samc 2014 powerpoint presentation templateiom.invensys.com/en/softwaregcc14presentations/technical...

Avantis.CM Overview

AV TSS-02 Mike Scholman

2014 Software Global Client Conference

Mobile App: Please take a moment…

Check into Session by: ●Select Detailed Schedule ●Select the specific session ●Click on “Check in”

Take Session Survey by: ●Select Detailed Schedule ●Select the specific session ●Scroll Down to “Survey” and Provide Feedback


Agenda

● Introduction ●Benefits ●Overview ●Demonstration


What is Condition Manager (CM)?

An easy to use, rules-based asset condition

manager that intelligently and automatically raises

alerts to actual or potential problems.


Plant Data/ SCADA/Models

Role-Based Integrated Suite ERP

Access to Information Document Management

Condition Based Maintenance Remote Monitoring

EAM – Maintenance & Materials Management

http://www.google.ca/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&docid=91Rql76qcDpSUM&tbnid=IWuIElvpTkW91M:&ved=0CAUQjRw&url=http://www.collaboris.com/blogs/collaboris-blog/policy-management/2012/11/30/why-policy-management-software-in-sharepoint-&ei=OgBTUoG4H8ibygG4jIDYDw&bvm=bv.53537100,d.aWc&psig=AFQjCNHBbj8qf6eItuMl3J_Ahk658nEXnw&ust=1381257650234602


Why Condition Based Maintenance? Allows organizations to move beyond simple calendar based maintenance

Moving From Re-active to Pro-active Operations

Maximize Reliability and Availability, Balanced with Utilization while managing complexity

Managing the huge number of devices and assets from many different suppliers

Building and maintaining operations expertise as workforce ages

Provide Collaboration environment for Operations and Maintenance

Empowers operators by providing the ability to track maintenance activity associated with an asset

Increases asset availability by reducing unplanned downtime


Machines Don’t Die, we kill them

Causes of Process Upsets

HumanErrorEquipmentFailureOther

Causes of Equipment Failure

Operating out ofrange

Improper design

Impropermaintenance

2% 2%

No Defect Found Improper Installation Improper material

76%

10%

5% 5%

40%

40%

20%

Source ASM Consortium Presented by N Koseric at 2005 Defect Elimination Conference


Benefits Dynamics Monitoring and Realtime Analysis Right Solution at the Right Time - More timely and effective responses to issues More effective shutdown/turnaround 85% of equipment fails outside of scheduled Calendar-Based Maintenance 5% average production loss per annum due to unscheduled downtime Planned Maintenance is 5x lower cost than break/fix

Improved Asset Availability and Reliability

Ensures necessary availability to support production goals Avoids unplanned outages through early detection and

improved planning Delivers availability at the lowest possible cost Extends equipment life Improves resource utilization

Reduce Equipment Failures


Benefits Eliminate the Chasm Between Operations & Maintenance Operator Driven Reliability

Operation can view & create work orders from HMI/operator console

Automation tags and alarms automatically monitored by CM

Reduce Excessive Maintenance Reduction in regular maintenance budget by shifting more maintenance to “condition based”.

30 to 50% of Preventive Maintenance is unnecessary

Only Perform Maintenance when needed

Extended Equipment Life (without spare part replacement)

Spares Inventory Reduction

PM can represent 10 to 20% of total maintenance cost


Collect, Analyze, Act


Collect


Collect

●Device/instrument reading examples: ●Fluid / Vibration analysis ●Pressure / Temperature / Flow ●Current / Voltage / Power ●Device Status / Diagnostics ● Loop tuning ●Operational Hours


CM Data Sources Analyzes real-time data from leading plant floor systems ●Standard OPC client interface simplifies integration

with other advanced monitoring technology ●Plant Historians (ie. Wonderware Historian, Foxboro

AIM*AT) ●Modeling Engines ● Instrumentation Management/Monitoring Solutions ●ODBC Database Access


ODBC Data Source

●A standard database access method designed to make it possible to access any data from any application, regardless of which database management system is handling the data.

●Allows Condition Manager to be used for offline or manually inputted data collected during inspection rounds.

●By setting up an ODBC connection to the Avantis database, statistic readings or other Avantis metrics can be included as part of a new condition.


