same april 2016 luncheon presentation - james a. haley veteran's hospital: teco and esg's energy...

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  • 7/25/2019 SAME April 2016 Luncheon Presentation - James A. Haley Veteran's Hospital: TECO and ESG's Energy Savings Project

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    2016 Energy Systems Group, LLC | www.energysystemsgroup.com 1

    TECO Peoples Gas andESG's Energy Savings

    Project at James A. HaleyVeterans' Hospital

    A review of the ongoing energy conservation

    project being performed at the James A. Haley

    Veterans' Hospital.

    Daniel Townsend, PE, CEM

    Energy Systems Group

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    James A. Haley Veterans Hospital

    2

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Background Information on Tampa VAMC

    3

    Five local VA Facilities fall under the James A. HaleyVeterans Hospital

    Our project focused on the Tampa VA Hospital Located west of the University of South Florida

    North of Bruce B. Downs Blvd and Fowler Avenue intersection

    Key Features 418 bed main hospital

    118 bed nursing home

    22 Special Programs: Spinal Cord Injury, Multi-Trauma, etc.

    Multiple buildings with Central Thermal Plant

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Overview of Project

    Conducted through the UESC contract mechanism

    Key Participants

    Veterans Administration TECO Peoples Gas Utility

    Energy Systems Group ESCO

    Multiple Subcontractors

    Utility Savings: $2.240 mil per year

    Total Project Costs: $19.662 mil

    Simple Payback: 8.8 years (8.7 with rebate)

    Development Period: 11 months

    Number of ECMs: 21 Energy Conservation Measures

    Scope of audit: 20 buildings

    4

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Contract Mechanism

    Utility Energy Service Contract (UESC)

    Permits utility companies to develop energy savingsprojects with federal agencies such as the VA, DoD,NASA, USDA, etc.

    Projects reduce utility costs - electrical, water or gas

    demand Why are the utilities interested?

    Good customer relations

    Regulatory requirements Capacity benefits

    5

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process Preliminary Feasibil ity Audit

    ESG engineers and clients identify potential projects

    Initial costs and economic benefits of the project areestimated

    ECM list is refined using economic criteria Usually Life Cycle Cost Analysis / Simple Payback

    Scope of final study developed in a cooperative effortwith the agency

    Cost to develop Investment Grade Audit (IGA)

    proposed Covers design expenses to finalize scope, savings and costs

    6

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process Investment Grade Audit

    The Investment Grade Audit (IGA) is the final proposalshowing all key project information

    Proposed Scope of Work Equipment cut sheets, drawings, technical information

    Financial information

    Total Project Costs

    Total Annual Savings

    Operation and Maintenance Savings if applicable

    Energy savings calculations

    Measurement & Verification (a.k.a., Performance Assurance)Plan

    7

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process IGA Savings Calculations

    Savings Calculations Excel based calculation sheet, or

    Industry vetted software used to calculate savings

    Excel based calculations show the following: Known inputs

    Assumptions Formula used to derive savings

    Calculations (often in a table format)

    Industry vetted software usually includes the following: Software name and version

    Input values

    Output values

    8

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process IGA Savings Calculations Example

    Utility Savings: O&M

    ECM Description Dependencies

    Water

    Savings

    (kgal)

    Sewage

    Savings

    (kgal)

    Project

    Savings

    MMBTU

    Project

    Savings kW

    Project

    Savings

    kWh

    Project

    Utility Cost

    Savings

    Project

    O&M Cost

    Savings

    1 Indoor and Outdoor Lighting

    2.1 Water Upgrade

    3.1 UV Lights3.1.1 UV Lights On-going Maintenance

    4.2 Steam Trap

    5.1 Controls Upgrade

    5.2 Kitchen Exhaust Hood Ventilation Control

    6.1 Chiller Plant Optimization

    6.2.1 Secondary Chilled Water Optimization(chillers)

    6.2.2 Secondary Chilled Water Optimization(motors)

    6.2.2.1 Remove Valves in Secondary Loop

    6.2.3 Building 38 chilled water loop conversion

    6.3 DX Unit Replacement at MRI

    6.4 Building 30 AHU Ductwork Mod

    6.5 Building 38 AHU Issues / Airflow Controls

    6.6 Building 1 AHU-4 Removal

    6.7 Replace Coils in AHU 12 and AHU 20

    6.8 Chiller Insulation

    6.9 Sterilization Condensate Recovery

    6.10 Convert AHU-7 & 8 to VAV system

    AHU 11

    AHU 14

    AHU 22 and 23

    Bldg 41 conversion from DX units to ChilledWater units

    7.1 Transformer Replacement

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process IGA Savings Calculations ExampleTitle Summary of Project

