s h o e f i t in g s tm - the futon shop · 2019. 10. 21. · attach stretchers to lower frame. 2a...

CinnamonF U T O N B U N K B E D

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TM

GoldAssembly InstructionsSF 0307

S H O E F I T T I N G STM

Note: Shoe Fittings™ including the Snapper™ and the Sea Horse™ are Patent Pending: US#60/201,672 and US#09/760,749.

TM

Certified:This bunk bed conforms to all applicable consumer product safety standards16 CFR PARTS 1213, 1500, 1513 and ASTM F-1427

Replacement Parts:Replacement parts, including additional guardrails may be obtained from anyNight & Day Furniture Dealer.

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3.4.5.

6.7.8.9.10.

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SAFETY WARNING!

Follow the information on the warnings appearing on the upper bunk end structure and onthe carton. Do not remove warning label from bed.Always use the recommended size mattress or mattress support, or both, to help preventthe likelihood of entrapment or falls.Surface of mattress must be at least 5 in. (127 mm) below the upper edge of guardrails.Do not allow children under 6 years of age to use the upper bunk.Periodically check and ensure that the guardrail, ladder, and other components are in their proper position, free from damage, and that all connectors are tight.Do not allow horseplay on or under the bed and prohibit jumping on the bed.Always use the ladder for entering and leaving the upper bunk.Do not use substitute parts. Contact the manufacturer or dealer for replacement parts.Use of a night light may provide added safety precaution for a child using the upper bunk.Always use guardrails on both long sides of the upper bunk. If the bunk bed will be placednext to the wall, the guardrail that runs the full length of the bed should be placed againstthe wall to prevent entrapment between the bed and wall.The use of water or sleep flotation mattresses is prohibited.

STRANGULATION HAZARD–Never attach or hang items to any part of the bunk bedthat are not designed for use with the bed; for example, but not limited to, hooks, beltsand jump ropes.

Keep these instructions for future reference.

SIZE OF MATTRESS AND FOUNDATION:Use only mattress, which is 37 1/2" - 38 1/2" width and 74"-75" long on upper bunk (twin size.) Ensure that the thickness of the mattress does not exceed 6" and that the mattress surface is atleast 5" (127mm) below upper edge of guardrails.

featuring the Rubber TM

Box 4 - Slats:

Box 3 - Guard Rails and Ladder:Box 2 - Futon Decks and Stretchers:Parts List: Box 1 - Head/Footboards:1A

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TM

GoldAssembly Instructions S H O E F I T T I N G STM

SF 0307

Hardware List: Box 11B Hardware in Box 2:


Tools required for assembly:Allen Key (supplied) • Phillips Screwdriver (not supplied)•

Upper Bunk(Left Hand) x 1

Upper Bunk(Right Hand) x 1

Lower Bunk(Left Hand) x 1

Lower Bunk(Right Hand) x 1

Set of Slats x 1

Upper Stretcher x 1

Upper Stretcher (with extra holes) x 1

Rear Guard Rail x 1

Front Guard Rail x 1

Ladder x 1

Back Deck x 1

Seat Deck x 1

Strong Back x 1

Bracketsx 4

Stretchers x 2

Note: No Holes!

60mm Bolts x 16

Metal Tubes x 480mm Bolts x 11

Wood Dowels x 17

Patent No.: US 6,457,923ThumNut™ x 4

30mm Bolts x 2

40mm ThreadedWood Bolts x 4

30mm WoodScrews x 18

16mm WoodScrews x 2

100mm Bolts x 4 Long Allen Key x 1Barrel Nuts x 11

Allen Keyx 1

40mm Bolts x 4

Attach Stretchers to Lower Frame.2A

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Using 100mm Bolts and ThumNuts™,attach the Stretchers (from Box 2 ) tothe Lower Bunk ends as shown below

Be sure the holes are free of wood chipsand saw dust.

Bolt and ThumNut™Assembly.Do not force the Bolt as you may strip thethread. Be sure the thread is properly started.

Use 2 People!

Please Note:

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2B Attach the Strong Back tothe Futon Back Deck

Use the 40mm Bolts (from Box 2)to attach the Strong Back to theFuton Back Deck.

Be sure the Stretchers are the correct way up!


This way up.

100mmBolt

ThumNuts™

ThumNut™

Lower BunkRight Hand

Stretcher

100mmBolt

100mmBolt

Lower BunkLeft Hand

40mm Bolts(from Box 2)

StrongBack

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Carefully lift the Back Deck into position. Place the Bottom Rollers onto the3A Rest the Top Rollers againt the Leg.3B

Gently lift the Back Deck so the Top Roller goes in under the Plastic Cap.3C Gently Lower the Back down until itis lying flat.

3D

From the Back: Gently easethe Top Rollers into position.

From the Back:Lower the Back Deck.

The Bottom Rollershould be sitting onthe Rubber Sea Horse.

It will help topull on the Bottomof the Back Deck.

Use 2 People!

Please Note:

back of the Rubber Sea Horse.


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Very Important: Make sure the TopRollers are fully inside on both sides!

