sample warping machine
TRANSCRIPT
CCI
User’s Manual
CCI Sampling Warper
SW550
V1.0
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目錄 Content
Instruction for This Manual………………………………………….. 2
Safety Precaution…………………………………………………….. 3
1. SW550 Installation Guide
1.1 Prepare for Installation………………………………………... 5
1.2 Installation Location Guide…………………………………… 6
1.3 User Instruction……………………………………………….. 8
2. Introduction of SW550 Warper
2.1 Hardware……………………………………………………… 9
2.2 Operating Procedure………………………………………….. 12
2.3 Operation Panel………………………………………………. 13
3. Illustration of Warper Operation
3.1 Computer Operation Instruction…………………………….... 14
3.2 Sensor & Switch ……………………………………………… 18
4. Pattern Design Software – Sedit…………………………………... 19
5. Brief Maintenance Procedure……………………………………... 24
6. Troubleshooting…………………………………………………… 25
7. Installation & Transportation……………………………………… 26
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Instruction for This Manual
This manual contains mainly 3 portions: hardware operation, software instruction and
maintenance of warping system.
「Pretronic」is the interface program to control & set functions of this sampling warper.
「Sedit」is the editing program to design & draw the warp pattern.
If overall basic operation of this warper need to be clarified before reading this manual,
please read paragraph 1.2 “Introduction of control panel” then operate the warper
according to paragraph 2.1 “Demonstration of operating procedure”
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Safety Precaution 1. If adjustment is required, please be
cautious(press the “Emergency Stop” button
is recommended)
圖 1
2. Do not stretch your hand into the DRUM
spinning area to prevent accident.
圖 2
3. Lock on the control box, personal besides
maintenance technician are forbid to open it.
圖 3
4. Unless restored to the initial status of this
warper, do not perform the gauze linking
operation.
5. Proper fire extinguisher should be prepared
nearby the work floor.
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Precaution Diagram (front view)
Precaution Diagram (rear view)
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1. SW550 Installation Guide
1.1 Preparation for Installation
SW550 sampling warper is powered by electrical motor with brake driven by
compressed air. A stable 6 bar compressed air source is needed for operation. (Dried
high pressure air with capacity >10 liters/min. and pressure >6 kg/cm2 is required from
air compressor)
220V alternating current is required for this warper (3 wires, single phase 220V, 50 or 60
HZ). User is requested to prepare 220V, 3 pins plug seat. If the voltage fluctuation is not
stable in your area, a UPS system and voltage stabilizer is needed to ensure your warper
a proper operation.
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1.2 Installation Location Guide
To maintain a smooth operation, spare space around SW550 warper is needed and
illustrated as below: 1 meter space is required for movement around the warper.
Diagram 1.1 Installing Locations (SW550 Overview)
1 m
1 m
1 m
1 m
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Diagram 1.2 Installing Locations with Operator (SW550 Overview)
Location Location
in Diagram
Working Area Illustration
1 Left Main operating area: including panel operating, warping set,
pattern drawing…etc
2 Rear Beaming area: including beaming device, tension adjustment, load & unload beam…etc.
3 Front Warp & weft handling area: including warp loading, broken end treatment…etc.
一
三
二
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1.3 Guides for User’s Qualification
Classification Qualification Jobs
Warper
Operator
Experience in warping or
operator who has been
trained by CCI
The normal operation, machine
setting and cleaning.
Maintenance
Technician
Technician with expertise in
electricity, machinery and
has been trained by our
company in these area.
Adjustment & repair of electricity,
air pressure, machinery or replace
parts, advanced program setting
instructed by CCI technician
CCI Technician
Personal who has been
trained for expertise in
weaving, electricity and
machinery.
Warper installation, repair and
operator training
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2. Introduction of SW550 Sampling Warper
Welcome to use Sw550 sampling warper. It helps you to complete warp axis for
sampling work in an easier, rapid, precise way and fulfill your diversified needs.
