riding trowel - allen eng
TRANSCRIPT
Riding TRiding TrowelrowelOPERATIONSPARTS
MANUALBOOK
MMOODDEELLRIDER, HDX600-44KBTDRIDER, HDX600-44KBTD
AAEECC PPaarr tt ##048500048500
THIS MANUAL COVERS RIDING TROWEL(S) BELOW
Allen Engineering’s Razorback Riding Trowels are covered under one or more of the following patent numbers: U.S. Design Patents: 323,510;340,340; 344,736; 400,542; 402,998; 402,999; 403,332. U.S. Utility Patents: 4,298,555; 5,108,220; 5,480,257; 5,480,258; 5,613,801; 5,685,667;5,803,658; 5,816,739; 5,890,833; 5,934,823; 6,053,660. Canadian Patents: 2,039,893. French Patents: 0293496. German Patents:M9007736.9 With other Patents Pending.
Printed 11/2007
Issue Date: Nov. 2, 2007Revision: 600-1Beginning Serial Number: 6001007001
LIMITED WLIMITED WARRANTYARRANTY and LIMITand LIMITAATION OF LIABILITYTION OF LIABILITY
Allen Engineering Corporation ("Allen") warrants its products to be free of defects in material or workmanshipfor the following periods:
A. New Machines and Parts One Year
The above listed warranty periods are effective for Allen Machines with a first day of use by End User on April1, 2007 or later. Warranty period begins on first day of use by End User. This first day of use is established bythe date of a completed Allen Warranty Card or a Bill of Sale to the End User. All warranty is based on the fol-lowing limited warranty terms and conditions, including the disclaimer of implied warranties and consequentialdamages.
1. Allen's obligation and liability under this warranty is limited to repairing or replacing parts if, afterAllen's inspection, there is determined to be a defect in material or workmanship. Allen reserves the choice torepair or replace.
2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made availableto the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.
3. Replacement or repair parts, installed in the product, are warranted only for the remainder of war-ranty period of the product as though they were the original parts.
4. Allen does not warranty engines. Engine warranty claims should be made directly to an authorizedfactory service center for the particular engine manufacturer.
5. Allen's warranty does not cover the normal maintenance of products or its components (such asengine tune-ups and oil & filter changes). The warranty also does not cover normal wear and tear items (suchas belts and consumables).
6. Allen's warranty will be void if it is determined that the defect resulted from operator abuse, failure toperform normal maintenance on the product, modification to product, alterations or repairs made to the productwithout the written approval of Allen. Allen specifically excludes from warranty any damage to any trowelsresulting from an impact to the rotors.
7. Impact damage is not covered under the Allen Gear Box warranty.8. Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of
the warranty claim. An Allen Labor Chart will determine the time allowed to complete a repair and will governthe shop labor hours that will be allowed.
9. Allen will pay freight on warranty replacement parts at worldwide standard ground rates. No warran-ty replacement parts will be shipped air freight at the expense of Allen. Allen only pays outbound freight chargeswhen sending warranty replacement parts to the customer via ground service. Allen does not pay any inboundfreight. However, if Allen determines this to be a warranted item, only then will Allen reimburse the customer forinbound freight at standard ground rates.
10. ALLEN ENGINEERING CORPORATION'S WARRANTY POLICY WILL NOT COVER THE FOL-LOWING: TAXES; SHOP SUPPLIES; ENVIRONMENTAL SURCHARGES; AIR FREIGHT; TRAVEL TIME;LOSS OF TIME; INCONVENIENCE; LOSS OF RENTAL REVENUE; RENTAL COSTS OF EQUIPMENT USEDTO REPLACE THE PRODUCT BEING REPAIRED; LOSS OF USE OF THE PRODUCT; COMMERCIAL LOSS;OR ANY OTHER CHARGES WHATSOEVER OR ANY LIABILITIES FOR DIRECT, INCIDENTAL, OR CONSE-QUENTIAL DAMAGE OR DELAY.
11. ALLEN ENGINEERING CORPORATION MAKES NO OTHER WARRANTY, EXPRESSED ORIMPLIED. THIS LIMITED WARRANTY IS IN LIEU OF THE WARRANTY OF MERCHANTABILITY AND FIT-NESS. THERE ARE NO OTHER WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THISDOCUMENT.
12. No Allen employee or representative is authorized to change this warranty in any way or grant anyother warranty unless such change is made in writing and signed by an officer of Allen Engineering Corporation.
© Allen Engineering Corporation Revised 4/1/07
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OPERATIONSIDENTIFICATION PLATE
An identification plate listing the Model Number and Serial Number is attached to each unit and is located on the right sideof the mainframe. The identification plate is located on the left step deck.
Please record the information found on this plate below so it will be available should the identification plate become lost ordamaged . When ordering parts or requesting service information you will required to specify the model number and seri-al number of the unit.
Serial Number The serial number found on the identification plate is a sixdigit number. The model number identifies your machineand will ensure that you receive the correct replacementparts.
SAMPLE: 6001007001
Model
Serial #Location
FILL IN FOR FUTURE REFERENCES
Model Number:___________________
Serial Number:___________________
Date Purchased:__________________
Purchased From:_________________
________________________________
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Model NumberHDX600-44KBTD
TURBO DIESEL
ENGINE44 HP Kubota
HYDRA-DRIVE600 Series
Month
Year
Sequence #
IdentificationPlate
Location
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HDX600-44KBTD Operating InformationTABLE OF CONTENTS
1.1 Safety Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-61.2 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-61.3 Service Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-71.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-71.5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-81.6 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-91.7 Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-91.8 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-91.9 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-101.10 Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-101.11 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-111.12 Pitch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-111.13 Periodic Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-121.14 Control Linkage Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-121.15 Lift Lever Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-131.16 Transporting Trowels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-141.17 Battery Jump Start Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-151.18 Greasing Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-151.19 Hydraulic Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .1A-161.20 Caution Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-171.21 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1A-18
This machine is built with user safety in mind. However, it can present hazards ifimproperly operated and serviced. Follow operating instructions carefully!
If you have any questions about operating or servicing this equipment please contactyour Allen Engineering Dealer or Allen Engineering Customer Service at 800-643-0095or 870-236-7751.
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Important Reminder
Complete any warranty requirements as specified by the engine manufacturer in their instructions found insidethe manual tube located on the right side rear cover plate.
Your engine is not manufactured by Allen Engineering , and therefore is not covered under Allen Engineeringwarranty.
Your engine manufacturer should be contacted if you wish to purchase a parts manual or a repair manual foryour engine.
Refer to enclosed owners engine manual for complete O&M instructions. See your battery manufacturer forbattery warranty.
Your Allen DealerYour Dealer has Allen Engineering trained mechanics and original Allen Engineering replacement parts. Alwayscontact the Allen Engineering Dealer who sold you this machine for Allen Engineering Certified repairs andreplacement parts.
Place dealer information here for future reference.
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DEALER NAME:___________________________________PHONE #:_____-____________ADDRESS:_______________________________________________________________________CITY:_________________________________STATE:___________________ZIP:______________
SALESMAN:_____________________________________________________________________ADDITIONAL INFORMATION:_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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THE INFORMATION CONTAINED IN THIS MANUAL WAS BASED UPON THE MACHINESIN PRODUCTION AT THE TIME (BEGINNING WITH SERIAL NUMBER 6001007001) OFPUBLICATION. ALLEN ENGINEERING CORPORATION RESERVES THE RIGHT TOCHANGE ANY PORTION OF THIS DOCUMENT WITHOUT NOTIFICATION.
Information Contained in This Manual
Ordering PartsThis manual contains an illustrated parts list for help in ordering replacement parts for your machine. Followthe instructions listed below when ordering parts to ensure prompt and accurate delivery. All orders for partsmust be made through your local authorized Allen Engineering dealer. All authorized Allen Engineering deal-ers must fax a copy of the parts order to customer service. The fax number is (870-236-3934). Facsimile ordersmust contain the following information:
Keep this manual or a copy of it with the machine. If you loose this manual or need an additional copyplease contact your Allen distributor or Allen Engineering Corporation at (800) 643-0095 and order lit-erature part number 048771.
© 2007 Allen Engineering Corp. All Rights Reserved -- ContentsSubject to Change Without Prior Notice.
This manual provides information and procedures to safely operate and maintain the Allen® HDX600-44KBTDModel Riding Trowel.
For your own safety and protection from personal injury carefully read, understand and observe the safetyinstructions described in this manual.
Always operate and maintain this machine in accordance with the instructions described in this manual. A wellmaintained piece of equipment will provide many years of trouble free operation. This manual is divided into thesections listed below.
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1. On all orders for service parts include SERIAL NUMBER and MODEL number.
2. Shipment may be delayed if this information is not included.
3. Include correct description and part number from part section 2A.
4. State exact shipping instructions including preferred routing and complete destination address.Also please indicate your preferred freight carrier. If no freight carrier is indicated Allen Engineeringreserves the right to ship the shipment the best way possible. Once a shipment leaves AllenEngineering’s docks it becomes the responsibility of the freight carrier to insure that it arrives at it’sintended destination.
5. DO NOT return parts to Allen Engineering without receiving written authorized Customer ServiceReport(CSR) from Allen Engineering. All authorized returns must bee shipped prepaid. All unauthorizedreturns will be shipped back to the addressee at their expense.
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2APARTS
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1.1 Safety NotesThis manual contains NOTES, CAUTIONS and WARNINGS which must be followed to reduce the possibility ofimproper service damage to the equipment or personal injury. Read and follow all NOTES, CAUTIONS andWARNINGS included in this manual.
NOTE Contains additional information important to a procedure.
CAUTION Provides information important to prevent errors which could damage machine or components.
WARNING Warns of conditions or practices which could lead to personal injury or death.
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1.2 Operating Safety
Familiarity and proper training are required for the safe operation of this equipment! Equipment operatedimproperly or by untrained personnel can be dangerous! Read the operating instructions contained in both thismanual and the engine manual and familiarize yourself with the location and proper use of all controls.
Safety Precautions
1. Read operating and safety instructions before using the Riding Trowel. Operate the machine in accordance with the manufacturer's instructions.
