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Forum RON GENEREUX, P.ENG. President – Construction Owners Association of Alberta Vice President, Construction - Suncor Energy Inc. Major Projects in the Canadian Oil Sands – Past Experiences and Future Expectations

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Page 1: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Forum

RON GENEREUX, P.ENG.President – Construction Owners Association of AlbertaVice President, Construction - Suncor Energy Inc.

Major Projects in the Canadian Oil Sands – Past Experiences and Future Expectations

Page 2: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

About COAA

The Opportunity and the Oil Sands (they’re both still there)

Make the most of it

Worth discussing

Page 3: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Founded in the 1970’s

Owner leadership in a fragmented industry

~ 20 principal members & 140 associate members

Annual Best Practices Conference since 1993

About COAA

Page 4: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

About COAA – Our impact

Member Co.

Page 5: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Four areas Safety Workforce Development Productivity Contract Documents

23 best practices issued, 8 in development Our website – www.coaa.ab.ca

About COAA - Best Practices

Page 6: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

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1000

2000

3000

4000

5000

6000

2000

2002

2004

2006

2008

2010

2012

2014

2016

2018

2020

Thou

san

ds

Bar

rels

Per

Day

Actual Forecast

Reference: CAPP June 2008 Canadian Crude Oil Production & Supply Forecast (2008-2020)

PentanesConventional LightConventional Heavy

Eastern Canada

Mining

In-Situ

The Opportunity – The oil is still there

Page 7: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

The Opportunity – Firebag … one of many projects

Page 8: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

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500

1,000

1,500

2,000

2,500

Canada Mexico SaudiArabia

Vene-zuela

Nigeria Algeria Angola Iraq Russia VirginIslands

thou

sand

bbl

s/d Petroleum Products

Crude Oil

U.S. Imports by Country of Origin

The Opportunity – U.S. market demand

Page 9: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

The Opportunity – Impact of the recession

Page 10: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

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2010

-Q1

2010

-Q2

2010

-Q3

2010

-Q4

2011

-Q1

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-Q3

2011

-Q4

2012

-Q1

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-Q3

2012

-Q4

2013

-Q1

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-Q2

2013

-Q3

2013

-Q4

2014

-Q1

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-Q2

2014

-Q3

2014

-Q4

2015

-Q1

2015

-Q2

2015

-Q3

2015

-Q4

cons

truc

tion

wor

kfor

ce

Major Projects - Alberta

Shutdowns

All Projects

The Opportunity – Impact of the recession (cont.)

Page 11: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

The Opportunity – Looking ahead

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1998

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2004

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2012

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Highways & Bridges Oil Sands Other Engineering

Canadian Engineered Construction (in 2002 $)

Page 12: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Environmental stewardship

Shift from capital construction to maintenance

The Opportunity – The long-term view

Page 13: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

13

12008 construction capital expenditure estimate for all Alberta oil sands projects, including related pipeline, upgrader and co-generation projects – original estimates (January, 2008) and adjusted (January 26, 2009) per public announcements.

Source: Construction Capital: CAPP and Nichols Applied Management, Operating Expenditure – Nichols Study

Adjusted Estimated Construction Capital Expenditures (Jan. 26, 09)

Adjusted Estimated Operating Expenditures (Jan. 26, 09)

Original Estimated Operating Expenditures (Jan. 08)Original Estimated Construction Capital Expenditures (Jan. 08)

Capital: $12.8 Billion

Operating: $17.9 Billion

Actual Construction Capital Expenditures

Actual Operating Expenditures

The Opportunity – The long-term viewCombined Oil Sands Expenditures

Page 14: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Make the most of it – COAA can help

Contracts

Workface Planning Bench

marking

Supervisory Skills

Rework

Safety

WorkforceDevelopment

Page 15: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

WorkFace Planning The right people In the right place At the right time With the right tools & materials

What’s it worth?

Make the most of it – COAA can help

Page 16: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Make the most of it – WorkFace planning

Tool Time37%

WaitTime15%

10% more tool time = 25% improvement in productivityLess wait time improves safety, morale, predictability

Crew Movement

15%

Eqpt. Mtl. Movement 8%

Crew Planning

15%

Early quits & breaks

14%Tool Time

47%

WaitTime5%

Crew Movement

15%

Eqpt. Mtl. Movement 8%

Crew Planning

15%

Early quits & breaks

14%

Page 18: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Make the most of it – COAA can help

Benchmarking 37 projects Average installed cost = $368 million 8 projects > $1 billion

Page 19: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

Make the most of it – COAA can help

Benchmarking 37 projects Average installed cost = $368 million 8 projects > $1 billion

Results

Best practices clearly connected to outcomes (e.g. constructability assessment, project risk assessment, planning for start up, detailed engineering complete)

Page 20: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

WorkFace Planning – 2010 Conference

www.wfpconference.comwww.coaa.ab.ca

Page 21: RON GENEREUX, P.ENG. - ECC Association · 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020. Thousands Barrels Per Day. Actual. Forecast. Reference: CAPP June 2008 Canadian Crude

www.coaa.ab.cawww.wfpconference.com

Thank you!

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