request for proposal functional block … block... · request for proposal . ... 3 rewriting to...

21
The information contained herein is the sole property of Transnet Engineering. It may not be used, disclosed or reproduced in part or in whole in any manner, except with the written permission of and in a manner permitted by the proprietors REQUEST FOR PROPOSAL Functional Block Specification: Converter System PD_PDRD_KLP_SPEC_0004/3 Lead Author: Surname & Name _______________________________________________ Signature ____________________________ Date ________________ Co-Author: Surname & Name _______________________________________________ Signature ____________________________ Date _________________ Approved and Authorized: Surname & Name _______________________________________________ Signature ____________________________ Date _________________ Rossouw, CJ 12/07/2017 12/07/2017 Boshoff, KRK

Upload: dangque

Post on 26-Jul-2018

215 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

The information contained herein is the sole property of Transnet Engineering. It may not be used, disclosed or reproduced in part or in whole in any manner, except with the written permission of and in a manner permitted by the proprietors

REQUEST FOR PROPOSAL

Functional Block Specification: Converter System

PD_PDRD_KLP_SPEC_0004/3

Lead Author:

Surname & Name _______________________________________________

Signature ____________________________ Date ________________

Co-Author:

Surname & Name _______________________________________________

Signature ____________________________ Date _________________

Approved and Authorized:

Surname & Name _______________________________________________

Signature ____________________________ Date _________________

Rossouw, CJ

12/07/2017

12/07/2017

Boshoff, KRK

Page 2: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 2 of 21

SUMMARY OF REVISION First issue: March 2017 Document No: PD_PDRD_KLP_SPEC_0004/3 The following revisions have been made in this version:

Change Description

1 Update of Tender Details and Associated Sections

2 Readjustment of Technical Parameters

3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase

Page 3: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 3 of 21

Contents

1. Technical Requirement and Applicability of Annexure A .......................................... 4

2. Scope ............................................................................................................................ 4

2.1. Identification............................................................................................................ 4

3. Documents .................................................................................................................... 4

3.1. Applicable Documents ............................................................................................. 4

4. Technical and Functional Requirements .................................................................... 5

4.1. Converter ................................................................................................................ 5

4.2. Service Conditions .................................................................................................. 5

4.3. Technical Requirements ......................................................................................... 6

4.4. Performance Requirements and Availability ............................................................ 7

4.5. Insulation and Clearance Requirements ................................................................. 7

4.6. Control and Software Requirements ....................................................................... 7

4.7. Housing of Converter System ................................................................................. 8

4.8. System Protection ................................................................................................... 8

4.9. Wiring and Connectors ........................................................................................... 8

4.10. Connection Standards ......................................................................................... 9

4.11. Additional Product Specifications ........................................................................ 9

4.12. Operational Requirements ................................................................................... 9

4.13. Supplementary .................................................................................................... 9

5. General Requirements ............................................................................................... 10

5.11. Environmental Conditions .................................................................................. 10

5.11.1. Ambient Temperature .................................................................................... 10

5.11.2. Operating Temperature .................................................................................. 10

5.11.3. Altitudes ......................................................................................................... 10

5.11.4. Humidity ......................................................................................................... 10

5.11.5. Shock and Vibration ....................................................................................... 10

5.11.6. Pollution ......................................................................................................... 11

5.12. Documentation Requirements ........................................................................... 11

5.13. Component Requirements ................................................................................. 11

5.14. Project Desired Timelines and Delivery ............................................................. 11

5.15. Delivery Address ............................................................................................... 12

6. Maintenance Requirements ....................................................................................... 12

6.1. Training ................................................................................................................. 12

6.2. Routine Maintenance ............................................................................................ 12

6.3. Availability ............................................................................................................. 12

6.4. Repair of Equipment ............................................................................................. 13

7. Quality Assurance ...................................................................................................... 13

7.1. Responsibility during Commissioning .................................................................... 13

7.2. Tests and Examinations ........................................................................................ 13

7.3. Unanticipated Tests .............................................................................................. 13

Annexure A ........................................................................................................................ 14

Page 4: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 4 of 21

1. Technical Requirement and Applicability of Annexure A

This specification document consists out of a technical body and a supplementary annexure

A. The technical specification in this document details all requirements deemed as a necessity

by Transnet Engineering. This is with regards to the functional and operational capabilities of

the system and ensuring safety from a holistic point of view.

Annexure A is attached to detail the Transnet Engineering procurement and tendering

processes, associated to a Request for Proposal (RPF), to the bidder. This differs depending

on the monetary value of the system. It provides the bidder with the processes and

expectations of Transnet Engineering that will be required of the bidder. It ensures that the

bidder’s response to this RFP is considered fully compliant.

