salad/medical herb plant factory system - parusparus.co.kr/pdf/case studies-ru-plant factory... ·...
TRANSCRIPT
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Innovative Technology
Aeroponic Production System
Salad/Medical Herb Plant Factory system
Russia Project
Overview of Case Studies
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Cultivation room
Plant Factory Size
308m2
Demo room
Plant Factory Size
71.4m2
I
II
Design - Plant Factory system
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Plant Factory System
308m2
Production Line
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Plant Factory Design (308m2)
Cultivation room
Seedlings room
Package room
Demo room
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Plant Factory Design (308m2)
System Design
2500
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Plant Factory Design (308m2)
Vegetables Production - Output
1. Vegetables Production (Lettuce Standard)(Every 15 days produced, 150g~/pot)
-Day/Production : 887pot/1day (total 133kg ~)
-Month/Production : 26,610pot/30day (total 3,991kg~)
-Year/Production : 319,320pot/1year (total 47,898Kg~)
2. Seedlings Production (Lettuce Standard)- Every 15 days produced
-Day Production: 920pot
-15day Production : 13,800pot
-30day production : 27,600pot
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Plant Factory Design (308m2)
Income Statement
Scale of the plant factory 308m2
Numbers of Growing Tray 416tray (1200mmx600mm) Price Unit : $
Plant density 32pot (150mm range of the gap/pot) Price : USD
S u b j e c t 일 (Daily) 월 (Monthly) 년 (Annually) Note
Ⅰ. A M O U N T S A L E S $1,596 $47,921 $575,056 Production Sales
Production plants 887 plants 26,623 plants 319,476 plants 1 Pot(one plant 150g~)
SELLING PRICE PER PLANT $1.8 $1.8 $1.8 AVERAGE PRICE(Korea Standard)
Ⅱ. C O S T O F S A L E S $11.5 $345.3 $4,143.6
NUTRIENT SOLUTION $2.72 $81.6 $979.2 A,B Solutions
SEEDS $1.33 $39.9 $478.8 Seed
OTHERS $7.46 $223.8 $2,685.6 Net pot, sponge, pH, Co2 …
Ⅲ. G R O S S P R O F I T $1,584 $47,575 $570,913 Gross profit = Amount sales - Cost of sales
Ⅳ. F I X E D C O S T $392 $11,738 $140,856Fix cost = Labour + Electricity + Water + Management +
Packing
인건비 LABOUR COST -
관리자 MANAGER $88 $2,640 $31,680 총괄관리자 1명 Technical Manager 1people
작업자 worker $107 $3,200 $38,400 작업자 3명 (인당월 1,200,000원) Worker 3people
전기/물비용 ELECTRICITY / WATER USE
ELECTRICITY COST(total)LED Grow Light
Air conditioning system
Aeroponics & other devices
$174.2$74.2
$88
$12
$5,226$2,227
$2,640
$360
$62,712$26,724
$31,680
$4,320
WATER COST $2.4 $72 $864
관리비용 MAINTANANCE COST
MAINTANANCE $15 $450 $5,400
PACKING / SALES COST $5 $150 $1,800
Ⅴ. N E T P R O F I T $1,195 $35,837 $430,057 Net profit = Gross profit – Fixed cost
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Plant Factory Design (308m2)
Electricity expenses list
전기사용내역 Electricity expenses list 전기비용 Electricity cost /monthly = Used amount x use time x cost x days
1. LED Grow light light : 46.4Kw/hr$2,227= 46.4Kw x 16hr x $0.1x 30 days (RU Standard)
2. Air conditioning system : 110Kw/hr$2,640= 110Kw x 8hr x $0.1x 30days
3. Aeroponics and other devices : 20Kw/hr$360= 20Kw x 6hr x$0.1x 30days
Total Electricity: 176.4KWH(Max)
Total Electricity cost : $5,227/monthly
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Growing Room
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Seedling Room
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Plant Factory Demo room (71.4m2)
18000
11900
6000
6000
900
1100
900
900
1800.0 mm x 800.0 mm 1800.0 mm x 800.0 mm
1800.0 mm x 800.0 mm 1800.0 mm x 800.0 mm
900
1050
1700
900
900
11900 6000
16260
1200
1025
745
1800.0 mm x 800.0 mm1800.0 mm x 800.0 mm
OFFICE
Control Room
36.0 sq m
Growth Room
Production Line
236.2 sq m
Seedling
Seedling Room
36.0 sq m
Nutrient Solution Room
Control Room
35.4 sq m
900900900
Air
Shower
Paprika
Tomato
Paper
CuCumber
Herb
Basil. Mint.
Vegetables
Lettuce..Stawberry
LED Grow LightingLED Mini farm
LED Mini farm
Tasting Table
TC-80
TC-180
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Demo Room
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Plant Factory
System
71m2
Demo Room
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Detailed plan and adequacy
analysis on the construction and
operation of the plant factory (1
week)
- Place to construct the plant factory
- Area for operation
- Selection of the plant to be applied
- Establishment of a sales plan
- Calculation of investment
- Analysis of operation costs and
earning rate
Procedure to construct a plant factory
Designing the details of the plant
factory by plan (2 week)
- Design of multi-layer nutrient
solution culture
- Design of LED lighting
- Design of ventilation systems
- Design of automatic control
apparatus
-
Construction by design and test
operation (2 Month)
- Configuration of the rooms for
raising seedlings, supply of nutrient
solution, lighting, and ventilation, etc.
- Construction of multi-layer profiles
- Construction of pipes and electric
apparatus
- Construction of lighting systems
-
Education on checking stability
and operation (1 weeks)
- Education on operation of plant
factory facilities
- Education on plant control
- Education on theory and application
of lighting
-