s-class catalog 2011

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  • 7/28/2019 S-Class Catalog 2011

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    SOFT SeaTed ball valveS V A L V E S

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    S-ClaSS COre TeChnOlOgy

    OPTIOnS

    At the heart o every Gosco Valve lies S-Class

    Core Technology. Each confguration starts lie as

    an S-Class On/O Valve, and by adding optional

    components, treatments/coatings, and accessories

    many applications can be achieved. This provides you

    with dramatically shorter lead times, quicker setup and

    an outstanding product that will outperorm in some o

    the most demanding applications.

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    Clearview Mounting Pad

    Lockable Handle Option

    Upper Stem Guide

    Lower Stem Guide

    Independently Live

    Loaded Lower Packing

    Extended Bonnet for Insulation

    Optional Fugitive Emission Port(not visible)

    Live Loaded Body Studs

    Fully Encapsulated End Cap Seals

    Wide Variety of Seat Options

    Fully Grounded Stem, Ball & Body

    Complete Range of Body & TrimMaterials (incl. high alloys) Multiple End Connections

    (incl. flanged, welded, threaded,

    sanitary or customer specified)

    Independently Live

    Loaded Upper Packing

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    The Sealmaster is a patented stem seal that is comprised o three

    parts - an upper stem seal, compression ring and a thrust seal. When

    the Sealmaster is tightened, the compression ring squeezes the upper

    stem seal against the valves body. The Sealmaster stem seal can be

    retightened to recommended torques.

    SealmaSTer STem Seal

    Compression Ring

    Upper Stem Seal

    Thrust Seal

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    The Clearview Mounting Pad is a patented design that combines a cast

    bracket with an ISO 5211 mounting pad. The pad is raised and open, keeping

    the stem fats visible. Packing adjustments are accessible without removing

    the actuator or insulation.

    ClearvIew mOunTIng Pad

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    The extended bonnet is perect or insulated lines. There is a minimum o 2 between the

    top o the fange and bottom o the Clearview Mounting Pad. Even with insulation in place,

    the stem fats are visible, packing adjustments are accessible, and the actuator is raised

    away rom elevated process temperatures, preventing damage to the actuator seals.

    exTended bOnneT

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    leThal ServICeS

    The ugitive emissions port is located between the Sealmaster and the upper packing.

    I leakage occurs past the Sealmaster, the upper packing is designed to contain the leak.

    For lethal applications, the ugitive emissions port can be purged with an inert gas, and a

    pressure switch can monitor leakage. It is very important that the purge pressure is higher

    than the process pressure because this will prevent the process media rom escaping.

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    ogenicThe S-ClassCryogenic Valve can handletemperatures as low as -270C (-454F).

    A bolt-on retrot kit is also available.

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    ed valveS-Class Block & Bleed Valves:

    Single Block & Bleed with live loaded seats,

    and Double Block & Bleed congurations.

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    ontrolThe S-Class Vari-V Ball Valve oers

    precise fow control through a specic

    prole that is machined into the ball.

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    S-Class 3-Way Diverter Valves provide bottomentry with fow to the let or right ports.

    Single-L or 180, Double-L or 90.

    iverter

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    At the heart o every Gosco control valve is the Vari-V ball. The prole o the V-ball determines the fow

    characteristic o the valve and can be changed to suit the application. 10, 30, 60 and 90 V-balls are the

    most commonly used, but several other proles are readily available. The Linear-V is a slot in the ball that

    can be machined or precise fow requirements. The Filler-V is used when you need maximum fow or lling

    ollowed by precise fow to accurately control the levels. The High Turndown-V maximizes fow in the open

    position, and provides ne fow control when the valve is partially closed. The transition between high fow

    and ne control with the Vari-V is extremely smooth.

    COnTrOl Freak

    Linear-V 10 V-Ball

    High Turndown-V 30 V-Ball

    Filler-V 60 V-Ball

    90 V-Ball

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    Custom V-balls are available or applications that possess specic fow requirements

    that can not be met with the standard V-balls. Using Computational Fluid Dynamics

    (CFD), we can create a V-ball with a specic prole to t any application. Anti-cavitation

    trim is also available. For examples o custom V-ball applications, including videos and

    specications, visit www.goscovalves.com

    Free SPIrIT

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    CFd analySIS

    Computational Fluid Dynamics (CFD) is used to calculate the fow through

    the trim o a valve. It determines locations o high velocity and high fow, and

    assists in trim engineering or specic applications where velocities need to be

    controlled. CFD is also used to determine the fow coecient (Cv) o Gosco

    Vari-V balls and aids in designing them to custom specications.