2. Inspect your Riding Trowel for damage or tampering that can sometimes occur during shipping.
3. If damage is found file a claim with your carrier immediately! Mark freight bill of lading as damaged shipment.
4. Do not operate Riding Trowel if any guards have been removed or if the "safety switch" is not operational.
5. Only trained personnel should be allowed to operate your Riding Trowel. 6. Never allow more than one person on the Riding Trowel while it is in operation.7. No foreign objects such as buckets, tools or materials should ever be attached or
allowed to ride on the Trowel during operation.8. Do not attempt to fill fuel tank or oil sump while the engine is running. Allow engine to
cool before refueling. 9. Never attempt to operate the Riding Trowel on inclined surfaces. 10. Do not use over the counter hardware to replace manufacturer's hardware.11. WARNING: When operating machines with gas and diesel engines in confined areas. The
fumes MUST be ventilated! 12. Always wear safety goggles, ear protection, and gloves when operating the Riding
Trowel.
1.3 Service SafetyPoorly maintained equipment can become a safety hazard! In order for the equipment to operate safely andproperly over a long period of time, periodic maintenance and occasional repairs are necessary.
DO NOT attempt to clean or service machine while it is running. Rotating parts can cause severe injury.DO NOT use gasoline or other types of fuels or flammable solvents to clean parts especially in
enclosed areas. Fumes from fuels and solvents can become explosive and can be hazardous to your health.
ALWAYS operate machine with all safety devices and guards in place and in working order. ALWAYS keep area around muffler free of debris such as leaves, paper, cartons, etc. A hot muffler could
ignite such items starting a fire. ALWAYS replace worn or damaged components with spare parts designed and recommended by ALLEN
ENGINEERING. ALWAYS remove key and disconnect battery on machines before servicing to avoid accidental start-up.
1.4 Dimensions
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FRONTVIEW
SIDEVIEW
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Engine Make & Model Kubota 44HP V1505-TDGross Intermittent output . . . . . . . . . . . . . . . . . . . . . . .kW(HP)/rpm . . . . . . . . . . . . . . . . . .33.0(44.2)/3,000Net Continuous output . . . . . . . . . . . . . . . . . . . . . . . . .kW(HP)/rpm . . . . . . . . . . . . . . . . . .27.2(36.5)/3,000Fuel and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Diesel, No. 2-D (ASTM D975)Cylinder arrangement . . . . . . . . . . . . . . . . . . . . . . . . .1-2-3Bore x Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .mm x mm . . . . . . . . . . . . . . . . . . . .74 x 78.4Total piston displacement . . . . . . . . . . . . . . . . . . . . . .cc . . . . . . . . . . . . . . . . . . . . . . . . . .1,498Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22.5:1Length x width x height (standard model) . . . . . . . . . .mm . . . . . . . . . . . . . . . . . . . . . . . . .591.3 x 439.2 x 631.3Dry weight (standard model) . . . . . . . . . . . . . . . . . . . .kg/lb . . . . . . . . . . . . . . . . . . . . . . . .114/251.3
HYDRA-DRIVE MODEL HDX600-44KBTDDimensions (LxWxH) 108-1/2” (275.6cm) x 50-1/2” (128.3cm) x 56-1/2” (143.5cm)Panning Path Width 100” (254cm)Two Rotors (diameter) 46” (1,168.4 mm) 5-BladedMaximum Rotor Speed (RPM) 135Weight 1,613 lbs. (732kg)Ten Flat Finish Blades 8” x 18” FinishHydra-Drive Rotor Motor (2) G-Roller Stator MotorsHydra-Drive Hook-Ups (2) Part of Rotor MotorHydra-Drive Pump System (2) Variable Displacement, Axial Piston PumpHydra-Drive Fluid Cooling System Air/Oil Fan Cooled Heat ExchangerHydra-Drive Filtering System Inline Suction, Return, ChargeHydra-Drive Rotor Speed Control Foot Pedal Pilot ControlEngine Speed Control Lever Style (Self Locking)Guard Rings AttachedOperator Control Panel Multi-gaugePower Retardant Spray System/Capacity Pump Powered Two Nozzles / 6 gal. (22.7L)Steering Control System Proportional Hydraulic Pilot Control w/ Zero Position NeutralPitch Control Two Push Button Electro-Hydraulic System Joy Stick MountedBattery 12 Volt, 525 Cold Cranking AmpsSafety Shutdown Switch Foot Pedal/Seat Electronic Switch ControlHydraulic Fluid Capacity 8 gal. (30.2L)Fuel Capacity 12 gal. (45.4L)Approx. Running Time Between Fueling 4 HoursEngine Hour and RPM Meter DigitalOil Pressure LightEngine Temperature LightAlternator Engine Mounted 40 AmpsLights Four(4) - 50 WattAmperage 40 AmpsNylon Strap Lifting Bridle StandardENGINE: Kubota (KB) (liquid-cooled) 44 HP (33kw) @ 3,000 RPMEngine Weight 251.3 lbs (114kg)OPTIONAL FEATURES:
OPTIONAL ACCESSORIES:Sun Screen Umbrella RecommendedTrowel Cover RecommendedDolly Jacks HDX600 Series RecommendedRiding Trowel Trailer 6’ x 12’ RecommendedTwo Pans Universal 5-BladeTrowel Arm Jig AvailableSpider Pulling Tool Available
1.5 Technical Data
1.6 Description
The Riding Trowel is a modern high production machine. Finishing rate will vary depending on the operatorsskill and job conditions. This Riding Trowel has ten finishing blades. The Hydra-Drive Rotor Motors are designedto provide exceptional performance with low maintenance and trouble free use under some of the worse con-ditions. All Allen® Riders are equipped with a safety shutdown switch for added job safety. Operating timebetween fuel refills is approximately 4 hours with a rotor speed of 135 RPM for the HDX600. The Hydra-DriveSeries Riders are the most technically advanced trowels on the market today. With proper maintenance and useyour riding trowel will provide you with exceptional service.
1.7 Before Starting
Before starting trowel check the following:* Oil level in engine: * Hydraulic oil level: * Fuel level : * All fasteners: * Condition of trowel arms and blades: * Grease trowel daily:* All hydraulic hoses and fittings:* All linkages (fulcrums, etc.):* Engine Coolant
1.8 StartingBefore starting trowel be aware of all the locations and identification of controls.
1. Sit down correctly on the Riding Trowel Seat. DO NOT attempt to start the Riding Trowel with out an operator in the seat.
2. Turn key counter-clockwise until the glow plug light goes off then clockwise until the engine engages and starts
3. Turn key to the run position and allow spring back. Allow engine and hydraulics to warm up before operating trowel.
Caution: Operating the starter for more than 5 seconds can damage the starter or engine. If engine fails to start release the switch and wait 10 seconds before operating starter again.
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VOLTMETER
TEMPERATURE
OIL
MULTI GAUGE
GLOW PLUG
1.9 Operating
To utilize your Allen® Rider to its fullest capacity the machine should be driven in the direction the operator isfacing. This will finish the widest possible area while giving the operator an excellent view of the slab surfaceabout to be troweled. When the machine reaches the end of the slab make a 180 degree turn and repeat thestraight line of direction to the other end of the slab. To familiarize a new operator with the Riding Trowel the fol-lowing steps should be taken.
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1A-10
AB
D
E F
GH
2. With the operator in the seat, show him the functions of the control levers (B) and (C) and how to start the machine. (refer to page 1A-9).
A hard level concrete slab with a little water on the surface is an ideal place for an operator to practice with themachine. For practice, pitch the blades up approximately 1/4" on the leading edge. Start by making the machinehover in one spot and then practice driving the machine in a straight line and making 180 degree turns. Best controlis achieved at full RPM.
CAUTION: After starting engine, engage the throttle either 1/2 or fully. This allows the engine and the hydraulic fluidto warm up faster. NOTE: If you start out at a low RPM this will cause the machine to have a slower response timebetween movement of the joysticks and the rotors.
CAUTION: DO NOT use excessive pressure on the joysticks. Excessive pressure does not increase the reactiontime of the machine and can damage steering controls.
1.10 StoppingTo stop the trowel's movement, allow the control levers (C) and (B) to return to their neutral position and release pres-sure on the right foot pedal (E). You will need to push the engine throttle lever (I) towards the front of the machine.This will reduce the speed of the engine. It is not recommended to leave the engine throttle lever in the rear posi-tion if the rotors are not turning.
C
I1. Point out the location of all operation components
A. right pitch control (see illustration on next page)B. left control lever (forward reverse) C. right control lever (left & right, forward &reverse) D. left pitch control (see illustration on next page)E. right foot pedal (rotor control) F. left foot rest G. seat adjustment H. fuel gauge I. engine throttle lever
J. engine coolant level
1.11 SteeringA slight "feathering motion" forward and backward with the left joystick is required to move the machine ina straight path to the left or right while operating the right hand joystick. See illustration.
1> forward 2> reverse 3> rotate clockwise 4> rotate counter clockwise 5> left sideways 6> right sideways
1.12 Pitch AdjustmentDifferent pitch angles are needed as you work the dif-ferent stages of the concrete. See the drawing below.When changing or setting pitch (angle of trowelblades), set the desired degree of pitch on the left sideof the machine and then adjust the right side to match.
To increase the pitch, press the pitch control button (a)which is located on top of joystick towards the inside.To decrease the pitch, press the pitch control button(b) which is located on top of joystick towards the out-side.
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1.13 Periodic Maintenance ScheduleThe chart below list basic trowel and engine maintenance. Refer to engine manufacturer's Operation Manualfor additional information on engine maintenance. A copy of the engine Operator's Manual was supplied withthe machine when it was shipped. To service the engine, remove the front and rear access panels.
Daily Every 20 Every 50 Every 100 Hours Hours Hours
Grease Trowel Arms X
Check Fuel and Coolant XLevels
Inspect Air Filters XReplace as Needed
Check and Tighten XExternal Hardware
Grease Thrust Bearings X
Check Hydraulic Oil/Filter XRefer to Page 1A-19
Grease Control Linkage X
Check Valve Clearance X
Change Engine Oil X
Replace Oil Filters X
1.14 Control Linkage LubricationThe control linkage is equipped with several grease fitting to lubricate pivot points. Grease control linkageonce a week or every 20 hours to prevent wear and ensure free movement and smooth response of controllevers. Use a general purpose grease and add one to two shots of grease to each fitting.
