riv942 - pennengineeringpennengineering • 3 i m - riv942 general information manufacturer rivit...

RIV942PULL-TO-PRESSURE OR STROKE TOOL

FOR RIVET NUTS FROM #6-32 TO 1/2” AND M4 TO M12AND RIVET STUDS #8-32 TO 5/16” AND M4 TO M8

OPERATING INSTRUCTIONS

2 PennEngineering • www.pemnet.com

Instruction Manual - RIV942

NOTE: THE RIV942 TOOL COMES WITHOUT NOSE ASSEMBLY KITS.NOSE ASSEMBLY KITS HAVE TO BE ORDERED SEPARATELY ACCORDING TO THE USER NEEDS.

1. Air piston return (without spring).2. Power piston air outwardly, not through the piston.4. Tie rods are now replaced by commercial screws.5. Additional unscrewing in case the user installs the wrong insert, or in case it gets stuck due to an improper

regulation.6. 10 mm stroke.7. Tool can be used with pressure regulation or with stroke regulation.8. Force 6,969 lbs. / 31,000 N

PennEngineering • www.pemnet.com 3


GENERAL INFORMATION

MANUFACTURERRivit S.r.l. was born in 1973, it produces and distributes in Fasteners and Tools for Fixings (tools for rivets and rivetnuts). The Company boasts much technical experience and offers a wide range of products related to fastening systems.

ASSISTANCEIn case you need any assistance concerning the use and the maintenance of the tool, or in case you need to order any spare parts, you shall contact your local authorised dealer (or Rivit S.r.l. directly) specifying the identification/serial numbers of the tool, written on its outer casing.

CERTIFICATION AND EC MARKINGThe tool is manufactured in compliance with the European Directives, which are in force when the tool itself is put on the market. As the tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, Rivit S.r.l. issues a self-certification to apply the EC marking.

WARRANTYThe warranty has a validity of 12 months, as of the date indicated on the invoice.The warranty only covers replaced parts; labor is not included.The following are not covered by warranty: standard accessories (see section 2.5) and tool damages caused by:• transport and/or handling, user’s mistakes,• failed servicing/maintenance, as indicated in section 7 of this manual,• faults and/or breakages that are not attributable to tool anomalies,• normal consumption of consumables.

The warranty is invalidated both in case of unauthorized tampering/replacements of tool components and in case of use of accessories, tools or consumables different to those recommended by the manufacturer, which could even cause injuries to the tool’s user.Rivit S.r.l. assumes responsibilities only if the tool is originally defective, but declines all forms of responsibility if the user fails to follow the instructions given.

MANUAL STRUCTUREThis instruction manual must be read with particular attention by the Customer, as the correct pre-arrangement,installation and use of the tool, are the correct basis for a good relationship between Manufacturer and Customer.

PURPOSE AND CONTENTSThe manual herein has the purpose of providing the Customer with all the information needed not only to use the tool correctly, but also to manage it self-sufficiently and safely. It includes information concerning technical aspects,operation, maintenance, spare parts and safety.Users and Qualified Technicians must read the instructions given herein thoroughly before starting to use the tool. If you have any doubts on the meaning of the instructions given, please do not hesitate to contact Rivit S.r.l. for further explanations.

RECEIVERSThe manual herein has been written for both the operators and the technicians enabled to service the tool.Operators must not carry out jobs reserved to service and/or qualified technicians.Rivit S.r.l. is not liable for any damage deriving from the failed observance of this rule.

PLACING OF THE MANUALThis instruction manual must be kept near the tool, inside a dedicated container and, above all, away from liquids or



AIR WORKING PRESSURE 90 PSI / 6 BAR MAX AIR PRESSURE 70 to 100 PSI / 5 to 7 BAR AIR CONSUMPTION 457.5 cu. in. PER CYCLE AT 6 BAR 7.5 liter MAX. STROKE .394” / 10 mm MAX. AXIAL PULLING LOAD 6969 lbs. @ 90 PSI 31 kN @ 6 BAR MOTOR SPEED (SPIN ON/OFF) 2000 rpm WEIGHT 6.8 lbs. / 3.1 kg VIBRATIONS < 2.5 m/s2 NOISE LEVEL < 80 dB (A)

anything else that may compromise its legibility.

