber, gearchange pedal

Bolt, gearchange pedal (/a" n.s.c. x-/a")Kickstart lever complete

Cotter, kickstart leverWasher, kickstart lever cotter (9132" x/2" x#" :

Nut, kickstart lever cotter (.266" B.s.c.)

Gasket, contact breaker cover

to crankcase (t/a" u.N.c. xl%')

2l


Plate 7-continued

l2,j

@,7r- ---------a O

3 7

69- ----,

68--

4 -.ro6t-/50_

s8

'&tr%49

L)45__44 -- 1!e@

22


Plate 1-continuedFOOTSTART AND FOOTCHANGE


37. 40-236 Screw, outer cover (2 r.e. x%,) .

38. 14-6611 Screw, outer cover (/a" u.N.c. x l%,)39. 57-2461 Oil seal, kickstart spindle40. 144612 Screw, outer cover (/4" u.N.c.x2,,)41. 14-6614 Screw, outer cover (/a" u.N.c. x2%,)42. 57-2159 Pedal rubber, kickstart lever43. 57-2646 Folding pedal, kickstart lever4. 40-3084 Bolt, kickstart folding pedal (S, n.s.c. x lg,,)45. 40-3085 Spring, kicksrarr folding pedal46. 97-2704 Ball, kickstart folding pedal (\/a, diameter)47, 14-6609 Screw, outer cover (t/4" u.N.c. xl/4,\48. 14-6606 Screw, Buter cover (tA" u.N.c.yt7o,,149. 57-2642 Bush, kickstart spindle50. 40-3275 Return spring, kickstart lever51. 40-3277 Circlip, kickstart quadrant stop52. 40-3276 Kickstart quadranr stop53. 57-2643 Kickstart spindle complete54. 40-3292 Bearing, kickstart spindle (Torrington B.l0g)55. 40-3283 Pinion, clutch operating lever56. 57-2750 Clutch lever complere57. 70-9433 Outer timing cover ..58. 40-3282 Rack, clutch operating59. 65-2593 Ball, clutch push rod thrust (7/32,, diameter) . .60. 40-3272 Bush, kickstart ratchet pinion61. 40-3271 Kickstart ratchet pinion62. 40-3279 Kickstart ratchet63. 76-528 Circlip, mainshaft bearing .. ..64. 90-l I Bearing, gearbox mainshaft (Hoffman L.27)65. 57-3764 Anchor bolt, kickstart return spring66. 66-3074 Dowel, outer to inner cover67. 2l-1899 Screwed plug, inner cover.68. 14-6608 Sclew, inner cover (t/a" u.N.c. x 1,,)

69. 70-9408 Inner cover complete70. 75-257 Breather pipe, inner cover71. 53-3049 Plug, mainshaft oil feed

23


Plate 8

\

7

I

I

\

/'q\2' ./

24


Plate 8CLUTCH AND PRIMARY COVER

Spares No. Description Per Set

l. 57-2t66t. 70-9800.

2. 14-66103. 764tt64. 68-839s. 68-8406. 40-10057. t4-661t8. 70-94279. 2r-195r

10. 66-307411. 2l-185512. 40*74013. 40-322214. 40-322015. 40-323316. 40-323417. 40-322118. 40-322719. 2-239520. 40-323021. 40-321822. 2t-194323. 4l-309124. 4t*321525. 70-878226. 4t-321227. 19-868328. 40-320629. 70-785630. 40-320131. 40-315032. 40*320333. 40-320734. 4t-321035. 4t-320936. 40-321037. 40-3330

Screwed plug, primary coverScrewed breather plug. primaryPrimary cover screw, short (t/+'Inspection cover screw (2 n.a. x

coverU.N.C. \( t/2')Yr')

line l8

plug

Timing inspection coverGasket, inspection coverIgnition timing pointerFrimary cover screw, long (t/a" u.N.c. ><l%") ..Primary cover assemblyPrimary €over screw, dowel hole (/a" u.N.c. x I /s")Dowel, primary cover to crankcasePrimary case oil level screw (%" u.N.c. y l%'\Washer, for screw line l0 (alloy 17164"'r3A":,: #")Clutch'pressure plateClutch driven plate .

Clutch driving plateSpacing washerLockwasher, for nutClutch retaining nutNut, clutch adjusting screw (t/a" r.s.c.)Clutch adjusting screw (/a" n.s.c. x sl')Clutch spring clipPrimary case drainClutch springClutch spring nutWasher, for screwed plugs linesRubber pad, drive and rebound

tll

442

IPrimary chain (72 pitch)Clutch roller

Clutch hubGasket, primary cover

Retaining plate (inner)

Clutch hub keyClutch chainwheel

Clutch centreClutch spiderRetaining plate (outer)Screw, inner and outer retaining plates (1" B.A. x 15l16,)

25


Plate 9

3ffiq-23

I,

{r- 3

,/o@ti g.t'

ili

HJ__ 3 e

-@I B_.o

*-l RlK-.,I ltEL_@

@__a2

26


Plate 9FRAME, BATTERY CARRIER, REAR BRAKE CONTROL


1. 40-6030*2. 3-lll3. 30-1964. 82-99585. 47-70136. 4t-70077. 47-7N38. 28-20809. 2-1096

10. 29-54t11. 2-t02712. 2-196713. 2-t92514. 66*414915. 82-921416. 40-94817. 42447518. 2-213819. 75481320. 2-4921. 36-38222. 83-146023. 4t-t7524. 42441525. 404077*26. 2-52227. 24628. l9-103529. 42447s30. 2-213831. 66-470532. 75-481333. 40-4081*34. 2-21383s. 14-80336. 2l-1934*37. 42434338. 42436439. 65-832640. 9042944t. 40-452442. 42-447543. 30-73344. 82*828545. 40-453046. 40-452447. 82-900848. 42-447649. 4-260850. 684577sl. 684597'52. 47-421453. 4l-703754. 65-627455. 90-7029s6. 2-52557. 60-2683

Bolt, brake pedal fulcrum (%' n.s.c. x /a")Spring washer, for bolt line IWasher, brake pedal pivotStop peg, brake pedalBIake oedal -.Brake pedalBrake fulcrum pinBolt, brake pedal (/aBolt, brake pedal (/a" B.s.c.)Grease nipple, brake pedalWasher, brake pedal (*"x%"x.044') ..Lockwasher, brake pedal

ill;Jth:i,o?1,[IL-"r',,i l+" x %,,xi,,) :: : : :: ::Nut, fulcrum pin (#" r.s.c.)Steering head iup "l : : : :Frame completeEngine steady stay . .

Nui, steaAy ituv io frameWasher, steady stay to fraBolt, steady stay to frameNut, bracket to head (t'6" a.s.c.)Lockwasher, bracket to head (16")Pivot pin, rear brake rodSteady bracketNut, front engine bolt (%" n.s.c.)Rear engine stud (:l' n.s.c./n.s.c. . 2-9116')Spring washer, engine stud (:1" xs/4" x.056")Nut, rear engine stud (:1" s.s.c.)Side reflector (Lucas 57162A)Nut, reflector mounting (31" n.s.c.;Washer, reflector mounting (%" x%" x#")Lockwasher, reflector mounting . .

Bolt, reflector mounting (:1" n.s.c.)Front engine bolt (tft' n.s.c.x.3-t3lt6")Spacer, front and bottom engine bolts .

Nut, bottom engine bolt (3/8" u.N.r.)Bottom engine bolt (Nut, swinging arm

i:1" u.N.r. x7-I5l16")snindle (13/16" s.s.c-pindle (l3l16' s.s.c.)

Lockwasher, spindle nutn.s.c. x 3")

Nut, battery carrier (:1" n.s.c.)Washer, battery carriei (.390" x %" y #")Battery oarrierBolt. batterv cFolt, battery carrier (fr" n.s.c.)Rubber, battery carrierWasher, battery carrierNut, battci'y carrier (S" n.s.c.)Strap hookBattery strapBattery ttay ..Swinging arm spindle assemblyBrake rodSwivel pin, brake rodBrake rod adjusterWasher, brake rodSplit pin, brake rod

and bracket (:1" r.s.c.)me and 'bracket (3A" x t/q" x +') .

and bracket (:l' n.s.c.)

.,

z22

22222

222

Bolt, battery carrier (t/s"Spacer, battery carrierRubber, battery carrier 2

3

2422

pivot pinpivot

*Special material: 1.-ENI4B. 25.-ENl5. 33.-ENI4B. 36.-ENI5R.Note:-Code 9. No. 2-1096 Washer is now cancelled.


Plate 10

,rs8-%^e-@)

to-.-- @_-_--p

il

Iq12 13

ilB__-,,@._,7

28


Plate 10SWINGING ARM


1.,,

3.

4.

5.

6.

7.