Example
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1.15 Lift Lever AdjustmentDamage to or replacement of a trowel arm can changethe adjustment of the lift lever. This can unbalance thetrowel arms and cause the trowel to wobble during oper-ation. To operate smoothly the lift lever on all arms mustbe adjusted the same to ensure that the trowel is bal-anced correctly. Adjust trowel arms using optional trow-el arm jig as described below.
NOTE: Make sure that there is no pitch in the blades before attempting to remove a trowel arm.
1. Block up pressure plate (I) using wooden blocks(B).
2. Remove stabilizer ring from spider assembly (only on available models).
3. Remove blades from trowel arms.
4. Loosen hex head cap screw (A) and remove it and the external star washer from the spider boss.
5. Remove trowel arms from spider 5-boss withlift levers in place.
6. Clean flats on trowel arm before placing it inthe trowel arm jig (PART# 016863).
7. For HDX600 series trowels use the mediumspacer (1-1/4 X 2-1/2) (D).
8. Insert trowel arm into trowel arm jig as shown.
9. Tighten socket head bolts (E) down on thetrowel arm to hold in place.
10. Place carriage bolts (G) on lift lever under thetrowel arm jig (F) as shown.
11. Loosen jam nut (H) and adjust the carriage bolt so that the top of the bolt is just touching the bottom of the trowel arm jig and tighten jam nut (H).
12. Attach trowel arm to spider boss and blades to arms.
13. Tighten down hex head cap screw to securearm in place.
14. Reattach stabilizer ring (only on available models).
F
DE
C
FHG
E
D
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1.16 Transporting TrowelOptional dolly jacks are available for short moves or toaid in servicing the trowel. Install dolly jacks as follows:
1. Inspect dolly jack (L) for serviceability and damage.
2. Place riding trowel on firm level ground.
3. Fully insert the extension tubes in the holes (K) in the mainframe of the riding trowel.
4. Turn jack handles clockwise to lift trowels andcounter-clockwise to lower trowel.
CAUTION:
The dolly jack lifting system is designed for short movesand to aid in servicing the trowel. It is not a substitute fora towing system or trailer. An optional lifting bridle (M) isavailable and recommended for lifting the trowel. Attachthe bridle to each of the four lifting eyes (N) on the trow-el.
K
M
N
L
PICTURE FOR REFERENCEPURPOSES ONLY. BE SURETO HOOK THE ENDS OFTHE LIFTING BRIDLE INTOTHE APPROPRIATE LIFTINGPOINTS AVAILABLE.
LiftHereOnly
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1.17 Battery Jump Start ProcedureOccasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following pro-cedure is recommended to prevent starter damage, battery damage, and personal injury.
Warning: Jump starting a battery incorrectly can cause the battery to explode resulting in severe personalinjury or death. Do not smoke or allow any ignition sources near the battery and do not jumpstart a frozen battery.
Warning: Electrical arcing can cause severe personal injury. Do not allow positive and negative cable ends to touch.
1. Use a battery of the same voltage (12V) as is used with your engine. 2. Attach one end of the positive booster cable (red) to the positive (+) terminal of the booster battery. Attach
the other end of the terminal of your engine battery. 3. Attach one end of the negative booster cable (black) to the negative (-) terminal on the booster. Attach the
other end of the negative cable to your engine battery. 4. Jump starting in any other manner may result in damage to the battery or the electrical system.
Caution: Over cranking the engine can cause starter damage. Allow 10 seconds for starter to cool if engaged for more than 5 seconds.
Caution: When using lights or high amperage draw accessories, idle the engine for a period of 20 minutes to bring the battery to charge state.
1.18 Greasing Thrust Bearing
A
B
C
Step 1: Remove red plastic caps covering fittings.
Step 2: Properly seat grease nozzle on grease fitting (C)..Step 3: Add grease to pressure plate cap (A) and thepressure plate (B).
Step 4: Add grease everyday of operation.
NOTE: It is imperative that this bearing be re-greasedafter every clean -up especially if you use a high pressurewasher.If this is not done on a daily basis, you will increasethe chance of mechanical failure. Any failures due to lackof grease in the thrust bearing will not be covered underwarranty.
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C
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1. On a daily basis, check for leaks around all hydraulic fittings. Tighten if necessary.
2. On a daily basis, check hydraulic hoses for any wear that might occur during operations.
3. On a daily basis, visually inspect for scoring on cylinder rod ends.
3. On a daily basis, check the hydraulic fluid level on the sight gauge (A). If you can see that the oil is not all the way tothe top of the sight glass, then you will need add more hydraulic fluid using ISO 68 DTE26 hydraulic fluid . If tempera-ture of hydraulic oil rises above 160 degrees, check to make sure the hydraulic oil is full. Also check to make sure thatno damage is done to the cooler or any other hydraulic components. If the problem still persist then contact AllenEngineering Customer Service.
4. On a daily basis, check the gauge - 046242 (C) located on the hydraulic filter (B). If the needle on the gauge reach-es 20 PSIG or is in the red, then the oil filter is dirty and needs to be replaced. Replace with Filter part number 048670only. NOTE: Failure to use Allen Engineering replacement filters will void all hydraulic warranties.
Steps for Replacing Filter:> Remove and replace the filter - 048670 (B). NOTE: It is a common practice when replacing oil filters to replace
the hydraulic oil as well.
> Tighten snug to ensure that the o-ring is properly seated.
Note: If you do not experience any problems with the filter, it is a good practice to replace the filter every 100 hours ofoperation. However, it is mandatory that the filter and hydraulic oil are replaced after the initial 50 hours of operation.This is the “break-in” time for all the hydraulic components and new oil needs to be replaced at this time. The ISOcleanliness specification must meet the following: 17-15-13 Put oil in the fill port (D).
5. On a yearly basis, grease joystick mechanisms. Also check for tears and cracks in the rubber boots.
A
1.19 Hydraulic Preventive Maintenance
C
B
D
1AOPERATIONS
1A-17
1.20 Safety Labels and Identification
Familiarity and proper training are required for the safe operation of this equipment! Safety labels are locatedin strategic places in plain sight for your protection. Note where they are located and adhere to them or elseserious injury can occur.
This decal is located next to the throttlelever on the right side of the seat frame.
This decal is located on the access panelfor the radiator.
This decal is located next to the throttlelever on the right side of the seat frame.
This decal is located next tothe control lever on the leftside of the seat frame.
NOTE: Please review the assemblydrawings in Section 2A of this manualfor additional decal locations.
2APARTS
1A-18
1.21 CE Marking
Certified European testing was completed at the Allen Engineering Corporation facility on Nov. 2, 2007. Duringthe test the following data was collected and is on file at AEC under test number SND07-11001.
Data Summary of Sound & Vibration Testing for CE Marking
Test Machine Engine Avg. Sound Operator Seat Foot HandType Pressure Ear SPL Vibration Vibration Vibration
Level (SPL) Overall Overall MaximumdB(A) dB(A) m/sec m/sec m/sec
44 hpHDX600 Kubota 88.5 90.9 107.9 80.3 45.4
2APARTS
Parts and Assembly InformationTABLE OF CONTENTS
2.1 Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2 Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3 Mainframe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4 Seat Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5 Left Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6 Right Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7 Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8 Dolly Jack Assembly and Accessories . . . . . . . . . . . . . . . . . . . . . .
This machine is built with user safety in mind. However, it can present hazards ifimproperly operated and serviced. Follow operating instructions carefully!
If you have any questions about operating or servicing this equipment please contactyour Allen Engineering Distributor or Allen Engineering Corp. Customer Service at800-643-0095 or 870-236-7751.