OPERATING SYSTEMThe hydro-pneumatic RIV942 tool is designed to place the following fasteners:• Female threaded rivet nuts (from #6-32 to 1/2” and M4 to M12)• Male threaded rivet studs (from #8-32 to 5/16” and M4 to M8)The hydro-pneumatic system and the mechanical components used in the inside structure of the RIV942, when compared with other riveting tools, result to be much more reliable. A tool feature is a reduction of the problems caused by the wear and tear of the components, and consequently the tool will last much longer and work better. The technical solutions adopted make the RIV942 more compact and lighter: the result is a very handy tool.The peculiarity of this tool is that it has two settings: pressure (force) and stroke (by adjusting the ring nut), and the screwing of the rivet nut is done by pushing it directly on the screw.Finally, the trigger has two stages: traction and unscrewing.

VIBRATIONWhen used correctly, the tool does not produce any dangerous vibration.

NOISE LEVELThe tool is designed and manufactured in such a way that the noise level is very low. The weighed equivalent continu-ous acoustic pressure level A in the operator position is indeed below 80 dB (A).This information can allow the tool user to better evaluate the possible risks of danger.

TECHNICAL DATAThe following table provides the technical data and features of the tool, to which you must refer when contacting the ATLAS® Technical Assistance Department at PennEngineering.

TECHNICAL DATA AND FEATURES



NOSE ASSEMBLIES AND STANDARD ACCESSORIESThe nose assemblies stated hereafter refers to standard tools.Any special tool could consequently require special parts, different than those listed.

REF. PART NUMBER QTY DESCRIPTION

1 1701600 1 RIV942-HYDRO-PNEUMATIC TOOL FOR INSERTS (IN CASE) 2 2533800 1 EMERGENCY AND STROKE REGULATION PIN 3 0207300 1 HYDRAULIC OIL TYPE ISO VG 32 100CC 4 3064400 1 PLASTIC CASE 5 0369800 1 UNIVERSAL KEY – – 1 INSTRUCTION MANUAL

OPTIONAL TOOLINGFor Blind Threaded Insert Installation.

Nose assembly screws into here

Insert Nose Assembly

HEAD RING NUTCan be ordered separately. Part number 0327700.

Thread

Part No. For Part No. For

Size Complete Insert Replacement

Nose Assembly SHCS / Mandrel(1)

#4-40 4326700 MC-91251A078 (50/box) #6-32 3755100 IN-14328 (100/box) #8-32 3755500 IN-03190 (100/box) #10-24 — IN-08823 (100/box) #10-32 3755900 IN-07085 (100/box) 1/4-20 3756100 IN-05336 (100/box) 1/4-28 — IN-08057 (100/box) 5/16-18 3756300 IN-04153 (100/box) 5/16-24 — IN-10834 (100/box) 3/8-16 3756700 IN-15776 (100/box) 3/8-24 — IN-16488 (50/box) M3 3441100 IN-06219 (200/box) M4 3441200 IN-03023 (200/box) M5 3441300 IN-03038 (200/box) M6 3441400 IN-13128 (200/box) M8 3441500 IN-21070 (100/box) M10 3441600 IN-03088 (100/box)

NOSE ASSEMBLY PART NUMBERS

(1) Replacement mandrels sold in box quantities shown above.

1

2

3

4 5



KIT FOR BLIND THREADED INSERT #6-32


1 3755100 1 KIT FOR BLIND THREADED INSERT #6-32 SOCKET HEAD CAP SCREW

1

KIT COMPOSITION

23

4 5


2 3755200 1 HEAD WITH RING NUT FOR #6-32 SCREW 3 3753300 1 ADAPTER FOR #6-32 SCREW (HOLE Ø 3.6) 4 IN-14328 (100/box) 1 SOCKET CAP SCREW #6-32 X 1.5” 5 3753400 1 HEXAGONAL JOINT WITH SPRING FOR #6-32 SCREW






1

KIT COMPOSITION

23

4 5


2 3755600 1 HEAD WITH RING NUT FOR #8-32 SCREW 3 3753800 1 ADAPTER FOR #8-32 SCREW (HOLE Ø 4.2) 4 IN-03190 (100/box) 1 SOCKET CAP SCREW #8-32 X 1.5” 5 3753900 1 HEXAGONAL JOINT WITH SPRING FOR #8-32 SCREW






