rockwell determiningwhentorepairagingequipmentorupgradetonewtechnology

8/11/2019 Rockwell DeterminingWhenToRepairAgingEquipmentOrUpgradeToNewTechnology

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Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Determining When To Repair AgingEquipment or Upgrade to New

Technology PRESENTED BY

Darryl Jacobs Schaedler YescoThomas House Rockwell Automation


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What well cover today

Evaluating Existing Equipment

Understanding Your Migration Options

Justifying and Prioritizing Migration Resources

Products and Services to Make it Easier to Upgrade


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Market Challenges

3

Companies are increasing looking at migration as a solution

ImprovePRODUCTIVITYwith betterasset utilization and systemperformance

PromoteGLOBALIZATIONwith easyaccess to actionable, plant-wideinformation

CultivateINNOVATIONwithincreased system flexibility andtechnical risk mitigation

SupportSUSTAINABILITYwithextended product lifecycles andbetter asset utilization


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Typical Concerns

Cost Loss ofFunctionality Too BusyTechnology Acceptance

Reluctantto Change

Companies also quote similar reasons for lack of migration

To get from there to here not so bad

To get from there to here is a muchwider gap and pain

Migration - ChallengesPLC2 phone
http://www.google.com/url?sa=t&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAQQjRw&url=http://howtogetreal.com/blog/?p=28&ei=C1wnU9WXPIfg0gH3q4D4DA&usg=AFQjCNHcRM540CnjA9Qs3-5isf6ov0Zvfghttp://www.google.com/url?sa=t&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAQQjRw&url=http://howtogetreal.com/blog/?p=28&ei=C1wnU9WXPIfg0gH3q4D4DA&usg=AFQjCNHcRM540CnjA9Qs3-5isf6ov0Zvfg


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Companies View of Migration(the misconceptions and fables)

5Migration can reduce risk & improve productivity !!!

Migration is

Costly

Migration will result

in loss of Production

Migration

is risky


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Benefits of Migration

Productivity gains through increased capacity,repeatability, throughput and quality

Product / Process Innovation: make it future ready

Reduce maintenance and parts costs

Reduce downtime

Meet global standards

Gain a competitive advantage

Build a data ready system

6


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*Evaluating Existing Equipment*

How do I determine what our situation really is?- A great first step is knowing what you have in house- SYD/RA offers installed base evaluation services- Compare this to the product life cycle stage

- This is the beginning at looking at an overall strategy for longterm cost controls and superior productivity

While its not as simple as looking at obsolete parts it is an obviousexample toward justification and sense of urgency

1785-L26BRepair OnlyLast$13,400

1785-L86BIn rackreplacement$38,100

1756-L71MigrationOption$5,570

16KB 100KB 2MB

While we offer best in class repair services as a viable option tomaintain the operational life cycle this still locks you in time for support


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Repair or Replace (Migration)?

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Practical Answer:Repair part services is a very cost effective strategy where the commitment to maintain

shelf stock is closely monitored and you have a reliable repair center.

On discontinued or soon to be obsolete parts its really kicking the can down the road

that will create real high drama eventually without a plan in place. (see Murphy's law )The Bottom Line

*If you plan to run the machine application for years to come..*Unless you can afford 1 day to 1 week outages*Dont mind repeating unexpected high service call costs*Have copies of known good programs and resources to get in operation*Have a known obsolete part that will require some engineering to replace*Have 1, 2 or more critical little time bombs that can stop production

You should have started your migration upgrade plan yesterday .


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StepForward Program

Rockwell Automation Product Lifecycle Map

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Active Silver Series Discontinued Obsolete

Active -Current, in-stock product, Full support (consulting, repair, training, transactional, and contract services)

Silver Series -Low inventory, support through forecasted date, Well-defined migration path with incentives

Discontinued -No new product; repair services available

StepForward Program - Promotional incentives, tools & utilities to upgrade/migrate.

Obsolete - Product and repair services unavailable


10/81Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Silver Series TM

TheSilver Series Program is part of our communicationprogram to help you navigate through the transition phase.

The Silver Date is the forecasted date Rockwell Automation will notaccept orders for new product shipments. After a products SilverDate, it officially enters the Discontinued phase.