ODBC Example – Offline Assets

ODBC

Intelatrac Database

Condition Manager

{ • Work Requests • Work Orders • Notifications • Workflow

Collect Readings

Analyze Rules


Analyze


Analyze

●Monitor applies rules previously established in CM ●Data is collected from RTP’s at time intervals as defined in rule ●Collected data is analyzed according to rule ●Determines if action should be carried out in EAM


Analyze - Variables

●Single or multiple variables ●AND/OR flexibility

●Analysis/result can be based on single or multiple readings, e.g. ●Mean, Average, Frequency within time period, etc.

●Flexible definition of frequency of scanning RTP points and updating EAM


Lubrication based on motor run-time.

(after 3,000h create a Lubrification activity requesting Lubrificant from the Warehouse)

Monitor the Motor Bearing Temperature. (if exceed create a WO bearing replacement)

Control Pump Power consumption with Volume Flowrate to detect mechanical degradation of pump (highlighted by excessive power consumption for know pumping capacities)

Control Temperature, Vibration and RPM to detect mechanical degradation.

More then one rule to monitor the Asset CM is able to monitor and aggregate more then one RTP from different sources.


Act


Act – Possible Results

●Auto creation of activity in Avantis.PRO or Asset Registry ●Record statistic reading ●Generate Work Request ●Generate Work Order ●Generate Equipment Activity Record

●Notification ●E-mail / Pager / Cell Phone

●Call another function ● Initiate a Workflow


Demonstration


Avantis.PRO: Entities

●Equipment and plant devices are represented as "Entities" in Asset Registry

●These rich documents allow users to view all pertinent information about an asset

●Other files can also be attached


Avantis.PRO: Statistics

●Statistics in the Asset Registry have a checkbox that denotes that the stat is used in a Real-Time Integration

●Only Entities with the appropriate statistics will be listed in the CM Configurator

●Only statistics defined in this manner will be listed


CM Configurator ●The CM Configurator is used to associate Real Time Points, Models

and Intelligent Devices with Entities in the Asset Registry for the purpose of generating notifications.

Runtime Hours Starts & Stops

Device Status Device Parameters

Avantis Entity


Configuring an Association

●Drag & drop a source of data to an Avantis statistic ●A simple wizard based user interface guides you through the

configuration process.


Step 1 – Define the Association ●Select a unique name for the

association ● If creating a new statistic,

enter the type (counter, meter, gauge)

●Optionally, select a previously created template to use for this association

●Optionally, configure historization for runtime values (AIM* or ODBC)


Step 2 – Define the Statistic ●Select a unit of measure to

be used by the statistic ●Default value type can be

overridden if required. ●Optionally, add a description

to be included with the posted statistic

●Description can include dynamic attributes


Step 3 – Select Triggering Options ●What values will we assess?

(Real, Absolute, Delta, Rolling Average)

●How often will we scan the data source?

●How often will Avantis.PRO be updated?

●Select a Rule that will be used to trigger maintenance events


Step 4 – Define the Condition ●Meter Reading ●Thresholds ●Simple Expressions ●Western Electric Rules ●User Defined Expressions ●More…

●Define the Statistic

Generation Rule (min, max, avg, count, etc…)


Step 4 – Define the Condition ●Meter Reading ●Thresholds ●Simple Expressions ●Count Errors ●Western Electric Rules ●User Defined Expressions ●More…

●Define the Statistic

Generation Rule (min, max, avg, count, etc…)


Step 5 – Define the Action ●What to do when the

condition is triggered ● Work Orders ● Work Requests ● Equipment Activity Records ● BizTalk Orchestrations ● E-Mail Notifications

●Templates can be selected ●Description can include

dynamic attributes ●Re-issue Interval can be set


Related Support, Services, Training & Expo Demos

Peter Barbier, Director of Avantis Support, Mike Scholman and Cindy Dean, both Senior Technical Support Analysts, are all here at the conference and available to answer any of your questions. [email protected] Support can be reached at 1-888-262-7111 Or via email at [email protected]

Support

Training

Contact Roger Attwell, our Training Manager, for any questions about training availability. [email protected]

Services

Expo Demos

Please come see the Avantis Demos on the Expo floor. We are located at Demo Stations : #6 -Remote Electrical Equipment Monitoring #9-Enterprise Asset Management #10-Condition-Based Maintenance

Please see Alok Pathak, Manager of Implementation Consulting, for all your service needs and inquiries. Alok is present at the conference and available to answer any of your questions. [email protected]

mailto:[email protected]








samc 2014 powerpoint presentation templateiom.invensys.com/en/softwaregcc14presentations/technical...

Documents