sales manual-presentation-v20

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Sample of Materials Conveyed

Coffee

Almonds

Tea

Dry Beans

Nuts

Frozen Food

Breakfast Cereal

Pet Food Powders

Trail Mix

Rice

Plastic Resin

Sample of Materials Conveyed

32

Gentle Handling – Less Product Loss - Less Scrap!

Dust-Free Enclosed System

Conveys Materials on Multiple Planes

Low Maintenance

Energy-efficient

Clean-in-Place Options

Low Decibels – Quiet!

Minimal Footprint

Stops & Starts Under Load

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4

Conveyor Sizes & Capacities6000 SeriesSix-Inch Diameter(152.4mm) SystemUp to 1,240 Ft³(35.4 M³) / Hour 4000 Series

Four-Inch Diameter (101.6mm) System Up to 525 Ft³ (14.87 M³) / Hour 2000 Series

Two-Inch Diameter (50.8mm) System Up to 75 Ft³ (2.12 M³) / Hour

54

Cable & Discs1-Piece, 2-Piece,

Coated or UncoatedUltra-Flexible, High-Tensile Strength,

Durable Stainless Steel Cable.

Tension Turnaround UnitSelf Adjusting / Auto-Tensioning

Inspection TubeTransparent View

DriveUnitCompact and Low Horsepower

All Systems Customized to Your Specifications Slow Speed Drive Unit (VFD-Controlled) Reduces Degradation & Separation of Materials

6

Sample System Layouts

Inline

Vertical Transfer

Horizontal-Vertical-Horizontal – 3D

76

Sample System Layouts

Horizontal Transfer

U-Shape

Horizontal

Horizontal-Vertical-Horizontal

Inline

8

Return on Investment Calculation ChartC

ost o

f Mat

eria

l per

Pou

ndC

ost o

f Mat

eria

l per

Pou

nd $1.00 $25.00 $50.00 $75.00 $100.00 $200.00

$2.00 $50.00 $100.00 $150.00 $200.00 $400.00

$3.00 $75.00 $150.00 $225.00 $300.00 $600.00

$4.00 $100.00 $200.00 $300.00 $400.00 $800.00

$5.00 $125.00 $250.00 $375.00 $500.00 $1,000.00

$6.00 $150.00 $300.00 $450.00 $600.00 $1,200.00

$7.00 $175.00 $350.00 $525.00 $700.00 $1,400.00

$8.00 $200.00 $400.00 $600.00 $800.00 $1,600.00

$9.00 $225.00 $450.00 $675.00 $900.00 $1,800.00

$10.00 $250.00 $500.00 $750.00 $1,000.00 $2,000.00

1/4% 1/2% 3/4% 1.00% 2.00% % Breakage

Savings based on 10,000 pounds (4,536kg) per hour

Return on Investment Calculation Chart

If you’re conveying 10,000 pounds (4536 Kilos) per hour, at $3.00 per pound (1.36 Kilos) of material, for 24 hours, 5 days each week (1,200,000 pounds/544,311 Kilos) calculating for 1⁄4% breakage, you’ll save $9000 each week!

Example:

8

Savings based on 10,000 pounds (4,536kg) per hour

98

Variable Position Discharge ValvePatent-Pending

• Discharge Valve Can Open to Any Position• Virtually Eliminates Material Degradation

10

Cablevey Speed Flow Rate

Ft/Minute Meter/MinuteFt3/

Hour

Lbs./Hour*

m³/Hour Kg./Hour

40 12.19 30 1,200 .85 54460 18.29 45 1,800 1.27 81680 24.38 60 2,400 1.70 1,088

100 30.48 75 3,000 2.12 1,361


HourLbs./Hour*

m³/Hour Kg./Hour

40 12.19 150 6,000 4.25 2,72260 18.29 225 9,000 6.37 4,08280 24.38 300 12,000 8.50 5,442

100 30.48 375 15,000 10.62 6,803120 36.57 450 18,000 12.74 8,163140 42.67 525 21,000 14.87 9,524


HourLbs./Hour*

m³/Hour Kg./Hour

40 12 350 14,120 10 6,40050 15 440 17,650 12 8,01060 18 530 21,180 15 9,61070 21 620 24,710 17 11,21080 24 710 28,240 20 12,81090 27 790 31,770 22 14,410100 30 880 35,300 25 16,010110 34 970 38,830 27 17,600120 37 1,060 42,360 30 19,210130 40 1,150 45,890 32 20,820140 43 1,240 49,420 35 22,420