KIT COMPOSITION


2 3755600 1 HEAD WITH RING NUT FOR #10-32 SCREW 3 3471700 1 ADAPTER FOR #10-32 SCREW (HOLE Ø 5.0) 4 IN-07085 (100/box) 1 SOCKET CAP SCREW #10-32 X 2.25” 4 IN-08823 (100/box) 1 SOCKET CAP SCREW #10-24 X 2.25” 5 3472000 1 HEXAGONAL JOINT FOR #10-32 SCREW

1

23

4 5



KIT FOR BLIND THREADED INSERT 1/4-20


1 3756100 1 KIT FOR BLIND THREADED INSERT 1/4-20 SOCKET HEAD CAP SCREW

KIT COMPOSITION


2 3756200 1 HEAD WITH RING NUT FOR 1/4-20 SCREW 3 3754600 1 ADAPTER FOR 1/4-20 SCREW (HOLE Ø 6.5) 4 IN-05336 (100/box) 1 SOCKET CAP SCREW 1/4-20 X 2.25” 4 IN-08057 (100/box) 1 SOCKET CAP SCREW 1/4-28 X 2.25” 5 3754700 1 HEXAGONAL JOINT FOR 1/4-20 SCREW

1

23

4 5






KIT COMPOSITION


2 3756400 1 HEAD WITH RING NUT FOR 5/16-18 SCREW 3 3755300 1 ADAPTER FOR 5/16-18 SCREW (HOLE Ø 8.1) 4 IN-04153 (100/box) 1 SOCKET CAP SCREW 5/16-18 X 2.25” 4 IN-10834 (100/box) 1 SOCKET CAP SCREW 5/16-24 X 2.25” 5 3755000 1 HEXAGONAL JOINT FOR 5/16-18 SCREW

1

2

34 5






KIT COMPOSITION


2 3756800 1 HEAD WITH RING NUT FOR 3/8-16 SCREW 3 IN-15776 (100/box) 1 SOCKET CAP SCREW 3/8-16 X 2.5” 3 IN-16488 (50/box) 1 SOCKET CAP SCREW 3/8-24 X 2.5” 4 3755700 1 HEXAGONAL JOINT FOR 3/8-16 SCREW

1

2

3 4





1 4466600 1 KIT FOR BLIND THREADED INSERT 1/2-13

KIT COMPOSITION


2 4465900 1 SMALL HEAD FOR 1/2-13 INCH SCREW 3 4466000 1 RING NUT FOR HEAD 4 4238300 1 HEAD 5 4466100 1 LOCKING SCREW RING NUT 6 4466200 1 INCH SOCKET CAP SCREW 12.9 UNC 1/2”-13x3 7 4466300 1 RIVET NUT 8 4236600 1 JOINT WITH M10X12 NUT WRENCH 5MM 9 4466400 1 ADAPTER 10 4092300 1 NUT 11 4466500 1 ADAPTER

1

3 4 5 6 72 8 9 10 11



KIT FOR BLIND THREADED INSERT M4


1 3441200 1 KIT FOR BLIND THREADED INSERT M4 SOCKET HEAD CAP SCREW

1

KIT COMPOSITION

23

4 5


2 3470200 1 HEAD WITH RING NUT FOR M4 SCREW 3 3466300 1 ADAPTER FOR M4 SCREW 4 IN-03023 (200/box) 1 SOCKET CAP SCREW M4X55 12.9 UNI5931/DIN912 5 3470600 1 HEXAGONAL JOINT WITH SPRING FOR M4 SCREW






1

KIT COMPOSITION

23

4 5


2 3471800 1 HEAD WITH RING NUT FOR M5 SCREW 3 3471700 1 ADAPTER FOR M5 SCREW 4 IN-03038 (200/box) 1 SOCKET CAP SCREW M5X55 12.9 UNI5931/DIN912 5 3472000 1 HEXAGONAL JOINT FOR M5 SCREW






1

KIT COMPOSITION

23

4 5








1

KIT COMPOSITION

2

34 5








1

KIT COMPOSITION

2

3 4


2 0329000 1 HEAD WITH RING NUT FOR M10 SCREW 3 IN-03088 (100/box) 1 SOCKET CAP SCREW M10X60 12.9 UNI5931/DIN912 4 3441800 1 HEXAGONAL JOINT FOR M10 SCREW





1 4259200 1 KIT FOR BLIND THREADED INSERT M12 SPECIAL SOCKET CAP SCREW

1

KIT COMPOSITION

23

4 5


2 0329100 1 HEAD WITH RING NUT FOR M12 SCREW 3 3532300 1 M12 SCREW BLOCKING RING NUT 4 3473300 1 SOCKET CAP SCREW M12X65 12.9 (NOT STANDARD) 5 3473400 1 HEXAGONAL JOINT WITH SPRING FOR M12 SCREW



Stud Nose Assembly

HEAD RING NUTCan be ordered separately. Part number 0327700.