The Silver phase is typically a 0 - 24 month timeframe during whichyou can still order new products before they become discontinued.

In some situations, the Silver Series timeframe is shorter, due tocircumstances beyond Rockwell Automations control (e.g., when a

third-party supplier stops making an essential element for a Rockwell Automation product).

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Silver Series Website Link:

http://www.rockwellautomation.com/rockwellautomation/legacy/overview.page



Rockwells Commitment

We offer migration solutions to Rockwell & from competitors products !!11

Exceptional Product Longevity & Lifecycle CommunicationRockwell Automation has a strong track record of keeping products viable, resulting in long product lifecyclerelative to our competition. As our products age, we provide options to help customers extend product life as as possible, and enough advance notification to allow them to transition as seamlessly as possible to the nextgeneration of products.

Phased Migration Strategy and Extensive Migrations ToolkitRockwell Automation provides the broadest portfolio of upgrade and replacement options, along with a phasemigration approach that minimizes risk and protects customers investments as they move to new technology.

Global Partners Network with Domain ExpertiseWe have a large number of global partners who offer migrations options for various industries and disciplines

Global Solutions and ServicesRockwell Automation provides project management, domain expertise, and global execution to help optimizecustomers experience during every phase of the automation lifecycle.



A Word About Longevity

Rockwell Automation has a great track record of long term life cyclesupport on products.

Example: Standard Panelview had a 23 year run before entering thdiscontinued stage in 2012Letters of product longevity expectations are available on line and the Knowledgebase

12



*Understanding Your MigrationOptions*

How do I get this accomplished?- Migrations are not all rip and replace. Phased migration

approach affords the most flexibility with a security blanket- Rockwell Automation has a whole toolbox of hardware and

software migration solutions How do I justify a budget for this?

- Developing a plan regardless of scale is key to predicting cost versusend goal benefits.

- Phased migration plans are fit to budget and your paceShow results to justify the next phase

- Get the right advice and assistance.Schaedler -Yesco, Rockwell Automation and our partners have theexperience to assist you in this process.



Product Migration Options (the Help)

Let us help you develop the right migration plan for your company14

Caution:

Often a the machine builder/OEM will offer upgradepackages. Does this accomplish real modernizationand productivity goals or a band aid?

Get the information on what is being proposed to becertain they are not putting you in another box inreducing parts and maintenance cost goals.


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Migration Plan

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Assess & document your control systemUnderstand your current & future needsIdentify reliability and longevity issuesDetermine scope of projectUnderstand your cost and availability time

Assess

Work with Rockwell Automation &Work with your partners to review your optionsDevelop migration plan to meet your needsDocument the benefits of the new system

Develop A Plan

Engage the right partner Execute developed planDocument benefits of migration

Implement



Migration Tools

Lets look some common examples in what is available today in hardwareand software migration tools. This is the how part of the implementationplan.

PLC5 to Controllogix

SLC500 to CompactlogixPanelview Standard to Panelview Plus 61336 series to Powerflex 750 series AC drives

17

Time will run out before we look at all of thisbut it will be on the presentation copy.


18/81Copyright 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C

PLC-5 Migration



PLC-5 Silver Series Update

Key PLC-5 products that are obsolete NOW ! !1785-KE, 1771-ACN, 1771-ACNR, 1771-ACR15, 1771-ACNR151785-L40L, L30B, L20C15, L11BServo/Stepper modules 1771-QA, QB, QCEncoder/TTL modules 1771-IG, IJ, IK

Key PLC-5 products that are in the silver series 1771Chassis (A1, A2, A3 & A4) -3/31/20131771-IAN, IBN, OAN, & OWNA (32 pt modules) - 12/31/2013.

1771-SDN - 12/31/20131785-L60B, L40C & L40C15 - 12/31/20131785-L20B, L20E, L40B, L40E, & L60L -12/31/2014.

PLC-5 were introduced in 1985 - 25+ years ago!!!



PLC-5 Migration Tools, Utilities &Programs

PLC-5 program conversion tool (Installed with RSLogix 5000)Free utility Translate PLC-5/SLC 2.0 to convert the program.