Cable SpeedFlow Rate

Flow Rate

Flow Rate

Cable Speed

Cable Speed


Hour

Lbs./Hour*

m³/Hour Kg./Hour

40 12.19 30 1,200 .85 54460 18.29 45 1,800 1.27 81680 24.38 60 2,400 1.70 1,088

100 30.48 75 3,000 2.12 1,361


HourLbs./Hour*

m³/Hour Kg./Hour

40 12.19 150 6,000 4.25 2,72260 18.29 225 9,000 6.37 4,08280 24.38 300 12,000 8.50 5,442

100 30.48 375 15,000 10.62 6,803120 36.57 450 18,000 12.74 8,163140 42.67 525 21,000 14.87 9,524


HourLbs./Hour*

m³/Hour Kg./Hour

40 12 350 14,120 10 6,40050 15 440 17,650 12 8,01060 18 530 21,180 15 9,61070 21 620 24,710 17 11,21080 24 710 28,240 20 12,81090 27 790 31,770 22 14,410100 30 880 35,300 25 16,010110 34 970 38,830 27 17,600120 37 1,060 42,360 30 19,210130 40 1,150 45,890 32 20,820140 43 1,240 49,420 35 22,420


Flow Rate

Flow Rate

Cable Speed

Cable Speed


Hour

Lbs./Hour*

m³/Hour Kg./Hour

40 12.19 30 1,200 .85 54460 18.29 45 1,800 1.27 81680 24.38 60 2,400 1.70 1,088

100 30.48 75 3,000 2.12 1,361


HourLbs./Hour*

m³/Hour Kg./Hour

40 12.19 150 6,000 4.25 2,72260 18.29 225 9,000 6.37 4,08280 24.38 300 12,000 8.50 5,442

100 30.48 375 15,000 10.62 6,803120 36.57 450 18,000 12.74 8,163140 42.67 525 21,000 14.87 9,524


HourLbs./Hour*

m³/Hour Kg./Hour

40 12 350 14,120 10 6,40050 15 440 17,650 12 8,01060 18 530 21,180 15 9,61070 21 620 24,710 17 11,21080 24 710 28,240 20 12,81090 27 790 31,770 22 14,410100 30 880 35,300 25 16,010110 34 970 38,830 27 17,600120 37 1,060 42,360 30 19,210130 40 1,150 45,890 32 20,820140 43 1,240 49,420 35 22,420


Flow Rate

Flow Rate

Cable Speed

Cable Speed

2000 Series - Maximum 75 Ft³/Hour2” – 50mm

Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter) Standard Speed

Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter)

Based on 40 Lbs per Cubic Foot (18 Kg. per Cubic Meter)

4000 Series - Maximum 525 Ft³/Hour4” – 100mm

6000 Series - Maximum 1,240 Ft³/Hour6” – 150mm

1110

Cleaning Options

Dry Cleaning Wet Cleaning


Hour

Lbs./Hour*

m³/Hour Kg./Hour

40 12.19 30 1,200 .85 54460 18.29 45 1,800 1.27 81680 24.38 60 2,400 1.70 1,088

100 30.48 75 3,000 2.12 1,361


HourLbs./Hour*

m³/Hour Kg./Hour

40 12.19 150 6,000 4.25 2,72260 18.29 225 9,000 6.37 4,08280 24.38 300 12,000 8.50 5,442

100 30.48 375 15,000 10.62 6,803120 36.57 450 18,000 12.74 8,163140 42.67 525 21,000 14.87 9,524


HourLbs./Hour*

m³/Hour Kg./Hour

40 12 350 14,120 10 6,40050 15 440 17,650 12 8,01060 18 530 21,180 15 9,61070 21 620 24,710 17 11,21080 24 710 28,240 20 12,81090 27 790 31,770 22 14,410

100 30 880 35,300 25 16,010110 34 970 38,830 27 17,600120 37 1,060 42,360 30 19,210130 40 1,150 45,890 32 20,820140 43 1,240 49,420 35 22,420


Flow Rate

Flow Rate

Cable Speed

Cable Speed


Hour

Lbs./Hour*

m³/Hour Kg./Hour

40 12.19 30 1,200 .85 54460 18.29 45 1,800 1.27 81680 24.38 60 2,400 1.70 1,088

100 30.48 75 3,000 2.12 1,361


HourLbs./Hour*

m³/Hour Kg./Hour

40 12.19 150 6,000 4.25 2,72260 18.29 225 9,000 6.37 4,08280 24.38 300 12,000 8.50 5,442