SW550 warper is specially designed for producing warp beam used for sampling
warper. It is easy to produce short yard warp beam by computer controlled operation.
2.1 Hardware
The dimension of SW550 is 137 cm(W) x 122 cm(D) x 180 cm(H) with total weight
of 550 kg
The provided warping width is 20 inches (maximum working width 50.8 cm). The
starting, end and number of ends can be controlled by computer.
The working environment of control program for SW550 is under Windows XP
system. So the operation of file management, system maintenance, communication
setting is same as personal computer (Linux, Mac OSX system are exception). Operator
can learn and use it easily & rapidly to fully fulfill user’s needs.
※ Please refer to Microsoft related books or illustrations for Windows operation and
maintenance.
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(Diagram 2.1 - 45° front view of SW550 sampling warper)
1. Drum 2. LCD Screen
3. Power Switch 4. Working Desktop
5. Emergency Stop Switch 6. Creel
7. Yarn Guide 8. Electricity Box
1
3
2
4
5
6
7
8
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(Diagram 2.2 - 45° rear view of SW550 sampling warper)
1. Beaming Speed Control Panel 2. Warp Beam
3. Beaming Tension Control Panel 4. Bolts Knob for Warp Beam
1
2
4
3
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2.2 Operating Procedure of Warper
The yarn guide will return to initial position when power the warper. After
operator locates the warp, the drum will start rotating, yarn guide then move to the
initial position automatically. The process is automatic and will stop when broken yarn
is detected. Computer will indicate color changing after completion of warping. Repeat
the previous procedure to complete all of warping then proceed to beaming motion.
Diagram 2.3 Warping Procedure
Warping the Nth
color
Warping
Completed?
Zero Set
Beaming
End
Next Color
Yes
No
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2.3 Operation Panel
There are 2 function buttons on the panel of SW550 sampling warper .
1. Power button at left: Green button at left top, press to start computer and other
electrical devices to ready state.
2. Emergency Stop at right: Red button right above the panel for emergency restore.
Press this button will stop the warper immediately. Unless releasing the button, all
function buttons can not be operated. Turn clockwise to dead end then release the
button to restore to the “pause” status of the warper.
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3. Warper Operating Instruction
3.1 Computer Instruction
1. File open: Two ways of open, click on “File” at left top then choose “Open the
file”
The second way is to click “Design File” menu bar to open file
Restore to previous state: Click on “File” at left top then choose “Restore to
previous state”
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2. Input Blank: All blanks with brown color ( ) can be input, changeable
at initial state
(1) Total Ends: Input total ends to be warped, default value 2400
(2) Warp Width: Input width of the warp, default value 20 inches
(3) Start Position: To determine relative position between warp
starting and yarn guide movement motor (M2)
(4) Add 1 Roll Nr. : To determine interval between the same color
yarns. One more circle to be warped if exceed the set data.
3. Status Display: Feedback of current status
(1) Repeat End : Relative multiple between total ends and repeat
ends
(2) Current End: Current warping end
(3) Current Color: Display the color order of warping. (maximum 8
colors can be warped)
(4) Finished Ends: Completed warping ends
(5) M1 Zeroing Sensor, M2 status of Zeroing Sensor
(6) Status Display Row: Display current status
(7) Warp Pattern: Display current pattern arrangement pattern
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4. Functional Buttons
(1) Start: Initialize Drum motor M1, yarn guide movement motor M2
(2) Initial: Move the Motors M1 & M2 to initial position.
(3) Start: Warp changed then starting to warping
(4) Emergency Stop: To stop all motions
(5) Stop: Stop motion, Drum motor M1 return to initial position
(6) Beaming : Use it when warping on the drum is completed.