1771 to 1756 Swing arm conversion systemReplace 1771 with 1756 IO while using the current swing arm.

DH+ Network migration optionsUse 1756-DHRIO ModuleUse Prosoft Ethernet to DH+ Gateway

RIO Network migration optionsUse 1756-DHRIO ModuleUse 1756-RIO ModuleUse Prosoft Ethernet to RIO Gateway



PLC-5 to Logix Code Conversion

Please review the log file after conversion.Please refer to publication 1756-RM085C-EN-P on how to use this tool.



Easily layout existing 1771 chassis and have1756 chassis created automatically

IAB automatically prompts for items thatmay not have a direct cross

IAB ensures correct modules and quantitiesare selected.

1771 to 1756 Chassis

1771 Wiring Conversion Systemcomponents can be automaticallyincluded (optional, butrecommended for ease of

installation) Installation video anddocumentation available

Full BOM and Report showing aconverted chassis and anyApplication Considerations that mayapply.



1771 to 1756 Chassis


24/81Copyright 2012 Rockwell Automation, Inc. All rights reserved.24

1771 to 1756 Conversion Wizard in IABDrag and drop modules onto 1771 chassis to populate 1756 chassis with corresponding modules.

Press OK

when finished



IAB Report FeaturesFull BOM includedGraphic representation of populated chassisCross reference table including 1771 module to 1756 equivalentApplication Considerations for each 1756 module is also included.

Please refer to publication 1492-SG121B-EN-P for more details



DH+ & DH485 Migration - Logix Gateway

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Multiple Communication Modules in a Logix Chassis Bridge between Ethernet, DH+ and DH485 Reusable Solution once everything is converted to Ethernet

Ethernet/IP 1756-DHRIO 1756-DH485

DH+ Network RIO Network

DH-485 NetworkEthernet Network



1756-RIO Module for Phased Migrations

The 1756-RIO provides a Logix solution for communications over RIOKey Features include

Provides one RIO network connection at 57.6K, 115K or 230K baud Acts as a scanner on a remote I/O network Acts as an adapter that exchanges data on a RIO network

Supports native RIO 16-bit words for data, control and status bitsSupports discrete data and block transfers in either modeSupports as many as 10 produced/consumed data with 248input/output words per connectionMaps all discrete and block transfer data into the produced/consumedconnections

This module eliminates the need for any message instructions to implementBlock Transfer Read (BTR) and Block Transfer Write (BTW) on RIO network.

The module is configured with an external configuration software (providedwith the module) and requires activated version of RSLinx.


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Migr ting from PLC 5 / 1771 IO


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Migrating from PLC-5 / 1771 IOPhase I: Monitor Mode

DH+

Human Machine Interfacesand Programming Panels (IDT)

Remote I/O Network

HMI / EOI*

*Making the decision to keep or replaceHMI before performing controller codeconversion will save time and money

Phase I

Check your converted logic beforeimplementing: Run Logix in monitormode, reading inputs & outputsdisabled . Learn More

1756-RIO Module used in Monitor Mode allows you checkyour program before going live. The module reads the inputsbut outputs are disabled. Learn More

Migrating from PLC 5 / 1771 IO
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc


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Migrating from PLC-5 / 1771 IOPhase II: Controller Replacement

DH+

Human Machine Interfacesand Programming Panels (IDT)

Remote I/O Network

HMI / EOI*

*Making the decision to keep or replaceHMI before performing controller codeconversion will save time and money

Phase IIPhase I

The 1771 to 1756 Swing Arm conversionallows replacement using existing wiring andmounting holes. Learn More

1756-DHRIO allows communicationover the existing DH+ network

1756-RIO moduleconfigure d as ascanner whichallows ControlLogixcommunications toRIO Adaptorslocated in remoteracks. Learn More

http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc


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Migrating from PLC-5 / 1771 IOPhase III: HMI Conversion

EtherNet/IP

Remote I/O Network

Phase II Phase IIIPhase I

Replace legacy HMI/EOI w/ Engineering Servicesgraphicutilities to assist conversion Panelview Standard and other third

party products. Learn More

DH+

http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc


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Migrating from PLC-5 / 1771 IOPhase IV: Remote I/O Rack Replacement

EtherNet/IP

Remote I/O Network

Phase II Phase III Phase IVPhase I

DH+

1756-RIO modulesconfigured asadaptors in theremote racks.