Where contradictory information or detail may be provided in this RFP between the technical

specification and annexure A of this document, the information provided within the technical

specification will be taken to supersede any contradictions.

Should the bidder require any further clarity with regard to anything listed or mentioned within

this document, they may contact the appropriate Transnet Engineering point of liaison.

2. Scope

2.1. Identification

The purpose of this specification is to ensure a system is delivered which is bi-directional and

able to step a Direct Current (DC) voltage up within a variable high voltage DC range. All

technical and functional requirement, applicable to the converter block, are provided to ensure

successful installation, commissioning and approval from Transnet.

3. Documents

3.1. Applicable Documents

The following specifications, standards and drawings form part of this specification. In the

event of conflict between the referenced document and this specification, the contents of this

specification shall supersede that of the listed documents.

South African National Standards

SANS 10111 (Latest): Engineering drawing

SANS 1019: Standard Voltages, Current and Insulating Levels for Electrical Supply

SANS 60529: Enclosures for Electrical Equipment classified by IP Code

International Electro-technical Commission Standards

IEC 62498 (2010): Environmental conditions for equipment – Part 1

Page 5: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 5 of 21

IEC 60617 (2001): Graphical Symbols for Diagrams

IEC 60947 (Latest): Low-voltage switchgear and control gear - Part 1,2,3,4

IEC 60364-7-712: Electrical Installations of Building: Requirements for Special

Installation or Locations

IEC 62278 (2002): Railway applications - Specification and demonstration of reliability,

availability, maintainability and safety – Part 1,2

IEC 60051: Direct Acting Indicating Analogue Electrical-Measuring Instruments and

their Accessories

IEC 60146 - 2: Semiconductor Converters: Self-commutated semiconductor

converters including direct dc converters

IEC 60571 (2006): Electronic Equipment Used On Rail Vehicles

IEC 61373 (2010): Railway Applications – Shock and Vibration Tests

IEC 60694: Common Specifications for High Voltage Switchgear and Control Gear

Standards

IEC 60947-2: Low Voltage Switchgear and Control Gear

Transnet Internal Standards and Specifications

RT/TE/POL/0017 (Latest): Rolling Stock Electrical Safety Instructions

BBD 5994: Technical Documentation Management Policy

RT_TE_PRO_0269 (Latest): Transnet Numbering System for Interactive Electronic

Manuals

BBB 2721: AC Primary Circuit Breaker Control Panel and AC/DC Distribution Panel

for 3kV DC Traction Substations

BBB 5452: Transnet Freight Rail’s Requirements for the Installation of Electrical

Equipment for 3kV DC Traction Substations.

BBF 3690: Transnet Freight Rail – Electrical Safety Instructions 2012.

BBB 3059-2: 3 kV DC Traction Substation Earthing System for HV Outdoor Yards.

4. Technical and Functional Requirements

4.1. Converter

A high power low input and variable high output voltage bi-directional direct current to direct

current converter is required for the application pursued. The requirements of this bi-directional

converter is described in this specification.

4.2. Service Conditions

4.2.1. The traction substation where the installation will occur, is adjacent to the railway line.

The systems shall be subject to induced vibration as a result of rail operations in

wayside or on-board applications. Accordingly, the system must adhere to all

requirements set out under section 5.1.

Page 6: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 6 of 21

4.2.2. The no-load voltage of DC traction substations varies between 3,150 to 3,400

Vdc. It may increase during regeneration up to 3,900 Vdc or decrease to 2,300 Vdc under

loaded conditions.

4.2.3. For the purpose of surge and lighting protection of the substation equipment, a 4 uF

capacitor is connected between the positive cable termination and negative return rail.

A surge arrestor, having residual voltage of 13 kV, is also connected between the

positive cable termination and earth mat. Along the overhead line arching horns are

also installed approximately every 800 meters.

4.2.4. The installed substation capacity varies from 3 MW to 12 MW, with individual rectifier

capacities varying in multiples of 3 MW or 4.5 MW.

4.2.5. Substation traction transformers have mainly the following output configuration:

2,460 V, 3 phase (6 pulse) (Star or delta vector grouping) for full wave bridge

rectification; and

1,260 V, 6 phase (12 pulse) (Two extended deltas or a star and delta vector

grouping) for 2 x 1.5 kV in series full wave bridge rectification.

4.2.6. The harmonics induces from the substation rectifier is within the 300 to 1,200 Hz

frequency range. The small ripple voltage from the overhead line when the system is

non-receptive has a frequency component of around 50 Hz.

4.2.7. The substation has the following overload ratings:

200% for 30 minutes; and

Short circuit proof for 200 milliseconds.