Coordinate with rear side beaming motor’s speed to transfer yarn
to the beam
5. Parameters Setting: Click “Setting” at menu bar, password is requested to
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enter the system. These parameters are set for calibration purpose. Do not
revise unless authorized. (Default password is “cci”)
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3.2 Illustration of Sensor and Switch 1. Sensor
(1) M1 initial sensor: Initial position of Drum motor M1
(2) M2 initial sensor: initial position of yarn guide movement motor
M2
(3) M2 limit sensor: Right end of yarn guide movement motor M2, to
slow down drum motor M1 and stop it at initial position
(4) Broken Yarn Detecting Sensor: Broken yarn switch, to slow down
drum motor M1 and stop it at initial position
2. Emergency Switch: Red button at left side, press to stop drum motor M1 and
yarn guide movement motor M2
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4. Pattern Design Software - SEdit Open SEdit program, click file to choose New, following dialogue is displayed to input
number of picks of new pattern, newly designed picks and ends. “0” can be input if
information is not required.
Open new file dialogue
After completed new file dialogue, a blank pattern design paper will be displayed with
icons listed as followings:
Blank pattern design paper with names
File Remark
Shedding Design
Weft Pattern Fringe
Cramming
Weft Density
Warp pattern
Pointer
Brush Eraser
New
Open File
Save
Pencil
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Functions of respective icons are illustrated below:
Open File: Open a saved file
New: Create a new design
Save: Save a finished or un-finished file
Pointer: Pointer to indicate location and area chosen
Pencil: To draw point during design, click left key once to draw one
point each time
Brush: To brush during design, press left key without release can paint
by brush
Eraser: To erase points or paints of design
File Remark: Provide user to remark with some wordings
Shedding design: Shedding design paper, every dot represent one frame, the
bottom row is the 1st pick. Left column is 1st frame. Dark mark represent
upward (shedding at up side), blank mark represent downward.
Weft Pattern: Weft pattern design, bottom row is the 1st pick, left is the 1st
weft color. One weft can be used in the same pick only.
Fringe: Empty fringe, no weft inserted in specific pick
Cramming: To cancel cloth take-up motion for specific pick
Weft Density: Weft density pattern, the bottom row represent 1st pick,
left side is the 1st weft density. Each shuttle can bring different weft density.
Maximum 8 weft density allowed.
Warp Pattern: Warp pattern designing, the most left column represent the 1st
end, the bottom is the 1st color of warp. One color is allowed for the same warp.
User must complete all the required data before using the designed file. The following
pattern is the example of a proceeding file:
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Design in Proceed
Use some tools to increase productivity of editing. Tools are pooled under EDIT and are
illustrated below:
EDIT Menu
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Duplicate Function:
Use cursor (arrow diagram) to choose an area, illustrated as red area, click DUPLICATE
Then click PASTE, use cursor to move duplicated area then click left key to paste. It is
illustrated as green area shown in the pattern below.
Undo: Cancel the previous action
REDO: Duplicate the previous action
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Diagram of Warp Arrangement
Vertical means warp and horizontal means color order as indicated in the above diagram.
After design completed, click SAVE AS with sub-file name SF2 as illustrated below:
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5. Brief Maintenance This warper should be maintained
Daily
Cleaning warper body: Clean with compressed air and cloth
Weekly
1.Check Air Presser: Inspect compressed air for dryness, cleanness and presser
stability.
2.Check Voltage: Inspect fluctuation of voltage within 10% variation.
Monthly
Check whether axis is wind around by yarn or not. Take it off if yes.
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6.Troubleshooting 1. Treatment of computer broken down or accidental shut down of electricity.
Ask operator leaves operating area, shut down power, cut all yarns then inspect
damage of the warper. Restart the power and return all motors to their zero positions.
Proceed according to normal operating procedure.
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7. Installation & Transportation Fork lifter is recommended to handle the transportation. The lifted positions are
illustrated below. The warper is weighted 550 kg. Transport it at whole. Install it at a
solid ground.
Red arrow represent lifted positions. (Front View)
100cm 137cm
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Red arrows represent lifted positions. (Rear View)
75cm
122cm
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TEL:+886 2 22677231 FAX:+886 2 22677230
Taipei, Taiwan