Back Legof Arm

Final Positionof Top Roller

Plastic Cap

Hook the Seat Deck onto the Snapper.4A Pull the Seat over the "Snap Point."4B

Push down on the Seat, and theBack will Lift.

4C This is the Lounge Position.4D This is the Sofa Position.4E

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Lift the Seat Deck in vertically, so the Pins meet with the Rubber Snapper. The head of the Snapper should fit between both Pins.

With the Top Pininside the notch onthe Rubber Snapper, putyour foot on the Back Deckand pull the Seat over the "Snap Point"

Put your foot on the Backand Pull Hard

Push the Seatdown further and theBack will rise until it isin the "Lounge Position"

Push the Seatwith your knee, toconvert to the Sofa Position

Push

Add Mattress andEnjoy! See separate pagefor Operating Instructions.

•The Top Pin - fits over the top,•The Lower Pin - goes underneath.

Remember:

Use 2 People!

Please Note:


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- over the top

Bottom Pin Notch

Top Pin

RubberSnapper

- underneath

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Be sure the holes are free of wood chipsand saw dust.

Bolt and Barrel Nut Assembly.

Do not force the Bolt as you may strip thethread. Be sure the thread is properly started.

Use 2 People!

Please Note:

Tap Wooden Dowels into the ends of the Stretchers and RearGuard Rail. Using 80mm Bolts and Barrel Nuts, attach these tothe Upper Bunk, carefully noting Left and Right hand sides.

Attach the Stretchers and Rear Guard Rail to the Upper Bunk.5ASF 0605


80mmBolts

80mmBolts

BarrelNuts

Rear Guard Rail

Front Stretcherwith Extra Holes

Upper BunkLeft Hand

BarrelNuts

80mmBolts

80mmBolt

Upper BunkRight Hand

Note:Extra Holes

Note: NoHoles Here!

WoodenDowel

WoodenDowels

WoodenDowels

Tap Wooden Dowels into the ends of the Front Guard Rail. Use the 80mm Bolts and Barrel Nuts fix it in place. The Front Guard Rail attaches to the Stretcher using the 30mm Bolts.

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6A Attach Front Guard Rail to the Upper Bunk.

Front Guard Rail

Barrel Nut

WoodenDowels

80mmBolt

Front Guard Rail

30mmBolts

Front Guard Rail Stretcher

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Use the 30mm Wood Screws to fix the remaining slats to the Stretchers (total 18 screws.) An electric screwdriver will make this much easier.

Bolt the Slats to the Stretchers.

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Lay the Slats inside the Stretchers as shown below, and Bolt in place with the 40mm Threaded Wood Bolts (total 4 Bolts.)

7A Fix the Remaining Slats with screws.7B

40mm ThreadedWood Bolts

40mm ThreadedWood Bolts

Wood ScrewsWood Screws

Wood Screws

Use 2 People!

Please Note:

GoldS H O E F I T T I N G STM

Fit the Metal Tubes into the tops of the legs. Carefully Lift the Top Bunk onto the Lower Bunk.

Assembly Instructions

8A Fit the Upper Bunk onto the Lower Bunk. Fit the Brackets to the Legs.8B

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Use the 60mm Bolts to fix the Brackets to the Legs.

Metal Tubes

Metal Tubes

60mmBolts

60mmBolts

9A Attach the Ladder to the Upper Stretcher.

•

Finally, hook the Ladder onto the UpperStretcher. Use the 16mm Wood Screwsto fix the Ladder in place.

Please take note of the warnings shown on page one of these instructions, printed on the carton box and on stickers on the Bunk bed.

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Ladder

Stretcher

16mmWood Screws

10D

10C10B

Disassembly: How to Remove the Futon SeatSF 0605

Cinnamon

Use 2 People!

Please Note:

From the Back, lift out the Top Pin and ease the Seat Deck forward.

Push the Seat over the "Snap Point."From the Bed position, lift the Seat. Lift the Seat all the way.

Lift the Seat clear of the frame.

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You will need to Push Hard.

Lift from the front,using both Handles.

Lift all the way until theTop Pin drops into thenotch on the Rubber Snapper.

Lift and ease the Deck forward Lift up so the Top Pin is out ofits notch in the Rubber Snapper.Ease the Back Deck forward,keeping it orientated vertically.

Be careful when lifting theSeat Deck out, not to scratchthe Arms with the Rollers.


Disassembly Instructions

10A

10E

Top Pin

NotchRubberSnapper

RubberSnapper

11D11C

11BLift the Back Deck up.11A Lift Back Deck so the Top Roller is clear of the Back Leg.

Push the Deck forward at the top. Lift the Back away from the Arms. The frame can now be disassembled.11E

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Lift from the Back Lift from the Back

Be careful when lifting theBack Deck out, not to scratchthe Arms with the Rollers.

Use 2 People!

Please Note:


Disassembly: How to Remove the Futon BackSF 0605

CinnamonDisassembly Instructions

Plastic Cap

Back Legof Arm

Final Positionof Top Roller

Very Important: Make sure the TopRollers are fully outside on both sides!

s h o e f i t in g s tm - the futon shop · 2019. 10. 21. · attach stretchers to lower frame. 2a...

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