sany sf558/808/818 multi-purpose electro-hydraulic track pile
TRANSCRIPT
SANY SF558/808/818 Multi-purpose Electro-hydraulic Track Pile Driving Rig
The copyright is reserved by SANY, and any content is forbidden to be used for other purpose without written permission of SANY. ©China print no.: BZAJX0303EN(10-09)-SF
Add: SANY Industrial Region, Beiqing Road, Huilongguan, Changping District, Beijing
Zip code: 102206
Customer support: 0086-10-80727122 Fax: 0086-10-80727043
Website: http//:www.bjsany.com
Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment.
Final data and configuration are according to contract or real rig. The price varies according to the configuration.
Content
Page 5
Page 10 Page 14
Page 14CabChassis
Erecting Mechanism Customer Support
Page 15-16Construction Cases
Page 1
Page 2
Order
Technical data
Page 3Features
Page 4Dimensions
Page 6
Page 7
Power System
Hydraulic System
Page 8
Page 9
Control System
Leader System
Page 10Lifting Platform
Page 11-13Working Equipments
Order
Tonnage of chassis: 55 - 55t crawler crane chassis, 80 - 80t crawler crane chassis, 81 - 90t crawler crane
Leader diameter:Ⅰ-Φ720mm,Ⅱ 880mm(SF558 matches 720,SF808/818 matches both)-Φ Φ
Forms of leader guideway and cathead:1 - Symmetrical arrangement, 8 -"八"shape arrangement, 9 - 90° arrangement
The third winch with free fall function: 1-with,0- without
The fourth winch with free fall function:1- with,0-without
Remote controller for long-distance controlling main winch and rotary drive:1- with,0-without
The Mali effect detection system of CFA drill for monitoring construction process of CFG pile:1- with,0-without
100m cables for connecting main machine and socket power:1- with,0-without
Bulldozing blade:1- with,0-without
Display system for measuring the pile depth and inclination:1- with,0-without
Diesel generator set: 1-with, 0-without
S F
DP
8 -
WG DD TW FW YK ME DL TT CS FD GZ
+
Working equipments
SYD653-3× 65 SMW triaxial drill
SYD853-3× 85 SMW triaxial drill
SYD1003-3× 00 SMW triaxial drill
SL400- 40 continuous flight auger drill
SL500- 0 continuous flight auger drill
SL600- 0 continuous flight auger drill
SL800- 0 continuous flight auger drill
Φ 0mm
Φ 0mm
Φ1 0mm
Φ 0mm
Φ5 0mm
Φ6 0mm
Φ8 0mm
ST110-110kW Twin rotary drive drill
ST150-150kW Twin rotary drive drill
D46-4.6T diesel hammer, D62-6.2T diesel hammer
D80-8T diesel hammer D100-10T diesel hammer
DZ45-45kW vibratory hammer DZ60-60kW vibratory hammer
DZ90-90kW vibratory hammer
SH80-8T hydraulic hammer SH110-11T hydraulic hammer
SH140-14T hydraulic hammer SH200-20T hydraulic hammer
Company
Linkman Tel Fax
Customer Information
Rotatable leader:1- with,0-without
Lifting platform:1- with,0-without
XZ SJ
Technical Data
SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs 2
SF818SF808SF558
Dimensions
SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs3 4
Features
Telescopic crawler ensures safe and reliable performance
under operation and transportation condition
Large-torque hydraulic motor and reducer; it can't happen that
the leg of step type pile drilling rig falls into earth due to difficult
movement, so the construction efficiency may enhance 2-3
times.
The leader verticality can be adjusted by backstay cylinder and
leader cylinder; Three-point support and two-direction
adjustment of leader optimize borehole verticality compared to
suspended pile driving rig.
Fault rate and maintenance cost of electrical motor is much
lower than hydraulic drive system.
Advanced CFG construction management monitor system and
whole machine stability monitor system greatly improve
construction efficiency and safety.
Simple functions of crane are achieved by bottom leader; some
professional crane operations are performed by the
replacement of special crane boom.
The cab is equipped with anti-overturn, falling object protective,
air -conditioner and cozy adjustable chair; high-level seal; good
sound insulation; wild visual field.
A variety of construction methods can be realized by modular
combination, such as SMW、CFG、CFA、DRA、PRD.