4.2.8. Typical fault conditions include currents of 50 kA and 10 kA for faults occurring in the

vicinity and remotely from the substation. Tripping time constants are < 30 milliseconds

and < 60 milliseconds respectively.

4.2.9. All 3 kV DC substations on a line operate in parallel under normal conditions.

4.2.10. Equipment within the substation building environment is subject to electromagnetic

interference.

4.2.11. For the purpose of control 110 Vdc auxiliary supply is available with the minimum supply

voltage being 88 Vdc and maximum 118 Vdc.

4.3. Technical Requirements

4.3.1. The development, installation, commissioning and performance evaluation of a 120

kW bi-directional dc-to-dc converter with an input voltage of 640 V and a variable

output voltage of 240 to 3,900 V.

4.3.2. The bidder may offer a converter topology of its own preference that suits these

requirements, provided the design considers practicality, safety, cost and

maintainability.

4.3.3. The development of the system shall be done within a 5% tolerance, excluding

insulation and clearance requirements as set out in section 4.5.

4.3.4. An appropriate filtering solution shall accompany the system as to adhere to the limits

set out from a quality of energy supplied perspective.

Page 7: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 7 of 21

4.4. Performance Requirements and Availability

4.4.1. The system shall be able to bi-directionally convert 120 kW from dc level to dc level as

specified under 4.3.

4.4.2. All equipment voltage ratings forming part of the system must have a voltage rating of

no less than 4,000 V.

4.4.3. Appropriate filtering must accompany the proposed solution to ensure no deviation

from any applicable parameter as referenced in 4.3.

4.4.4. The converter system shall operate at an efficiency of no less than 90% regardless of

loading condition and operating voltage.

4.4.5. The system operational availability shall be no less than 95%.

4.4.6. Any replacement component, repair of software amendments that may be required,

should be in such timeframe as to ensure the availability of the system remains above

95%.

4.5. Insulation and Clearance Requirements

4.5.1. The minimum clearance distance in air shall be no less than 150 mm. This includes

distance between any part of the 3 kV DC Circuit to any auxiliary circuit and grounded

steel base.

4.5.2. The clearance distances may be reduced to a minimum of 75 mm if the equipment is

installed in a fully enclosed cubicle.

4.5.3. Appropriate insulation may be provided where these clearances stated in 4.5.1 and

5.5.2 cannot be met.

4.5.4. The insulation between the 3 kV DC circuit and the auxiliary circuit and steel

base/enclosure shall be capable of withstanding a test voltage of up to 10.5 kVrms for

at least one (1) minute.

4.5.5. All measurement and control signals must be sent via fibre optic cable to the suitable

interface.

4.5.6. Should insulating transformers be used as part of the solution, the insulating

transformers shall be of the dry type. In addition, insulation to ground and between

windings should be able to withstand test voltages of up to 20 kVrms.

4.5.7. The shortest distance along the surface of a solid insulating material between

conductive parts, otherwise known as the creepage distance, may be no less than 520

mm.

4.6. Control and Software Requirements

4.6.1. The embedded processor of the control unit bus type shall be subject to the proposal

of the bidder.

4.6.2. Any hardware associated with the control unit must be shielded from any

electromagnetic interference which may be experienced.

4.6.3. The converter system must be supplied with a display and control panel to control the

function of the system.

4.6.4. The system shall be synced with a real-time clock.

4.6.5. The system shall support the following communication interfaces: RS232, RS485,

CANopen and Ethernet.

Page 8: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 8 of 21

4.6.6. Accordingly, the inherent capability of local and remote downloading of

information shall be offered.

4.6.7. The remote monitoring of the following parameters must be performed at all times:

Power;

Power flow (net consumer or provider);

Input and output voltages;

Input and output currents; and

OHTE Status.

4.6.8. All remote monitoring data must be captured at a frequency of 5 Hz.

4.6.9. The software shall include a start-up diagnostic routine to determine whether all the

building blocks of the system are functioning correctly and all the input signals are

present and within the acceptable limits.

4.6.10. As mentioned within section 4.6.7 the software must also ensure continuous OHTE

status monitoring including possible substation parameter reference measurements to

ensure adequate islanding protection.

4.7. Housing of Converter System

4.7.1. The converter unit shall be housed within and suitable steel cubicle and enclosure.

4.7.2. The cubicle must provide access to the converter system through a front facing panel.

4.7.3. It is desired that the converter housing be within the following dimensional range: 1.2m

x 1.7m x 0.9m (WxHxD). Should the bidder be unable to deliver a system within this

requirement, an alternative may be proposed.