    Project 5.2 Kitchen Exhaust Hood Ventilation Control

    Site Tampa, FL

    Description Control Kitchen Exhaust Hood

    Givens Existing Source

    Electric Cost: = 0.0809 ($/kWh)

    Assumptions Motor Load Factor see table

    Current Hours Per Day = 24hrs per day

    Proposed full speed ops = 6hrs per day

    Proposed partial speed ops. 7hrs per day

    Days per Year = 365

    Assumed max CFM = 11100CFM

    Installed hp = 20

    Initial motor efficiency = 85%

    Existing motor efficiency loss of 10% of original efficiency

    Motor kWh improvement lower threshold 0.05

    Formula Motor Power (kW) = (Motor HP x 0.746 (kW/hp) x Load Factor) / (Efficiency)

    Speed Corr. Factor = ((New RPM)/(Existing RPM)) 3

    Existing Energy Use (kWh) = (kW) x (Hours of Use)

    New Energy Use (kWh) = (kW) x (Hours of Use) x (Speed Correction Factor)

    Total Savings (kWh) = (Existing Energy Use) - (New Energy Use)

    BTU/hr to change air temp = CFM x 1.08 x (T2-T1)

    10

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process IGA Savings Calculations Example

    11

    Assumptions Motor Load Factor see table

    Current Hours Per Day 24hrs per day

    Proposed full speed ops 6hrs per day

    Proposed parital speed ops. 7hrs per day

    Days per Year 365

    Assumed max CFM 11100 CFM

    Installed hp 20

    Initial motor efficiency 85%Existing motor efficiency loss of 10%of original efficiency

    Motor kWh improvement lower threshold 0.05

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process IGA Savings Calculations Example

    12

    Formula Motor Power (kW) =(Motor HP x 0.746 (kW/hp) x LoadFactor) / (Efficiency)

    Speed Corr. Factor =((New RPM)/(ExistingRPM)) ^ 3

    Existing EnergyUse (kWh)

    =(kW) x (Hours ofUse)

    New Energy Use(kWh)

    =(kW) x (Hours of Use) x (SpeedCorrection Factor)

    Total Savings(kWh)

    =(Existing Energy Use) - (New EnergyUse)

    BTU/hr to changeair temp

    = CFM x 1.08 x (T2-T1)

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Identification of Technical / Financial Risk

    Mathematical Model built in Excel

    Known and Unknown inputs identified

    Simulation used to identify potential outcomes

    Unknowns replaced with probability distributions

    Outputs identified

    Thousands of iterations run using Monte Carlo Simulation Output of each iteration recorded and used to make

    Probability Distribution Function (PDF)

    Output PDF identifies probability of achieving predicted

    savings Tornado Chart used to identify need for further analysis

    13

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Simulation Process

    14

    Replacement of uncertain model

    inputs with representative PDF

    Outcome data gathered from

    simulation output for further analysis

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Simulation Process Input Example

    55%

    60%

    65%

    70%

    75%

    80%

    85%

    90%

    95%

    100%

    105%

    15

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Simulation Process Output Example

    16

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Process IGA Cost Development

    Development of Scope of Work (SOW) with the clientsSubject Matter Experts

    Facility engineers Maintenance personnel

    Other key personnel

    Use of SOW to obtain multiple bids from qualifiedsubcontractors

    Selection of bids against multi-criteria evaluation Use of modified Analytic Hierarchy Process (AHP)

    Intent is to get absolute best value for our clients

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Types of ECMs Identif ied at James A. Haley

    Lighting upgrades LED, T-8 and controls

    Water savings measures

    Extensive building controls upgrades

    Electrical distribution upgrades

    Extensive HVAC (Heating, Ventilation, and AirConditioning) work Chiller plant optimization

    Chilled water distribution improvements

    Steam condensate recovery Redesign of air distribution systems

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Atypical ECMs

    Sterilizer Condensate Recovery

    Chilled Water Distribution Ultraviolet Lights in Air Handling Units

    Increased use of pedal valves

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com

    Summary

    All projects are in effect self-supporting due to energysavings and payback requirements

    $19.662 mil with 8.8 year payback

    Substantial improvements to facilitys infrastructure andsystem reliability

    Substantial improvement to the comfort of those wholive, work and visit the hospital

    Large reduction in annual operating costs $2.240 mil per year reduction

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    2016 Energy Systems Group, LLC | www.energysystemsgroup.com2016 Energy Systems Group, LLC | www.energysystemsgroup.com 21

    Thank Youwww.energysystemsgroup.com