7.

8.

9.

10.

11.

12.13.

14.15.

16.

17.18.

19.

20.21.)',23.24.t<26.

40-6910*2-17332-449

t9-744t82-8933

r9-7452I 9-5305t9-s30767-ttjt*2-86r

82-9953t4-tt32-2138

14-90229-331940*24682-99s240-4t42-220

4t-410540-475240-4735

40-473440-4733*t4-90382-921040-4241

Bolt, damper top (t/s" r.s.c. x I /s')Washer, damper top (3A" x 13/16" x *")Nut, damper top (ft" n.s.c.)

Spring only, rear damper (Girling 64543708)

Dust cover, damper bottomRear damper complete (Girling 4644)

Damper bush, top (Girling 64533645)

Damper bush, bottom (Girling 64533654)

Bolt, chain guide and anchor strap (.t/s" s.s.c. r l*')Washer, chain guide and anchor strap (:l"x%"x3132")Chain guide .

Bolt, chain guard to swinging arm ($" u.N.F. x %') .

Washer. chain guard to swinging arm \t/s" ' ),1 " t +")

Nut; chain guard to swinging arm ($" u.N.r.)Lockwasher, chain guard extension (1|")Bolt, chain guard extension (2 n.l. x fi")Chain guard ..

2

2

2

2

2

2

2

2

swinging arm (/a" n.s.c.) ..swinging arm (/a" s.s.c. x %")or strap (:1" n.s.c.)

Prop stand springLockwasher, prop stand boltPivot bolt, prop stand (:l' n.s.c. xl-9132")Nut, damper bottom (31" u.N.E.)

Swinging arm completeSilentbloc, swinging arm

*Special material: 1.-ENl5. 8.-ENl5. 23.-EN328.

Nut, chain guard front toBolt, chain guard front toNut, chain guide and anch

Prop stand leg assembly

29


Plate 1l

r

\;

65

$ilTY

\26'l'f

ltllI@a

30


Plate 11FOOTRESTS, ENGINE SHIELD


1. 82-84482. 4t-4r0s3. 6549174. 29-s2935. 42-49266. 42-44767. 68-4081*8. 27-56769. 2-522

10. 2-46'11. 82-960812. 82-960313. 36,38214. l4-ll3ls. 82-881916. 28-233817. 47-901018. 2-92319. 7s-659420. 68-483s21. 29-529322. 40-482022. 65-491123. 4t*410524. 2-213825. 4t-483526. t4-70227. 14-11628. 40-481029. 2-196730. 2-194531. 40-481832. 40-4855*33. .42-447634. 4-2276

Footrest bracketNut, anchor bolt to bracket 1ft" n.s.c.)Footrest anchor bolt (./3" s.s.c.)Footrest pivot bolt (fr" r.s.c. )<ly4')

2

2

2

2

22

2

2

2

2

Nut, pivot bolt (fi" B.s.c.)Bolt, right-hand footrest bracketWasher, right-hand bracket

Folding footrest

Engine shield

(ft' n.s.c. x2-l5l16")

Spring washer, right-hand bracketNut, for bolt line 7 (3/s' s.s.c.)

(.390'r /a" x.056")

Rubberj folding footrestRubber, pillion footrestLockwasher, for bolt lineBolt, engine shield front

t4 (i6')(-t|' u.N.r. x %')

Bolt, engine shield clipClip, engine shield rearWasher, for nut line 19

Nut, engine shield clip

(+" B.s.c. x23132")

(#" xs/s" x*")bolt (t'6" B.s.c.)

Pillion footrestPivot bolt, pillion footrest (1|" r.s.c. xAnchor bolt, left-hand (3A' n.s.c.)Anchor bolt, right-hand (z/s" n.s.c.)Nut, anchor bolt (t/s' s.s.c.)Washer, anchor bolt (t/s" x3/q" x #")Bracket, right-hand pillion footrestNut, footrest bracket (S" u.N.r.)Boit, lootrest bracket (S" u.N.r. x l,')Nut, footrest stud, left-hand (r|" n.s.c. left-hand)Spring washer, footrest stud (S" x.%,,x#,)Washer, footrest stud (1|" x%" x#',)Lock plate, footrest studFootrest stud, left-hand (*"Nut, pivot bolt (+" n.s.c.)End washer, pillion footrest

l%')

72

+J

s.s.c. left-hand x 3/s,, n.s. c. left_ha nd x 2,,)

*Special material: 7.-ENl5. 32.-ENl4B.

3l


Plate 12

q

Q^%gie:-ttttrd rb F2l

-o

2u-V

17

32


Plate 12oIL TANK, SIDECOVER, TOOL TRAY

Code Spares No. Descriplion Per Set

1. 68-9223 "Oddie" stud (short)

2. 68-9287 "Oddie" stud (long)

3. 82-8614 Sidecover, left-hand4. 68-9227 Rubber washer, "Odd ie" stud

5. 40-9188 Rubber pad, sidecover to frame ..6. 68-8368 Filler cap/dipstick7. 68-9226 Rubber washer, "Oddie" stud 3

8. 67-42 Washer, filler cap

9. 42-3249 Nut, oil tank bolt line I I (/a" v.s.c.) 2

10. 82-8436 Rubber bush, tank mounting11. 40-8435 Bolt, tank mounting (t/4" n.s.c.xl%') .. 2

L2. 82-8625 Oil tank i,ittr fixed fittings13. 65*9270 Tank transfer14. 2*525 Washer, tool tray bolt (t/a"x/2"x.048")15. 2-220 Bolt, tool tray (/a" B.s.c. x %")16. 40-9187 Bracket, sidecover pad

17. 40-8046 Rubber pad, sidecover

18. 68-9337 Rivet, "Oddie" clip19. 68-91 15 "Oddie" clip, sidecover

20. 40-414 Nut, tool tray to frame (1/a" n.s.c.)

21. 15-1563 Spacer, tool tray22. 2-1354 Bolt, tool tray to frame (/a" B.s.c.x41/64")23. 40-9172 Tool tray24. 40-414 Nut, for bolt line 15 (1/4' n.s.c.)

25. 2l-771 Bolt, oil tank lower mounting (fr" u.N.E.xl3/+')26. 40-8401 Rubber sleeve, oil tank27. 29-7962 Oil tank filter28. 29-7971 Fibre washer, banjo union29. 82-8814 Banjo union, oil feed

30. 68-8382 Clip, oil feed pipe . . 2

31. 68-8383 Oil feed pipe

32. 40-8382 Oil return pipe

33. 68-8343 Clip, oil return pipe

60-2041 Sidecover transfer (not illustrated)

33


Plate 13

@'18

@zo@-,,@-

\

F,G- glsgt4gr:-' -t@

12- -8

RNJ\?

------26

l-__---lt--@1 2

rf- -V 30

B

.--_g,___c))"_@

lo

9

a"--ru53

---.@

to --@49

-)

tr---s3e-#,,___Q6::;,36__€D

(Sr 34g- ---is

,a-k

@_uu$l ,*40c

,-@

34


Plate 13FRONT FORKS


1. 4l-51462. 65-53323. 97-25134. 89-s036

5. 68-5144

6. 29 s341

7. 29-5338

8. D1-2709

9. 6s-529s10. 2-290311. 68-5134

12. 40-41413. 4t-513414. 4r-513915. 4l-514016. 4l-5r4417. 97-369317. 97-369418. 68-5104

19. 97-193219. 68-5r0820. 2-4921. 68-517022. 68-517123. 4l-513524. 68-514325. 4l-512426. 97-251427. 65-545128. 97-268229. 4t-514530. 97-268831. 65-5424

32. 97-256433. 68-5146

Fork lower bushWasher for shaftFork shaft plug

Top cap nutWasher, topFork bellows

Fork springFork shaft

Oil seal

Damper rod

cap nut2

2

2

2

2

2

2

2

plug

Pinch bolt, lower member (34"

Spring washer, for bolt line 9

n.s.c. x I y's")

(13132'r 9/16" x 1f,')Spacer, top bearingNut,'damper rod (/a" a.s.c.)Dampervalveseat.. ..Damper valveDamper valve collarDamper tube bushFork cover (lefrhand)Fork cover (right-hand)Washer, headlamp mounting

2

2

2

2

2

2

Spacer, headlamp mounting (firstSpacer, headlamp mounting (after

sets only)first sets)

2

2

2

2

2

2

2

2

2

z2

2

2

2

2

Nut, damper rod (fr" n.s.c.)