Thread

Part No. For

Size Complete Stud

Nose Assembly

#8-32 4361900 #10-24 4362000 1/4-20 4362100 5/16-18 4362200 M4 3442300 M5 3442400 M6 3442500 M8 4259400

NOSE ASSEMBLY PART NUMBERS

OPTIONAL TOOLINGFor Blind Threaded Stud Installation.

Kits are sold separately. A different kit is required for each thread size.

The tool is available with different kinds of head assemblies.

Nose assembly screws into here



KIT FOR BLIND THREADED STUD #8-32


1 4361900 1 KIT FOR BLIND THREADED STUD #8-32

1

KIT COMPOSITION


2 2561200 1 HEAD WITH RING NUT FOR #8-32 STUD (HOLE Ø 4.25) 3 4377000 1 TIE ROD FOR #8-32 STUD 4 3441800 1 HEXAGONAL JOINT

2 3 4



KIT FOR BLIND THREADED STUD #10-32


1 4362000 1 KIT FOR BLIND THREADED STUD #10-32

1

KIT COMPOSITION


2 2561300 1 HEAD WITH RING NUT FOR #10-32 STUD (HOLE Ø 5.1) 3 4376700 1 TIE ROD FOR #10-32 STUD 4 3441800 1 HEXAGONAL JOINT

2 3 4



KIT FOR BLIND THREADED STUD 1/4-20


1 4362100 1 KIT FOR BLIND THREADED STUD 1/4-20

1

KIT COMPOSITION


2 4376800 1 HEAD WITH RING NUT FOR 1/4-20 STUD (HOLE Ø 6.5) 3 4376900 1 TIE ROD FOR 1/4-20 STUD 4 3441800 1 HEXAGONAL JOINT

2 3 4



KIT FOR BLIND THREADED STUD 5/16-18


1 4362200 1 KIT FOR BLIND THREADED STUD 5/16-18

1

KIT COMPOSITION


2 1 HEAD WITH RING NUT FOR 5/16-18 STUD 3 1 BLOCKING RING NUT 5/16-18 SOCKET CAP SCREW 4 1 TIE ROD FOR 5/16-18 STUD 5 1 HEXAGONAL JOINT FOR 5/16-18 SOCKET CAP SCREW STUD

2

3 4 5



KIT FOR BLIND THREADED STUD M4


1 3442300 1 KIT FOR BLIND THREADED STUD M4

1

KIT COMPOSITION

2

3 4


2 2561200 1 HEAD WITH RING NUT FOR M4 STUD 3 3441900 1 TIE ROD FOR M4 STUD 4 3441800 1 HEXAGONAL JOINT FOR M4 SOCKET CAP SCREW STUD






1

KIT COMPOSITION

2

3 4








1

KIT COMPOSITION


2 2700500 1 HEAD WITH RING NUT FOR M8 STUD 3 3532300 1 BLOCKING RING NUT M8 SOCKET CAP SCREW 4 3442200 1 TIE ROD FOR M8 STUD 5 3441800 1 HEXAGONAL JOINT FOR M8 SOCKET CAP SCREW STUD