It is driven by electric motor, low noise, no exhaust emission and
eco-friendly; suitable for unban construction.
Rotatable leader within 90° to realize two or three construction
methods in one base machine.
Different length of combined leader with 90° rail is optional to
satisfy different construction methods.
Multi-purpose lifting platform is convenient for rotary drive
maintenance and drilling pipe assembly. It works with 90° rail
leader.
Overload alarming of main winch pull, torque display alarming
and rig inclination prevention are available.
Power system adopts electric motor and gearbox,
which is high efficiency, energy-saving, low noise,
and environment-friendly. Cummins generator is
optional to satisfy power supply instead of external
power. 150kw generator is for SF558, while 180kw for
SF808/SF818.
SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs5 6
SF558/808/818 Pile Driving Rig adopts telescopicl chassis of large-tonnage track crane .
Item/Model
Overall width (retracted)
Overall width (extended)
Crawler projected length
Center distance between wheels
Min. terrain clearance
Crawler ground contact area
Ground pressure (no-load)
SF558
4400mm/11΄2˝
5600mm/18΄4˝
4790mm/15΄8˝
365mm/1΄2˝
7.66m²/82.45 ft²
0.109 MPa/15.8 psi
SF808
4900mm/16΄1˝
6328mm/20΄9˝
5400mm/17΄8˝
440mm/1΄5˝
9.18 m²/98.81 ft²
0.1056MPa/15.3 psi
3400mm/11 2΄ ˝
SF818
3450mm/11΄4˝
5200mm/17΄1˝
6542mm/21΄6˝
5400mm/18΄4˝
464mm/1΄6˝
9.52 m²/102.47 ft²
0.108MPa/15.7 psi
Power System
Power Comparison
Item
Power Performance
Reliabil i ty
Economy
Cost
Max. rotating
speed(r/min)
Operation
and
Maintenance
Mechanical
eff iciency
Electric Motor
Overcome strong instant overload.
Long overload are not allowed;
Power is influenced by voltage.
Less fault , reliable
Low maintenance cost
Low manufacturing cost.
But total cost depends on transmission
line and other electrical equipment.
Simple operation and maintenance.
Automatic remote control
Diesel Engine
Strong overload capacity in short term.
It can perform variable speed work.
Regulate speed and power within big
scale range
Much more fault
High maintenance cost
High manufacturing cost.
Big number of parts.
Manufacturing and maintenance cost is
20% higher than gasoline engine,
no need for any attached equipment.
Complicated operation and maintenance,
Hard start-up in winter
Un-turbocharged 0.78-0.85
Turbocharged 0.8-0.92
Gasoline Engine
Strong overload capacity in short
term, and it can perform variable
speed work. Wider range for power
and speed.
Much more fault
Low maintenance cost
High manufacturing cost.
No need for attached equipment.
Complicated operation and
maintenance.hard start-up
Internal Combustion Engine
2900
>0.95
1800-2200 3000-5000
0.7-0.9
Chassis
I tem / Model
Main winch motor
Luffing winch motor
Auxil iary winch motor
Oil pump motor
SF558
30 kW / 40 hp
22 kW / 29 hp
9 kW / 12 hp
45 kW / 60 hp
SF808
37kW / 50 hp
22 kW / 29 hp
9 kW / 12 hp
55 kW / 74 hp
SF818
37kW / 50 hp
22 kW / 29 hp
9 kW / 12 hp
55 kW / 74 hp
Control System
nThe electric control system of SF558/808/818 console makes the operation smooth, accurate and fast. Intelligent instrument and
imported MITSUBISHI transducer are adopted.
nElectromagnetic valve control system: electromagnetic valves are driven directly by switches, simple circuitry and easy to mainte-
nance.
nFrequency control system is made up of Mitsubishi FR - A740 series frequency converter, main winch motor and luffing winch motors
which can individually controls main winch and luffing winch easily.
nInclination and Pulling monitoring system (optional) composed of SPN display, ORS - DDS inclination sensor and HG - 1 can make
the real-time measurement for the leader Inclination, main winch pulling, main/auxiliary anti-overwinding alarm.