4.7.4. The cubicle will be connected to the substation DC earth leakage system.

4.7.5. The cubicle shall also be provided with an interlocking system which ensures no

access to the cubicle can be had without the HV DC circuit breaker being switched off

and racked out.

4.8. System Protection

4.8.1. The provision of a HV DC circuit breaker is to be provided as a free issue.

4.8.2. All HV areas shall be fenced and appropriately interlocked. In addition, all protection

shall be done according to the RT/TE/POL/0017 policy.

4.8.3. All equipment shall be connected to the existing DC earth leakage in accordance to

Transnet’s specification BBB3059-2.

4.8.4. Adequate lightning protection shall also be provided.

4.9. Wiring and Connectors

4.9.1. All wiring shall be done, as far as possible, in accordance to IEC 60364 and SANS

10142-2.

4.9.2. All wiring must be clearly captured in the form of a wiring diagram or single line

diagrams if applicable. These must be provided.

4.9.3. All wiring must be performed with maintenance and fault finding in mind.

4.9.4. Shielded cable shall be used where the influences of EMI and EMC could be apparent.

4.9.5. Shielded cables shall be compulsory for all communication and control cabling.

4.9.6. All connectors used must be of the lockable type.

Page 9: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 9 of 21

4.9.7. Connectors must be rated with a safety factor of at least 1.5x rated current.

4.9.8. All the individual conductor screens shall be earthed using standard earthing

procedures.

4.10. Connection Standards

As this system will be connect to the 3kV DC OHTE the following standard must be adhered

to when performing the installation and commissioning of such a system:

BBB 5452: Transnet Freight Rail’s Requirements for the Installation of Electrical

Equipment for 3kV DC Traction Substations

BBF 3690: Transnet Freight Rail – Electrical Safety Instructions 2012

4.11. Additional Product Specifications

4.11.1. Weight

The total weight of the converter solution may not exceed 1,000 kg. 4.11.2. Cooling

The converter cooling method may be either forced air cooling or liquid cooling, although the former is preferred. This is subject to the proposal of the potential supplier of the product. The converter cubicle/enclosure shall be in a ventilated room. 4.11.3. Noise

The possibility may exist that the system may be installed in urban environment. As such, the noise levels of the converter may not exceed 75dB, with 70 dB the desired noise level.

4.12. Operational Requirements

As this system will be integrated within various applications, a bi-directional system with an

element of controllability is required. The at will deliverance of specified power from a dc

source to a different dc voltage and the subsequent reverse operation should recharging be

required.

4.13. Supplementary

Should the bidder to this RFP be unable to adhere or fulfil any of the requirements as listed

under the technical and functional requirements section, the bidder must provide a summary

of these points of non-compliance.

In addition, should the bidder have an alternative proposal that will adhere to the functional

requirements as stipulated throughout this document, the bidder may provide this alternative

solution so that Transnet Engineering may consider the proposal. The alternative proposal

must also address all the clauses required in this specification.

Page 10: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 10 of 21

5. General Requirements

5.11. Environmental Conditions

5.11.1. Ambient Temperature

5.11.1.1. The maximum ambient temperature at the site of installation will be

approximately 50 degrees Celsius (measured in the shade).

5.11.1.2. The minimum ambient temperature at the site of installation will be

approximately negative 10 degrees Celsius.

5.11.1.3. As a mandatory requirement, no de-rating of any equipment shall occur when

operated within the temperature range as listed under point one and two.

5.11.2. Operating Temperature

5.11.2.1. Taking the above mentioned ambient temperatures into account, the operating

temperature of any device must limited to the manufacturer’s recommendation

as to avoid any de-rating or shortened usable life of equipment.

5.11.2.2. However, with consideration to the previous point, the maximum allowable

temperature is 80 degrees Celsius on PCB surfaces.

5.11.3. Altitudes

5.11.3.1. The installation and operation of this system can occur at altitudes as high as

2,000m above sea level. It is a mandatory requirement that no de-rating may

occur up to this altitude.

5.11.3.2. Any installation and operation of the system above 2,000m de-rating will be

allowed. Subsequent declaration of expected de-rating must be provided in this

case.

5.11.4. Humidity

5.11.4.1. The possibility exist that the system could be installed and continuously

operated in a saline atmosphere with:

An annual relative humidity of less than 80%;

A thirty day consecutive day relative humidity of 95%; and

Relative humidity (RH) of 99% in certain operating areas is not

abnormal, and 100% RH raining weather conditions are common.

5.11.5. Shock and Vibration

5.11.5.1. Shock and vibration of the system may occur in special cases such as on-board

locomotive applications. As such, the equipment shall be able to withstand,

without damage or failure, vibrations and shock as per IEC 60571 for typical

values of shock and vibration in real service and tested according to IEC 61373.