With the 1771 to 1756 Swing-Arm Interface 1771I/O rackscan quickly be replaced with1756 I/O without disturbingthe I/O field wiringonerack at a time if necessary.Learn More
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc


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Migrating from PLC-5 / 1771 IO


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Migrating from PLC-5 / 1771 IOPhase IV: Remote I/O Rack Replacement

EtherNet/IP

Phase II Phase III Phase IVPhase I

EtherNet/IP

Other RIO NodesDrivesScales

ProSoftAN-X-ABRIO

Module
http://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.dochttp://localhost/Local%20Settings/Temp/notes6030C8/Usmayvfile002/Habanero/HOME/MS%20Word/Quest%20Technical%20Solutions/ANXBrochures/AN-X-PBSLV_Brochure.doc


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SLC500 Migration


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SLC Silver Series Update

Key SLC products that are obsolete NOW !! 1747-L20x, L30x, L40x Fixed SLC controllers. 1746-HSRV IMC110 Servo module

Key SLC products that are in the silver series

SLC were introduced almost 20 years ago!!!

1747-DCM DIRECT COMMUNICATION MODULE 12/1/2013

1747-KE DH-485/RS-232C INTERFACE MODULE 12/1/2013

1746-BAS SLC Basic Module 12/1/2013

1746-BAS T SLC Basic Turbo Module 10/1/2013

1746-IM4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER 8/30/2013

1747-M2 SLC EEPROM Memory Module 4/30/2013

1746-OB6EI ELECTRONICALLY PROTECTED ISOLATED SOURCING DC OUTPUTMODULE

4/2/2013

1747-ASB SLC 500 REMOTE I/O ADAPTER MODULE 11/1/2013


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Small networked migration using an


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Small networked migration using anEthernet adaptor

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SLC 5/04

PV Std

Serial

SLC 5/04

PV Std

Serial

SLC 5/04

PV Std

Serial

DH+

Serial

PanelView Std

SLC 5/04

SLC 5/05

Ethernet

SLC 5/05 SLC 5/05 SLC 5/05

PV Std

Serial

PV Std

Serial

PV Std

InformationPV +

Serial

Ethernet

Information

PV +

CompactLogix

PV + PV + PV +

1747-AENTR

1747-AENTR

1747-AENTR1747-AENTR

S i C L i


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Steps to migrate to CompactLogix

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Publication - MIGRAT-PP004-EN-E September 2011

Migration Tools: SLC 500 Ethernet/IP Adaptor


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Migration Tools: SLC 500 Ethernet/IP Adaptor(1747-AENTR)

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The SLC Ethernet Adaptor (1747-AENTR) allows SLC I/O racks to be controlled by anLogix Programmable Automation Controller (PAC): Must be located in the first slot (slot 0) of an SLC rack

Replaces SLC controller in local rack Replaces the existing RIO adaptor (1747-ASB) in remote racks Replaces ControlNet adaptor (1747-ACN15, 1747-ACNR15) in remote racks

Supports SLC 500 extended rack Performance depends on module configuration

Requires RSLogix 5000 v20 or greater Utilizes electronic data sheet add on profile capability in v20

Supports various Ethernet network topologies Device Level Ring (DLR) Star Linear

StepForward incentives available for migrating to AENTR

While providing a way to reuse existing rack I/Oit also sets up the possibility of consolidating

processors.