Oil seal retainerOuter circlip, damper tube

Damper tubeOil seal holderFork oil seal

Fork top bush

"O" ring, oil seal holderWasher, damper tube bolt (alloy 1|'Damper tube bolt (fr" n.s.r. x -/a")

x21164" xtl32')

Sliding tube (right-hand)Sliding tube (left-hand)

35


Plate l3-continued

@zo@-zr@- - ----22

R\t\\[I

N\

u__;\[\

\\uIa€l@-@

to --@49

*-€-;

g fi 6E-e\4t -t jj -9,

=@,o----Q=i*36_ _-@

@*-:=:

€b_uu$r u*_@

36


Plate l3-continuedFRONT FORKS


34.35.

36.

37.38.39.40.4t.42.43.

'44.45.46.

47.

48.49.50.51.52.53.

54.55.

56.57.58.s9.,60.

61.62.63.g.65.

4t-5t4t68-5 I 97

75-314468-942936-38229-9388

2-92340-9134

l4-3032-2138

97-2s2640-51449',7-2704

40-514340-5145

97-2s2564-60164l-514365-s33315-515568-505640-501876-932568-513121-51352t-785*40-509047-506547-506468-94282492-923

97-2565

Fork drain plugWasher, drain plug ..

2

2Nut, heat sink bolt (fr" n.s.c.)Diode retaining clipLockwasher, heat sinkSpacer, heat sinkWasher, heat sinkBolt, heat sink ($" B.s.c. x 3")Nut, for bolt line 59 (3/s' u.N.F.)Washer, pinch bolt nutFork bottom yoke .

Steering bottom coneSteel ball, steering headSteering top coneTop cone dust coverFork'top yokeNut, for bolt line 58 (3/s' B.s.c.)Inner circlip, damper tubeHandlebar clipWasher, for bolt line 54 (21164'x1/2"x.048") .

Bolt, handlebar clip (.|" n.s.c. xlYs)Steering head cap nutGrommet, guide bracketCable guide bracket

27

44

,)

2Pinch bolt, top yokPinch bolt, bottomCable guide clipOil seal

Heat sinkOil seal retainer

Nut, heat sink bolt ($" n.s.c.)Washer, heat sink (ie'xsA"x#")Front fork complete

*Special material: 59.-ENl5.

37


Plate 14

34'==---'-

33=_-

32---d

38


Plate 14FRONT WHEEL

Code Spares No. Descriptiort Per Set

1. 67-5566 Wheel spindle

2. 68-5551 Bearing retainer (left-hand)3. 4l-6016 Bearing (Hoffman LS9RS)

4. 68-5556 Wheel rim (WM2-19)5. 67-5545 Spoke (long) .

6. 27-6810 Spoke nipple7. 42-5873 Balance weight (t/a")

7. 42-5875 Balance weight (1")

20

40

as reqd.

as reqd.

208. 67-5544 Spoke (short)

9. 28-2080 Hub grease nipple10. 68-5535 Hub with spindle and bearings

11. 67-5565 Spindle sleeve

t2. 4l-6016 Bearing (Hoffman LS.

13. 60-2683 Split pin, bearing reta

1.4. 68-5541 Leading brake shoe

L5. 19-7132 Brake lining . . .;16. 67-5576 Fulcrum pin ..17. 24-5860 Nut, anchor strap s

18. 42-5520 Anchor strap

tud (jf," n.s.c.)

19. 15-716 Spring washer, anchor strap (29164"r15f16"x]6")20. l5-54I Nut, anchor strap (S" n.s.c.)

21. 67-5577 Stud, anchor strap (fr" n.s.c.)

22. 25-6A14 Washer, fulcrum pin23. 35*37 Spring washer, fulcrum pin24. 42-5883 Nut, fulcrum pin (s/s" r.s.c.)25. 28-2080 Grease nipple, cam spindle

26. 67-5555 Brake anchor plate ..27. 2-440 Nut, brake lever (16" B.s.c.)

28. 66-4708 Lockwasher, brake lever (r?")29. 15-431 Washer, brake lever (fr"xt/a"x$")30. 65-5907 Brake lever31. 37-2243 Cam spindle ..32. 67-5575 Rivet, brake lining . 14

ir. ;5iii $Cff#,1*.#;,',,"* :: - :: :, :: :: 2

eRS)iner (|6" xz/s") 2

39


Plate 15

l4

I

I

@

%I

I

I

I

I

l5t7

,f ,r ,!

9 toil

.l.l

5

ITLT

33 34 35

46

40


Plate 15REAR WHEEL

Sitares No. Descriptiort Per Set

1. 68-60662. 2-4403. 6647084. r5-4315. 42-60456. 28-20807. 4t-60938. 65*59409. t9-7717

10. 37-222611. 65-588372. 4l-609013. 4l-609114. 19-868715. 67-6038*16. 245217. 42401918. 68-6095*19. 24-878420. 68-613321. 68-613522. 65-590423. 4l-602224. 3s-643625. 65-511126. 24-700027. 4t-609428. 68-613429. 40-603330. 40*604031. 2-92332. 42-447633. 6t-603334. 67-603435. 4r-603236. 68*608137. 41-601638. 65-588439. 67-605140. 27-681041. 42-6011.42. 42-601243. 68-9s7544. 42-63714s. 67*602746. 4t-601647. 65-588748.. 65-588649. 4t-6021.50. 4t-6019sl. 68-614252. t9-9211'53. 4l-609854. 4t-6082

4r-6009

Nut, brake lever (ft" B.s.c.)Lockwasher. brake leverLockwasher,Washer, brake lever (#"x%"xt")Brake leverGrease nipple, cam spindle

Spindle nut (left-hand)lever (ft"

Brake anchor plate ..Brake shoe completeBrake liningCam spindle ..Bearing (Hoffman LS.9)Brake drum ..Rear chainwheel (49 teeth)Rear chain (s/s'xy4" x 100 pitch)Bolt, flange to drum (%' n.s.c.) ..Nut, flange to drum (rl" n.s.c.) ..Driving flangeBolt. chainwheel to d u.N.F. x 13132")

(#" x5/s" x .040")Bolt, chainwheel to drum ($"Spring washer, for bolt line'18Fulcrum pin ..Lockplate, for bolt line 15Retqrn spring, brake shoeHub with spindle and bearingsRivet for brake liningsSpring washer, fulcrum pin (%")Nut, fulcrum pin (/2" n.s.c.)Anchor strapReturn spring,Wheel adjuster

66

l0l0

32

t4

brake lever

Wheel adjuster cap . .

Washer, wheel adjuster (S"xs/8" >< +') ..Nut, wheel adjuster (#" s.s.c.)Bearing shimBearing circlipFixed spindleBearing retainerBearing (Hoffman LS.9RS)Thrust ring, bearingRubber seal ..Spoke nippleSpoke (left-hand)Spoke (right-hand) ..Seculity boltWheel rim (WM3-18)Spindle sleeveBearing (Hoffman LS.9RS)Retainer (inner)Felt washerRetainer (outer)Inner spacer (right-hand)End coverSpeedometer gearbox (1.25 to l)Wheel spindleOuter spacer (right-hand) . .Rear wheel with spindle and bearings

*Special material: 15.-ENI4B. 18.-ENI4B.

2222

402020

2

4l


Plate 16

u---<.\a ___@,@I

j. t2

4C%-ro

-t7

o%-,,

11

\\47 48

/ at-;o' "b-ot

NqlI111\

42 43 44 45 46T39 40

re


Plate 16MUDGUARDS


1. 28-23382. 2-9233. 75-65944. 4l-91525. 2-2046. 27-85607. 40-4148. 4t-65339. 82-8394

10. 3-115611. 15-735472. 2-92313. 36-38274. 2-161615. 75-314416. 64-6054*17. 2-37018. 40-602219. 40-657020. 82-836720. 82-998921. 42*447622. 67-683923. 16-10123. 76-10024. 83-2s424. 83-27025. 4t-678226. 68-680227. 21474228. 2-92329. 24-818430. 2-4931. 68-683532. 27-8s60.33. 2-20434. 54-170.35. 2l-5161.36. 82-819537. 82-8140.38. t9-94339. 54-900339. 54-901240. 47-680641. 4A-414.42. 3t-22242. 70-298043. 68483243. 5zt-9081.44. 42-3249'4s. 2204.46. 4M79047. 2-1462.48. 2-239549. 28-2338s0. 2-923

Bolt, handrail to support railWasher, handrail to supportNut, handrail to support railHandrailBolt, stay to mudguard (y4' B.s.c. xWasher, stay to mudguard (%" x%"Nut, stay to mudguard (y4' n.s.c.)Front mudguardCentre stay, front mudguardBolt, stay to fork leg, left.hand (#" B.s.c. x %')Bolt, stay to fork end, left-hand (rh" B.s.c. x %")

Support rail ..Bracket, support rail to guardBolt, bracket to support rail (fr-" B.s.c. x 37164')Washer, bracket to support rail (t'-"xs/a"x*")Spring washer, bracket to support rail (t'6" x s/g" x .040")Nut, bracket to support rail ($" n.s.c.)Tail lamp support plateWasher, for bolt line 33 (%"xs/s" x.048')Bolt, number plate bracket (/a' n.s.c.x/2")Lockwasher, support plate bottom screw - after first sets ..Nut, support plate bottom screw (2 B;A.) - after first sets ..Push-fix, rear reffectorRubber pad, rear reflector

.Rear reflector (Lucas 57lll)B.A. x +") - first sets onlyB.A.x13l32") - after first sets

Spacer, tail lamp support - first sets onlySpacer, tail lamp support - after first setsTail lamp support complete - first sets onlyTail lamp support complete - after first sets

Screw, support plate to support (2Screw, support plate to support (2Number plate bracket .