2

3 4 5



SPARE PARTS



REF. PART NUMBER QTY DESCRIPTION REF. PART NUMBER QTY DESCRIPTION

1 3539900 1 OUTER CONE 24 4093200 1 SILENCER LOT 2 PIECES

2 3540000 1 RING NUT M3-M10 25 4093300 1 LEVER KIT 3 PIECES

3 4092800 1 SCREW CONNECTION 26 4093400 1 VALVE KIT 10 PIECES

4 3067500 1 O-RING 27 4093600 1 COMPLETE STEM GUIDE KIT 6 PIECES

5 4092300 1 NUT 28 3235500 1

SUPPLE AIR CONNECTION THREAD

1/4” + 1/4” GAS + ALUMINUM WASHER

6 4092400 1 ROTATING PIN 29 4093100 2 PIPES KIT WITH COMPONENTS 14 PIECES

7 4092500 1 RING NUT 30 3096700 2 AIR PIPE

8 4092600 1 STROKE RING NUT 31 4152400 4 O-RING KIT 4 PIECES

9 4174400 1 WASHER + SCREW 32 4093800 1 PISTON - STEM - O-RING KIT

10 3097300 1 SLEEVE 33 3066100 1 O-RING

11 4092700 1 OIL GASKET 2 PIECES 34 4093700 1 MANOMETER

12 3098700 1 MOTOR UNIT 35 4093900 1 RUBBER BASE

13 4093500 1 GASKET KIT 3 PIECES 36 3066500 1 SNAP RING

14 3098800 1 BUTTON SCREW M3X8 37 3066400 1 O-RING

15 4175700 1 OIL CAP KIT WITH O-RING 38 3066300 1 BOTTOM

16 4092900 1 PROTECTION 39 4094000 1 O-RING KIT 3 PIECES

17 4093000 1 OIL PISTON 40 3094900 1 PIN

18 4094100 1 MOTOR CASING 41 4094200 1 COMPLETE EMERGENCY KIT 7 PIECES

19 3096800 1 ROD 42 4094300 1 ADJUSTER KIT

20 3096900 1 BALL 43 4094400 1 O-RING KIT 3 PIECES

21 3098900 1 SPRING 44 4094500 1 O-RING KIT VALVE + SEEGER 8 PIECES

22 3097000 1 CAP 45 4094600 1 COMPLETE VALVE KIT 15 PIECES

23 4152200 1 SPRING 46 4094700 1 SILENCER KIT 4 PIECES

You can order separately:• Deflector ref. 46a (part number 3544000) belonging to KIT ref. 46 (part number 4094700) is available separately.



ENGINE UNIT SPARE PARTS (KIT 12)Part number 3098700.

ORDERING SPARE PARTS

Only local authorized dealers are allowed to repair the tool. Otherwise, contact the ATLAS® Technical Assistance Department of PennEngineering, where qualified engineers can help to solve any problems.

NOTE: When placing an order, always reference the part number and the description.

REF. PART NUMBER QTY DESCRIPTION REF. PART NUMBER QTY DESCRIPTION

1 3326600 1 PLANET WHEEL HOLDER 9 3327300 1 BEARING

2 3326700 3 PLANET WHEEL 10 3327400 1 REAR PLATE

3 3326800 1 SPACER 11 3195900 1 ROTOR

4 3326900 1 FRONT PLATE 12 3327500 1 BEARING

5 3327000 1 STATOR 13 3327600 1 CROWN WHEEL

6 3327100 5 FIN 14 3327700 1 BEARING

7 3327200 1 ROLLER 15 3327800 1 SNAP RING



GENERAL WARNINGSThe operator must read carefully the information given in the present manual, especially with regard to the safety precautions listed in this chapter. The operator must also observe the warnings listed below:

• The tool shall be used exclusively by trained personnel.• The tool and the work area shall be kept clean and tidy.• The tool shall be rested upright on the rubber base on a flat surface to prevent it from falling.• The tool shall only be used in normal operating conditions.• The user shall wear suitable clothing taking care to avoid entanglement of loose parts, ties, long hair, cleaning

rags etc. in the tool itself.• When using the tool, the operator and others nearby should wear safety glasses to protect against fastener

ejection. We also recommend wearing gloves when using the tool.• The user shall use the accessories supplied when servicing and/or adjusting the tool.• The plates applied on the tool by Rivit S.r.l. shall not be removed or altered.• Unauthorized personnel shall not be allowed to touch the tool.• Make sure that the air supply hoses are correctly sized.• Do not drag the tool holding it by the hose when it is connected to the power supply. Keep the hose away from

sources of heat and from sharp objects.• Remember to remove service or adjustment keys after having making a repair and/or adjustment.• Before disconnecting the compressed air hose from the tool, ensure it is not pressurized.• Disconnect the air supply before cleaning or making tool repairs.• Air supply must be disconnected before making tool repairs and cleaning.• When filling with oil, only use fluids with the characteristics indicated herein.• If you should accidentally spill oil on your skin, rinse and wash thoroughly with soap and water.• Where possible, you are recommended to use a safety balance to support the tool.• Pay attention to possible risk of whiplash with the air supply hoses.• Do not operate the tool when it is directed towards anyone.

