sa-ba & pressan - taysad• sa-ba is an independent family owned business founded in 1976 with...

COMPANY PRESENTATION

Date: 19.05.2015 ISTANBUL

• Sa-ba is an independent family owned business founded in 1976 with its facility in

Istanbul, Turkey.

• The business has developed and grown from its initial roots as a manufacturer of interior

and exterior lighting equipments for the automotive market.

• The core business is the development and manufacture of LED and incandescent lighting

products and cable systems.

• Located in Istanbul Turkey employing over 240 people in its manufacturing facility.

• Sa-ba is the chosen OEM and Tier 1 supplier in over 30 countries supplying many of the

leading Car and Commercial Vehicle Manufacturers.

• Products are used extensively in the Car, Truck, Bus and Trailer markets across the World.

• Sa-ba fulfils all required International Industry and OEM standards operating a robust

quality system to manage its production processes and drive continuous improvement.

COMPANY / OVERVIEW

• 1976 started OEM manufacturing with Ford-Otosan.

• 1997 started to produce lighting equipments to ECE regulations.

• 2006 first shipment to Ford of Europe.

• 2006 introduction of inhouse metalizing and welding processes.

• 2007 first shipments to Magna Mirrors Spain.

• 2008 first shipment to Renault Turkey.

• 2008 introduction of 3 axis robots across all moulding machines.

• 2008 First shipments to Magna Mirrors Slovakia.

• 2010 introduction of inhouse PUR sealing process.

• 2010 first shipment to Ford APA.

• 2011 introduction of inhouse hardcoating (lacquering) process.

• 2012 first shipment to Volkswagen.

• 2012 introduction of inhouse PCB pick & place assembly

• 2013 first shipment to Ford NA.

• 2014 Nominations from new OEMs; Audi, Seat, Skoda and Aston Martin

COMPANY / HISTORY

COMPANY / LOCATION

Sa-ba Industrial Products Birlik OSB 5.Sk. No:2 34953 Tuzla - Istanbul TURKEY Tel : +90 216 593 1955 Fax : +90 216 593 1440 GPS Codes: 40.881003 29.399146

COMPANY / OEM & TIER 1 CUSTOMERS

COMPANY / SHIPMENT LOCATIONS EUROPE

COMPANY / SHIPMENT LOCATIONS WORLDWIDE

COMPANY / ORGANISATION CHART

SA-BA INDUSTRIAL PRODUCTS BOARD PRESIDENT MAHMUT B. OZLU

VICE PRESIDENT HUSEYIN OZLU

GENERAL MANAGER

SERKAN KURUOGLU

TOTAL WORK EXP: 21 YRS

@ SA-BA: 7 YRS

SALES & MARKETING MANAGER

UMUT KULEY


@ SA-BA: 9 YRS

TOOLSHOP & E MANAGER

CENGIZ COSKUN


@ SA-BA: 17 YRS

PROJECT MANAGER

OGUZ ULUPINAR


@ SA-BA: 11 YRS

PRODUCTION MANAGER

HALIL HERGUNER


@ SA-BA: 8 YRS

QUALITY MANAGER

TULAY OZYILDIRIM


@ SA-BA: 8 YRS

PLANNING & LOGISTIC MANAGER

UMIT SENEL


@ SA-BA: 26 YRS

PURCHASING MANAGER

AHMET ERDUR


@ SA-BA: 28 YRS

Business Excellence

Model Coordinator

R&D MANAGER

ZEKERİYA KOMURCU


@ SA-BA: 11 YRS

AVARAGE WORK EXP: 19,5 YRS

@ SA-BA: 13,8 YRS

COMPANY / 12K VISION CAMPAIGN

2013 2014 2015 2016

2017 2018 2019 2020

Cocoon Butterfly Spider Bee

Ant Eagle Bull Lion

Catia V5 & CAD Simulations

Light & Prototype Modeling Software OPTIS & Light Simulation

Full In House Capabilities • Concept generation • Product design • Prototyping • Environmental and Optical

Validation • Life cycle management

COMPANY / RESEARCH & DEVELOPMENT

Production Capabilities

Injection moulding ( 27 inj. machines from 25T to 420 T)

VTD BRAND

Full In House Capabilities • Injection moulding • Metalization • US & Vibration welding • Hardcoating (Lacquering) • PUR sealing • Assembly lines • PCB/LED pick&place assembly

COMPANY / PRODUCTION CAPABILITIES

Vacuum Metalization

4 Vibration and 7 Ultrasonic Welding Stations 1 Robotic Loading & Unloading


Robotic PUR sealing

Hardcoating (Lacquering)


Intelligent Assembly

100% Function & Leak test


Photometric measurements acc. to ECE,SAE,CCC reg.

CMM Hardcoating thickness measurement

DV & PV tests such as Mechanical & Climatic & Cycle

COMPANY / VALIDATION & VERIFICATION

Electrodynamic vibration and Climate Test Chamber

combination

•from -70 °C to +180 °C in x,y and z axis LMT C1210 Colormeter

• Microprocessor-controlled tristimulus colorimeter

• 6 measuring ranges in decades, three 4-digit displays for X-Y-Z and x-y-z

COMPANY / VALIDATION & VERIFICATION

COMPANY / NEW INVESTMENTS

FULL AUTOMATIC ELECTRONIC CARD PRODUCTION UNIT

9M PCB/year with full capacity 2,7 M PCB/year with current capacity

OEE > 95% PPM < 2 Ppk >2

COMPANY / NEW INVESTMENTS

FULL AUTOMATIC ELECTRONIC CARD PRODUCTION UNIT

Since 2004

Since 2004 Since 2012

ISO/TS 16949 Automotive Quality Managment Sytem

ISO 14001 Enviromental

Management System

ISO 27001 Information Security Management System

COMPANY / SYSTEM CERTIFICATIONS

Since 2005 Since 2008 Since 2013

FORD Q1 RENAULT ASES VW FORMEL Q

COMPANY / CUSTOMER CERTIFICATIONS

COMPANY / AWARDS

Product Portfolio

Vehicle

Picture

PRODUCT PORTFOLIO / CHMSL

Vehicle Picture

PRODUCT PORTFOLIO / LAMPS with LED

Vehicle

Picture

PRODUCT PORTFOLIO / LAMPS with LED

LAMPS WITH BULB

Vehicle

Picture

PRODUCT PORTFOLIO / LAMPS with BULB

REAR REFLEX REFLECTOR

Vehicle

Picture

PRODUCT PORTFOLIO / REFLEX REFLECTORS

INTERIOR LAMPS

Vehicle

Picture

PRODUCT PORTFOLIO / INTERIOR LAMPS

Thanks for your kind attention…

sa-ba & pressan - taysad• sa-ba is an independent family owned business founded in 1976 with...

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