(1|" r.s.c. x23132')rail (t'6" y.%" x#")(fi' a.s.c.)

222

444

2

22242

422

J2)

222222

t

I

%')x.048")

Washer, stay to fork end (le"xs/a"x#")Lockwasher, stay to fork end (t'6")Nut, stay to fork end (1|" B.s.c.)Nut, gtay to fork leg (t'e" n.s.c.)Bolt, stay to fork leg, right-hand (1}" B.s.c.x l-7164')Spacer, stay to fork endBolt, stay to fork end, right-hand (fr" B.s.c. x %")Bottom stay, front mudguardRear mudguard - first sets onlyRear mudguard - after first setsNut, guard to support rail (#" B.s.c.)Wiring grommet

22

22222

22

Nut, for bolt line 33 (/4' n.s.c.)Stud, tail lamp support (y4" B.s.c./wHrr.) - first sets only . .

Stud, tail lamp support - after first setsWasher, tail lamp support - first sets onlyWasher, tail lamp support - after first setsNut, tail lamp support stud (t/a" t.s.c.)Bolt, mudguard to frame (/a" B.s.c.xY2")Washer, mudguard to frameSpring washer, mudguard to frame (t/q" x19132" x.040")Nut, mudguard to frame (/a" B.s.c.)Bolt, mudguard to top frame (.|" n.s.c. x23132')Washer, mudguard to top frame (fr'1 xs/t" x#")

*Special material: 16.-ENl5.

43


Plate 17

72 tetl .rJ,s-,ltd-6s os)o a___Up,'),t6e Et7 67

57

56

55

54

@@o

t\\\U

52g^5t (q

Vso@4sa

fl4a .'\J'

oq32 31 33

tiitii

Nu^'!/ =lJ

2930 3t

jrli'-id@

34

tf)

..Q 4gA= ,,,,",,,,,"

44


Plate 17

Code

PETROL TANK, TWINSEAT, HANDLEBAR AND CONTROLS


l.)3.

4.

5.

5.

6.

7.

8.

9.

10.

11.

11.

12.r3.13.

14.15.

16.

17.18.

t9.20.21.'r)23.24.25.26.a4

28.29"30"

31"

32.33.

34.35.

36.

37.

B.S.A. NO

t9-722160-207460-208331-2006

60-211960-883

60-2090

MAKERS NO.

t8l9s2Rubber grip (left-hand)Clutch control completeClutch control cableSpring pin for brake cable

Front brake cable complete with stop switch - afterFront brake cable - first sets onlyClamp screw, brake and clutch controlsClamp, brake and clutch controlsBrake control complete

Cable adjuster, brake and clutchAdjuster nut, brake and clutch

first sets

nl0r4t2ls9sl8/951Ml8/1708t8l1109t8l7'73

t81777

I 8/087

t8l7 s2

1817s4

l 8/053

t6l0ttl6l00el61010

l6l008161091

4

2

2)

2

2

2

2

2

t9-122240-812142-805241-8 r07

2-23952-t462

82-9945t4-30224-87842t-190854-800375,211970-587414-219lzt-l l52-204

5zt-9003

70-8960

Bracket, clutch controlBracket, brake controlFulcrum screw, brake

Clutch lever onlyand clutch controls

Brake lever onlyNut for fulcrum pinThrottle cable stopScrew, friction spring . .

Nut, friction spring screw

Friction spring, twist gripTwist grip rotorRubber grip (right-hand)Tank mounting rubber (front)Anti-roll rubberPetrol tank side transferNut, silencer to bracket (/a" Y.s.c.)

Spring washer, silencer to bracket (/4"x19132" x.040)Silencer bracketNut, bracket to frame (S" u.N.r.) ..Spring washer, bracket to frame (E"xs/s" x.040")Nut, silencer clip (S" u.N.r.)Spring washer, silencer clip . .

"D" washer, silencer clipSilencer clip complete

Bolt, silencer clip (1|" u.N.F.xl/2")Bolt, bracket to frame (t|" u.N.r. x /s")Bolt, silencer to bracket (t/a" t.s.c.xY2') ..Screw. heat shieldvvrv rr, rrv*!

Heat shield

2

2

2

2

$

'il

45


Plate l7-conttnued

727t

7O

@

68

529^sr ' Pl\d50@4sa

ff]40 '\\

gt-11\ @

7,r)\-\Jri

U

53 <)l@-l\

57

56

55

SA

60 o(:1&n ---l:5e (AU % ril

6r:N: i3

u --22

gA - '-- 23

2425 26 27 2e

i

{ Ja)YAlv

";A

46


Plate l7-continuedPETROL TAhIK, TWINSEAT, HAI\DLEBAR AND CONTROLS


40. 4l-913141. 2-5142. 2-146243. 82-97324. 68-8024

45. 82-8718

46. 82-920446. 65-821846. 65-8219

47. 40-8140

48. 68-804649. 42-8017

50. 68-8016

B.S.A. NO. MAKERS NO.

38. 70-9654 Silencer ..39. 27-8560 SPacer, twinseat

Rear bracket, twinseatNut, twinseat (/4' s.s.c.)Spring washer, twinseat 1t/o' x 19132' x .040") 2

Twinseat completePetrol tapPetrol pipe assembly complete

Seal washer, for petrol tap .. as reqd.

Seal washer, for petrol tap as reqd.

Seal washer, for petrol tap as reqd.

" Tank mounting rubber (rear)Spacer tube, tank rnounting . .

Rubber sleeve, tank mountingWasher, tank mounting

51. 68-8014 Nut, tank mounting (fr" u.s.c')

52. 42-8010 Grommet, tank mounting

53. 60-2042 Petrol tank top transfer

54. 68-8045

55. 40-8101

56. 29-56s557. 2-923

58.59'60.

62. 40-8657

63. 40-4960

64. 41-8548

Bolt, tank mounting (fi" n.s.c. x2%")Petrol tank with fixed fittingsWasher, tank mounting (k" x.25132"x.104")Washer, tank mounting (#" x5/s" x+")

61. 19*7223 161364 Twist grip control complete . .

Throttle cable complete

1l/013 Body screw, twist grip161328 Body (top-half), twist grip161329 Body (bottom half), twist gri

HandlebarExhaust lifter control cable ..

$

,'l

65. 42_-8611 18i864 Exhaust lifter control complete

66. 19-3082 3761079 Clamp screw, exhaust lifter .

67. 19-3083 121064 Handlebar clamp, exhaust lifter68. 19-3084 lll}14 Lever fulcrum pin, exhaust lifter69. 19-3086 18/869 Bracket, exhaust lifter70. 19-3085 18/871 Lever, exhaust lifter71. l9-3087 Lockwasher, for nut line 72 ..72. 19-2763 18/060 Fulcrum pin nut, exhaust lifter

Nors:-Where no B.S.A. Part Number is quoted, the part is only available from the makers.

47


Plate 18

h@-

&

38

39

40

tr'

,s'35

,,4,,fu.59 58 57 56 55

::4*'@?wTA

76

I

@

bb'

IJ

m

s

48


Plate 18ELECTRICAL EQUIPMENT

Descriptiorr Per SetSpares No.

1.7

3.

4.

5.

6.

8.o

10.

n.t2.13.

14.15.

16.

17.18.

x9.20."t1

,1

23.24.

zJ.

26.26"a1

28.29.30.31.32.33.i4.35.36..37.

38.

39.

40.

41.42.

19-964

B.S.A, NO.

t9,8944t9-909483-28 I

91-368924-'10682-47

l9-l165l 9-908968-94 I 8

1 6-54382-82832-525

24-9782-1354

83-28 I19-9080l 9-8936

MAKERS NO.

