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http://www.vgb.org Reproduction is permitted only with the prior approval of VGB. Design standards for instrumentation and control equipment Preface and introduction R 170 B0e First edition 2006 Published by: VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, D - 45039 Essen Phone +49 (0)201 8128-200 Fax +49 (0)201 8128-329 E-mail: [email protected] Guideline

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http://www.vgb.org

Reproduction is permitted only with the prior approval of VGB.

Design standards for instrumentation and control equipment Preface and introduction

R 170 B0e

First edition 2006

Published by: VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, D - 45039 Essen Phone +49 (0)201 8128-200 Fax +49 (0)201 8128-329 E-mail: [email protected]

Guideline

3

Preface

With the liberalisation of the energy sector the question also arose as to how, in the field of instrumentation and control (I&C) equipment, effectiveness potentials can be exploited and what configuration of the instrumentation and control equipment solution is the economic optimum.

The VGB working group on I&C and information technology considers the consistent application of standards to be means for effectively planning, implementing and operating instrumentation and control equipment.

Standards within the meaning of this recommendation are functional specifications for the planning, installation and operation of power plant I&C equipment (keywords: long service life, fail-safeness, openness, reliability, stability).

In individual cases, critical examination is necessary in order to establish whether a standard available on the market is also applicable to power plant instrumentation and control equipment.

A project group dealt with the main principles of standardisation in instrumentation and control equipment and makes them available in the following paper. The formulation of the standards is carried out on a function-related basis and should be taken into account by the suppliers and equipment manufacturers during hardware and software development.

In the present guide, starting from the description of the motivation of the partners involved in the installation and operation of instrumentation and control equipment, standardised requirements are described for selected subjects. Wherever possible and appropriate, recommendations for their implementation by the suppliers and planners were derived. In that context, the findings of owners/operators and planners in projects handled over the last few years were taken into account.

The guide is meant as a help for the production of specifications for definite projects. In the case of the implementation of the standards, the required latitude for internal company stipulations is retained.

The following persons made a decisive contribution to the preparation of this present guideline:

Mr. R. Hvelplund, Dipl.-Ing., Elsam Engineering, Fredericia (DK) Mr. H. Königstein, Dipl.-Ing., Steag-Saar Energie, Saarbrücken Mr. E. Oertli, Dipl.-Ing., E.ON Kraftwerke, Hanover Mr. C. Stürmer ,Dipl.-Ing., E.ON Engineering, Gelsenkirchen Mr. C. Vocke, Dipl.-Ing., RWE Power, Niederaußem Mr. J. von Graeve, Dipl.-Ing., RWE Power, Essen Mr. J. Kaiser, Dipl.-Ing., VGB-Geschäftsstelle, Essen

The VGB would like to thank the companies involved and their staff engaged in this work.

The VGB office will be very grateful for any information and suggestions provided.

4

Overview

The following chart gives an overview of the current VGB guidelines in the field of instrumentation and control equipment and shows the role of the present VGB-R170, part B0, in the overall context.

The individual sections of R170 B are provided in the form of a data collection in order to enhance the effectiveness and flexibility of processing and publication.

VGB PowerTech e.V.

Essen, January 2006

VGB R170Instrumentation and controlequipment in power plants

as of January 2006

VGB R170 ACurrent subjects of

instrumentation and control

R170 A1Measures for avoidance and containment of instrumentation and controlequipment failures

VGB R170 BDesign standards for instrumentation

and control equipmentR170 B0Preface and introduction

R170 B1Automation equipmentR170 B2Automation function

R170 B3Operation and monitoringR170 B4Interfaces and integrationR170 B5Field device visualisationR170 B6Project planning and documentation

VGB R170 CFunction-related documentation

of power plant I&C in line with operating requirements

5

CONTENTS

1 Area of application................................................................................... 7

2 Definitions of terms within the scope of guideline R170 B .................. 8

http://www.vgb.org

Reproduction is permitted only with the prior approval of VGB.

Design standards for instrumentation and control equipment

Automation equipment

R 170 B1e

First edition 2006

Published by: VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, D - 45039 Essen Phone. +49 (0)201 8128-200 Fax +49 (0)201 8128-329 E-mail: [email protected]

Guideline

3

Overview

The following chart provides an overview of the current VGB guidelines in the field of instrumentation and control equipment and shows the role of the present VGB-R170, section B1, in the overall context.

The individual sections of R170 B are provided in the form of a data collection in order to enhance the effectiveness and flexibility of processing and publication.