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
REQD
DATE
CHECKED
DRAWNNEXT ASSEMBLY LF/SFWEIGHT
PROJECT NUMBER
R
P.O. BOX 819, PARAGOULD, AR 72451CORPORATION
ENGINEERING
REVISION
PART NUMBER
SCALE047545
- 1
MULTIPLENONEJRL 06/27/06BD 07/13/06
APPROVAL
DSIZECLASS
TITLE
USED ON
HARNESS, KILL SWITCH Y-ADAPTOR
SUBCONTACTOR PART
4
AA
MULTI-CONNECTORCONTACT POSITION LEGEND
(CONNECTING VIEW OF HOUSING)
B B
P1(P/N 038641)
P2(P/N 038642)
P1
P2
E1
E2
FROMFUEL
SOLENOID
TOFOOT PEDALSWITCH
TOSEATSWITCH
HARNESS JIG DIAGRAM
24.00
60.00
60.00
W2, 16 PURW1, 16 BRN
(A)(B)
(A)(B)
TOFOOT PEDALSWITCH
FROMFUEL
SOLENOID
W3,
16
BR
N
W4,
16
PU
R
TOSEAT
KILL SWITCH WIRING SCHEMATIC
PO
WE
R
RETURNRETURNPOWER
RE
TUR
N
POWER
VENDOR ITEM DRAWING
04754504
7545
D-Size Harness, continued.idw; 06/06_-
SCHEMATIC, WIRE LIST AND JIG DIAGRAM
3 2 SH OFWIRE LIST
WIRE LOCATION TERMINATION STRIP LENGTHREMARKS
NO. LG CLR SIZE I/N FROM PT TO PT FROM TO FROM TO1 24.0 BRN 16 6 P1 B P2 B CRMP CRMP 5/16 5/16 POWER2 24.0 PUR 16 8 P1 A P2 A CRMP CRMP 5/16 5/16 RETURN3 60.0 BRN 16 6 P1 B E2 - CRMP CRMP 5/16 3/16 POWER4 60.0 PUR 16 8 P1 A E1 - CRMP CRMP 5/16 3/16 RETURN
CLASS DESIGNATOR LETTERSLAST USED NOT USED
P1,2 E1,2 W1,2,3,4
P112
P212
E2 E1
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Mainframe AssemblyHDX600 Riding Trowel
See Parts List
048522X
PR2186
AW 11/1/07
D
327.26 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM
4FSTN, HHCS 1/4-20 X 1/2 GR 501000118FSTN, HHCS 3/8-16 X 101003624FSTN, FW 5/1601008234FSTN, LW 1/401008948FSTN, LW 3/801009154FSTN, NUT HEX 1/4-2001009861ELBOW 1/4 X 1/4 90 DEG STREET BR01022078FSTN, RHMS 10-32 X 1/201056882TIP--SPRAY 8001 (FINE)01270291BUSHING 3/8 X 1/4 HEX RED BI012940104RIVET, 1/8x3/8 ALUM DOME HD [closed]012994116FSTN, NUT STOVER LOCK 1/4-200205421212FSTN, NUT NYLOK 10-32029568131DECAL, SERIAL NUMBER PLATE032097144DECAL, LIFT HERE ONLY (SMALL)032159151DECAL, "MADE IN USA"032896161PUMP, SPRAY SYSTEM033735171DECAL, AEC PATENT PENDING034017181DECAL, RETARDANT ONLY036767194FSTN, RHMS 10-32 X 1 1/4036791202LIGHT, PREP F/ RIDING TROWELS036881211BATTERY 12V 625CA037771222FSTN, HHCS 5/16-18 X 3039082231DECAL, RIDING TROWEL PAT 039324242DECAL, GREASE THRUST BEARING DAILY039778252NUT, 5/16-18 GR-C STOVER HEX040004261FILTER, RIDER SPRAY SYSTEM040209271FTG, 3/8 BRASS STREET ELBOW (90°)040387281FTG, 3/8X1/4 BRASS FM TO FM REDUCER040388291DECAL, HYDRAULIC OIL CAP041509302BODY, NYLON CHECK VALVE NOZ041604312RETAINER, NYLON SPRAY TIP0416243218FSTN, SFBHCS 1/4"-20 x 3/4042343331FILTER, IN-LINE DIESEL043920344ISOL, REAR NEOPRENE MOTOR MT045757352FTG, F6400-8-8-O STR045921361FTG, F6602-6-6-6-O TEE045924371FTG, F6803-16-16-16-NWO TEE045932381FTG, F2406-16-8-O STR RDCR045933391FTG, 7574051 MAGNETIC PLUG045948401FILTER SUCTION HEAD, SSF130002046243411FTG., F2406-6-4046289421F6804-08-08-08-NWO FLARE-O FITTING046356435FITTING, F6801-6-8-NWO046362441GV-5 SUCTION GAUGE046369451BOX, STANDARD BATTERY046696461SIGHT GLASS SLW-CL-12-SAE046731471FTG, F6500-8-8-O 90° ELB046987481PAD, 10-7/8x7-1/4x1 BARRIER047251492PAD, 7-7/16x5-11/16x1-1/2 BARRIER0472945018FSTN, 1/4-20 PAL SNAP NUT047546512STRAINER, POLY 50 MESH047578521TANK, 6 GALLON WATER PLASTIC047700531CAP, 3-1/2" VENTED BLACK047701541FTG, "L" FUEL 1/4 NIPPLE 90°047702551BUSHING, WATER TANK HD550 20-7730047703561ELBOW, 1/4 PUSHLOK x 1/4 NPT PLASTIC047933574FTG, F6400-4-4-O STR048329581MAIN FRAME, X1048501594BEARING ASSEMBLY F/ ROTOR MOUNT X1048561602CUSHION, BOTTOM TANK (RUBBER) X1048562611CHANNEL, BATTERY HOLD-DOWN X1048563621BRACKET, RH SPRAY NOZZLE X1048564631BRACKET, LH SPRAY NOZZLE X1048566641FOOT REST, X1048571651TANK, FUEL ALUM F/ X1048577661COVER, FRONT DECK X1048583671CUSHION, TOP TANK (RUBBER) X1048588682ROD, BATTERY HOLD-DOWN X1048589692STRAP, RETARDANT TANK HOLD-DOWN X1048591701ASSEMBLY, ROTOR CONTROL PEDAL X1048594711TEE, PLASTIC 1/4 x 1/4 x 1/4048652723BARB, HOSE PLASTIC 1/4" x 1/4 NPT048653731MANIFOLD, HIGH PRESSURE X1048657741PLATE, FRONT COVER F/ MAINFRAME X1048669751ELEMENT, FILTER SF6703048670761CAP, VENTED W/ GAUGE X1048680771DECAL, FRONT HDX600 4"048685783COUPLING, SMK 20-9/16 TEST048730794FTG., 6410-10-4-O048734801FTG., 6407-16-16-NWO048737811FTG., F2406-16-10-O048738821FTG., F6502-10-10-O04873983
SEE SPRAY ASSEMBLY PG 367
50
75
35
1
62
59
11
14
SEE PEDAL ASSEMBLY PG 3
5
2
15
813
65
33
77
448142
3744
4839
38
82
83
60
54
7053
4669
22
3536
79
3
23
58
8074
21
17
SHEET OF 4 1
78
COVER FOR ITEM 42
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Rear Mainframe AssemblyHDX600 Riding Trowel
SEE Parts List
048522X
PR2186
AW 9/19/07
D
327.26 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM
4FSTN, HHCS 1/4-20 X 1/2 GR 501000118FSTN, HHCS 3/8-16 X 101003624FSTN, FW 5/1601008234FSTN, LW 1/401008948FSTN, LW 3/801009154FSTN, NUT HEX 1/4-2001009861ELBOW 1/4 X 1/4 90 DEG STREET BR01022078FSTN, RHMS 10-32 X 1/201056882TIP--SPRAY 8001 (FINE)01270291BUSHING 3/8 X 1/4 HEX RED BI012940104RIVET, 1/8x3/8 ALUM DOME HD [closed]012994116FSTN, NUT STOVER LOCK 1/4-2002054212
12FSTN, NUT NYLOK 10-32029568131DECAL, SERIAL NUMBER PLATE032097144DECAL, LIFT HERE ONLY (SMALL)032159151DECAL, "MADE IN USA"032896161PUMP, SPRAY SYSTEM033735171DECAL, AEC PATENT PENDING034017181DECAL, RETARDANT ONLY036767194FSTN, RHMS 10-32 X 1 1/4036791202LIGHT, PREP F/ RIDING TROWELS036881211BATTERY 12V 625CA037771222FSTN, HHCS 5/16-18 X 3039082231DECAL, RIDING TROWEL PAT 039324242DECAL, GREASE THRUST BEARING DAILY039778252NUT, 5/16-18 GR-C STOVER HEX040004261FILTER, RIDER SPRAY SYSTEM040209271FTG, 3/8 BRASS STREET ELBOW (90°)040387281FTG, 3/8X1/4 BRASS FM TO FM REDUCER040388291DECAL, HYDRAULIC OIL CAP041509302BODY, NYLON CHECK VALVE NOZ041604312RETAINER, NYLON SPRAY TIP04162432
18FSTN, SFBHCS 1/4"-20 x 3/4042343331FILTER, IN-LINE DIESEL043920344ISOL, REAR NEOPRENE MOTOR MT045757352FTG, F6400-8-8-O STR045921361FTG, F6602-6-6-6-O TEE045924371FTG, F6803-16-16-16-NWO TEE045932381FTG, F2406-16-8-O STR RDCR045933391FTG, 7574051 MAGNETIC PLUG045948401FILTER SUCTION HEAD, SSF130002046243411FTG., F2406-6-4046289421F6804-08-08-08-NWO FLARE-O FITTING046356435FITTING, F6801-6-8-NWO046362441GV-5 SUCTION GAUGE046369451BOX, STANDARD BATTERY046696461SIGHT GLASS SLW-CL-12-SAE046731471FTG, F6500-8-8-O 90° ELB046987481PAD, 10-7/8x7-1/4x1 BARRIER047251492PAD, 7-7/16x5-11/16x1-1/2 BARRIER04729450
18FSTN, 1/4-20 PAL SNAP NUT047546512STRAINER, POLY 50 MESH047578521TANK, 6 GALLON WATER PLASTIC047700531CAP, 3-1/2" VENTED BLACK047701541FTG, "L" FUEL 1/4 NIPPLE 90°047702551BUSHING, WATER TANK HD550 20-7730047703561ELBOW, 1/4 PUSHLOK x 1/4 NPT PLASTIC04793357