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    Valve Size Vari-V 100% 90% 80% 70% 60% 50% 40% 30% 20% 10%Non Vari-V

    ball Cvs

    1/2

    10306090

    2.955.76

    10.1315.28

    2.363.996.939.83

    1.943.154.566.29

    1.532.223.184.10

    1.191.462.022.57

    0.840.891.321.58

    0.510.510.730.84

    0.360.320.330.34

    0.000.020.030.03

    0.000.000.000.00

    23

    3/4 S.P.

    10

    306090

    3.01

    4.968.1611.18

    2.22

    3.625.847.73

    1.84

    2.894.545.57

    1.31

    2.133.003.87

    1.01

    1.451.822.39

    0.71

    0.831.181.36

    0.49

    0.530.670.83

    0.12

    0.130.140.15

    0.00

    0.040.040.04

    0.00

    0.000.000.00

    15

    3/4

    10306090

    4.278.43

    16.8427.63

    3.556.45

    11.0917.52

    2.704.887.59

    11.28

    2.133.515.126.70

    1.552.183.174.14

    1.191.492.092.47

    0.660.790.951.29

    0.370.380.410.46

    0.030.030.030.03

    0.000.000.000.00

    45

    1 S.P.

    10306090

    4.037.63

    15.8219.37

    3.295.93

    10.8013.37

    2.484.597.479.17

    2.023.304.746.28

    1.502.383.184.07

    0.981.331.962.47

    0.580.720.951.44

    0.340.350.360.60

    0.010.010.010.02

    0.000.000.000.00

    30

    1

    10306090

    5.8812.3426.9140.62

    4.979.86

    17.3726.78

    4.257.50

    12.4717.96

    3.285.368.19

    11.74

    2.143.895.457.48

    1.742.413.454.49

    1.061.632.162.55

    0.840.950.971.09

    0.220.240.260.28

    0.000.000.000.00

    77

    1 1/4 S.P.

    10306090

    5.7410.7523.3037.20

    5.099.40

    15.5926.09

    4.106.63

    11.0317.26

    3.135.048.11

    10.44

    2.323.555.046.91

    1.592.303.204.37

    1.091.541.962.38

    0.660.680.951.04

    0.210.230.240.26

    0.000.000.000.00

    46

    1 1/4

    10306090

    10.2420.1039.2670.96

    6.8716.0927.2544.32

    6.8612.1719.3629.44

    5.228.66

    13.1118.79

    3.736.098.82

    11.83

    2.864.225.607.44

    2.232.553.254.51

    1.191.671.752.32

    0.520.560.560.75

    0.000.000.000.00

    126

    1 1/2 S.P.

    10306090

    9.9020.1337.0966.22

    8.0215.8927.3843.48

    6.7212.1219.0128.48

    5.038.88

    13.5618.44

    4.426.589.17

    12.28

    3.224.506.108.08

    1.902.383.454.51

    0.781.001.241.68

    0.360.260.280.35

    0.000.000.000.00

    82

    1 1/2

    10306090

    12.7628.6055.7396.99

    11.0622.3540.1662.87

    7.6515.2326.5438.90

    5.9411.3817.5324.95

    5.218.30

    11.8715.69

    3.505.487.319.73

    2.412.463.075.46

    0.891.371.592.37

    0.000.460.340.62

    0.000.000.000.00

    192

    2 S.P.

    10306090

    13.4127.1549.5680.14

    10.2220.9235.8152.63

    8.1215.3624.7735.60

    5.9811.5417.2023.75

    4.747.25

    10.8814.43

    3.884.907.219.03

    2.433.434.105.42

    1.281.371.712.07

    0.000.410.370.00

    0.000.000.000.00

    120

    2

    10306090

    21.5347.4792.06

    173.40

    16.9837.4669.69

    110.49

    16.0127.3249.0873.44

    12.4720.7531.9248.50

    10.0714.1221.3629.56

    5.269.65

    13.9818.56

    4.436.538.52

    11.54

    2.373.054.215.13

    0.791.151.311.44

    0.000.000.000.00

    358

    2 1/2 S.P.