VGB PowerTech e.V.

Essen, January 2006

VGB R170Instrumentation and controlequipment in power plants

as of January 2006

VGB R170 ACurrent subjects of

instrumentation and control

R170 A1Measures for avoidance and containment of instrumentation and controlequipment failures

VGB R170 BDesign standards for instrumentation

and control equipmentR170 B0Preface and introduction

R170 B1Automation equipmentR170 B2Automation function

R170 B3Operation and monitoringR170 B4Interfaces and integrationR170 B5Field device visualisationR170 B6Project planning and documentation

VGB R170 CFunction-related documentation

of power plant I&C in line with operating requirements

4

5

CONTENTS

1 Motivation ................................................................................................. 7

2 Requirements ........................................................................................... 8

2.1 Important parameters of the instrumentation and control equipment hardware.... 9

3 Recommendations................................................................................. 10

http://www.vgb.org

Reproduction is permitted only with the prior approval of VGB.

Design standards for instrumentation and control equipment

Automation function

R 170 B2e e

First edition 2006

Published by: VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, D - 45039 Essen Phone +49 (0)201 8128-200 Fax +49 (0)201 8128-329 E-mail: [email protected]

Guideline

3

Overview

The following chart provides an overview of the current VGB guidelines in the field of instrumentation and control equipment and shows the role of the present VGB-R170, section B2, in the overall context.

The individual sections of R170 B are provided in the form of a data collection in order to enhance the effectiveness and flexibility of processing and publication.

VGB PowerTech e.V.

Essen, January 2006

VGB R170Instrumentation and controlequipment in power plants

as of January 2006

VGB R170 ACurrent subjects of

instrumentation and control

R170 A1Measures for avoidance and containment of instrumentation and controlequipment failures

VGB R170 BDesign standards for instrumentation

and control equipmentR170 B0Preface and introduction

R170 B1Automation equipmentR170 B2Automation function

R170 B3Operation and monitoringR170 B4Interfaces and integrationR170 B5Field device visualisationR170 B6Project planning and documentation

VGB R170 CFunction-related documentation

of power plant I&C in line with operating requirements

4

5

CONTENTS

1 Motivation ................................................................................................. 7

2 Requirements ........................................................................................... 8

3 Recommendations................................................................................... 9

3.1 Automation levels ................................................................................................ 9

3.2 Control system ...................................................................................................10

3.3 Closed-loop control system ................................................................................13

3.4 Protection ...........................................................................................................15

3.5 Standard functional modules ..............................................................................16

http://www.vgb.org

Reproduction is permitted only with the prior approval of VGB.

Design standards for instrumentation and control equipment

Operation and monitoring

R 170 B3e First edition 2006

Published by: VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, D - 45039 Essen Phone +49 (0)201 8128-200 Fax +49 (0)201 8128-329 E-mail: [email protected]

Guideline

3

Overview

The following chart provides an overview of the current VGB guidelines in the field of instrumentation and control equipment and shows the role of the present VGB-R170, section B3, in the overall context.

The individual sections of R170 B are provided in the form of a data collection in order to enhance the effectiveness and flexibility of processing and publication.

VGB PowerTech e.V.

Essen, January 2006

VGB R170Instrumentation and controlequipment in power plants

as of January 2006

VGB R170 ACurrent subjects of

instrumentation and control

R170 A1Measures for avoidance and containment of instrumentation and controlequipment failures

VGB R170 BDesign standards for instrumentation

and control equipmentR170 B0Preface and introduction

R170 B1Automation equipmentR170 B2Automation function

R170 B3Operation and monitoringR170 B4Interfaces and integrationR170 B5Field device visualisationR170 B6Project planning and documentation

VGB R170 CFunction-related documentation

of power plant I&C in line with operating requirements

4

5

CONTENTS

1 Motivation..................................................................................................7

2 Requirement..............................................................................................8

3 Proposal for solution................................................................................9

3.1 Components of the operation and monitoring system...........................................9

3.2 Functions of the operation and monitoring system .............................................11

http://www.vgb.org

Reproduction is only permitted with the prior approval of VGB.

Design standards for instrumentation and control equipment

Interfaces and integration

R 170 B4e First edition 2006

Published by: VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, D-45039 Essen Phone +49 (0)201 8128-200 Fax +49 (0)201 8128-329 E–mail: [email protected]

Guideline

3

Overview

The following chart provides an overview of the current VGB guidelines in the field of instrumentation and control equipment and shows the role of the present VGB-R170, section B4, in the overall context.