RSM.3003/01 Tachometer head \to order only)

54953389

DF.9l l0/00/63

Tachometer cable (to order onlY)

Mounting cup, tachometer head (to order onll'\

Mounting bracket, speedometer and tachometer (to order only)

Spring washer. speedometer or tachometer mounting

Nut, speedometer or tachometer mounting

Speedometer light lead

Speedometer cable

Spacer, speedometer or tachometer mounting

Screw, speedometer or tachometer mounting

Mounting bracket, speedometer head only

Washer, speedometer or tachometer bracket mounting

Spring washer, speedometer or tachometer bracket mounting

Bolt, speedometer or tachometer bracket mounting

Mounting cup. sPeedometer head

4

4

4

4

2

2

2

4l-148-203-108-0 Speedometer tnpSSM.500l/05 SPeedometer head

Wire clip, headlamP light unit

Screw, headlamp rimPlate, headlamp rim fi.xing screw

Main bulb holderLight switch

Headlamp bodyBolt, headlamp mounting

Seal washer, warning lightWarning light body (green)

Warning light body (red)

body

Bulb, warning lightBulb holder, warning lightPilot bulb holder, headlamP

Main bulb, headlamp

Pilot bulb, headlamp

Light unit, headlamP

Headlamp rimRectifierWiring harness

Grommet, high-tension lead

Horn push

Ignition lock and key

Nut, ignition switchIgnition switchBolt, coil clip mountingSpacer, coil clip mounting

shaft . .

504665

1 44921

534296

554602

35710

54524000

tt220l54140331

38 191

38189

281

54945043

54573590

t9-98219 96,5

tg-lv l5l9-9867 5-9607t9-147268-9304t9-124719-177s2-14

15-9102

2

2

464

989

'*vI

I

54524526

534343

49072

54955718

421554'762A4

541 30041

31899

49


Plate l8-continued

fx}:so t

€-r,,

t-73.a

\

,.-4F,,,*,.

""fr6r_64

59 58 s7 56.

**@IJ

m

71 73

bA76

I

fb€

79

50


Plate l8-continuedELECTRICAL EQUIPMENT


B.S.A. NO. MAKERS NO.

43. 68-40934. 27-856045. 40*4-t4

49. 66-834050. 68-9163

6. 19-866 421863 Clip, high-tension lead47. 19-1879 842185 High-tension lead48. 19-1854 45110 Ignition coil

Coil clipWasher, coil clip mountingNut, coil clip mounting ..

Clip, battery vent pipe ..Battery vent pipe

Washer, stop switch mounting .. 2

Screw, stop switch mounting 2

51. 19-1735 49345 Zener-diode52. 19-916 34815 Rear stop light switch

Nut, horn mountingLockwasher, horn mountingHornWasher, horn mounting ..Bolt, horn mounting

60. 19-1747 54441582 Condenser, ignition61. 47-9170 54190096 Single "Lucar" blade for condenser

144921 Screw, tail lamp lens

54577109 Tail lamp lens

54578213 Bulb holder assembly, tail lamp573828 Bulb holder interior, tail lamp

66. 19-1245 53973 Stop/tail lamp complete ..

53. 2-109654. 42-457455. 42-4475

56. 66-4707s7. t9-206458. 2-213859. 75-4813

'67.

68.,69.

70.1t.

62.63.64.65.

ll07l4 Screw, lamp fixing188330 Lockwasher, lamp fixing54571677 Gasket, lamp seating54578212 Base assembly, tail lamp380 Bulb, stop/tail lamp

12. 82-8314 54953386 Tail lamp lead

'76. 82-8320 54483156 Spring, capacitor mounting (to order only)

73. 19-124974. 2-239s15. 2-1462

77. 2,525?8. 2-13s4

00-519500-4403

Fuse (12 volt, 35 amp.)Nut, capacitor mounting (to order only)Spring washer, capacitor mounting (to order onty) .

Washer, capacitor mounting (to order only) .

Bolt, capacitor mounting (to order,only)79. 82-8319 54170009 Capacitor (to order only)

19-1116 54027029 Battery (not illustrated)19-985 60034 Headlamp complete

Tachometer kit complete (to order only)Capacitor kit complete (to order only)

*Nors:-Where no B.S.A. part number is quoted, the part is only available from the makers.

5t


Plate 19

fI

I

#'l

I

F,\/r

//////l/,1/ I/t/ Iw12

& 'r3

2

P,P€y///)u/

(, o

n&t1-r'/a/e

I


Plate 19TOOLS AND SUNDRIES


1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

60-767

68-9462

60-801

65-9t32

67-9026

68-9464

29-9252

40-9017

68-9461

76-9136

90-9024

75-9045

68-9467

60-2114

Screwdriver set

"C" spanner, rear damper

Tyre lever/tommy bar

Tapper spanner

Ring spanner

Plug spanner

Tyre l6ver

Double box spanner

Tool roll

Cable clip

Rubber cable clip

Cable clip

Tyre valve key

Toolkit complete

5

1

3

53


Plate 20

loI

I

0

(}-E-'

54


Plate 20CARBURETTER AND AIR CLEANER


1.

2.

3.

4.

6.

7.

8.

9.

10.11.

72.13.1,4.

15.16.

17.18.79.20.21.22.23.24.25.26.

B.S.A. NO.

CI-I053t9-7115

l9-3093

l9-3095l9-3094l9-3107l9-3108l9-3090

l9-3098

t9-3106t9-3102l9-3093l9-3103l9-3048

. l9-3105

19-2883

19-3101

l9-3100t9-2400

AMAL NO.

4lt37A6221086

9281097

6221067

6221061

9281063

9281060

622ltotR.930

6221082

6221076

6221077

6221073

6221069

6221086

6221078

37610e3

622lOso

6221068

622lO7t376ltW622lO8O

6221079

t24l026R.930/l l

Air cleaner completeAir cleaner elementScrew plug for top capScrew and washer for top capMixing chamber top capThrottle needle clipThrottle slide springThrottle needle

Throttle slide (number 3 cut-away)"O" ring, carburetter flangeCarburetter body"O" ring, pilot air andPilot air adjusting screw

throttle stop screws

Throttle stop screw

Float chamber gasketFloatScrew and washer, float chamber to bodyBanjo boltPetrol filterFloat chamberFloat needle

Float spindleMain jet (230 c.c.)Jet holderNeedle jet (.107')Pilot jet (25 c.c.)Carburetter complete

Norn:-Where no B.S.A. part number is quoted, the part is only available from the makers.

55


NUMERICAL INDEX

Nuusrn Plce Plere Copr

2-142462-46241249249249249

2-2M2-2042-2M2-2202-2202-3702-4402-4402-4432-44924522-5222-5222-5252-5252-5252-5252-5252-5252-5252-5252-5252-8612-9232-9232-9232-9232-92J2-9232-9232-9232-9232-9212-9232-9232-9232-lo2'l2-tog62-t0962-t3542-t3542-t3542-14622-14622-14622-14622-r6162-17332-t92s2-t9452-19672-19672-21382-21382-2138

9 .. l .. 3'l291034r ... l5 163l ll 927 9 .. 269 .. l .. It3 3 .- 29 .. l .. 7

21 7 .. l249 18 1233 t2 1415 4 .. 3227 9 .. 565l .. 18 7729109t5 4 .. 2431629 .. I .. 5

15 4 .. 743 16 l23l ll l813 3 .. 2t43 16 284t 15 3l37 13 4043 16 5047 t7 5737 13 6527 9 .. ll27 9 .. 95l 18 5349 18 t433 t2 225l l8 7845 ... t7 2547 t7 4243 16 475l l8 7543 16 t42910227 9 .. 133l lr 3027 9 .. t23l ll 2927 9 .. 3029 l0 t227 9 .. l8

39 t4 27

43 16 t74t 15 2

29 lO l8

43 16 4533 12 15

.. 45 17 3543 16 33

Nuv,nen Prcr Plerr Coor

2-2t38 3l ll 242-2t38 27 9 .. 342-2t38 37 13 432-2138 5l 18 582-2395 25 8 .. -t92-239s 4s .. t7 242-2395 43 16 482-2395 5l l8 742-2578 2t 7 .. 352-2s79 2t 7 .. 332-2580 2t 7 .. 342-2903 35 13 l0