    10306090

    18.6341.7483.22

    139.40

    14.8233.5860.0489.84

    12.2826.1644.3561.63

    8.9818.5229.9841.32

    7.0013.6020.4127.57

    5.018.59

    12.5617.68

    3.094.717.339.76

    1.972.563.715.27

    0.490.530.650.99

    0.000.000.000.00

    240

    2 1/2

    10306090

    35.1679.21

    150.59253.06

    29.3563.94

    107.54180.69

    24.6049.2280.65

    119.78

    19.6834.3252.9384.32

    14.7025.2434.8950.76

    10.6315.9022.7232.69

    7.639.98

    14.8721.11

    3.854.986.44

    11.67

    1.322.162.021.79

    0.000.000.000.00

    611

    3 S.P.

    10306090

    34.9373.79

    138.23240.46

    23.8856.60

    101.69154.55

    19.8943.6774.53

    114.28

    16.2533.4251.9473.22

    13.5622.8734.9447.24

    10.5215.2421.5531.57

    7.6010.2213.9817.96

    3.996.827.69

    10.50

    2.182.472.144.49

    0.000.000.000.00

    350

    3

    10

    306090

    47.02

    105.15190.26388.90

    32.65

    80.57136.08235.03

    26.34

    58.10112.14157.48

    19.84

    42.9082.2299.49

    15.89

    29.9654.1064.78

    12.27

    19.5827.6038.40

    7.97

    12.1415.8022.20

    3.98

    5.0413.5411.64

    1.81

    1.961.432.10

    0.00

    0.000.000.00

    858

    4 S.P.

    10306090

    44.0795.43

    171.46283.27

    33.6477.54

    139.82208.78

    27.1657.24

    103.63147.71

    21.8542.3468.8698.21

    16.3728.9547.1262.96

    11.6119.7727.8041.66

    8.4613.0516.7925.34

    4.826.047.85

    10.82

    1.662.062.073.15

    0.000.000.000.00

    607

    4

    10306090

    58.97160.29332.17652.17

    52.74131.67243.98401.89

    43.58100.78174.60262.88

    33.5272.91

    118.86170.63

    25.9353.7181.15

    111.42

    18.1635.1051.8073.39

    11.1219.4924.7943.49

    7.4210.7315.3424.32

    3.663.906.487.20

    0.000.000.000.00

    1512

    6 S.P.

    10306090

    71.0164.0270.0409.0

    58.0129.0213.0329.0

    45.095.0

    163.0244.0

    35.070.0

    115.0166.0

    26.051.076.0

    110.0

    20.036.051.072.0

    13.022.031.044.0

    7.011.015.022.0

    3.14.14.87.4

    0.000.000.000.00

    1055

    6

    1030

    6090

    148.0367.0

    816.01292.0

    112.0286.0

    568.0890.0

    91.0205.0

    414.0581.0

    76.0146.0

    272.0382.0

    55.0104.0

    177.0234.0

    40.070.0

    110.0145.0

    30.047.0

    67.088.0

    19.025.0

    34.045.0

    7.49.0

    10.014.4

    0.000.00

    0.000.00

    3664

    8 S.P.

    10306090

    134.0338.0648.0

    1106.0

    112.0270.0513.0768.0

    92.0209.0378.0538.0

    86.0159.0260.0360.0

    54.5109.0175.0242.0

    35.575.0

    112.0148.0

    28.046.065.082.0

    17.024.032.042.0

    6.88.7

    10.013.0

    0.000.000.000.00

    2060

    varI-v COnTrOl valve Cv valueS

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    X

    D

    C

    B

    E

    G

    K

    H J

    XA

    F

    SEE NOTE 1

    SECTION X-X

    I

    ) Please visit goscovalves.com to download up-to-date dimensional information.