The individual sections of R170 B are provided in the form of a data collection in order to enhance the effectiveness and flexibility of processing and publication.

VGB PowerTech e. V.

Essen, January 2006

VGB R170Instrumentation and controlequipment in power plants

as of January 2006

VGB R170 ACurrent subjects of

instrumentation and control

R170 A1Measures for avoidance and containment of instrumentation and controlequipment failures

VGB R170 BDesign standards for instrumentation

and control equipmentR170 B0Preface and introduction

R170 B1Automation equipmentR170 B2Automation function

R170 B3Operation and monitoringR170 B4Interfaces and integrationR170 B5Field device visualisationR170 B6Project planning and documentation

VGB R170 CFunction-related documentation

of power plant I&C in line with operating requirements

4

5

CONTENTS

1 Motivation ................................................................................................. 7

2 Requirements ........................................................................................... 8

2.1 General requirements.......................................................................................... 8

2.2 Additional requirements in selected cases of application ....................................10

3 Proposal for solution ............................................................................. 11

3.1 Industrial standards ............................................................................................11

3.2 Application recommendations.............................................................................14

http://www.vgb.org

Reproduction is permitted only with the prior approval of VGB.

Design standards for instrumentation and control equipment

Field device visualisation

R 170 B5e

First edition 2006

Published by: VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Verlag technisch-wissenschaftlicher Schriften Postfach 10 39 32, D - 45039 Essen Phone +49 (0)201 8128-200 Fax +49 (0)201 8128-329 E-mail: [email protected]

VGB guideline

3

Overview

The following chart provides an overview of the current VGB guidelines in the field of instrumentation and control equipment and shows the role of the present VGB-R170, section B5, in the overall context.

The individual sections of R170 B are provided in the form of a data collection as individual packages in order to enhance the effectiveness and flexibility of processing and publication.

VGB PowerTech e.V.

Essen, January 2006

VGB R170Instrumentation and controlequipment in power plants

as of January 2006

VGB R170 ACurrent subjects of

instrumentation and control

R170 A1Measures for avoidance and containment of instrumentation and controlequipment failures

VGB R170 BDesign standards for instrumentation

and control equipmentR170 B0Preface and introduction

R170 B1Automation equipmentR170 B2Automation function

R170 B3Operation and monitoringR170 B4Interfaces and integrationR170 B5Field device visualisationR170 B6Project planning and documentation

VGB R170 CFunction-related documentation

of power plant I&C in line with operating requirements

4

5

CONTENTS

1 Motivation ................................................................................................. 7

2 Requirements ........................................................................................... 8

3 Recommendations................................................................................. 11

www.vgb.org

Reproduction is permitted only with the prior approval of VGB.

VGB-R 170 B6e First edition 2006 First revised edition 2011

Published by VGB PowerTech e.V. Available from: VGB PowerTech Service GmbH Publishers of techno-scientific papersPostfach 10 39 32, 45039 EssenPhone: +49 201 8128-200 Fax: +49 201 8128-329 Email: [email protected] ISBN 978-3-86875-072-0

Guideline

Design standards for instrumentation and control equipment

Project planning and documentation

3

Overview

The following chart provides an overview of the current VGB Guidelines in the field of instru-mentation and control equipment and shows the role of the present VGB-R 170, section B6, in the overall context.

The individual parts of VGB-R 170 B are provided as individual packages from a data collec-tion in order to enhance the effectiveness and flexibility of processing and publication.

This first revised edition of Part B6 incorporates the topic of reference types, and establishes references to the 2nd, completely revised 2010 edition of VGB-R 171, “Provision of Technical Documentation (Technical Plant Data, Documents) for Power Plants”.

VGB PowerTech e. V.

Essen, March 2011 ISBN 978-3-86875-072-0

4

5

CONTENT

1 Project planning ....................................................................................... 7

1.1 Motivation ............................................................................................................ 7

1.2 Requirements ...................................................................................................... 8

1.3 Proposals for solutions ........................................................................................ 9

2 Documentation ....................................................................................... 12

2.1 Motivation ...........................................................................................................12

2.2 Requirements .....................................................................................................14

2.3 Proposals for solutions/recommendations ..........................................................15 Appendix 1 Standardized project planning for instrumentation and controll equipment .........17 Appendix 2 Technical Documentation ...................................................................................25