9.5'HOSE, 3/8" WATER LINE HD550C/HD560048246594FTG, F6400-4-4-O STR048329581MAIN FRAME, X1048501594BEARING ASSEMBLY F/ ROTOR MOUNT X1048561602CUSHION, BOTTOM TANK (RUBBER) X1048562611CHANNEL, BATTERY HOLD-DOWN X1048563621BRACKET, RH SPRAY NOZZLE X1048564631BRACKET, LH SPRAY NOZZLE X1048566641FOOT REST, X1048571651TANK, FUEL ALUM F/ X1048577661COVER, FRONT DECK X1048583671CUSHION, TOP TANK (RUBBER) X1048588682ROD, BATTERY HOLD-DOWN X1048589692STRAP, RETARDANT TANK HOLD-DOWN X1048591701ASSEMBLY, ROTOR CONTROL PEDAL X1048594711TEE, PLASTIC 1/4 x 1/4 x 1/4048652723BARB, HOSE PLASTIC 1/4" x 1/4 NPT048653731MANIFOLD, HIGH PRESSURE X1048657741PLATE, FRONT COVER F/ MAINFRAME X1048669751ELEMENT, FILTER SF6703048670761CAP, VENTED W/ GAUGE X1048680771DECAL, FRONT HDX600 4"048685783COUPLING, SMK 20-9/16 TEST048730794FTG., 6410-10-4-O048734801FTG., 6407-16-16-NWO048737811FTG., F2406-16-10-O048738821FTG., F6502-10-10-O04873983
SHEET OF 4 2
19
43
66
26
76
47
74
41
45
3544
36
67
40
16
25
30
24
15
18
2515
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Miscellaneous Assemblies forMain Frame Assembly
See Parts Lists
048522X
PR2186
AW 9/10/07
D
4.75 lbmass
Rotor Control Foot Pedal Assembly Parts ListQTYDESCRIPTIONPART #ITEM
7FSTN, HHCS 1/4-20 X 3/401000217FSTN, FW 1/401008121FSTN, FW 3/801008334FSTN, RHMS 10-32 X 1/201056841PIN, Ø1/8 X 1 COTTER01236154FSTN, LW STAR #1001374081FSTN, PIN CLEVIS 3/8 X 3-1/402498365FSTN, NUT HEX 1/4-20 NYLOC02967172FTG, F6801-4-6-NWO 90° ELB04592391FTG, 6801-6-6-NWO 90° ELB046892101VALVE, FOOT PEDAL CONTROL046921112FSTN, 1/4-20 PAL SNAP NUT (p)047546121SWITCH, E1161-B5111-6C NORM OPEN048211131PEDAL, FOOT SPEED CONTROL X1048568141PLATE, BASE F/ FOOT SPEED X1048586151PLATE, KILL SWITCH MOUNT X1048587161BASE, ROTOR CONTROL X1048590171HOSE, HS-X-28048715181HOSE, HS-X-29048716191HOSE, HS-X-3004871720
Spray Nozzle Parts ListQTYDESCRIPTIONPART #ITEM
1TIP, 80°x0.10 GPM BRASS SPRAY01270211BODY, NYLON CHECK VALVE04160421RETAINER, NYLON SPRAY TIP04162431STRAINER, POLY 50 MESH0475784
Fuel Tank Mounting Parts ListQTYDESCRIPTIONPART #ITE
8FSTN, RHMS 10-32 X 1/201056818FSTN, NUT NYLOK 10-320295682
18FSTN, SFBHCS 1/4"-20 x 3/4042343318FSTN, 1/4-20 PAL SNAP NUT04754641MAIN FRAME, X104850152CUSHION, BOTTOM TANK (RUBBER) X104856261FOOT REST, X104857171TANK, FUEL ALUM F/ X104857781COVER, FRONT DECK X104858391CUSHION, TOP TANK (RUBBER) X1048588101ASSEMBLY, ROTOR CONTROL PEDAL X1048594111PLATE, FRONT COVER F/ MAINFRAME X1048669128PLUG, HOLLOW SBR RUBBER048676131CAP, VENTED W/ GAUGE X1048680141DECAL, FRONT HDX600 4"04868515
Spray System Assembly Parts ListQTYDESCRIPTIONPART #ITEM
4FSTN, HHCS 1/4-20 X 1/2 GR 501000112TIP, 80°x0.10 GPM BRASS SPRAY01270221BUSHING 3/8 X 1/4 HEX RED BI01294032TIE, 15.0 LG BLK STD CABLE01329244FSTN, NUT STOVER LOCK 1/4-2002054254FSTN, NUT NYLOK 10-3202956861PUMP, SPRAY SYSTEM03373574FSTN, RHMS 10-32 X 1 1/403679181ELBOW, BRASS STREET 3/803810591FILTER, RIDER SPRAY SYSTEM040209101FTG, 3/8X1/4 BRASS FM TO FM REDUCER040388112BODY, NYLON CHECK VALVE NOZ041604122RETAINER, NYLON SPRAY TIP041624132STRAINER, POLY 50 MESH047578141FTG, "L" FUEL 1/4 NIPPLE 90°047702151BUSHING, WATER TANK HD550 20-7730047703162ELBOW, 1/4 PUSHLOK x 1/4 NPT PLASTIC047933171BRACKET, RH SPRAY NOZZLE X1048564181BRACKET, LH SPRAY NOZZLE X1048566191TEE, PLASTIC 1/4 x 1/4 x 1/4048652202BARB, HOSE PLASTIC 1/4" x 1/4 NPT048653211KIT, HOSE F/ HDX600 SPRAY SYSTEM04879622
14
1
2
15
3
5
11
7
17
6
4
8
1
2
13
16
12
7
10
9
19
20
18
9
2
4
1
3
7 14
9
See Pedal Assembly Parts List
310
8
6
1512
4
5
1711109
16
15
6
7
3
19
21
20
18
1
See Nozzle Assembly
ITEMS 15 & 16 ARE INSERTEDINTO THE RETARDANT TANK.
8
4
LEFT
RIGHT
SPRAY SYSTEM ASSEMBLY
SPRAY NOZZLE ASSEMBLY
FUEL TANK ASSEMBLY
ROTOR CONTROL PEDAL ASSEMBLY
SHEET OF 4 3
5
13
048772
048773
048774
048775
17
1
2
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Mainframe Hydraulic PlumbingHDX600 Riding Trowel
048522X
PR2186
AW 10/15/07
D
228.75 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM
1FTG, PLUG #12 SAE04421611FTG, 7574051 MAGNETIC PLUG04594821SIGHT GLASS SLW-CL-12-SAE04673131HOSE, HS-X-304869041HOSE, HS-X-404869151HOSE, HS-X-504869261HOSE, HS-X-2704871471HOSE, HS-X-3004871781HOSE, HS-X-3104871891HOSE, HS-X-32048719101HOSE, HS-X-33048720111HOSE, HS-X-34048721121HOSE, HS-X-36048723131HOSE, HS-X-37048724141HOSE, HS-X-38048725151HOSE, HS-X-39048726161HOSE, HS-X-4004872717
SHEET OF 4 4
12
3
14
16
8
913
11
15
6
10
1
2
11
7
5
417
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Seat Frame AssemblyHDX600 Riding Trowel
See Parts Lists
048526X
PR2186
AW 11/6/07
D
222.44 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM12FSTN, HHCS 1/4-20 X 3/401000214FSTN, HHCS 5/16-18 X 1/2 GR 501001822FSTN, HHCS 5/16-18 X 101002034FSTN, HHCS 5/16-18 X 1-1/4 GR501002142FSTN, HHCS 3/8-16 X 101003652FSTN, HHCS 3/8-16 X 1-1/4 GR 501003765FSTN, FW 1/401008174FSTN, FW 5/1601008286FSTN, FW 3/801008396FSTN, NUT NYLOK 3/8-16010464101FSTN, RHMS 10-32 X 3/8013370114BUSHING, NITRILE015713122FSTN, NUT STOVER LOCK 3/8-1602051413
12FSTN, NUT STOVER LOCK 1/4-20020542141PIVOT, THROTTLE CABLE024984151PIN, Ø3/32 X 3/4 ZP STL COTTER026226161CABLE, THROTTLE 52" HD028243171SWITCH, ROCKER #91B2184032125181HORN, 12 VOLT034621191DECAL, LIGHTS034876201DECAL, FUSE BOX INSIDE035365212LIGHT, PREP F/ RIDING TROWELS036881221FUSE BOX, 8 LOCATION036932231KIT, FUEL FILLER (D08)037777241KEYSWITCH, KUBOTA (E02)037785251DECAL, GEN PROTECTION WARNING039048261DECAL, GREASE THRUST BEARING DAILY039778276NUT, 5/16-18 GR-C STOVER HEX040004281DECAL, CRUISE CONTROL040441291HOLDER, CUP FOR RIDERS04153730
72FSTN, SFBHCS 1/4"-20 x 3/4042343311BRACKET, FAN MOUNT TO COOLER HD530045866321AIR/OIL COOLER, C-20046238331JOYSTICK, LH SINGLE AXIS046919341JOYSTICK, RH DUAL AXIS046920353RELAY, WEATHERPROOF047052361SEAT, W/ SWITCH (EXTRA FOAM)047200371DECAL, DIESEL OVERHEAT CAUTION047263381DECAL, HOT COOLANT WARNING047265391PLATE INSIDE F/ 500 SEAT FRAME047372401GUAGE, LOFA MULTI FUNCTION04740641
70FSTN, 1/4-20 PAL SNAP NUT047546421LOCKING CONTROL, QUADRASTAT (Q14020)047643433BUMPER, RUBBER F/ SEAT PLATE STOP047665441HOURMETER, SENDEC 807-204-0111047685451DECAL, ACE LARGE OVAL048036461DECAL, ACE SMALL OVAL048037471DECAL, CALIFORNIA PRPSTN 65048181481ARMREST WITH PIVOT, LH048237491ARMREST WITH PIVOT, RH048238501BRACKET, LH ARMREST MOUNT048240511BRACKET, RH ARMREST MOUNT048241522CLAMP, #22 HOSE048352531SEAT FRAME, X1 RIDING TROWEL048544541TANK, VENT X1048595552COVER, SIDE F/ SEAT FRAME X1048599561COVER, FRONT CENTER F/ SEAT FRAME X1048600571BRACKET, THROTTLE CABLE X1048601581COVER, FRONT LH X1048602591COVER, REAR LH X1048603601BRACKET, FUEL PUMP X1048604611COVER, RADIATOR ACCESS X1048605621COVER, REAR RH TOP X1048606631COVER, REAR BOTTOM RH X1048607641COVER, CONTROL PANEL FRONT X1048609651COVER, FRONT RH X1048610661TUBE, MANUAL PACK048665672CLAMP, MANUAL PACK TUBE048666681BREATHER, AIR 90° ELBOW X1048673691HOOD, INLET (STYLE E) X1048674701BAND, POLYMER MOUNTING X1048675712HANDLE, LOAD RATED NYLON048678722GROMMET, RUBBER 5/8 ID X 1-1/8 OD048681731CONNECTOR, HOSE (HUMP) X1048682741TUBE, ELBOW/HUMP CONNECTION X1048728752DECAL, SIDE HDX600 2"048743761ELEMENT, FILTER P821575 (NOT SHOWN)04874877
FRONT
LEFT
REAR
RIGHT
62
43
37 73
21
64
68
63
70
71
69
60