    1) For coupling manufacture, all dimension Bs are 0.003

    2) Valve weights and dimension D are based on a 150# class assembly

    * *

    *please contact Gosco Valves for up-to-date 3-Way Diverter Valve and split body dimensions.

    Cryogenic Extension

    Valve

    SizeA B C D E F G H I J

    K ISO 5211MTG

    patternWeight2

    NPT 150# 300#

    1/2 1.88/4.78 0.256/0.66 0.39/0.99 1.75/4.45 5.77/14.66 2.36/5.99 0.38/0.97 3.88/9.86 17.58/44.65 7.52/19.10 3.27/8.31 4.25/10.80 5.50/13.97 F04 3.70/1.68

    3/4 SP 1.88/4.78 0.256/0.66 0.39/0.99 1.94/4.93 5.77/14.66 2.36/5.99 0.38/0.97 3.88/9.86 17.58/44.65 7.71/19.58 3.79/9.63 4.61/11.71 6.00/15.24 F04 4.30/1.95

    3/4 1.88/4.78 0.256/0.66 0.39/0.99 1.94/4.93 5.90/14.99 2.36/5.99 0.38/0.97 4.00/10.16 17.71/44.98 7.84/19.91 3.79/9.63 4.61/11.71 6.00/15.24 F04 5.60/2.54

    1 SP 1.88/4.78 0.256/0.66 0.39/0.99 2.13/5.41 5.90/14.99 2.36/5.99 0.38/0.97 4.00/10.16 17.71/44.98 8.03/20.40 4.31/10.95 5.00/12.70 6.50/16.51 F04 5.80/2.63

    1 2.20/5.59 0.335/0.86 0.45/1.14 2.13/5.41 6.26/15.90 3.22/8.18 0.50/1.27 4.17/10.59 18.07/45.90 8.39/21.31 4.31/10.95 5.00/12.70 6.50/16.51 F05 10.7/4.85

    1 1/4 SP 2.20/5.59 0.335/0.86 0.45/1.14 2.31/5.87 6.26/15.90 3.22/8.18 0.50/1.27 4.17/10.59 18.07/45.90 8.57/21.77 4.60/11.68 5.50/13.97 7.00/17.78 F05 11.6/5.26

    1 1/4 2.20/5.59 0.335/0.86 0.45/1.14 2.31/5.87 6.44/16.36 3.22/8.18 0.50/1.27 4.35/11.05 18.25/46.36 8.75/22.23 4.60/11.68 5.50/13.97 7.00/17.78 F05 12.3/5.58

    1 1/2 SP 2.20/5.59 0.335/0.86 0.45/1.14 2.50/6.35 6.44/16.36 3.22/8.18 0.50/1.27 4.35/11.05 18.25/46.36 8.94/22.71 5.07/12.88 6.50/16.51 7.50/19.05 F05 14.1/6.40

    1 1/2 2.68/6.81 0.433/1.12 0.51/1.30 2.50/6.35 7.40/18.80 3.54/8.99 0.62/1.57 5.00/12.70 19.21/48.79 9.90/25.15 5.07/12.88 6.50/16.51 7.50/19.05 F05/F07 19.7/8.94

    2 SP 2.68/6.81 0.433/1.12 0.51/1.30 3.00/7.62 7.40/18.80 3.54/8.99 0.62/1.57 5.00/12.70 19.21/48.79 10.40/26.42 5.59/14.20 7.00/17.78 8.50/21.59 F05/F07 23.0/10.4

    2 2.68/6.81 0.433/1.12 0.51/1.30 3.00/7.62 7.76/19.71 3.54/8.99 0.62/1.57 5.34/13.56 19.57/49.71 10.76/27.33 5.59/14.20 7.00/17.78 8.50/21.59 F05/F07 26.3/11.9

    2 1/2 SP 2.68/6.81 0.433/1.12 0.51/1.30 3.50/8.89 7.76/19.71 3.54/8.99 0.62/1.57 5.34/13.56 19.57/49.71 11.26/28.60 6.84/17.37 7.50/19.05 9.50/24.13 F05/F07 32.0/14.5

    2 1/2 3.86/9.80 0.591/1.50 0.63/1.60 3.50/8.89 8.56/21.74 4.92/12.50 0.88/2.24 5.93/15.06 20.37/51.74 12.06/30.63 6.84/17.37 7.50/19.05 9.50/24.13 F07/F10 46.4/21.1