3-lll 27 9 .. 23-1156 43 16 l0

+r37 55 20 34-2276 3l ll ... 344-2@8 27 9 .. 49

I l-13 47 17 58l l-r4 45 t7 6I l-t4 47 l7 68

t2-& 47 17 67t2-595 ' 45 l7 7

l,r-l 13 29 l0 1ll4-l 13 31 1l 14l4-r 15 45 17 34t+tt6 3l ll 2714-219 45 l7 33t4-to2 15 4 .. It4-lo2 15 4 .. 6t4-302 19 6 .. 24t4-302 45 l7 2714-303 37 13 424-304 ll 2 .. 434-702 3l ll 264-803 27 9 .. 35,+-901 13 3 .. I,+-901 15 4 .. 184-901 15 4 .. 334-902 29 l0 134-903 29 l0 244-1401 15 4 .. 3l+6203 13 3 .. 38Mffi 2t 7 .. 134*6ffi6 23 7 .. 484-4ffi8 23 7 .. 684.6609 23 7 .:. 47,l-6610 25 8 .. 2,1-6610 21 7 .. 64-66t1 25 8 .. 74--66tt 21 1 .. 38446t2 23 7 .. 404-66t4 23 7 .. 4l

rs-431 4l 15 415-431 39 14 2915-541 39 14 2015-716 39 14 1915-5155 9 .. I .. 215-5155 37 13 53t5-7354 43 16 I I15-7563 33 12 2l

l6-s 45 17 l816-9: 45 17 1616-10 45 17 17t6-l l 45 l7 15t6-91 45 l7 1916-328 47 t7 59t6-r29 47 l7 60t6-3& 47 l7 6l

ia-53 45 i7 1418-60 47 17 72

56

Nuunrn PlcE PrlrE Coor

8-87 458-752 45 t7 138-754 45 17 138-773 45 t7 ll8-777 45 l7 ll8-864 47 17 658-869 47 t1 698-871 47 t7 708-951 45 t7 88-952 45 l7 Z8-1708 45 17 98-1709 45 l7 lO

9-866 5l 18 469-916 5l 18 529-943 43 16 389-964 49 18 229-965 49 18 269-982 49 18 269-985 5l9-986 49 18 359-1035 27 9 .. 289-l 166 49 18 79-1245 51 18 669-t247 49 l8 399-1249 5l 18 739-1262 13 3 .. 5l9-1472 49 18 379-17t5 49 18 349-1735 5l 18 .. 5l9-1747 5l l8 609-1775 49 18 409-1776 5l9-1849 21 7 .. 199-1852 2t 7 .. 259-1853 21 7 .. 189-1854 5l 18 489-1879 5l 18 47.9-20& 5l 18 579-24N 6 ..9-24N 559-2763 47 17 729-2883 55 20 239-3048 55 20 199-3082 47 l7 669-3083 47 t7 679-3084 47 t7 68

19-3085 47 t7 7019-3086 47 t7 6919-3087 4'l 17 7l19-3090 55 20 l019-3093 55 20 419-3093 55 20 1719-3094 55 20 :l19-3095 55 20 619-3098 55 20 1219-3100 55 .. 20 2619-3101 55 20 2519-3102 55 20 1619-3103 55 20 l819-3105 55 20 2l19-3106 55 20 1519-3107 55 20 819-3108 55 20 919-5305 29 l0 719-5307 29 l0 719-7115 55 20 219-7221 45 l7 I9-7222 45 l7 209-7223 47 r7 .. 6l9-7441 29 l0 .. 49-'7 152 29 l0 69-'7616 ll 2 .. 89-7625 ll 2 .. 79-77r'1 .. 4t 15 .. 99-7732 39 14 .. 159-1019 13 3 .. )09-8683 25 8 .. 27


I\UMERICAL II\DF'X- c o n t inue d

NuusEn P.lcr, Pllrr Cope PlcE PrlrE Coor P.lcE Pllrr Coor

19-8687 4t 15 t419-8936 49 18 17t9-89M 49 18 I19-9080 49 18 1519-9089 49 18 819-9094 49 l8 219-9217 4t .. 15 52

2l-771 33 t2 2s2l*785 37 13 592l-1855 25 8 .. ll2t-r857 15 4 .. 342t-1872 13 3 .. l82l-1889 15 4 .. 821-1890 15 4 .. 32t-1891 19 6 .. 262t-1892 13 3 .. 2021-1893 15 4 .. 202t-1894 13 3 .. 4721-1895 13 3 .. 62l-1896 13 3 .. 521-1898 21 7 .. l02l-1899 23 7 .. 6721-1908 45 t7 292t-1934 27 9 .. 362l-t943 25 8 .. 222t-t95t 25 I .. ' 921-19&. 11 2 .. 4l2l-1972 19 6 .. :22l-5161 43 16 .. 35

24-36 13 3 .. t424-563 11 2 .. l024-724 13 3 .. 3624-732 13 3 .. 222+978 49 l8 1324-5160 l1 2 .. 172+-5860 39 t4 .. 1724-6040 9 .. I .. 424-7000 41 15 2624-7068 49 18 52+8784 4l 15 1924-8784 45 l7 2824-8784 43 16 29

25-&14 39 14 22

2ffiso 1l 2 .. 34

27-5135 37 13 5827-5676 31 11 8

27-6742 43 16 2727-68t0 39 t4 627-6810 4l 15 4027-8560 43 16 '.. 627-8s60 43 16 3227-85ffi 47 17 3927-8560 51 18 44

28-2080 41 15 628-2080 27 9 .. 8.28-2080 39 14 928-2080 39 14 2s282338 43 16 I28-2338 31 ... 11 1628-2338 .. '43 ..'16 49

29-541 15 4 .. 1029-541 27 9 .. 1029-20s3 13 3 .. 5329-2054 13 3 .. s229-3319 29 .. 10 1429-3319 2t 7 .. 2729-3857 17 5 .. 229-5293 31 ll 329-5293 31 11 2l29-5338 35 13 729-s347 35 13 6

29-s655 47 l7 5629-7962 33 t2 2729-7971 33 12 2829-92s2 53 19 729-9388 37 13 39

30-196 27 9 .. 3

30-733 27 9 .. 43

3t-222 43 16 42

35-37 39 14 2335-&36 4l 15 24

36-382 43. . . 16 13

36-382 3l ll 13

3c382 27 9 .. 2r3G382 19 6 .. 253G382 37 13 38

37-2W6 45 .. t7 437-2226 4t 15 l037-2243

40_i25 13'.. 3 .. 94U28 2l 7 .. 540-43 ll 2 .. 294o-s6 9 .. L. 8

40-118: 13 3 .. 2940-124 9 ..40-127 9 ..40_129 9 ..40-131 9 ..

,10-705 13 3 .. 3&-723 21 7 .. 204o-74o 25 8 .. 1240-948 27 9 .. 16n-977 21 7 .. I40-1005 25 8 .. 640-1033 ls 4 .. 440-1035 19 6 .. 21,10-1037 ll 2 .. 640-3007 l7 5 .. 940-3019 t7 5 .. 640-3020 17 5 .. 440-3032 19 6 .. 2r,10-3033 19 6 .. 224040/.2 19 6 .. 7,lO-3043 19 '. . 6 .. 64V3044 19 6 .. 940-3045 19 6 .. 8,to-3051 15 4 .. 3840-3059 19 6 .. 15,t0-3061 19 6 .. l740-3073 2t 7 .. 2940-3084 23 7 .. 4440-3085 23 7 .. 4540-3119 l7 5 .. 640-3120 t7 5 .. 64F3t2t 15 4 .. 3740_3126 17 5 .. 44V3127 17 5 .. 4.|o-315b 25 8 .. 3140-3155 19 6 .. 1640-3193 19 6 .. ll4V3194 19 6 .. 13

40-3201 25 8 .. 304c-3203 25 8 .. 324U3206 25 8 .. 284V3207 .. 25 8 .. 3340_32tO 2s 8 .. 3640-3218 25 8 .. 2t40-3220 25 8 .. t440-3221 25 8 .. 1740-3222 25 8 .. 13

4V3227 25 8 .. l840-3230 25 8 .. 204A4233 25 8 .. 1540-3234 25 8 .. 1640-3235 5 ..40-32s4 r7 5 .. 1040-3257 21 7 .. 1640-3258 t7 5 .. ll40-3262 17 5 .. 1240-326s 17 5 .. 2040-3271 23 7 .. 6l40-3272 .. 23 7 .. 604U3273 21 7 .. 1540-327s 23 7 .. 504V3276 23 7 .. 524G3277 23 7 .. 5t4V3279 23 7 .. 624U3282 23 7 .. s84A3283 23 7 .. 5540-3291 19 6 .. 204U3292 t7 5 .. 19Q-3292 23 7 .. 544V3321 19 6 .. 144V3323 19 6 .. 1240-3330 25 8 .. 3740-4,077 27 .. 9 254M081 .. 27 9 .. 334M241 29 .. 10 264M524 27 9 .. 4l4M524 27 9 .. 464M530 27 9 .. 454M733 29 10 .. 234M734 29 10 224M735 29 10 2l4M7s2 29 10 204H810 3l ll 28

2729l330

40-148 ll 2 .. 1l40-156 ll 2 .. 4640-157 ll 2 .. 5

40-158 11 2 .. t240-158 ll 2 .. 15

4V159 .. ll 2 .. 24V162 11 2 .. I40-167 9 .. I .. 2640-l7l 9 .. I .. 254U182 9 .. l . 3340-208 9 .. l . 940-209 9 .. I .. 640-222 2t 7...440-236 23 7 .. 374G241 13 3 .. 424Gi242 13 3 .. 2540-243 13 3 .. 454V246 29 10 .. 15