100 30.48 375 15,000 10.62 6,803120 36.57 450 18,000 12.74 8,163140 42.67 525 21,000 14.87 9,524


HourLbs./Hour*

m³/Hour Kg./Hour

40 12 350 14,120 10 6,40050 15 440 17,650 12 8,01060 18 530 21,180 15 9,61070 21 620 24,710 17 11,21080 24 710 28,240 20 12,81090 27 790 31,770 22 14,410

100 30 880 35,300 25 16,010110 34 970 38,830 27 17,600120 37 1,060 42,360 30 19,210130 40 1,150 45,890 32 20,820140 43 1,240 49,420 35 22,420


Flow Rate

Flow Rate

Cable Speed

Cable Speed


Hour

Lbs./Hour*

m³/Hour Kg./Hour

40 12.19 30 1,200 .85 54460 18.29 45 1,800 1.27 81680 24.38 60 2,400 1.70 1,088

100 30.48 75 3,000 2.12 1,361


HourLbs./Hour*

m³/Hour Kg./Hour

40 12.19 150 6,000 4.25 2,72260 18.29 225 9,000 6.37 4,08280 24.38 300 12,000 8.50 5,442

100 30.48 375 15,000 10.62 6,803120 36.57 450 18,000 12.74 8,163140 42.67 525 21,000 14.87 9,524


HourLbs./Hour*

m³/Hour Kg./Hour

40 12 350 14,120 10 6,40050 15 440 17,650 12 8,01060 18 530 21,180 15 9,61070 21 620 24,710 17 11,21080 24 710 28,240 20 12,81090 27 790 31,770 22 14,410

100 30 880 35,300 25 16,010110 34 970 38,830 27 17,600120 37 1,060 42,360 30 19,210130 40 1,150 45,890 32 20,820140 43 1,240 49,420 35 22,420


Flow Rate

Flow Rate

Cable Speed

Cable Speed

12

Dry Cleaning

Tubing

Urethane Wiper

Bristle Brush

Urethane Wiper

1312

Dry Cleaning

Cable

Brush Box Air Knife

14

Wet Cleaning

Initial Rinse Rinse

Drying

Foam

Sanitize

• Plastic or Stainless Sprockets• All Stainless Parts• Tensioning System Outside the Turnaround• Open Frame Stainless Steel Idler Carriage• WeIded Ports• Hinged Safety Switch Covers is Standard• Polycarbonate or Stainless Steel Covers Available• Cablevey Logo is Bead Blasted on to Turnaround• Stainless SteeI Supports• Stainless Steel Couplers• Round Corner & Polished Funnels & Inlets• All Stainless Steel with Continuous & Polished Welds• Open Bottom and Funnel Options for Turnaround• Designed for Easy Wet & Dry Cleaning

1514

Wet Cleaning

Cable

FoamInitial Rinse

16

Wet Cleaning

Rinse

Sanitize

1716

Dry Cleaning

Urethane Wiper

Air Knife

18

System Series IdentificationStandard Configuration Shown. Please Contact Cablevey for Further Options.

4100 or 6100 Series 4200 or 6200 Series 4300 or 6300 Series

Stainless SteelStainless

Steel

Stainless Steel or Plastic

Stainless Steel or Plastic

Painted

Zinc Plated

• Zinc Plated Sprockets• Zinc Plated & Painted Parts• Tensioning System Inside the Turnaround• Closed Frame Painted Idler Carriage• Bolted on Ports• Bolted Covers are Standard• Polycarbonate or Stainless Steel Covers Available• Cablevey Logo is Clear Vinyl Decal• Painted Supports• Galvanized Couplers• Square Corner Funnels & Inlets• Stitch Welded Parts

• Plastic or Stainless Sprockets• All Stainless Parts• Tensioning System Inside the Turnaround• Closed Frame Stainless Steel Idler Carriage• Bolted on Ports• Bolted Covers are Standard• Polycarbonate or Stainless Steel Covers Available• CabIevey Logo is Clear Vinyl Decal• Stainless Steel Supports• Stainless Steel Couplers• Square Corner Funnels & Inlets• Stitch WeIded Parts

• Plastic or Stainless Sprockets• All Stainless Parts• Tensioning System Outside the Turnaround• Open Frame Stainless Steel Idler Carriage• WeIded Ports• Hinged Safety Switch Covers is Standard• Polycarbonate or Stainless Steel Covers Available• Cablevey Logo is Bead Blasted on to Turnaround• Stainless SteeI Supports• Stainless Steel Couplers• Round Corner & Polished Funnels & Inlets• All Stainless Steel with Continuous & Polished Welds• Open Bottom and Funnel Options for Turnaround• Designed for Easy Wet & Dry Cleaning

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2200 Series Dimensions

• All dimensions are standard dimensions.• Sweeps are 36” Centerline Radius.