Page 11: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 11 of 21

5.11.6. Pollution

5.11.6.1. The system environmental condition may lead to the equipment be exposed to

pollution. The pollution, amongst other, could include:

Severe dust;

Commodity particles like iron, chrome, carbon, etc; and

Laden wind conditions.

5.11.6.2. Ingress protection rating should be no less than IP43.

5.12. Documentation Requirements

5.12.1. The system and its components shall be fully documented in English. The list of

documents provided and the contents thereof must be as a direct response to this

document.

5.12.2. All technical documentation must be provided. This must be adequate to enable the

technical staff of Transnet Engineering to perform any work on this system should it be

required.

5.12.3. All technical documentation required shall be made available during RFP submission

to enable Transnet Engineering to perform a technical evaluation. The required

minimum documentation will include:

Technical specification sheet;

Product brochures;

Details on converter topology;

Communication interface protocols;

List of spare parts;

Test certificates for adherences to standards;

Technical drawings and 3D model of system for integration;

User manual; and

Maintenance manual.

5.12.4. The quality and completeness of the document shall form part of the technical

evaluation.

5.13. Component Requirements

5.13.1. All components forming part of the proposal must be accommodated by a quality

assurance certificate issued by the supplier or any other reputable institution.

5.13.2. All components forming part of the proposal must be accommodated with a

demonstration of being used in at least three other projects within a similar scope.

5.14. Project Desired Timelines and Delivery

5.14.1. Upon acceptance of the response from the bidder to the RFP by Transnet Engineering,

there will be expected of the bidder to deliver the proposed solution components within

18 weeks from placement of purchase order (PO).

5.14.2. Should the 18 weeks be exceeded, the bidder must provide a detailed clarification as

to why this time of delivery will be exceeded. The bidder must also provide an update

Page 12: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 12 of 21

delivery time and accompanying factors which may influence the newly

determined time of delivery.

5.15. Delivery Address

The address of delivery is:

Building 21

CSIR Campus, Meiring Naude Rd

Brummeria, Pretoria

South Africa

0184

6. Maintenance Requirements

The maintenance of the converter component shall be according to the following requirements:

6.1. Training

6.1.1. The bidder shall provide maintenance and operational training in all aspects of the

proposed system.

6.1.2. The scope of the training shall include theoretical and practical training as necessary.

The bidder shall submit all course material to Transnet Engineering for approval prior

to any training being provided.

6.1.3. Appropriate training must also be provided to equip Transnet Engineering personnel

with the competency of performing any software changes or fault finding within the

domain of the converter.

6.2. Routine Maintenance

6.2.1. The design of the system shall be such that the following indicated personnel can

perform the required maintenance of the system, given the adequate maintenance

documentation and adequate training courses:

Skilled artisans;

Technicians;

Technologists; and

Engineers.

6.2.2. The system design shall be such that any repair or replacement of a component to the

proposed system shall not have any influence on the minimum of operational

availability as stipulated under the functional and technical requirements in section 5.

6.3. Availability

6.3.1. The bidder shall guarantee continued local availability of all components of the system,

as well as frequently used spares of the components, for a specified period of at least

5 years.

Page 13: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 13 of 21

6.3.2. All replacement components of the converter system shall be made available

within 4 weeks of order from a local agency.

6.3.3. Each of the converter components shall carry a warranty of at least 2 years.

6.4. Repair of Equipment

6.4.1. The system design shall be such that any repair or replacement of a component to the

proposed system shall not have any influence on the minimum of operational

availability as stipulated under the functional and technical requirements in section 5.

7. Quality Assurance

7.1. Responsibility during Commissioning

7.1.1. The responsibility of test result accuracy shall reside with the bidder. All tests and

results shall be must be detailed in a report and provided to Transnet Engineering.

7.1.2. All tests shall be observed and accepted by Transnet Engineering. Transnet

Engineering shall assist with tests, as necessary.

7.2. Tests and Examinations

7.2.1. The tests shall be executed to meet the requirements set out by Transnet Engineering

and detailed in this document.

7.2.2. The bidder shall also produce an Acceptance Test Procedure (ATP) document of each

individual component provided as part of the proposal as solution to this document and

submit it to Transnet Engineering for approval.

7.2.3. Once approved, the ATP together with the specification will be used to evaluate system

compliance during commissioning.

7.3. Unanticipated Tests

In the event any type testing or equivalent test that must be performed in order to ensure

functionality and operational capability of a proposed system as a result of a novel design,

Transnet Engineering must be actively involved during the testing procedure. All test results

must be documented and delivered as part of the end product.