    3 SP 3.86/9.80 0.591/1.50 0.63/1.60 3.75/9.53 8.56/21.74 4.92/12.50 0.88/2.24 5.93/15.06 20.37/51.74 12.31/31.27 7.59/19.28 8.00/20.32 11.13/28.27 F07/F10 47.0/21.3

    3 3.86/9.80 0.591/1.50 0.63/1.60 3.75/9.53 9.07/23.04 4.92/12.50 0.88/2.24 6.44/16.36 20.88/53.04 12.82/32.56 7.59/19.28 8.00/20.32 11.13/28.27 F07/F10 64.0/29.0

    4 SP 3.86/9.80 0.591/1.50 0.63/1.60 4.50/11.43 9.07/23.04 4.92/12.50 0.88/2.24 6.44/16.36 20.88/53.04 13.57/34.47 N/A 9.00/22.86 12.00/30.48 F07/F10 78.0/35.4

    4 4.72/11.99 0.709/1.80 0.61/1.55 4.50/11.43 10.67/27.10 5.63/14.30 1.00/2.54 7.29/18.52 22.48/57.10 15.17/38.53 N/A 9.00/22.86 12.00/30.48 F10/F12 93.0/42.2

    6 SP 4.72/11.99 0.709/1.80 0.61/1.55 5.50/13.97 10.67/27.10 5.63/14.30 1.00/2.54 7.29/18.52 22.48/57.10 16.17/41.07 N/A 10.50/26.67 15.88/40.34 F10/F12 103/46.72

    6 7.00/17.78 1.13/2.87 1.08/2.74 7.85/19.94 15.25/38.74 8.25/20.96 1.50/3.81 11.00/27.94 27.06/68.73 23.10/58.67 N/A 15.50/39.37 15.88/40.34 F12/F16 357/161.9

    8 SP 7.00/17.78 1.13/2.87 1.08/2.74 7.85/19.94 15.25/38.74 8.25/20.96 1.50/3.81 11.00/27.94 27.06/68.73 23.10/58.67 N/A 18.00/45.72 19.75/50.17 F12/F16 396/179.6

    S-ClaSS dImenSIOnS

    in, lb/ cm, kg

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    Valve SizeTFM-1600 / carbon-flled PTFE Devlon PEEK / Graphite

    Standard Port Full Port Standard Port Full Port Standard Port Full Port

    n/a 120 n/a 140 n/a 150

    120 150 140 170 150 200

    1 150 200 170 250 200 300

    1 200 260 250 320 300 400

    1 260 330 320 380 400 520

    2 330 450 380 550 520 650

    2 450 900 550 1050 650 1450

    3 900 1800 1050 2100 1450 2750

    4 1800 3300 2100 3750 2750 4500

    6 3300 4200 3750 5600 4500 5700

    8 4200 5600 5700

    100 200 300 400 500 600 700 800 900 1000

    temperature (F) (C)

    pressure

    (psi)(bar)

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    38 93 148 204 260 316 371 426 482 538

    7

    14

    21

    28

    34

    41

    48

    55

    62

    69

    Saturated Steam

    1000 WOG

    300#

    150#PEEK

    1100593

    TFM-1600 /carbon filled PTFE

    Celazole MetalSeats

    Devlon Encapsulated

    Graphite

    For temperatures over 1100F

    (538C) and/or pressures over

    1000psi (69bar), please refer to

    Gosco M-Class Valves

    www.mclassvalve.com

    M-Class ValVes

    *Torque values are based on a shut-off pressure of 300psi, calculations are based on clean water @ 70F

    Values will increase linearly by 50% between 300psi and 1000psi shut-off

    Please contact Gosco Valves for 3-Way Diverter and Gosco Cr yogenic Valve torques.

    gOSCO ball valve TOrqueS* (In.lbS)