(2516.65mm)8’3.08”

(916.95mm)3’0.10”

(2146.05mm)7’0.49”

(2132.41mm)6’11.95”

12’5.08”(3786.65mm)

(651.65mm)2’1.66”

(749.94mm)2’5.53”

(236.72mm)9.32”

(508mm)1’8.00”

2” Discharge and Funnel

2” Inlet

(43.18mm)17"

(35.92mm)14.14"

2” Brush box and Funnel

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(3759.20mm)12'4.00"

(2743.20mm)9'0.00"

(3493.93mm) 11'5.56"

(4622.80mm)15'2.00" (973.14mm)

3'2.31"

(732.92mm)2'4.86"

4in Discharge and Funnel

1155.70mm3'9.50"

(839.43mm)2'9.05"

4in Brush box and Funnel

(914.40mm)3'0.00"

(165.15mm)6.50in

4in Inlet

2120

Standard Inlet Dimensions - 4300 Series (4”/100mm)

144.46mm

5.69in

1654.19mm

65.13in

439.74mm

17.31in

101.60mm4.00in

165.10mm

6.50in

533.42mm21.00in

292.10mm

11.50in

146.05mm

5.75in

B DO NOT SCALE DRAWING APPROVAL STATUS: REFERENCE

11.50”(292.10mm)

21.00”(533.42mm)

5.75”(146.05mm)

12.59”(319.69mm)

63.55”(1614.10mm) 19.09”

(484.85mm)

6.50”(165.10mm)

4.00”(101.60mm)

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Standard Inlet & Turnaround Dimensions - 4300 Series (4”/100mm)

19.00”(482.6mm)

19.09”(484.89mm) 12.59”

(319.79mm)

31.25”(793.75mm)

81.85”(2,078.99mm)

2322



(2743.20mm()9'0.00"

(3807.33mm)12'5.89"

(4826mm)15'10.00"

(3857.63mm)12'7.88"

(1066.80mm)3'6.00"

(781.14mm)2'6.75"

(1155.70mm)3'9.50"

(839.43mm)2'9.05"

(252.09mm)9.92”

(1117.60mm)3'8.00"

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Standard Inlet Dimensions – 6300 Series (6”/150mm)

1724.30mm67.89”

319.69mm12.59”

571.78mm22.51”

152.40mm6.00”

252.02mm9.92”

1117.60mm44.00”

837.95mm32.99”

406.40mm16.00”

2524

Standard Inlet & Turnaround Dimensions - 6300 Series (6”/150mm)

• Turnaround legs are adjustable• Legs shown in the minimum position

19.00”(482.60mm)

89.89”

33.13”

22.51”

12.59”(571.75mm)

(319.78mm)

(2,283.20mm)

(841.50mm)

• Turnaround legs are adjustable• Legs shown in the minimum position

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TestimonialsLook at what they say about Cablevey

In the 40 years I’ve been doing business, Cablevey Company as a whole is easily in the top ten percent!

In the past we moved flake resin pneumatically although it was more or less powder. Before we tried Cablevey, we struggled with keeping product integrity. I had heard of the Cablevey system so I called them and worked out a deal using their product line. Cablevey sent some-one down to install their conveyor system and it worked out great.

About a week later, one of the Cablevey guys called to see how it was working. This was Larry Van Zee and he seemed genuinely concerned about this piece of equipment and how it was working for us with this particular product! It was working fine. We called to order another system and then they quoted that for us.

We installed it ourselves. There was a little concern from Cablevey about us doing the install ourselves. We might not put it in properly. But I convinced them we were capable. We did it ourselves around October of 2001. I talked at length to Mit Williams at Cablevey about the constraints and restrictions on angles and tensions. I needed to know that since we were doing our own installation. Mit was extremely helpful and explained the technical guidelines to me. Many companies are secretive about their methods but Cablevey is open.

What I like the most about Cablevey is their straightforward thinking about equipment. They keep it simple and that is the best way to do anything. They have made their conveyor sys-tem straightforward so people can use it. I like to call this approach KISS, meaning Keep It Simple Stupid.