56
54
72
59
57
66
25
65
45
18
41
30
31
44
20
39
22
67
SHEET OF 3 1
50
49
46
27
26
38
48
29
ITEM 76 INSIDE BREATHER
76
35
34
MAIN WIRING HARNESS PART# 048667LIGHT WIRING HARNESS PART# 048668
MANUAL 048771
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Seat Frame AssemblyHDX600 Riding Trowel
See Parts Lists
048526X
PR2186
AW 11/6/07
D
222.44 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM12FSTN, HHCS 1/4-20 X 3/401000214FSTN, HHCS 5/16-18 X 1/2 GR 501001822FSTN, HHCS 5/16-18 X 101002034FSTN, HHCS 5/16-18 X 1-1/4 GR501002142FSTN, HHCS 3/8-16 X 101003652FSTN, HHCS 3/8-16 X 1-1/4 GR 501003765FSTN, FW 1/401008174FSTN, FW 5/1601008286FSTN, FW 3/801008396FSTN, NUT NYLOK 3/8-16010464101FSTN, RHMS 10-32 X 3/8013370114BUSHING, NITRILE015713122FSTN, NUT STOVER LOCK 3/8-1602051413
12FSTN, NUT STOVER LOCK 1/4-20020542141PIVOT, THROTTLE CABLE024984151PIN, Ø3/32 X 3/4 ZP STL COTTER026226161CABLE, THROTTLE 52" HD028243171SWITCH, ROCKER #91B2184032125181HORN, 12 VOLT034621191DECAL, LIGHTS034876201DECAL, FUSE BOX INSIDE035365212LIGHT, PREP F/ RIDING TROWELS036881221FUSE BOX, 8 LOCATION036932231KIT, FUEL FILLER (D08)037777241KEYSWITCH, KUBOTA (E02)037785251DECAL, GEN PROTECTION WARNING039048261DECAL, GREASE THRUST BEARING DAILY039778276NUT, 5/16-18 GR-C STOVER HEX040004281DECAL, CRUISE CONTROL040441291HOLDER, CUP FOR RIDERS04153730
72FSTN, SFBHCS 1/4"-20 x 3/4042343311BRACKET, FAN MOUNT TO COOLER HD530045866321AIR/OIL COOLER, C-20046238331JOYSTICK, LH SINGLE AXIS046919341JOYSTICK, RH DUAL AXIS046920353RELAY, WEATHERPROOF047052361SEAT, W/ SWITCH (EXTRA FOAM)047200371DECAL, DIESEL OVERHEAT CAUTION047263381DECAL, HOT COOLANT WARNING047265391PLATE INSIDE F/ 500 SEAT FRAME047372401GUAGE, LOFA MULTI FUNCTION04740641
70FSTN, 1/4-20 PAL SNAP NUT047546421LOCKING CONTROL, QUADRASTAT (Q14020)047643433BUMPER, RUBBER F/ SEAT PLATE STOP047665441HOURMETER, SENDEC 807-204-0111047685451DECAL, ACE LARGE OVAL048036461DECAL, ACE SMALL OVAL048037471DECAL, CALIFORNIA PRPSTN 65048181481ARMREST WITH PIVOT, LH048237491ARMREST WITH PIVOT, RH048238501BRACKET, LH ARMREST MOUNT048240511BRACKET, RH ARMREST MOUNT048241522CLAMP, #22 HOSE048352531SEAT FRAME, X1 RIDING TROWEL048544541TANK, VENT X1048595552COVER, SIDE F/ SEAT FRAME X1048599561COVER, FRONT CENTER F/ SEAT FRAME X1048600571BRACKET, THROTTLE CABLE X1048601581COVER, FRONT LH X1048602591COVER, REAR LH X1048603601BRACKET, FUEL PUMP X1048604611COVER, RADIATOR ACCESS X1048605621COVER, REAR RH TOP X1048606631COVER, REAR BOTTOM RH X1048607641COVER, CONTROL PANEL FRONT X1048609651COVER, FRONT RH X1048610661TUBE, MANUAL PACK048665672CLAMP, MANUAL PACK TUBE048666681BREATHER, AIR 90° ELBOW X1048673691HOOD, INLET (STYLE E) X1048674701BAND, POLYMER MOUNTING X1048675712HANDLE, LOAD RATED NYLON048678722GROMMET, RUBBER 5/8 ID X 1-1/8 OD048681731CONNECTOR, HOSE (HUMP) X1048682741TUBE, ELBOW/HUMP CONNECTION X1048728752DECAL, SIDE HDX600 2"048743761ELEMENT, FILTER P821575 (NOT SHOWN)04874877
Hose and Fitting Parts ListQTYDESCRIPTIONPART #ITEM
1FAN, ELECT. PUSHER04584311BRACKET, FAN MOUNT TO COOLER HD53004586621FTG., F6400-4-6-O04592231AIR/OIL COOLER, C-2004623841FTG, F6400-6-8-O STR04634951JOYSTICK, LH SINGLE AXIS04691961JOYSTICK, RH DUAL AXIS04692071CAP, FILLER BREATHER SPB-S-1-10-N040478868
11FTG, F6400-4-4-O STR04832991TANK, VENT X1048595101HOSE, HS-X-6048693111HOSE, HS-X-7048694121HOSE, HS-X-8048695131HOSE, HS-X-9048696141HOSE, HS-X-14048701151HOSE, HS-X-15048702161HOSE, HS-X-16048703171HOSE, HS-X-17048704181HOSE, HS-X-18048705191HOSE, HS-X-19048706201HOSE- HS-X-20048707211HOSE, HS-X-22048709221HOSE, HS-X-23048710231HOSE, HS-X-24048711241HOSE, HS-X-34048721251HOSE, HS-X-37048724261HOSE, HS-X-39048726271FTG., F6804-12-12-12-NWO048732281FTG., F6804-12-12-12-NWO-2P504874129
75
74
SHEET OF 3 2
266
18
1723
7
27
15
20
24
16
19
2
21
11
9
12
4
13
28
14
29
10
5
25
3
22
8
BOTTOM VIEW
9
LEFT JOYSTICK
18 26
23
17
RIGHT JOYSTICK
20
27
15
16
24
19
1
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Seat Frame AssemblyHDX600 Riding Trowel
See Parts Lists
048526X
PR2186
AW 11/6/07
D
222.44 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM12FSTN, HHCS 1/4-20 X 3/401000214FSTN, HHCS 5/16-18 X 1/2 GR 501001822FSTN, HHCS 5/16-18 X 101002034FSTN, HHCS 5/16-18 X 1-1/4 GR501002142FSTN, HHCS 3/8-16 X 101003652FSTN, HHCS 3/8-16 X 1-1/4 GR 501003765FSTN, FW 1/401008174FSTN, FW 5/1601008286FSTN, FW 3/801008396FSTN, NUT NYLOK 3/8-16010464101FSTN, RHMS 10-32 X 3/8013370114BUSHING, NITRILE015713122FSTN, NUT STOVER LOCK 3/8-1602051413
12FSTN, NUT STOVER LOCK 1/4-20020542141PIVOT, THROTTLE CABLE024984151PIN, Ø3/32 X 3/4 ZP STL COTTER026226161CABLE, THROTTLE 52" HD028243171SWITCH, ROCKER #91B2184032125181HORN, 12 VOLT034621191DECAL, LIGHTS034876201DECAL, FUSE BOX INSIDE035365212LIGHT, PREP F/ RIDING TROWELS036881221FUSE BOX, 8 LOCATION036932231KIT, FUEL FILLER (D08)037777241KEYSWITCH, KUBOTA (E02)037785251DECAL, GEN PROTECTION WARNING039048261DECAL, GREASE THRUST BEARING DAILY039778276NUT, 5/16-18 GR-C STOVER HEX040004281DECAL, CRUISE CONTROL040441291HOLDER, CUP FOR RIDERS04153730
72FSTN, SFBHCS 1/4"-20 x 3/4042343311BRACKET, FAN MOUNT TO COOLER HD530045866321AIR/OIL COOLER, C-20046238331JOYSTICK, LH SINGLE AXIS046919341JOYSTICK, RH DUAL AXIS046920353RELAY, WEATHERPROOF047052361SEAT, W/ SWITCH (EXTRA FOAM)047200371DECAL, DIESEL OVERHEAT CAUTION047263381DECAL, HOT COOLANT WARNING047265391PLATE INSIDE F/ 500 SEAT FRAME047372401GUAGE, LOFA MULTI FUNCTION04740641
70FSTN, 1/4-20 PAL SNAP NUT047546421LOCKING CONTROL, QUADRASTAT (Q14020)047643433BUMPER, RUBBER F/ SEAT PLATE STOP047665441HOURMETER, SENDEC 807-204-0111047685451DECAL, ACE LARGE OVAL048036461DECAL, ACE SMALL OVAL048037471DECAL, CALIFORNIA PRPSTN 65048181481ARMREST WITH PIVOT, LH048237491ARMREST WITH PIVOT, RH048238501BRACKET, LH ARMREST MOUNT048240511BRACKET, RH ARMREST MOUNT048241522CLAMP, #22 HOSE048352531SEAT FRAME, X1 RIDING TROWEL048544541TANK, VENT X1048595552COVER, SIDE F/ SEAT FRAME X1048599561COVER, FRONT CENTER F/ SEAT FRAME X1048600571BRACKET, THROTTLE CABLE X1048601581COVER, FRONT LH X1048602591COVER, REAR LH X1048603601BRACKET, FUEL PUMP X1048604611COVER, RADIATOR ACCESS X1048605621COVER, REAR RH TOP X1048606631COVER, REAR BOTTOM RH X1048607641COVER, CONTROL PANEL FRONT X1048609651COVER, FRONT RH X1048610661TUBE, MANUAL PACK048665672CLAMP, MANUAL PACK TUBE048666681BREATHER, AIR 90° ELBOW X1048673691HOOD, INLET (STYLE E) X1048674701BAND, POLYMER MOUNTING X1048675712HANDLE, LOAD RATED NYLON048678722GROMMET, RUBBER 5/8 ID X 1-1/8 OD048681731CONNECTOR, HOSE (HUMP) X1048682741TUBE, ELBOW/HUMP CONNECTION X1048728752DECAL, SIDE HDX600 2"048743761ELEMENT, FILTER P821575 (NOT SHOWN)04874877
SHEET OF 3 3
2565
72
20
42
41
43
29
6022
75
74
70
71
69
66
46 57
59
56
73
35
37
50
51
52
49
34
12
53
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
LH (SOM) Rotor AssemblyHDX600 Riding Trowel
See Parts Lists
048647X
PR2186
AW 11/13/07
D