INTENDED USEThe tool is designed exclusively to be used with female threaded type inserts with thread sizes #6-32 to 1/2” / M4 to M12 and male threaded type studs #8-32 to 5/16” / M4 to M8.

UNINTENDED USEThe tool shall not be used:• In explosive or aggressive atmosphere or when there is an excessive amount of dust or oil in the air.• In atmosphere subject to the risk of fire.• When it is exposed to weather conditions.

RESIDUE RISKDuring the normal working cycle and when servicing the tool, the operators are exposed to some residue risks which, due to the nature of the operations to be carried out, cannot be totally eliminated.It is therefore absolutely crucial not to exceed the maximum pressure indicated in the technical data section on page 4.



HANDLINGThe tool can be hand carried. It is recommended to store the tool in its case after using it.The tool can be transported safely if is has been correctly put away in its case.

Damages to the tool caused during transport and/or handling are not covered by WARRANTY.Repairs or replacements of damaged parts are at Customer’s charge.

STORAGEIf you are not going to use the tool for a long time, you must put it away according to the following suggestions:• Store the tool indoors.• Protect the tool from impacts and stresses by keeping it in its case.• Protect the tool from damp and excessive heat.• Keep the tool away from corrosive substances.

CONNECTIONSTo avoid problems when starting the tool, observe the following:

PNEUMATICThe pneumatic line is connected by a quick-release coupling hose to be attached to the air connection, thread size 1/4”, supplied with the tool. The air supply hose must be flexible and must meet the safety requirements of the tool.

AIR SUPPLYThe air supply line must be free from dirt and moisture to prevent early wear of moving components on the tool. Therefore, it is recommended to use dry air: i.e. not greased.

PRELIMINARY CHECKSBefore putting the tool into service you need to make a few inspections and checks in order to prevent errors or accidents while starting it.• Check if the tool has been damaged during transportation.• Check if the compressed air hose is accurately connected to the air supply line.• Check if the tool turns freely and if the motor runs freely.

IDENTIFICATION/SERIAL NUMBER

Model and serial number etched in the outer casing

Adhesive label indicating the tool model, the name of the manufacturer and the EC marking



OPERATORSThe tool is designed to be used by one operator only.Tool operators must satisfy the requirements stated hereafter (or they must be informed and trained accordingly). They must be aware of the manual herein and of all information relevant to safety:• They must have some general and technical education, to a sufficient level to be able to understand the manual

and to interpret the drawings and the diagrams correctly.• They must be acquainted with the safety rules, and with the industrial-safety and technical instructions.• They must have an overall knowledge of the line and of the factory in which the tool is installed.• They must know how to act in case of emergency, where to find the individual protection means and how to use

them correctly.Together with the above-mentioned requirements, the service technicians must also have appropriate technical training.

MOTOR SCREWING ROTATES NONSTOPWhen the rotating pin (6 part number 4151500) is broken and you replace it, the motor may rotate continuously, which means that the shaft (13 part number 3761300) is too long; in this case it will have to be shortened by a few tenths to obtain the closure of the ball (14 part number 3096900). When the air is on, the shaft shall have no end float.

MOTOR UNSCREWING DOES NOT ROTATEUnlike the situation above, the shaft is too short and it has to be replaced with a new one, fitting it without end float, with the air on, in order to obtain the closure of the ball (14 part number 3096900).



TOOL PREPARATION AND SCREW REPLACEMENT

Warning: Tool must be disconnected from the air supply line to perform tool setting and screw replacement.



WARNING!!!The peculiarity of this tool is that it has two settings:- pressure (force) by adjusting knob (P);- stroke by adjusting the ring nut (G).

PRESSURE ADJUSTMENT

1. Bring the ring nut to the position of maximum stroke [see picture (G)] about .236 - .256” / 6 - 6.5 mm;2. Place the rivet nut on the screw (1); when pushing it will automatically draw onto the stud;3. Choose the maximum thickness [see picture (2)];4. Unscrew completely the knob P;5. Keep trigger pressed (L) onto the first stage (traction) and simultaneously screw the knob (P), until the rivet nut is deformed [see photo (2)]; read on the gauge [see picture (M)] the indicated pressure value;6. The tool, with the same pressure set above, can install into a thin sheet [see picture (3)], but may deform; to avoid this problem, you have to adjust the ring nut (G), reducing the stroke [see picture (4)] .