Page 14: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 14 of 21

Annexure A

General Information & RFP Requirements

1. Background to Transnet and Transnet Engineering

Transnet, a state owned entity, is the largest and most crucial part of the freight logistics chain

that delivers goods to each and every South African. Every day Transnet delivers thousands

of tons of goods around South Africa, through its pipelines and both to and from its ports. It

moves that cargo on to ships for export while it unloads goods from overseas.

Transnet’s vision and mission is to be a focused freight transport company, delivering

integrated, efficient, safe, reliable and cost-effective services to promote economic growth in

South Africa. Transnet aims to achieve this goal by increasing its market share, improving

productivity and profitability and by providing appropriate capacity to its customers ahead of

demand.

Transnet is fully owned by the South African government but operates as a corporate entity

aimed at both supporting and contributing to the country’s freight logistics network. It aims at

developing South African industry, reducing the cost of doing business, while at the same time

operating efficiently and profitably.

Transnet owns a fleet of more than 2,200 locomotives and 72,000 wagons. Railway lines in

South Africa have a cumulative distance of 20,953 km, of which 8,437 km are electrified to

either 3kV DC, 25 kV AC, or 50kV AC.

Transnet Engineering, the issuer of this RFP, is a division of Transnet focusing on

maintenance and manufacturing of rolling stock and rail related products. It also focusses on

the development and integration of custom products into Transnet operations and rolling stock.

Recently, Transnet Engineering has opened a Research and Development Department for

the purpose of introducing new and revolutionary technology to the rail industry in the South

African and African markets. Transnet Engineering is the engineering backbone of Transnet

and serves the purpose of supplying Transnet with sound technical information for strategic

decision making.

2. Introduction to RFP

Energy security and increasing electricity cost pose a high risk to business. As such, strategic

energy initiatives and smart energy control are some methods of ensuring energy savings

within this domain without having to rely on the local electrical utility for support.

Energy solutions can be implemented within a number of spaces in the rail environment, such

as: on-board, wayside and facility spaces. Accordingly, Transnet is dedicated to continuous

development of competency in the energy solutions and application space.

Page 15: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 15 of 21

Development of a single modular system capable of addressing any of the above

mentioned problems, within pre-determined technical and economic requirements, are the

desired deliverables.

This technical specification specifically addresses converter interface requirements. The

proposed converter must be a fit-for-purpose device adhering to the requirements of this

technical specification. The bidders of this RFP will only bid for the supply/development of the

converter system as specified in this technical specification.

3. Purpose of RFP

The purpose of this specification is:

To describe the technical requirements of the converter; and

To specify the envisaged interfaces between point of supply/connection and

converter.

The bidder is advised that this will be a prototype, leading to proper study of practicality of the

envisioned system.

4. RFP Pre-requisites

4.1. Transnet Engineering can and will only consider submissions from bidders who are

suppliers to or have been part of product supply and integration projects of the

following to industry:

4.1.1. Bi-directional converters; and

4.1.2. OHTE-tied solutions.

4.2. As mentioned above, the bidder shall present documentation of at least three case

studies of where the technology has been implemented on various applications and

the bidder’s contribution. Documentation is to encompass the approach, technical

details and outcomes of the case studies.

4.3. The evidence record should clearly state:

4.3.1. In which applications the converter(s) in this proposal was utilized.

4.3.2. The nature of the application (new/upgrade),

4.3.3. System building blocks provided for the particular project plus pictures of the

installed products,

4.3.4. The technical details of the converter solution for each

installation/application,

4.3.5. The amount of years that the systems have been commercially used in-

service or tested,

4.3.6. The average reliability and maintainability figures (lifetime and cost) for the

converter solution,

Page 16: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 16 of 21

4.3.7. The names, addresses and contact details (mobile, land line and

email addresses) of contact persons at the relevant rail installations,

companies or institutions in question (other than Transnet) must also be

supplied.

4.4. The RFP shall solely be considered if the bidder fully complies with the pre-requisites

stated in above items 4.1 through 4.3. Transnet Engineering reserves the right to

consider any application or submission to this RFP and disqualify on grounds of

compliance with pre-requisites.

5. Bidder’s Proposal

5.1. Bidders shall provide a clause-by-clause response to this RFP. Failure to comply with

this requirement will result in the possible disqualification of the bidder’s submission.

5.2. The bidder shall supply a detailed approach of how the information requested will be

gathered and what sources will be used.

5.3. The bidder shall provide drawings, diagrams and additional literature with respect to

its offering.

5.4. All calculations and assumptions made must be clearly stated by the bidder.

5.5. The bidder must provide previous details of applications of converter solutions they

were involved with.

5.6. The bidder shall supply information concerning lifecycle costing data.

5.7. The bidder shall mention specifications and standards whereto the unit offered was

tested in the mentioned applications.