156.33 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM15FSTN, HHCS 5/16-18 X 2 GR 501002414FSTN, HHCS 3/8-16 X 101003626FSTN, HHCS 1/2-13 X 1-1/4 GR 501006832FSTN, HHCS 1/2-13 X 1-1/20100694
15FSTN, LW 5/1601009054FSTN, LW 3/801009168FSTN, FW HARDENED 1/201149072FSTN, RING RETAINING (E-CLIP)01567781FSTN, SHCS 1/2-13 X 1-1/2 RH01569195CAP, Ø1/4 RED GREASE015692101PLUG, PLASTIC CAP EC12015693115PLUG W-1 RED PLASTIC TAPERED015694123FSTN, NUT HEX JAM 5/8-18 RH020688135FSTN, SHLD BLT 3/8 X 3/8 HOLO025091145BUSHING, 3/8x1/2x5/16 BRONZE025092151FSTN, HHCS 5/8-18 X 2 GR 8027969165TROWEL BLADE,FLT FIN 8x18 GOLD 1"BAR037532171WASHER, RETAINING HD037652181BEARING, BALL THRUST EW2039685191PLATE, SHD PRESSURE039687208FSTN, NUT STOVER LOCK 1/2-13040208211SPIDER ASSY, 1200-5 SHD LH-SOM040794221RING, PURCH 1200VG SD 5 BL STAB040833231ROD, END MALE 5/8 (AM-10Z)043124243ROD END, 5/8 FEMALE043125258FSTN, NUT STOVER 5/8-18043269262FTG., F6400-4-6-O045922274FTG, F6801-4-6-NWO 90° ELB045923281CAP, PRESSURE PLATE047187291FSTN, HHCS 5/8-18x2-1/4 GR8 YZPLT047354302FSTN, HHCS 5/8-18 x 3 GR 8048339312BEARING ASSEMBLY F/ ROTOR MOUNT X1048561321MOUNT, LH HYD MOTOR X1048611331CROSSHEAD, WELDMENT X1048622342CHANNEL, STEERING CONNECTOR X1048624354SPACER, STEERING CYLINDER X1048627361PIN, YOKE X1048628371ARM, YOKE X1048631381MOTOR, HYDRAULIC LH (WHITE) X1048654391CYLINDER, PITCH X1048659401CYLINDER, L/R STEERING X1048660411CYLINDER, F/R STEERING X1048661421MOUNT, MOTOR D9 WELDMENT X1048687431HOSE, HS-X-12048699441HOSE, HS-X-13048700451HOSE, HS-X-14048701461HOSE, HS-X-15048702471HOSE, HS-X-16048703481HOSE, HS-X-17048704491ROD, END MALE 5/8 X1 MODIFIED04874750
040794 - LH (SOM) Spider Assembly Parts ListQTYDESCRIPTIONPART #ITEM
5FSTN, LW EXT STAR 3/80156821A5FSTN, 3/8-16 X 7/8 DOG CAP SCREW0156832A
10FSTN, NUT HEX JAM 3/8-160156843A5FSTN, SQHSS 3/8-16 X 10156864A5FITTING, 1/8-27 NPT 45° GREASE0247555A5FSTN, CABLT 1/2-13 X 1-1/2 GR80282166A5LEVER, LIFT SD UNIVERSAL0330347A1SPIDER RH 5 BOSS CW ROTATION 46-48"0406988A5TROWEL ARM F/46" 5 BOSS SPIDER ASSY0407009A5SPRING CLIP, 46-48" UNIVERSAL SPIDER04079210A
7A
1A
2A
3A
5A
6A
8A
10A4A
9A
36
34
32
4016
26
2523
42
41
30
26
27
28
33
ITEM #33 OMITTED IN THISVIEW FOR CLARITY.
43
388
37
6
2
17
15
14
12
1
5
22
39
3525
SHEET OF 2 1
48 49
4647
45
44
13
31
21
24
42
40
USE PURPLE LOCTITE® 545
ALL HOSE FITTINGS
NOTE: INSURE THAT ALL HOSES ARECONTAMINENT FREE AND HAVE BEENCAPPED BEFORE INSTALLATION. ALSOAPPLY LOCTITE® 7452 ACCELERATORON HOSE FITTING THREADS BEFOREAPPLYING PURPLE LOCTITE®
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
LH (SOM) Rotor AssemblyHDX600 Riding Trowel
See Parts Lists
048647X
PR2186
AW 11/13/07
D
15.96 lbmass
LH (SOM) Rotor Motor Parts ListQTYDESCRIPTIONPART #ITEM
4FSTN, HHCS 5/8-18 X 2 GR 80279691A4FSTN, NUT STOVER 5/8-180432692A1FTG, F6400-6-8-O STR0463493A1FTG, F6500-6-6-O 90° ELB0469814A2FTG, F6400-10-16-O STR0469835A1MOTOR, HYDRAULIC LH (WHITE) X10486546A1MOUNT, MOTOR D9 WELDMENT X10486877A
LH Rotor Assembly Breakdown Parts ListQTYDESCRIPTIONPART #ITEM
1FITTING, 1/4-28 NPT STR GREASE0105131B1FSTN, SHCS 1/2-13 X 1-1/2 RH0156912B1PLUG, PLASTIC CAP EC120156933B1WASHER, RETAINING HD0376524B1BEARING, BALL THRUST EW20396855B1PLATE, SHD PRESSURE0396876B1SPIDER ASSY, 1200-5 SHD LH-SOM0407947B1CAP, PRESSURE PLATE0471878B1FITTING, 1/8-27 PTF STR GREASE2011639B
LH (SOM) Rotor Assembly Parts ListQTYDESCRIPTIONPART #ITEM
4FSTN, HHCS 3/8-16 X 101003614FSTN, LW 3/801009128FSTN, FW HARDENED 1/201149032FSTN, RING RETAINING (E-CLIP)01567743FSTN, NUT HEX JAM 5/8-18 RH02068851FSTN, HHCS 5/8-18 X 2 GR 802796962FSTN, HHCS 1/2-13 X 1 1/2 GR803779876FSTN, HHCS 1/2-13 X 1-1/4 GR 803850888FSTN, NUT STOVER LOCK 1/2-1304020891ROD, END MALE 5/8 (AM-10Z)043124103ROD END, 5/8 FEMALE043125118FSTN, NUT STOVER 5/8-18043269121FSTN, HHCS 5/8-18x2-1/4 GR8 YZPLT047354132FSTN, HHCS 5/8-18 x 3 GR 8048339142BEARING, I-GLIDE FLANGED T500048560152BEARING ASSEMBLY F/ ROTOR MOUNT X1048561161MOUNT, LH HYD MOTOR X1048611171CROSSHEAD, WELDMENT X1048622182CHANNEL, STEERING CONNECTOR X1048624194SPACER, STEERING CYLINDER X1048627201PIN, YOKE ARM048628211ARM, YOKE X1048631221CYLINDER, PITCH X1048659231CYLINDER, L/R STEERING X1048660241CYLINDER, F/R STEERING X1048661251MOUNT, MOTOR D9 WELDMENT X1048687261ROD, END MALE 5/8 X1 MODIFIED04874727
6A
7A
5A
CAP OFF FITTING TO ELIMINATETRASH ENTERING THE SYSTEM
UNTIL MOUNTING HOSES.
CAP OFF FITTING TO ELIMINATETRASH ENTERING THE SYSTEM
UNTIL MOUNTING HOSES.LH Rotor Motor Shaft
3B
2B
4B
7B
6B
5B
8B
14
23
25
24
10
5 12
20
19
11
3
7
13
7
1
8
18
16 15
22
26
17
4
21
4A
SHEET OF 2 2
27
12
5
11
USE PURPLE LOCTITE® 545
USE BLUE LOCTITE® 242
3A
1A
2A
USE LOCTITE® SILVER-GRADEANTI-SIEZE (REF. 76764)
TORQUE TO 85 FT. LBS.
9B
1B
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Right Rotor (SOM) AssemblyHDX600 (X1) Riding Trowel
See Parts Lists
048648X
PR2186
048500 AW 11/14/07
D
143.23 lbmass
Parts ListQTYDESCRIPTIONPART #ITEM15FSTN, HHCS 5/16-18 X 2 GR 5010024115FSTN, LW 5/1601009027FSTN, FW HARDENED 1/201149032FSTN, RING RETAINING (E-CLIP)01567743CAP, Ø1/4 RED GREASE01569251PLUG, PLASTIC CAP EC1201569365PLUG W-1 RED PLASTIC TAPERED01569471SCR, 1/2-13 X 1-1/2 LH SHCS02015582FSTN, NUT HEX JAM 5/8-18 RH02068895FSTN, SHLD BLT 3/8 X 3/8 HOLO025091105BUSHING, 3/8x1/2x5/16 BRONZE025092111FSTN, HHCS 5/8-18 X 2 GR 8027969125TROWEL BLADE,FLT FIN 8x18 GOLD 1"BAR037532131WASHER, RETAINING HD037652141FSTN, HHCS 1/2-13 X 1 1/2 GR8037798156FSTN, HHCS 1/2-13 X 1 1/4 GR 8038508161BEARING, BALL THRUST EW2039685171PLATE, SHD PRESSURE039687187FSTN, NUT STOVER LOCK 1/2-13040208191SPIDER ASSY, 1200-5 SHD RH-SOM040795201RING, PURCH 1200VG SD 5 BL STAB040833212ROD END, 5/8 FEMALE043125227FSTN, NUT STOVER 5/8-18043269232FTG, F6400-4-6-O045922242FTG, F6801-4-6-NWO 90° ELB045923251CAP, PRESSURE PLATE047187261FSTN, HHCS 5/8-18x2-1/4 GR8 YZPLT047354271MOUNT, RH HYD MOTOR X1048618281CHANNEL, STEERING CONNECTOR X1048624292SPACER, STEERING CYLINDER X1048627301PIN, YOKE ARM048628311FSTN, HHCS 5/8-18 x 2 3/4 GR 8048629321ARM, YOKE X1048631331MOTOR, HYDRAULIC RH (WHITE) X1048655341CYLINDER, PITCH X1048659351CYLINDER, F/R STEERING X1048661361MOUNT, MOTOR D9 WELDMENT X1048687371HOSE, HS-X-10048697381HOSE, HS-X-11048698391HOSE, HS-X-18048705401HOSE, HS-X-19048706411ROD, END MALE 5/8 X1 MODIFIED04874742
040795 - RH (SOM) Spider Assembly Parts ListQTYDESCRIPTIONPART #ITEM
5FSTN, LW EXT STAR 3/80156821A5FSTN, 3/8-16 X 7/8 DOG CAP SCREW0156832A
10FSTN, NUT HEX JAM 3/8-160156843A5FSTN, SQHSS 3/8-16 X 10156864A5FITTING,1/8-27 NPT 45° GREASE0247555A5FSTN, CABLT 1/2-13 X 1-1/2 GR80282166A5LEVER, LIFT SD UNIVERSAL0330347A1SPIDER,LH 5 BOSS CCW ROTATION 46-48"0406998A5TROWEL ARM F/46" 5 BOSS SPIDER ASSY0407009A5SPRING CLIP, 46-48" UNIVERSAL SPIDER04079210A
28
21
35
33
37
34
29 3622
22
33
28
12
431
3
16
1826
SEE SPIDER ASSEMBLY
23
15
17
30
SHEET OF 2 1
24
25
ITEM #28 OMITTED IN THISVIEW FOR CLARITY.