4U246 13 3 .. 4340-292 ll 2 .. 144U294 1l 2 .. 454V296 ll 2 .. 13

40-309 9 .. I .. ll40-325 13 3 .. 8

4V326 13 3 .. 840-327 13 3 .. 84cF37s 13 3 .. 3940-385 21 7 .. 940-387 19 6 .. 44V394 t7 5 .. I4Mt4 43 16 74Mt4 15 4 .. 94Ht4 35 13 124Ml4 29 .. 10 174G.4t4 .. 33 12 204o-4t4 33 .. t2 2440-414 43 16 4l4H14 51 18 454Mts 9 .. I .. 324Ht7 9 .. I .. 3

40-455 13 3 .. 3240-572 11 2 .. 354V679 21 7 .. 74M82 21 7 -. 2l40-683 21 7 .. 22

57


NUMERICAL lNDEx-continued

Nu:vern Peca Plert Cooe Nut{srn Prce Pllrr Cooe Nuusan PAGE PL,rttE Conr

40-48184M8204(t48554&,9@40-501 840-509040-514340-514440-51454m224M3040-603340-604040-{.570M,1m40,69 I 0,lO-E0164o*8101,10-812140-8 1404H38240-840140-843540-865740-901 740-91 3440-917240-9 I 87,!0-918840-9t90

4t-ll4t-444t-924t-924t-924t-934l-984l-984t-994l -l0l4l-t024l-1044l-1434l-1464t-1754l--l'164l- I 8l4 I ,-5.18

4l ' l;i'i41' i-s i4t jj,.{Nl- (tiL)

,.i N - iU441 -5654\ -561c t *569I I -57S

.x I -,586,1r -588.1[ -60341 604"i I .fr05,:1 506'{ 1 -()08.1t .:d-]Q

.:il l,i:4l-,:,lll4l {r1.1

+t-()Jl4 1-6"184l-63',)4l-6?34l-1(tb4l-7124t,'1 t3

ll .. ll3l .. ll3l .. ll47 .. t737 .. 1331 13

37 .. 13t't .. ll37 .. 1343 1621 .. 94l 154t 1543 .. 164t 1629 l033 t247 .. l745 l741 .. 1733 t233 .. t233 .. l2.{r .. l753 1937 .. 1333 .. l23l .. t23i 12l-r .. 3

.. I1

))

)

)

3l22326355604745.18

l8I

2930l946

Il7552l473226ll62

84l23t6

541

34l9

39i38

t4849233625

202628l0273-S

3,1JJ3l2324ll2423l4l22t

7302322l04142

4.JIJl5

9ll6llll66ll6ll66llll27

9ililltlllll3lll3l3l3illllll5l5r5l5l5l5l3t5t599lllllli,{idt:

\.

62-263

4t-7 l44l-'l l54t-7844l-7874l-7884l-7894r-7904r-'t934r-'t914t-7954t-7974l-8034l-8M4l-80541_8074l -9584l-30454r -30544 l -30634 I -30684 I -30704 l -30724t-to744 l -30784 I -30894l-3@l4t,3@24t-32094t -32104t-32124t-32t54r-41054l-41054l -41054 I -48354t-51214l-51344l-51354l-51394l-5 1404l-51414l-51434t-51444l-51454l-51464l-60094l-60094l-60164l-60164l-60164l-60164l -60194t-6n2t4l-ffi224l-ffi224t-40324l{824l-60904l-60914t-{0934t-{0944l-60984 l -65334t-6'1824t-'lw7^t-70374t -8 1074 I -35484l -91314l-9152

4 ..7 ..I ..2 ..I ..I ..3 ..

l52l

9ll99

r36il6{r

lit5

l63

l53720l226

2 .. 33

il 2 ..[3 3 ..t7 .. 5 ..t7 5 ..t7 5 ..t7 5 ..t7 .. 5t7 .. 5t7 .. 5t7 .. 5l'7 5 ..25 .. 815 4 ..25 .. 82s 8 ..25 .. 825 8 ..3l .. ll29 l03l .. ll3l I I35 133s .. 1335 1335 .. 1335 1337 .. 1337 1335 1335 1335 .. .13

4t39 .. 1439 1441 154t 154l 154l .. 15

4l 154l .. 154l .. 15

4l 154t 154l .. 154l 1541 .. 154l .. 1643 .. 16'r1 q

27 .. 945 .. 1747 l747 1743 16

t725

3282l22

7t'll6l8l8l5

8233635142624

2l9232525t323l4l5345ll629

l3

t237465049

233554t2l3

72753

825

65l23&404

4 ..

42-321942-324942-43434243&4244-1542-47i42-4415

3343a1

272'l2721

58

t216q

9 ..9 ..9 ..9 ..

o

1.1

37liI

I

42-447542-44'1542-447642-447642-44'1642-447642-447642-447642457442-492642-5s2042-586442-587 342-587s42-588342-6lt42-601242_601942-&4542437r42-655442-801042-801'l42-805242-8611

47421447-506447-506547-680647-700347-'lOl347-901047-91'lO

53,3M9

54-r'1054-800354-900354-900354-901254-908 I

275l3l9

434l3l275r3l39l33939394l4l4l4l4l2l47474547

2'l31374327213l5l

.. ;i

.. 44

.. 3l5?19

(i5

9l8ll

Il6l5ll9

l8nl4

3t4t4t4t515l5l5l5

7t7t7l'l17

.. 42

.. 556

l62t32

. . _.J

.. 4854

.. 5l8

.. 3l77

.. 24

.. 4l

.. 42l7

9 :i213 .. 6213 .. 6i16 .. 40) .. "l

9 .. 511 .. 1718 .. 6l

tt

f430363939.4J

43.. 45.. 4s.. 43

43.. 43

57-9485'l-216657-246157-264257-2643s7-2&657-275057-275957-276457-376357-376457-385057-38i4s'r-38"! 257-38?457 -3',d7 657-3877

6$'76760-,80160-88360-105,160-204 i60-2M'2(fi-207460-208360-209060-2n46l-21 l96C-268360-268360-2721

?1

l5252323232123232l1923l9l9l717l'l17

535345553-1

474545,t<

5l.15"!l

7 ..

l6t'lt716t6l6

4 .. 58 .. I7 .. 397 .. 497 .. 537 .. 437 .. 567 .. 4211)6 .. l87 .. 656 .. lo6 .. 2f) .. -t5 .. 135 .. 55 .. 1+

19 .. 1

19 .. ]t7520 I

11 5

.. 14 .. 130 ir

.. \l

a

l7 .. 53t7 .. 2l7 .. 3t7,8

1'l. _ le

l1


NUMERICAL INDBX-continued

Nurranrn Plcr Pr-lrE CooE Prce Pum Coor NuMsen Plce PI-lrr Coor

64-60t6 37 13 5064-ffi54 43 16 16

65-l4t7 9 .. I .. l8.65-2494 9 .. I .. 23,65-2495 9 .. I .. 2465-2593 23 .. 7 59654917 .. 31 l1 3654917 3l .. ll 2265-5111 41 .. 15 2s65-5295 35 .. 13 965-5332 35 .. 13 265-5333 37 13 5265-5424 35 13 3l65-5451 35 13 2765-5883 41 15 1l65-5884 4t 15 38'65-5886 41 15 .. 4865-5887 4t 15 .. 4765-5904 4t 15 2265-5904 39 14 .. . 3565-s907 .. 39 .. 14 3065-s940 4t .. 15 '865-6274 27 .. 9 s465-8218 47 17 4665*8219 47 .. t7 466s-8326 27 9 .. 396s-9132 53 t9 .. 465-e270 33 t2 .. 13

66-102 .. 11 .. 2 .. 966492 .. ll 2 .. 2l66-954 11 2 .. 3266-3074 .. 25 .. 8 .. t066-3074 9 .. 1 . 28bG3074 23 7 .. 666H149 .. 27 .. 9 .. t46G4705 .. 27 .. 9 3l6&707 .. 51 .. l8 .. 566U708 41 15 366.-4708 .. 39 14 2866-7st8 .. 13 .. 3 4066-8340 5l .. 18 .. 49