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Mi ti T l L i G t


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Migration Tools Logix Gateway

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Multiple Communication Modules in a Logix Chassis Bridge between Ethernet, DH+ and DH485 Reusable Solution once everything is converted to Ethernet

Ethernet/IP 1756-DHRIO 1756-DH485

DH+ Network RIO Network

DH-485 NetworkEthernet Network

P S ft DH485 G t


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ProSoft DH485 Gateway

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EtherNet/IP to DH-485 Gateway - 5201-DFNT-DH485 Helps to connect DH485 network to an EtherNet/IP network. Supports DH485 Master & Salve modes. In Slave mode, the module accepts commands from one or more

Masters to read/write data stored in the module's internal datamemory. In this mode, the ProLinx unit is answering DH-485

commands and has the appearance of an SLC processor to thenetwork In Master mode, the ProLinx DH-485 driver will actively gather data

from other devices on the network, controlling the read/write datatransfer between the gateway and other DH-485 devices, such asSLC processors. Data transfer can be initiated and executed with

other devices without any ladder logic being required in the Rockwell Automation slave hardware

Migration Tools:


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Migration Tools:Integrated Architecture Builder (IAB)

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IAB includes a Migration Wizard specifically created for SLC to Logix (CompactLogControlLogix) migrations Minimize cost and risk to convert SLC systems to Logix systems Enter current SLC BOM into IAB and select a conversion option to quickly conve

the BOM to an equivalent Logix system

IAB will automatically select system components, size power supplies, etc. Convert system in 30 minutes or less with minimal training Helps you determine any critical application considerations

Convert

Migration Tools: Logic Code Translation Tool


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Migration Tools: Logic Code Translation Toolin RSLogix 5000

45

Updated and updateablecontroller list

Wizard-style step-by-step dialogs guide theuser through the translation process

Migration & Conversion Services


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Migration & Conversion Services

46

Complete turnkey services delivered through Rockwell Automation

CSM that focuses on one-for-one replacement :

Upgrade your operator interface withcurrent technologyReplace an AC or DC drive with currenttechnologyReplace a PLC with current technologyUpdate automation software andcommunication/HMI technology

Convert an analog drive to its digitalcounterpartImplement or convert a network for yourautomation assets


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Experience the Difference!

Electrical Lighting Automation DataComm

ENJOY th e EXPO!

Please complete your survey!

Schaedler Yesco Expo 2014The Premier Electrical Tradeshow in Central PA!

A Two-day, Jam-Packed Schedule!Over 100 Booths from Leading Manufacturers !
http://www.sydist.com/Portals/0/Expo2014/exhibitorlist.htmlhttp://www.sydist.com/Portals/0/Expo2014/exhibitorlist.html


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Electronic Operator Interface Migration

PanelView Standard obsolete


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PanelView Standard - obsolete

PanelView 300 & MicroPanelView 550PanelView 600

PanelView 1000 Announced Silver Series in January 2011 End of life December 31, 2012 Repairs will be made 5-7 years after 2012

or as long as parts are available

PanelView Standard was introduced in 1993 - 21 years ago!


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Additional EOIs Status


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Additional EOI s Status

DTAM limited availability from Spectrum Controls

Dataliners - obsolete InView taken over by Spectrum Controls

51


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PanelView Standard Migration toPanelView Plus

Value in Moving to an Integrated Architecture


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g gSolution

Reduce development time Shared tag database with Logix Faceplates Global Objects Macros

Connectivity Single database in managing tag changes Direct tag browsing

Multi-Application Support (PVP 6) PDF, MPEG, Word, Excel, PPT and Image Viewer

Support

ActiveX Support (pre-installed) Internet Explorer Remote Connectivity - VNC, RDP, ViewPoint, FTP

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Manage inventory and upgrades withmodular units: Logic module Display module Communication modules

Additional Enhancements Utilization of digital photographs and

animation with bitmap support Runtime RAM Usage FactoryTalk Security Recipe Plus Historical Trending Data Logging

As easy as one two


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As easy as one, two

1. Open your PanelView Standard application in FactoryTalk View Stud2. Save it as a PanelView Plus compatible application.

80% of the time, no further modificationis required

Conversion log in FTView Studio identifiesany features not supported by PanelView Plus 6

Typically may want to take advantageof the enhanced features and graphicsavailable in PanelView Plus 6.

54


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PanelBuilder32 Migration Guide

Migrating PanelBuilder32Applications(Publication: 2711P-AP001A-EN-P)

PanelBuilder32 Migrationto FactoryTalk View ME

This document provides guidelines and procedures for migrating aPanelView Standard terminal and applications to the PanelView Plusterminal platform.