5.8. The bidder shall compile a list of local and international specifications and standards

concerning converters in areas of design, integration, maintenance, safety,

performance and testing to which the bidder’s product adheres to.

5.9. The bidder shall provide a proposed delivery schedule for completion.

5.10. The bidder shall provide a pricing schedule for the development and delivery of the

proposed component.

6. Response to Technical Specification

6.1. General

6.1.1. The Respondent must adhere to all the requirements included in this

document. Failure to adhere to these requirements may result in the

disqualification of the Respondent’s submission, subject to the decision of

the adjudication panel.

6.1.2. Transnet reserves the right to disqualify any Respondent should its

submission not adhere to all the requirements specified in this document.

6.1.3. Each bidder’s submission document should therefore contain a clause-by-

clause response for each clause in this document, containing at least one of

the following answers:

Page 17: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 17 of 21

(N) Noted: Response used when responding to informational

clauses.

(TC) Total Compliance: When currently, information is readily

available.

(PC) Partial Compliance: To state that the current information

obtainable only provides partial compliance to the clause. In such a

case, bidders must specify discrepancy and elaborate as to the reason

for their partial compliance.

(NC) No Compliance: To state that the clause is not met currently and

not an option at all.

6.1.4. Any clause not having a response will be regarded as “No Compliance”

response from the bidder. This might cause the immediate disqualifying of

the bidder pending a decision from the tender evaluation board of Transnet

Engineering.

6.2. Alternatives Offered

6.2.1. In addition to offers which in the first instance comply with the requirements

set forth in this technical specification, bidders may also offer, as

alternatives, variations of detail that they consider might be both

advantageous and acceptable to TE.

6.2.2. This will include existing approved units that are already used in railway

and facility applications, and it is accepted that these units will not have

the same additional functionalities as the new designed offers. In all

instances where alternatives are offered for consideration, the following

information shall be furnished:

The same amount and extent of information, comments and data

applicable to the original component offered.

The detailed reasons for offering the alternative(s).

The detailed implications in terms of price, reliability, maintenance

considerations, local stock holding, performance, etc. in comparison

with the basic offer. A Respondent need not submit a fully compliant

offer should they truly feel that they have a better solution but TE’s

engineers may reject the offer out of hand if the information supplied

does not meet a cursory approval.

7. RFP Screening and Selection Process

The screening and selection process is to be divided into the following stages.

Page 18: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 18 of 21

7.1. Conceptual Presentation

7.1.1. RFP respondents are required to submit the following information in

duplicate hardcopy and one electronic CD/DVD copy:

Company details

o Name

o Address

o Shareholding

o Agencies (where representation of principal is applicable)

o Contact details

Company Resume

o History

o User references with detailed contact information

o Research and development applications experience

Solution description (as per RFP purpose)

o Work breakdown structure and delivery lead times

o Samples of similar solutions provided

Budgetary costing

o Budgetary price (fixed)

o Foreign currency component of costing (if applicable)

Any supporting information that could strengthen the proposal

submission

Signed non-disclosure agreement (Annexure)

7.1.2. Bidders should support the information with applicable product brochures

and other relevant references such as websites, articles, etc.

7.1.3. Joint ventures between companies are allowed but the relationship and

contribution of each company has to be made completely clear to Transnet

Engineering by the bidder during the submission.

7.2. Shortlisting and RFP Briefing

7.2.1. After the closing date of this RFP, all proposals received in time and in

accordance to § 4, 5, and 6.1, will be reviewed and evaluated in accordance

to a pre-defined set of criteria. Based on the outcome of the evaluation

process, a short-list of candidates will be drafted and invited to attend a

mandatory RFP briefing session at Transnet Engineering’s Head office at:

160 Lynnette Street,

Kilner Park,

Pretoria,

Gauteng

7.2.2. During the RFP briefing session, short-listed suppliers will be briefed on

Transnet Engineering’s goal in its endeavour with the envisioned prototype.

The session would provide the opportunity for prospective suppliers to ask

group-wide questions to gain any additional information deemed necessary

and valuable to prepare for the next step - the RFQ proposal presentation

Page 19: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 19 of 21

for short listed bidders. Attendance is deemed compulsory and

prospective suppliers will be disqualified if not suitably represented at the

RFP briefing.

7.3. Final Project Proposal and Presentation

7.3.1. Shortlisted suppliers will be afforded an opportunity to conduct a revised and

more detailed presentation of their proposal within an agreed time after the

RFP briefing session (6.2).

7.3.2. Dates and times for presentations shall be communicated timeously to

respective respondents by Transnet Engineering if required.