STROKE SETTING

1. Screw entirely knob (P) maximum pressure;2. Adjust the mandrel stroke through the ring nut [see picture (G)], finding the most appropriate position to get thebest setting of the rivet nut.



SCREW REPLACEMENT

WARNINGTool must be disconnected from the air supply line to perform tall of the above operations.

To replace screws:• Unscrew ring 1 from the tool.• Insert joint 2;• Insert screw 3.• Insert screw adapter 4.• Screw ring 1 considering that the screw (or tie rod) must rotate freely, then try and find the most suitable joint (see ring).• Screw on 5 and 6.



KNOB:1) PLACED: Normal cycle2) OFF: Continuous unscrewing with trigger (L) fully pressed.

1) Rivet nut is stuck.

3) Keep the trigger pressed and rotate to help loosen.

2) Turn knob to OFF position.

4) If this does not work.

5) Disconnect the air hose.

6) Insert the Emergency Regulation Pin in the proper holes, manually unscrewing the tool.



MAINTENANCEMaintenance operations must be carried out with the tool stopped and disconnected from the pneumatic supply line.Warnings:• The tool maintenance instructions must be followed carefully.• To ensure safety and perfect tool efficiency, it is recommended to use exclusively ORIGINAL spare parts.

CLEANINGIt is a good rule to completely clean and grease the tool on a periodic basis (depending on the type and frequency of use). These operations must be carried out at least once a year.Shut-off all sources of power to the tool.The operator must wear and use suitable personal protections before starting to clean the tool.

ORDINARY MAINTENANCEIn order to prevent stoppages and faults of the tool, an ordinary maintenance (including inspections, checks and operations) must be scheduled to keep the following under systematic control:• State of lubrication of the tool.• State of wear of consumable parts.

REFILLING THE HYDRAULIC CIRCUIT WITH OILThe hydraulic circuit needs to be refilled with oil after a continuous use, and when you notice a reduction in the tool stroke.

Proceed as follows (see photo above):• Disconnect the airline from the tool inlet.• Remove cap together with relevant washer 15.• Unscrew screw and relevant washer 9.• Put the tool in horizontal position and slowly pour in hole 15 the hydraulic oil (ISO VG 32 type) 95 until the circuit is full: you will realize this when the oil spills out of screw 9.• Screw cap with relevant washer 15 and screw with relevant washers 9;• Connect the tool to compressed air line and start up a couple of idle cycles. Stop pulling the trigger and slowly loosen screw 9 allowing the surplus oil to come out; screw again screw 9 and the tool is ready to be used.Always wear gloves. Do not throw the old oil outdoors. Hand it over to an authorized waste disposal center.Warning!: If you should accidentally spill oil on your skin, wash and rinse thoroughly with soap and water.

15) Oil fill.

9) Oil bleeding.



PARTS SUBJECT TO WEAROn a periodic basis check the rubber base for wear, as this is what ensures the stability of the tool. If it should need replacing, order the spare base from PennEngineering indicating the year/serial number of the tool.On a periodic basis check the screws and heads for wear and, if necessary, replace them as indicated.

FAULT DIAGNOSIS AND REPAIRS

REPAIRSTo ensure the operational efficiency and safety of the tool, all repair jobs shall be carried out exclusively by the local authorized dealer or by the Technical Assistance Service of PennEngineering.

REQUESTING ASSISTANCEFor any information concerning Use, Maintenance, Installation, Repair etc., PennEngineering is at the Customer’s full disposal for all enquiries.When making inquiries, the customer is requested to be absolutely clear and to always refer to this Manual.

DISMANTLING INSTRUCTIONS

DISMANTLING INSTRUCTIONSWhen disposing the tool you need to separate the plastic parts, which are to be disposed of in compliance with current Regulations.As for the bulk metal part of the tool, simply split-up the steel parts from those in other metals or alloys and send to be melted down and recycled.The oil drained from the tool must not be thrown outdoors but handed over to an authorized oil disposal center.

riv942 - pennengineeringpennengineering • 3 i m - riv942 general information manufacturer rivit...

Documents