In the end, when you’re on the production floor, the truth is that the latest high tech stuff is often difficult to operate! Also, in today’s labor market there may be a language barrier or technical-savvy limits. So if the equipment is really complicated, that makes training longer and harder.

We avoid complicated equipment. We have Cablevey, a straightforward simple system. In the 40 years I’ve been doing business, Cablevey Company as a whole is easily in the top ten percent. I’ve been doing business with Cablevey for five years now and I do not have one single complaint. I don’t know any other company I can say that about.

Danny TuggleCrown Technology

The system has surpassed our expectations, being very reliable, and requiring very little maintenance.

We are now considering extending this system to give greater functionality, and are looking forward to the installation of additional systems.

Douglas White – Plant Engineer Green Mountain Coffee Roasters Waterbury, VT USA

We chose Cablevey to move all of our whole bean and ground coffee inside our extensive Camarillo facility. It is self-cleaning, very productive and results in low breakage so we are extremely happy with the result. We have no maintenance worries. Cablevey even helped us program our customized panel. All my questions were answered promptly and accurate-ly. I can especially vouch for how well suited Cablevey is to conveying beans and ground coffee. We use Cablevey to transport our coffee in various stages of production.

Chris Honeyman - Mechanical Engineer International Coffee (Coffee Bean and Tea Leaf) Los Angeles, CA

2726

RFQ FormRFQ Form

End User Information Company Address M2M Account # Zip Code Contact City Phone Number State Email Country Install Location Customer #

Sales Representative Information Company Rep. No. Contact Phone Number Email

Product Information Product Temperature Minimum Bulk Density Product Maximum Bulk Density Ambient Particle Size Moisture Content %

Rating Examples 1 Oily Ground Coffee, Chicken Meal 2 Non-Abrasive Cereal, Flour 3 Slightly Abrasive Talc, Plastic Powder 4 Mildly Abrasive Soybeans, Corn 5 Highly Abrasive Sand, Iron Oxide

Abrasiveness Please send picture of product if possible. Continue…

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28

RFQ Form

Continue…

RFQ Form (Continued)

Conveyor Specifications Series Materials Couplers Cleanliness

1-‐5: 5 Best 2100 Stainless Frame, Aluminum Sprkt Morris 1 2200 Stainless Frame, Plated Sprkt Morris 2 420 Stainless Frame, Plated Internals Morris 1 430 Stainless Frame, Stainless Sprkt Morris 2 4100 Stainless Frame, Plated Internals Morris 3 4200 Stainless Frame, Stainless Internals Morris 3 4300 Stainless Frame, Stainless and Polished Internals Morris 4 6100 Stainless Frame, Plated Internals Morris 3 6200 Stainless Frame, Stainless Internals Morris 3 6300 Stainless Frame, Stainless and Polished Internals Morris 4

Conveying Information Type of Conveying Operation

Size Hours per day Batching

Time Days per week Weeks per year

Conveyor Fed By Metered product flow is required for proper conveyor operation

Minimum Units Maximum Units Capacity

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2928

RFQ Form

Continue…

RFQ Form (Continued)

Series

Sprocket Material Cover Material Cover Attachment Layout Information Turnaround Bottom Motion Sensor Inlet Count Type Metering Device Pneumatic Discharge # Cleanout Discharge # Drive Unit Bottom Funnels Output Type

Position Sensor Type Supports

Cleaning Brush Box # of Brushes Air Knife Brush Box Bottom Air Knife Install Location Water Port

Dimensions HVH / U Lower Horizontal Vertical Upper Horizontal

If other layout please include sketch or drawing. Drawing files should be full dimensioned pdf or CAD file with 3D being the preference. Please provide flow diagram or process description in case of necessary redesign.

29

30

RFQ FormRFQ Form (Continued)

Electrical Specifications Motor Units 3 Phase Voltage VAC Control Volts Frequency Hz

Environment Non-Rated Division Class Group ATEX

Brand Preferences (Cablevey will make reasonable accommodations for these preferences) Cablevey Standard

Motor SEW Eurodrive Proximity Switch Turck Safety Switch Allen Bradley VFD Brand

Cable Information Design Cable Material Slug Material Disc Material Disc Diameter

Required Additional Information Coupler Material Coupler Gasket Manual Language Status Quote Needed By

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3130

Cablevey Fits - In Coffee Processing Plants

P O Box 148, 2397 Highway 23 • Oskaloosa, Iowa 52577 U.S.A.

Tel: (641) 673-8451Email: [email protected]

www.cablevey.com

sales manual-presentation-v20

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