38
40
41
39
42
5
429
9
19
NOTE: INSURE THAT ALL HOSES ARECONTAMINENT FREE AND HAVE BEENCAPPED BEFORE INSTALLATION. ALSOAPPLY LOCTITE® 7452 ACCELERATORON HOSE FITTING THREADS BEFOREAPPLYING PURPLE LOCTITE®
USE PURPLE LOCTITE® 545
ALL HOSE FITTINGS
20
9A
7A 5A
8A
10A4A
3A
1A
2A
3A
6A
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
RH (SOM) Rotor AssemblyHDX600 (X1) Riding Trowel
See Parts Lists
048648X
PR2186
048500 AW 11/14/07
D
15.93 lbmass
RH Motor Fitting Installation Parts ListQTYDESCRIPTIONPART #ITEM
4FSTN, HHCS 5/8-18 X 2 GR 802796914FSTN, NUT STOVER 5/8-1804326921FTG, F6400-6-8-O STR04634932FTG, F6400-10-16-O STR04698341MOTOR, HYDRAULIC RH (WHITE) X104865551MOUNT, MOTOR D9 WELDMENT X10486876
Right Motor Hose Parts ListQTYDESCRIPTIONPART #ITEM
1HOSE, HS-X-104868811HOSE, HS-X-804869521HOSE, HS-X-4004872731FTG., F6502-10-10-O0487394
RH Rotor Breakdown Parts ListQTYDESCRIPTIONPART #ITEM
1FITTING, 1/4-28 NPT STR GREASE01051311PLUG, PLASTIC CAP EC1201569321SCR, 1/2-13 X 1-1/2 LH SHCS02015531WASHER, RETAINING HD03765241BEARING, BALL THRUST EW203968551PLATE, SHD PRESSURE03968761SPIDER ASSY, 1200-5 SHD RH-SOM04079571CAP, PRESSURE PLATE04718781FITTING, 1/8-27 PTF STR GREASE2011639
RH (SOM) Rotor Assembly Parts ListQTYDESCRIPTIONPART #ITEM
1FSTN, HHCS 1/2-13 X 1-1/201006917FSTN, FW HARDENED 1/201149023CAP, Ø1/4 RED GREASE01569232FSTN, NUT HEX JAM 5/8-18 RH02068841FSTN, HHCS 5/8-18 X 2 GR 802796956FSTN, HHCS 1/2-13 X 1-1/4 GR 803850861FSTN, NUT STOVER LOCK 1/2-1304020872ROD END, 5/8 FEMALE04312583FSTN, NUT STOVER 5/8-1804326991FSTN, HHCS 5/8-18x2-1/4 GR8047354101FSTN, HHCS 5/8-18 x 3 GR 8048339111PLATE, FRONT F/ RH MOTOR MOUNT X1048618121CHANNEL, STEERING CONNECTOR X1048624132SPACER, STEERING CYLINDER X1048627141CYLINDER, PITCH X1048659151CYLINDER, F/R STEERING X1048661161ROD, END MALE 5/8 X1 MODIFIED04874717
4
5
3
CAP OFF FITTING TO ELIMINATETRASH ENTERING THE SYSTEM
UNTIL MOUNTING HOSES.
CAP OFF FITTING TO ELIMINATETRASH ENTERING THE SYSTEM
UNTIL MOUNTING HOSES.
SHEET OF 2 2
1
2
4
3
RH Hydraulic Motor Shaft
8
5
6
4
3
2
6
TORQUE TO 85 FT. LBS.
1716
414
9
11
1
13
2
3
10
6
12
62
15
8USE LOCTITE® SILVER-GRADEANTI-SIEZE (REF. 76764)
USE BLUE LOCTITE® 242
USE PURPLE LOCTITE® 545
8
4
2
1
9
17
REQ'D
ANLR:
UNLESS OTHERWISE SPECIFIED
3-PLACE DEC:2-PLACE DEC:1-PLACE DEC:
DATE
CHECKED BY:
DRAWN BY:
TEXTURESURFACEMACHINE
NEXT ASSEMBLY LF/SF:WEIGHT:
PROJECT NUMBER:
PARAGOULD, AR 72451MATERIAL:
TITLE:
R
P.O. BOX 819CORPORATION
ENGINEERING
REVISION
PART NUMBER:
SCALE:
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC:
Power Unit AssemblyHDX600 Riding Trowel
See Parts Lists
048646X
PR2186
AW 10/12/07
D
310.77 lbmass
Power Unit Parts ListQTYDESCRIPTIONPART #ITEM
4FSTN, HHCS 1/2-13 X 1-1/201006912FSTN, LW 3/801009121FSTN, LW 1/201009336FSTN, FW HARDENED 1/201149042FSTN, FW HARD A325 3/801775151CABLE, THROTTLE 52" HD02824364FSTN, HHCS 10MM X 25MM X 1.5002902478FSTN, HHCS 10MM X 30MM X 1.5002902585FSTN, LW 8MM02903298FSTN, HHCS 8MM X 1.25 X 25037663102CLAMP, RADIATOR HOSE - 1 1/2"038382114FSTN, 5/16-18 GR-C STOVER HEX NUT040004122FSTN, NUT STOVER LOCK 1/2-13040208131BRKT, RADIATOR SUPPORT043290141ENGINE, KUBOTA 44 TURBO V1505TE2BB-1043291151BRKT, RADIATOR OVERFLOW MOUNT045865161COVER, FUEL PUMP046441174FSTN, HHCS 5/16-18 x 4-1/4 GR 8048334181ISOLATOR, RUBBER 9213K27048335191MOUNT, REAR ENGINE X1048574202MOUNT, FRONT ENGINE X1048632211BRACKET, THROTTLE CABLE (ENGINE) X1048635221BRACKET, PITCH/STEER MANIFOLD X1048636231MUFFLER, X1048639241RADIATOR, X1 RIDER048649251KIT, RADIATOR MOUNT BRACKETS048650261FAN, PUSHER F/ X1048651271MANIFOLD, STEERING X1048656281PUMP, AUXILLARY X1048658291PUMP, PISTON X1 HYDRAULICS048663301HOUSING AND COUPLING, KUBOTA 05 X1048679311BRACKET, RAD SUPPORT X1048744321ELBOW, MODIFIED SAMCO SPORT04879733
Hoses and Fittings Parts ListQTYDESCRIPTIONPART #ITEM
3FTG, F6400-6-6-O STR04591513FTG, F6400-8-8-O STR04592121FTG., F6801-10-10-NWO04592732FTG, F6801-4-4-NWO 90° ELB04592943FTG, F6400-10-10-O STR04594051F6602-04-04-04-0 FLARE-O FITTING04636169FTG, F6400-4-4-O STR04832971MANIFOLD, STEERING X104865681PUMP, AUXILLARY X104865891PUMP, PISTON X1 HYDRAULICS048663101HOSE, HS-X-1048688111HOSE, HS-X-2048689121HOSE, HS-X-6048693131HOSE, HS-X-7048694141HOSE, HS-X-10048697151HOSE, HS-X-11048698161HOSE, HS-X-12048699171HOSE, HS-X-13048700181HOSE, HS-X-21048708191HOSE, HS-X-22048709201HOSE, HS-X-23048710211HOSE, HS-X-24048711221HOSE, HS-X-25048712232HOSE, HS-X-26048713241HOSE, HS-X-28048715251HOSE, HS-X-29048716261HOSE, HS-X-32048719271HOSE, HS-X-35048722281HOSE, HS-X-38048725293COUPLING, SMK 20-9/16 TEST048730302FTG., 6500-10-10-O-2P204874231
24
910
33
11
16
32
21
830
23
28
20
31
4
3
16
22
29
4 1
2616
15
18
24
29
28
25
30
19
28
27
12
11
31
4
24
6
20
14
13
23
21
22
12
1113
3
14
1
2
15
Engine Filter Kit - 048761 Oil Filter - 16271-32090 Fuel Filter - 037777 Air Filter - 048748 Inline Fuel Filter - 043920
25
2714
19
10
22
17
18
7
1
1
31
4
6
9
31
CHARGE PRESSURE TEST PORT
26
REQD
ANLRTOLERANCES, UNLESS OTHERWISE SPECIFIED
3-PLACE DEC2-PLACE DEC1-PLACE DEC
DATE
CHECKED
DRAWNNEXT ASSEMBLY LF/SFWEIGHT
PROJECT NUMBER
MATERIAL
TITLE
R
P.O. BOX 819, PARAGOULD, AR 72451CORPORATION
ENGINEERING
REVISION
PART NUMBER
SCALE
CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
FRAC
ASSEMBLY, DOLLY JACKHDX600 RIDING TROWEL
SEEBOM
048770X 2
2186 .250
TDG 2-7-07
APPROVAL
USED ON
D
TYPE
SIZE
MST Tol
CLASS
PARTS LISTQTYDESCRIPTIONPART #ITEM
2PIN, Ø3/16 X 2 ZP STL COTTER01013312SPACER, SP DOLLY JACK OUTSIDE03909422WHEEL, SP DOLLY JACK03909531DOLLY JACK WELDMENT - HDX6000487694
4
1
2
3