68-4093 5l l8 43684577 27 .. 9 50684597 27 9 .. 5l68-4835 3l ll .. 2068-5056 37 .. 13 5468-5104 35 .. 13 t868-5108 35 13 1968-5134 35 13 I I68-5137 37 .. 13 5768-5143 35 13 2468-5144 35 13 568-5146 .. 35 13 .. 3368-sr70 35 13 2t68-5171 35 .. t3 2268-5197 37 13 3568-5535 . . I68-5535 .. i9 .. 14 l068-5541 .. -19 t4 .. 1468-5543 39 .. 14 .. 3368-555i .. 39 .. t4 .. 268-5552 .. 39 14 3468-5554 . . s68-5554 3968-5556 39 .. 14 468-6066 4r .. 15 l68-6081 .. 4l . . 15 .. 3668*6095 4l 15 l868-6133 4t .. 15 .. 2068-6134 4t 15 .. 2868-6135 4t .. 15 2l68-6142 .. 41 15 .. 5168*6802 .. 43 .. 16 2668-6832 43 .. 16 4368-6835 43 .. 16 3l68-8014 47 .. 17 5168-8016 47 t7 5068-8024 47 t7 .. 4468-8045 47 t7 .. 5468-8046 47 .. 17 4868-8343 33 12 .. .3368-8368 .. 33 t2 668-8382 33 t2 .. 3068-8383 33 12 3l68-9115 33 12 1968-9163 51 18 5068-9223 .. 33 12 I68-9226 33 12 768*9227 33 t2 468-9287 33 t2 268-9304 49 .. 18 3868-9t37 33 t2 1868-9418 .. 49 18 968-9428 37 13 6368-9429 37 13 3768-9461 .. 53 t9 968-9462 53 19 268-9464 53 19 668-9467 53 t9 t368-9575 4t 15 43

70-2980 43 16 4270-3789 13 3 .. 4670-s874 45 t7 3270-6026 17 5 .. 2370-7354 21 7 .. 287V7727 11 2 .. 3670-7739 13 3 .. 2770-7821 9 .. 1 .. 1770-7831 21 7 .. 2470-7856 25 8 .. 297V7857 9 .. I .. 3l7U7882 2t 7 .. 3670-8202 .. 6 ..70-8203 6 ..70-8204 6 ..70-8259 19 6 .. 287U8291 6 ..70-8293 6 ..

7V8295 6 ..7V8312 6 ..70-8313 .. 670-83t4 6 ..70-8315 15 4 .. 277U8737 21 7 .. 2670-8782 .. 25 .. 8 2570-8896 13 .. 3 .. 1970-8960 .. 45 t7 3770-9381 . . 13 ... 3 .. ll70_9382 13 .. 3 l070-9383 13 .. 3 1670-9384 .. 13 3 .. 2470-9398 5 ..70-9398 13 .. 3 3770-9408 23 .. 7 .. 6970-9425 .. 570-9427 .. 25 8 .. 870_9128 1370-9429 13 .. 3 t770-9430 13 3 .. 1270_943t 13 3 .. 1570-9432 13 3 .. 237V9433 23 .. 7. .. 5770_19467 9 .. I .. t470-9517 t3 3 .. 137U9526 21 7 .. 1470-9548 5 ..70-9548 I I70-9549 11 2 .. 307V9654 47 t7 3870-9800 25 8 .. I

75-257 23 7 .. 7075-2719 45 17 3l75-3144 43 16 1575-3144 3't 13 3675-4813 27 9 .. 19754813 27 9 .. 32754813 51 18 5975-6s94 43 16 .. 375-6594 31 11 1975-9045 53 19 1275-9102 49 18 4275-9607 49 18 36

76-12 1l 2 .. 1876-100 .. 43 16 2376-r0t 43 t6 2376-271 .. 2t 7 .. 1776-528 23 7 .. 6376-543 49 18 10764t16 25 8 .. 376-9136 53 19 1076-9325 37 13 56

82-8140 43 16 3782-8195 43 16 .. 3682-8283 49 18 1l82-8285 27 9 .. 4482-8314 5l 18 7282-8319 51 18 7982-8320 5l 18 7682-8367 43 t6 2082-8394 .. 43 16 982-8436 33 1,2 1082-8448 3l ll I82-8614 33 12 .. 382-8625 33 .. t2 .. t282-8718 .. 47 t7 .. 4582-8819 31 11 1582-8874 .. 33 12 2982-8933 .. 29 10 . . 582-9008 .. 27 9 .. 4782-9204 47 t7 4682-9210 29 10 .. 2582-9214 5 ..82-9214 27 9 .. 15

6742 33 I67-1171 29 .. 1

67-1236 19,67- 1288 I 547-1391 1567-1498 .. 1967--5544 ". 39 .. l

2 .. 8086 .. 1

4 .. 294 .. 226 .. 34 .. 84 .. 54 .. 264 .. 114 .. I4 .. 324 .. t64 .. 2t5 ,. 455 .. 33s .. 345 .. 155 .. 396 .. 229 .. 5

6't-5545 .. 3967-,5555 .. 39f7--,s565 3967-ss66 3967--5s75 . . 3967-5576 39.67*5577 3967*6027 4l67-6033 .. 4t67-6034 4l67-6038 4t'67-6051 41'67.6819 4367-9026 53

68-18 9 .. l . t968-155 11 2 .. 1668-289 21 7 .. 268-289 9 .. 1 .. 3s68-331 21 7 .. 2368-383 13 3 .. 4t68-839 25 8 .. 468-840 25 8 .. 568-931 9 .. I .. 2t68-938 15 4 .. 1968-3168 15 4 .. 3568-4081 31 lt 7


NUMERICAL lNDLX-continued

Pncp Pllre CooePrcr. Pr-rrr CooeNut{srn Prcr Pl-lrr Coor

376to7g .. 47 t7 .. 66

\toi,tw .. 55 .. 20 19

iioi,tlcn .. 55 .. 20 23

622tO5O .. 55 .. 20 " 20

dzzl.rcei . . 5s 20 .. 1

ilzLrctl .. 55 20 .. 6"('zLrcoa .. s5 20 . ' 2lozzl,toog .. 55 .. 20 .. t6i11rciiolll.pl 55 .. 20 " 15

i,11|iie 55 .. 20 .. 13

ozlLptl .. ss 20 " t4izll.rcisezzl.totg 55 .. 20 " 25

AzzLrcao 55 . ' 20 24

ezz.rct1 .. 55 20 .. t2Z11.rcs6 55 .. 20 .. 4

ez1|rca6 55 .. 20 t'lili|rlor 55 .. 20 .. lo

e28l060 55 .. 20 g

s16irco1 .. 55 .. 20 q

s18ips1 .. 55 20 .. s

R.930 55 . . 20 1l

. 49 .. 18 3'1

ll07l4 51 18 6'lilzzot 4e 18 .. 24

iush 4e 18 leiqqsir sl 18 62

irisi3o 51 18 .. 68

121\t4 4e .. 18 '. 36

+l1sAt 5l l8 46

ioa665 49 18 18

s1+iie .. 4e .. 18 . ' 20

slitqt .. 4e .. 18 .. 33

\\qZ6 4e 18 2lt:.iste 5t 18 65

b+ztsi 5l l8 .. 47

89-3208 .. 2t .. 7 '. 30

ae-iolo .. 35 .. l3 4

g7-t932 .. 35 ll .. 19

st-zs1l 35 .. ll '. 3gt-lstq 35 .. 13 26

st-1szs .. 37 13 .. 4e

st-iszo 37 .. 13 44st-is& .. 35 .. 13 32

9't-2565 3797-2565 5 ..st-16s2 .. 35 13 .. 28

si-16as 35 .. ll 30

st-iloa .. 2t .. 7 . - 8

gi-ztu 23 7 '. 46

s1-ity .. 37 13 46

sl-ztos 35 13 .. 8

stJosg .. 4e . . l8 4

si-3tst .. 35 ll . . t7gt-1ost 35 13 t'l

t24l}26 55 20 26

54027029 5l -- -:s4B004l 49 lE '. Jei+i+olli 4e 18 25

liitooos -s I l8 'te

i+isooso .. 5l 18 '. 6lsqulisz .. sl 18 99

281380464989

31899348153571038t89381 9l451l04m12493455391360034

49 .. 18 .. 27

5l .. 18 .. 7l.. 49 l8 .. 30.. 49 .. 18 3l

49 .. 18 405l l8 .. 5249 .. 18 .. 2249 .. 18 2649 18 .. 2651 l8 4849 18 345l l8 .. 51

5l .. 18 665l

sq+a3is6 sl 18 76

i4t 4w 4e !q ?)\q51qi2a 4e 18 3?sqsiteit .. sl 18 69

sistiiso 4e 18 .. 2e\q\t11os sl lq . !1\ii$iz .. sr .. 18 70\+stsilt .. st .. 18 . 9!\asqioat 4e .. 18 .. 28

sqsillse 51 lq 72

,ietlt8s .. 4e 18 7

i,ibsszis 4e 18 .. 3s

4l-148-203-108-0 49 18 16

DF.9l 10/00/63 4s 18 8

RSM.3003/01 49 18 1

ssM.500l/05 49 18 17

\-

60


reptacement parts - bsaunitsingles.com 00-5146 1969 b44 victo… · reptacement parts list model...

Documents