PanelViewStandard

PV Std to PVP Hardware Migration


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PV Std to PVP Hardware Migration

56

PV Plus 600 KeypadPV Plus 600 Keypad/Touch

PV 550 KeypadPV 550 Keypad/Touch

PV 1000 KeypadPV 1000 Touch

PV Plus 400PV 550 TouchPV 600 Touch

Cutout Compatible

PV Plus 600 Touch

PV Plus 6 700 KeypadPV Plus 6 700 Keypad/Touch

PV 600 KeypadPV 600 Keypad/Touch

PV Plus 6 1250 Keypad or Keypad/TouchPV Plus 6 1250 Touch

PanelView Conversion Services


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.

PanelView Conversion Services

Application Migration toFactoryTalk View ME

PanelView Standard toPanelView Plus Migration

A bundled service offering for migrating

Includes all necessary: Project supervision Hardware Conversion Engineering Services

Leverage past experiences to: Reduce overall price points Improve turn around times

Start-up & Acceptance Services Delivered Onsite by local RA engineers

Standardized service bundle Delivered for a fixed price predictable budget For further information on services go to:

www.rockwellautomation.com/services/onsite

Need to upgrade your RIO PanelView?
http://www.rockwellautomation.com/services/onsitehttp://www.rockwellautomation.com/services/onsite


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PanelView

StandardPanelView Plus 6

PLC 5

ProSoft Part Number: AN-X2-AB-DHRIORemote I/O Adapter to Ethernet/IP HMIUpgrade your HMIs without replacing your Control System

RIO


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Communication Module Compatibility

Terminal

Communications Compatibility

ENET CNET DH+ DH485 DNET RIO

PanelView Plus 6 700, 1000, 1250, 1500(CE6.0-based)

2

PanelView Plus & CE 700, 1000, 1250, 1500

(CE4.1-based) 1 1

PanelView Plus 400, 6003(CE4.1-based)

4 4

PanelView Plus Compact 400, 600, 1000(CE4.1-based)3

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1 Will be supported with new sales while parts last (5 years)2 ProSoft provides an Ethernet to RIO gateway device (AN-X-ABRIO)3 PVP 400/600 and PVP Compact in redesign for release in CY2013.4 Future Support will be based on 3rd party gateway

Migration Guides


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Migration Guides

Migrating PanelView Standard Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf

Migrating PanelView Enhanced Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf

Legacy PanelViews to PanelView Plus Catalog Conversion http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdf

PanelView Plus to PanelView Plus 6 Catalog Conversions http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdf

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l i l l i l 6
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf


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PanelView Plus to PanelView Plus 6

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PanelView Plus 6 700-1500

PanelView Plus 700-1500

Obsolete 12-31-2012

MigrationPVP 700 1500 t PVP6 700 1500


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PVP 700-1500 to PVP6 700-1500

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Migration to PanelView Plus 6 700 to 1500 isMechanically compatible Application compatibleMore performance for less!

Silver Series since January 2011End-of-Life before December 1, 20125 year support (warranty/repair) after December 1, 2012

PanelView Plus 700 to 1500 with RIO and DNETNew catalog numbers to support installed baseExpected EOL by end of 2015

PVP RIO & DNET - Configured Units


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PVP RIO & DNET Configured Units

New Remote IO Catalog Numbers2711P-T7C1D2 PVP 7 Touch, DC, 128 MB, & RIO Card

2711P-T7C1D6 PVP CE 7 Touch, DC, 128 MB, & RIO Card

2711P-B7C1D2 PVP 7 Combo, DC, 128 MB, & RIO Card

2711P-B7C1D6 PVP CE 7 Combo, DC, 128 MB, & RIO Card

2711P-T10C1D2 PVP 10 Touch, DC, 128 MB, & RIO Card2711P-T10C1D6 PVP CE 10 Touch, DC, 128 MB, & RIO Card



2711P-T12C1D2 PVP 12 Touch, DC, 128 MB, & RIO Card




2711P-T15C1D2 PVP 15 Touch, DC, 128 MB, & RIO Card




16 new configured RIO catalogsunits DC Only 128 MB Only (PVP and PVP CE) Pre-assembled

