safety system lifecycle support and honeywell´s capabilities in industrial fire & gas
TRANSCRIPT
2015 Honeywell Users Group
Europe, Middle East and Africa
Safety System Lifecycle Support and
Honeywell´s capabilities in Industrial Fire & Gas
Johan School, Honeywell (Product Manager Safety Systems)
Moataz Ziadi, Honeywell (EMEA Sales Leader F&G IS Wireless)
2 © 2015 Honeywell International All Rights Reserved
Agenda
Safety Manager General Overview
FSC Migration Details
Industrial Fire & Gas Solutions
Honeywell Proprietary
Honeywell.com
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2015 Honeywell Users Group EMEA
Safety Manager General Overview
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• Safety Manager is TUV SIL 3 approved out of the box
• Supports two IO families: ‒ Chassis IO
‒ Universal Safety IO
• Centralized and distributed
applications
• Supports TUV approved online
modification technique ‒ Application changes
‒ Hardware changes
‒ Hardware additions
‒ Release migrations
Meet the Safety Standard IEC 61508/11
Safety Manager SIL 3 out of the Box
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• High density 32 channel redundant universal I/O module
• Supports AI, AO, DI and DO signals on any channel
• Universal two wire termination
• Standard line monitoring
• TÜV SIL1, 2 and 3 certified
• Compatible with existing Safety Manager
installations
• Extreme temperature range ‒ -40 to +70 degrees C,
‒ -40 to +158 degrees F
• Ethernet – up to 100km / 6 switch levels
• Low latency SOE (1 msec)
• Supports HART pass thru
Universal Safety IO Features
Flexibility Meeting Project Need
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UNIVERSAL Safety Logic Solver
• Ideally suited for: ‒ Well head applications or pipeline control,
‒ other distributed applications
• SIL 3 Universal IO technology with: ‒ Function Logic Diagram execution
• Safeguarding the process ‒ Even in the event communications to
the Safety Manager are interrupted.
• Application transparency
Distributed / Localized Safeguarding
Providing More Flexibility and Process Availability
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• Safety Manager well-proven redundancy
architecture delivering maximum: ‒ Safety,
‒ Availability, and
‒ Reliability
• Safety Manager A.R.T. option ‒ Multi fault tolerance on I/O buss
‒ Targeted for:
Projects where timely maintenance cannot be offered:
• Unmanned platforms
• Lack of adequate maintenance skills
Provide High Reliability/Availability
SAFETY MANAGER A.R.T.
REDUNDANT CHASSIS IO
SAFETY MANAGER A.R.T.
REDUNDANT CHASSIS IO
SA
FE
TY
MA
NA
GE
R A
.R.T
. SA
FE
TY
MA
NA
GE
R A
.R.T
.
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Advanced Experion Integration
• CEE peer-to-peer communication
• HMI Data access
• Integrated Alarm Notifications
• Console station support
Integrate with ICSS at Controller and HMI Level
Experion
PKS
Simplified Engineering and Maintenance
Honeywell Proprietary
Honeywell.com
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FSC to Safety Manager Migration
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• Extends capital
investment;
• Protects intellectual
property
• Update to the latest safety
standards;
• Use most modern safety
features
Business Drivers
Extend lifecycle Modernize the Safety System
Why Would you Migrate?
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Extend the
lifetime of your
safeguarding system
Introduce the latest
safety features
Prevent a rip and
replace
Maintain the safety
application
Limit training for
maintenance and
engineering staff
Maintain all your field
wiring and devices
The Next Evolution Path – What is NEW
Protect your intellectual property by migrating your FSC system to
the 21st Century safeguarding technology:
Revolutionary Technology Delivered in an Evolutionary Way
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Focus: TPS expansion
• Safety Manager connection
to the EUCN
• TÜV certified Fail Safe
communication between FSC
and Safety Manager
EUCN & SafeNet Safety Manager R160 & FSC R800
Expansions & Migrations
Focus: FSC migration
• Hardware migration kit(s)
to replace FSC Central
Parts with Safety
Manager controller
• TÜV certified application
migration tool for migration from
FSC to Safety Manager
Hardware &
Software migration
Safety Manager R160 & FSC R800
1st part 2nd part
Revolutionary Technology Delivered in an Evolutionary Way
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Safety Manager on EUCN
Total Plant Solution
Expand your process
units with Safety Manager
EHPM
LCN
NIM
EUCN / FTE
Fault Tolerant Ethernet
UCN
SM
FSC
ENIM
1st part
Revolutionary Technology Delivered in an Evolutionary Way
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Hardware Migration to Safety Manager
Safety Manager
with Native I/O
Universal Safety IO
with Hart pass through
FSC
with Native I/O
Hardware
Migration Kit(s)
Maintain your IO
modules, field instruments
and wiring and obtain the
21st Century safety
features
Revolutionary Technology Delivered in an Evolutionary Way
2nd part
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ISA secure
Hardware Migration to Safety Manager
Hardware
Migration Kit(s)
Maintain your IO
modules, field instruments
and wiring and obtain the
21st Century safety
features
2nd part
Revolutionary Technology Delivered in an Evolutionary Way
Safety Manager
with Safety Manager I/O
FSC with
Safety Manager I/O
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TÜV Approved Verification
Application Migration
Revolutionary Technology Delivered in an Evolutionary Way
TÜV approved
application
migration tool
Maintain your application
& save test time and
training of maintenance &
engineering personal
2nd part
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FSC
Safety Manager
Convert
Migrate
Load
Verify TÜV Approved Verification
Application Validation
Honeywell Proprietary
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Industrial Fire and Gas Solutions
Honeywell Moataz Ziadi
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Some Statistics Around Industrial F&G
Fire and gas systems (F&G)
are the second largest process
safety application based upon
revenue and typically have the
most I/O points of all safety
applications - ARC Process Safety Systems 2013
In 2012 & 2013, the total value
of the 7 largest losses in the
hydrocarbon industry caused
by fire / explosion exceeds $1
Billion - Marsh Report; 23rd Edition
Safety incidents cost the
industry worldwide at least $10
Billion per year - ARC Consortium
Fire and gas systems (F&G)
are the second largest process
safety application based upon
revenue and typically have the
most I/O points of all safety
applications - ARC Process Safety Systems 2013
In 2012 & 2013, the total value
of the 7 largest losses in the
hydrocarbon industry caused
by fire / explosion exceeds $1
Billion - Marsh Report; 23rd Edition
Safety incidents cost the
industry worldwide at least $10
Billion per year - ARC Consortium
22 © 2015 Honeywell International All Rights Reserved
Challenges in the Process Industry
Process industry organizations worldwide are looking to:
In today’s competitive environment, a single safety incident can
cause tremendous damage to the brand image and profitability
of an industrial facility.