7.3.3. Presentations are compulsory and must convincingly highlight at least the

following:

Company background and project related experience

Methodologies to come forth with solutions to all requirements set forth

in the response to the requirements in the RFP.

Detailed project costing and timelines

Any supporting information deemed necessary to strengthen the

proposal.

7.3.4. Shortlisted suppliers also need to provide Transnet Engineering with

updated versions of their RFP proposal documents, and clearly highlight any

modifications and additions made to the original proposal.

7.4. RFP Adjudication

7.4.1. Transnet Engineering will evaluate the proposals submitted by all short-

listed bidders during and after the Project Proposal Presentation (6.3) in

accordance to a pre-defined set of criteria. Transnet Engineering will notify

the successful bidders in due time if the evaluation process indicates that a

suitable solution was presented.

7.4.2. Once the RFP has been awarded and the successful bidder notified, a

scoping session shall be held at an agreed time between Transnet

Engineering and the successful bidder for discussing all aspects of the

scope of work and issuing of requested material.

8. Project Deliverables and Schedule

8.1. Project Deliverables

8.1.1. A commissioned integrated converter solution integrated within specified

boundaries, tested according to the relevant standards of safety and

performance that may or may not be stated in this document for the

completion of this system.

8.1.2. The following documentation will be required in hard and soft copy (i.e.

electronically in MS Word/PowerPoint format 2007 or later) from the

successful bidder.

Page 20: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 20 of 21

Design documentation including possible design calculations

used for the development of the converter system,

Maintenance documentation as referred to in this document.

Commissioning documentation as referred to in this document.

Training documentation as referred to in this document.

Advanced troubleshooting documentation as referred to in this

document.

The slides of the presentation to top management shall be made

available in neatly bound booklets and shall be done professionally.

All analysed data, tables, diagrams, plots, calculations and tests used

in the documentation will be made available to Transnet Engineering.

8.1.3. It has to be noted by the bidder that Transnet Engineering does not guarantee

this mentioned series production. This is to be considered a once off

prototype. Transnet Engineering will take the necessary steps should this

converter become an option for series production.

8.1.4. It shall be required from the preferred bidder to supply all information

concerning technical details as required in the form of the deliverables

mentioned under Part 1 Section 5.

8.2. Project Schedule

8.2.1. A delivery schedule is to be drawn up at a scoping session after the successful

bidder has been determined.

8.2.2. The schedule will be developed along with Transnet Engineering personnel

and will include agreed payment dates, due dates, and milestones.

9. Scope of Development Project The tasks expected to be performed within this RFP will include:

To supply and deliver a converter solution capable of adhering to all

requirements as set out established under the technical and functional

requirements.

Co-installation along with Transnet Engineering of the converter system

forming part of the system.

Testing and commissioning of the converter system in accordance with the

Eskom commissioning standard for embedded generators in low voltage

installations (Unique Identifier: 240-103407540).

The integration of the system package within the operational divisions of Transnet will be the

responsibility of Transnet Engineering and other relevant operating divisions within Transnet.

Page 21: REQUEST FOR PROPOSAL Functional Block … Block... · REQUEST FOR PROPOSAL . ... 3 Rewriting to Ensure Strategic Alignment with the Project Procurement Phase . ... for 2 x 1.5 kV

Document Name: Functional Block Specification: Converter System DOC. No.: PD_PDRD_KLP_SPEC_0004/3

Classification: Restricted Revision: -0

Date: March 2017 Page: Page 21 of 21

10. Confidentiality and Intellectual Property Ownership

10.1. This RFP document is the property of Transnet Engineering and no copy of any

sort or dissemination of any of the information herein shall be done without the

written consent of Transnet Engineering.

10.2. All intellectual property sprouting forth (Foreground Intellectual Property) from

interaction between parties associated in this contract shall be regarded as

Transnet Engineering intellectual property can be used freely at the discretion of the

same.

10.3. If any conflict exist due to intellectual property owned by third parties, the bidder

shall clearly state this to Transnet Engineering for further consideration.

10.4. All data and information supplied by Transnet Engineering to the preferred bidder

during the project as well as any data presented to the preferred bidder outside the

time frame of the project which pertains to any of Transnet Engineering’s operations

and activities shall be considered highly confidential by the preferred bidder.

10.5. It is the intention of Transnet Engineering to use the knowledge gained through this

prototype at its own discretion on future projects. Thus, all information and

documentation required in this specification shall be handed over to Transnet

Engineering which reserves the right to utilize the information as it pleases.

10.6. It is compulsory that all parties involved sign and hand in a Non-Disclosure

Agreement be along with RFP documentation submitted.

10.7. Further information of Transnet’s and Transnet Engineering’s intellectual property

policies are attached as appendices to this document.