16 new configured DNET units

DC Only 128 MB Only (PVP and PVP CE) Pre-assembled Similar catalog - replaceC1 with C10 2711P-T7C1D2 changes to 2711P-T7C10D2

E l PVP PVP 6 Cl T f


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Example: PVP to PVP 6 Clean Transfer

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Legacy PVP

2711P T7C15D1

CNET

Current PVP62711P T7C4D1 ENET and RS232

2711P T7C4D8 2711P RN15S

PVP6 Platform Comm Card

2711P T7C4D8

PVP6 Platform


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Allen-Bradley PanelView Plus 6D l NIC A C d 2711P RN20


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Dual NIC Accessory Card - 2711P-RN20

The PanelView Plus 6 logic module contains 1 Ethernet adapter. Addinga 2nd Ethernet adapter allows connection to an additional subnet.

Perform non-production critical, value-added networking communication: ViewPoint: Remote user access to a ViewPoint service running on the

PVP terminal VNC: Live video feed of the terminal to multiple remote users Web Browser: Terminal user access to web material stored in a remote

location on the enterprise network SMTP (E-mail): Connect the terminal unit to the enterprise network to permit

the terminal to send notifications to recipients via e-mail (e.g., when an alarmoccurs)

FTP: Interface terminal through an FTP connection to read/write filesremotely

Data Logging: The terminal can be configured to store productiondata to a remote network location (file server)

Requires PVP6 700-1500 running Firmware Version >= v6.10 or higher

PVP6

NIC1:192.168.1.20

NIC2:10.10.10.20

Cell/Area Zones

Manufacturing Zone


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Design Time Productivity


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Faceplates can save 50% to 90% of complex screen development time

Tie predefined images to Add-On-Instruction sets

PowerFlex 700 Faceplate

g y

Setup multiple languages without font linking MS Arial Unicode font means one runtime file can configure up to 20 languages

Including Chinese, Russian, Japanese and Korean in one runtime file


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FactoryTalk ViewPoint Benefits


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y

Web HMI for PanelView Plus 6

Single license included with each PV+6 Extends visualization & real-time decision

capabilities to browser-based remote users Plant managers & supervisors

Mobile personnel Provides on-demand access from anywhere

In the office At Home

On the road Lowers Total Cost of Ownership No client software to install & maintain

Supports multiple browsers / client devices Internet Explorer, Firefox


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Runtime MER Compatibility


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Runtime MER Compatibility

Terminal

MER Compatibility

V6.x V5.1 V5.0 V4.0 V3.2



(CE4.1-based)


PanelView Plus Compact 400, 600, 1000(CE4.1-based)

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Please be aware that there are new Kepware drivers for PV+ 6

N d t d RIO P lVi ?


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PanelView

StandardPanelView Plus 6

PLC 5

ProSoft Part Number: AN-X-AB-DHRIORemote I/O Adapter to Ethernet/IP HMIUpgrade your HMIs without replacing your Control System

RIO



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Terminal

Communications Compatibility

ENET CNET DH+ DH485 DNET RIO


2


(CE4.1-based) 1 1


4 4

PanelView Plus Compact 400, 600, 1000(CE4.1-based)3

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1 Will be supported with new sales while parts last (5 years)2 ProSoft provides an Ethernet to RIO gateway device (AN-X-ABRIO)3 PVP 400/600 and PVP Compact in redesign for release in CY2013.4 Future Support will be based on 3rd party gateway

Migration Guides


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Migrating PanelView Standard Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf

Migrating PanelView Enhanced Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf

Legacy PanelViews to PanelView Plus Catalog Conversion http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdf

PanelView Plus to PanelView Plus 6 Catalog Conversions http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdf

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http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf


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Legacy AC drive Migration Tools


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LSC FasTrac Packaged Drives and MotorsLegacy Product Upgrades


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Legacy Product Upgrades

Legacy 1336 Drive Upgrades

Same panel, and mountingdimensionsReplicate termination locationsFlange and panel-mount designsRoll-in installations

Rockwell Automation Drive Center offering


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rockwell determiningwhentorepairagingequipmentorupgradetonewtechnology

Documents