Provide safe operation for
personnel and assets
Implement technical solutions that
comply with codes, standards and
local regulations
Minimize their liability by
deploying advanced technology
to address risk
Ensure continuous production
and optimized project execution
with reduced engineering costs
and faster plant startup
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Challenges in Industrial F&G Project
Greenfield
Projects
Brownfield
Projects
• Deployment of safety, F&G standards and
ensuring compliance
• Multiple vendors and brands causing
integration, maintenance and trouble
shooting
• Find an automation partner with Fire & Gas
knowledge able to support customers during
the complete lifecycle of the project
• Obsolescence, current design not compliant to
“new” standards
• Find the right partner
• Automation supplier with FAP knowledge
able to handle FAP revamps
• Find fire alarm panel or gas detection
suppliers with automation knowledge able
to support modifications in the control and
safety system (e.g. FDM integration, SIL
verification, etc.)
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Honeywell‘s F&G Solutions
Automated process safety, Fire & Gas detection and suppression solutions to ensure that a
facility is operating safely 1
What we offer
2 Integrated safety and F&G solutions with video monitoring for process and buildings to help
process and safety operation & maintenance team to run production in a predictable, efficient
and safe manner
3 Deliver solutions meeting your safety standards and the local regulatory requirements
1 By understanding your needs of safety, F&G, global and local regulatory
How we do it
2
3
Delivering these solutions through our local organization using global project management
and engineering standards
Life cycle service programs
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Honeywell‘s F&G Solutions
Greenfield Projects
Integrated
Control & Safety
Solutions
• Experion
• Safety Manager
– (ESD, F&G & BMS)
• Sounders & beacons
FGS SIS PCS
IEC61511 BMS
IND
SEC
FIRE
NFPA/EN/BS/ATEX
Integrated F&G
and Security
Solutions
• FAP
• Addressable devices
• Gas detectors (fixed & portable)
• Flame detectors
• Digital Video Manager (DVM)
• Portable gas detection
F&G Solution
GAS
Flame
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Honeywell‘s F&G Solutions
Existing
systems
• DCS
• SIS
• Gas detectors
• Flame detectors
• Sounders & beacons
FGS SIS PCS
BMS
FIRE
Honeywell
FAP solutions
• FAP
• Addressable devices
– Smoke detectors
– Heat detectors
– Manual call points
– Annunciators
F&G Solution
GAS
Flame
Brownfield Fire Alarm & Detection Projects
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Honeywell‘s F&G Solutions
Existing
systems
• DCS
• SIS
• FAP
• Sounders & beacons
FGS SIS PCS
BMS
GAS
Honeywell
Gas & Flame
Solutions
• Gas detectors (fixed & portable)
• Flame detectors
F&G Solution
FAP
Flame
Brownfield Flame & Gas Detection Projects
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Honeywell Capability Summary
Field Equipment • Gas & Flame Detectors
• Addressable Fire Sensors &
Devices
• Notification Devices
• HSSD point type or Aspirating
early fire detection
• Process monitoring video systems
• Suppression Systems
Services
Human Interface
Logic Solver &
Networking Technologies • Safety consulting services
including Safety audits, Hazop and
SIL verification & Validation
• Fire system design services
• Project services including Design,
Engineering & Commissioning
• Project management
• Lifecycle support services &
training
• Experion Orion
• Experion industrial security
• Digital video manager
• Other advance applications like
Alarm manager, PHD, eServer,
Experion collaboration station
• First responder interface
• SIL 2/3 solutions: Honeywell safety
systems
• Fire alarm panels
• Public address/voice alarm systems
• Style 4 & 6/7 Networks, Bus & Ring
Topologies
• OneWirelessTM Infrastructure
Honeywell One-Stop
F&G Supplier
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The Honeywell Difference
Holistic Approach Integrated solution, single view
Non-Integrated Approach
Each supplier has a different view
• Single solution view
• Common design philosophy
• Integrated “out of the box”
• Less expensive to implement and
manage
• Multiple solution providers
• Only focus on subsystem
• Plant staff become the integrators
• More expensive to implement
and manage
CCTV
Gas &
Flame
Detection
Fire & Gas
Controller
Fire Alarm
Detection
Fire
Suppression PCS
SIS
Controller
PA/VA
Systems
different