ressource- efficient production
TRANSCRIPT
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RESSOURCE-EFFICIENTPRODUCTION
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How does digitalisation contribute to a circulareconomy?
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THE BASIS OF A CIRCULAR ECONOMY
Reduce – repair –reuse – recycle
Digitalisation ofproduction processes
Legislation and society Reduce – repair –reuse – recycle
Digitalisation ofproduction processes
© Copyright by ARBURG 03 / 20203
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SOCIETY
Highly charged debate− Lack of transparency
− Plastic viewed as equivalent to waste
Consumer behavior is generating more and more waste Aim: plastic as an important recyclable material
− Identify
− Communicate
− Use
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LEGISLATION
EU Commission strategy (2018)− Ban on single-use products from 2021
EU Commission Green Deal− Climate neutrality by 2050
CO2 tax Legislation affects value creation as a whole
− Material use (PCR, PIR, bio-based materials)
− Production (CO2 footprint, energy efficiency)
− Product design (optimise, reduce, reuse, recycle)
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PLASTICS ARE REUSABLE MATERIALS AND MUST BE TRANSFERRED INTO CYCLES
© Copyright by ARBURG 03 / 20206
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THE BASIS OF A CIRCULAR ECONOMY
Reduce – repair –reuse – recycle
Digitalisation ofproduction processes
Legislation and society Reduce – repair –reuse – recycle
Legislation and society
© Copyright by ARBURG 03 / 20207
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OUR DIGITAL PRODUCTS
smart production
ALS host computer systemTurnkey Control Module
smart services
ARS Remote ServicearburgXworld customer portal
smart machine
AssistancePredictive maintenance
Connectivity© Copyright by ARBURG 03 / 20208
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arburgXworld
© Copyright by ARBURG 03 / 20209
ALS
GESTICA and SELOGICA
ATCM
ERP
Dig
italis
atio
n
• Online data acquisition• Detailed planning
• Ease of use• Improved machine
availability
• Autonomous production cell• Traceability
• Online-Services 24/7 • Data-supported
work preparationPr
oduc
tion
effic
ienc
y
smart machine
smart production
smart services
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arburgXworld
© Copyright by ARBURG 03 / 202010
MES
Machine control system
SCADA
ERP
Dig
italis
atio
n
• Online data acquisition• Detailed planning
• Ease of use• Improved machine
availability
• Autonomous production cell• Traceability
• Online-Services 24/7 • Data-supported
work preparationPr
oduc
tion
effic
ienc
y
smart machine
smart production
smart services
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DIGITALISED PROCESSES REDUCE RESOURCE CONSUMPTION
© Copyright by ARBURG 03 / 202011
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TWO PERSPECTIVES ON THE SAME WORLD
arburgXworld arburgGREENworld
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© Copyright by ARBURG 03 / 202013
THE CIRCULAR ECONOMY IN PRACTICE
Optimiseproducts, production and business models
Recyclewith in-house wastemanagement
Reduceenergy and material consumption
Use several timesor rent
Repairand increase the parts’ lifetime
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EXAMPLE: TWO-COMPONENT HANDLE
Reusing plastics
Resource-efficient production Efficient mould technology
Separation, cleaning andregranulation
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EXAMPLE: TWO-COMPONENT HANDLE
100% PCR material foamed with ProFoam technology
ALLROUNDER 570 ALLDRIVE Ergonomic GESTICA control system
Assistant packagesBasic connectivity
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Mould with rotary unit –one-step production
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EXAMPLE: FLUIDIC HOUSING
100% post-industrial recyclate(PIR)
Cavity pressure sensor systemin mould
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ALLROUNDER 370 HIDRIVERegulation via reference curve
Basic connectivity
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CREATING RECYCLING SYSTEMS
Reduce – repair –reuse – recycle
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Digitalisation ofproduction processes
Legislation and societyLegislation and society Digitalisation ofproduction processes
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RESOURCE EFFICIENCY METHODS
Post-industrial recyclate (PIR) Homogeneous plastic waste from industry
Post-consumer recyclate (PCR) Mixed plastic waste (yellow plastic bags)
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source: EREMA Group GmbH source: EREMA Group GmbH
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POST-CONSUMER RECYCLATES (PCR)
POST-INDUSTRIAL RECYCLATES (PIR)
• Plastics can be easily separated into homogeneous types during production
• Consistent quality• Internal recyclable material
management
• Homogeneous sortingnot yet at 100%
• Processing required (cleaning)• Fluctuations in quality
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HOMOGENEOUS PLASTIC SEPARATION
Preparing groupage− Removing foreign
matter− Crushing
Separating plastics− Material (FT-NIR, X-ray)− Color (visual, UV)− Weight (Swim/Sink-process,
electrostatics)
Injection moulding− New products− Same products
(or equivalent)
Preparation− Cleaning− Drying− Granulating
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DIGITALISATION ENABLES AN EFFICIENT CIRCULAR ECONOMY
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PREREQUISITE: COMMUNICATION
Plastics must be uniquely identifiable Can only be achieved through
cooperation along the entire value chain
We combine know-how− Primary material and recyclate manufacturers
− Product manufacturers
− Recycling companies
− Specialists
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NEW PROCESSES AND CONCEPTS
Homogeneous separation withinvisible barcode on IML
ILM plus augmented reality Mono-material – IML and tub made from PP
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ALLROUNDER 820 H „Packaging“
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NEW PROCESSES AND CONCEPTS
Isotropically boundfluorescent marker
Uniquely readable and sortable
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ALLROUNDER 270 S compact
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THINKING DIGITAL CREATES CIRCULARITY
Basis for resource efficiency− Intelligent and interlinked technologies
− Innovative processes
Participation in research projects Close collaboration and networking
along the entire value chain
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SEIZING OPPORTUNITIES FOR VALUE CREATION
Reduce expensive raw materials, lower expenditure
Digitalisation forresource-efficientproduction
* For all countries in the EU, with sustainable circular economy (as of 2018)
Saving potential for companies: €600 billion per year*
Close cycles, producesustainably
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