    PreSSure/TemPeraTure CharT

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    ANSI/ASME B1.3M screw thread gauging system or dimensional acceptabilityANSI/ASME B16.10 ace-to-ace and end-to-end dimensions o valvesANSI/ASME B16.34 valves-fanged, threaded and welding endsANSI/ASME B16.5 pipe fanges and pipe ttingsASTM A193/A 194M-96b standard specications or alloy steel and stainless steel bolting materials or high temperature serviceASTM A194/A 194M-96 standard specications or carbon and alloy s teel nuts and bolts or high pressure and high temperature serviceMSS SP-25 standard marking system or marking valves, ttings, fanges and unionsCSA B51-95 boiler, pressure vessel and pressure piping codeAPI 598 valve inspection and testingCRN Canadian Registration Number (0911851.5)ISO 9001:2000API 607 5th edition

    TV section 3.1.8.4

    Size Port Connection Body Trim Seat Packing Ball Handle Special

    01 = valveS = standard

    portNPT = national pipe thread

    SS = 316/316LStainless Steel

    SS = 316 SS stemand ball

    TFE =TFM-1600, 2ndgeneration PTFE

    CHV =PTFE chevron

    10V = 10 Vari-V T = tee handleFE = drilled fugitive

    emission port

    02 = valve F = full port SWE = socket weld ends CS = Carbon SteelS7 = 17-4PH stem,

    316 SS ballTCF = 25% carbon

    lled PTFEGRA =

    standard graphoil30V = 30 Vari-V

    B = bare shaft(for actuation)

    DL = Double-L PortSL = Single-L Port

    03 = 1 valve T = true port BWE = butt weld ends A2 =Alloy 20K7 = 17-4PH stem,

    Kolsterized ballUMP = UHMWPE

    CRY =Cryogenic Valve3

    60V = 60 Vari-V G = gear box O2 = oxygen cleaned

    04 = 1 valve 150 = 150# anged HC = Hastelloy C I7 = Inconel 718 stem PEK = carbon lled PEEK 90V = 90 Vari-V L = lever FS = re safe

    05 = 1 valve 300 = 300# anged DP = DuplexHC =Hastelloy

    C276VPK = FDA approved

    virgin PEEK LNV = linear Vari-V K = lock-out bracket F1 = FS + FE

    06 = 2 valve 600 = 600# anged SP = Super Duplex A2 =Alloy 20 DEV = Devlon HTV = high turndown

    Vari-VR = round handle F2 = FS + O2

    07 = 2 valve 15k= 1500# anged M4 = Monel 400 KM = K Monel CLZ = Celazole FLV = ller Vari-V 1 =T + K S8 = FE + O2

    08 = 3 valve S15 = split body,

    150# anged5M5 = Monel 500 SD = Super Duplex

    EGR = encapsulatedgraphite

    ARC = arcuate cut ball 2 = G + K VC = vacuum

    09 = 4 valve XBW = extended butt

    weld endsT2 =Titanium, Gr. 2 HB = Hastelloy B CV = Cavity Filler4 DBL = drilled ball 3 = L + K NS = no special

    10 = 6 valve OTH = other T3 =Titanium, Gr. 3 I6 = Inconel 625 OTH = other OTH = other 4 = R + K OT = other

    11 = 8 valve T5 = Titanium, Gr. 5 OT = other NON = regular ball O = other

    OT = other OT = other

    deSIgn SPeCIFICaTIOnS

    ParT number OrderIng SySTem1

    E.G. PART NUMBER 02F150-A2A2-TFECHV-10VBFE2

    ) Please visit goscovalves.com to download up-to-date part ordering inormation.

    1) Block and bleed valves have dierent part numbers. Please contact Gosco Valves or urther inormation.

    2) Example valve description: 3/4 valve, ull port, 150# fanged, CN7M body, Alloy 20 ball and stem, TFM-1600 seats, PTFE chevron packing, 10 Vari-V ball, drilled ugitive emission port

    3) Specic to the Gosco Cryogenic Valve part number. Includes standard cryogenic extension, PTFE chevron packing, and a drilled ball or pressure relie.

    4) CVT = cavity ller TFM-1600, CVU = cavity ller UHMWPE, CVD = cavity ller Devlon, CVC = cavity ller 25% carbon-lled PTFE

    5) Only available on ull port valves

    *4

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    .comGOSCOVALVES

    1272 Spees rd uit 4Oakvie On l6l 5T9

    905.825.2627