8
Hydraulic System
nHydraulic components, such as main pump, motor, gearbox . are all from worldwide famous brand. The crawler moving and upper-
structure slewing adopt the combination of levers and pedal, which makes the operation convenient, fast and accurate.
nHydraulic system is made up of two parts: Upper-structure hydraulic system and undercarriage hydraulic system and centre
revolving joint.
n Upper-structure hydraulic system includes four landing leg cylinders, one A-shape lifting cylinder, two backstay cylinders, and one
level cylinder.
nEight hydraulic cylinders are controlled by eight electromagnetic valves respectively. The slewing of upper-structure is hydraulic
driven.
nundercarriage hydraulic system includes right and left traveling and extension oil circuit. The crawler traveling is driven by left and
right motors and gearbox. Slewing and traveling adopt pilot control, and it can realize inching control when starting or braking.
SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs7
Leader System Erecting Mechanism
The erecting for SF558/808/818 Track Pile Driving Rig adopts A-shape mode, which
can realize 30m/33m leader erected without the assistance of crane.
mechanism
SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs
Auxiliary lifting platform
Main lifting platform
ladder
Slewing cylinder Positioning device
Clamp GP
Guide pulley GP
Fixing pedestal
Slung-load and safeguard
Lifting Platform
As the fast development of the piling machinery and SMW popularity , how to increase the efficiency and reduce the construct
time has become an urgent problem. When assembling or disassembling the drill pipe, maintaining rotary drive and pile frame, the
operator has to work above the ground; if there is no lifting platform, the operator can only climb or use a crane which are difficult to
ensure safety and efficiency. For the reasons above, SANY developed this lifting platform.
in China
Drive form
Up and down speed
Pull
Dia. of the rope
Main l i f t ing platform
Auxil iary l i f t ing platform
Slewing angle
Work level
Hydraulic system pressure
Max. capacity
Max.total weight
Double hydraulic winch
10 m/min
2×2t
12mm
2400×710×2000mm
1920×700×2000mm
>130 °
4
13MPa
200kg
1t
9 10
nSF558/808/818 Track Pile
Driving Rig is equipped with
180 double-face rail (center
distance of rail 330mm
/600mm). A shape and 90°
arrangement are optional.
nLeader adopts round flange
connection, and leader length
can be selected according to
needs.
n Different working equipments can be equipped: SMW,
hydraulic hammer, diesel hammer, vibratory hammer, twin
rotary drive drill, CFA, etc.
nOptional rotatable leader can be rotated within 90°by double cylinder in the leader.
SF818
36
Composition of leader, backstay and pendant rope
27
33
30
24
Leader length(m)
Backstay
pendant rope
Leader
39
6000
7000
3180
6000
1300
3000 6000
6000 3000
10003000 60006000
3000
2800. Cylinder
80028005600560059004000
4000 5900 5600 5600 2800800
2800. Cylinder
6000 6000 1000600030001300 60007000
3000300060003180 6000
60003180 6000 3000
7000 60001300 6000 100060006000
2800. Cylinder
8005600560059004000
60003180 6000
7000 60001300 3000 100060006000
2800. Cylinder
8002800560059004000
60003180 3000
7000 60001300 100060006000
2800. Cylinder
800560059004000
4000 5900 2800800
2800. Cylinder
6000 100030001300 60007000
3180 6000
SF808
1000
1000
3000
1300
7000
4100
3000
60004100
30004100
1300 6000
6000
1000
1000
1000
6000
6000
6000
3000
30006000
6000
3000
Leader
pendant rope
7000
Backstay
21
Leader length(m)
24
7000
1300
4100
7000
1300 6000
4100
7000
30
33
27
6000
1300
Composition of leader, backstay and pendant rope
6000
6000
6000
6000
367000
4100
6000
40001300 3000
6000
6000 3000
10003000
3000
60003000
3000 6000
60003000
60003000
60003000
5900 56002800
2800800
2800. Cylinder
2800. Cylinder800
28002800
560059004000
4000 5900 5600 2800800
2800. Cylinder
2800. Cylinder
800560059004000
2800. Cylinder
800280059004000
4000 5900800
2800. Cylinder
SF558
9000
9000
9000
9000
1000
1950 Cylinder
1950.Cylinder
1000
3000
13007000
4562
3000
6000
5600
5600
4562
30004562
4000
1300 6000
4000
9000
1000
1950.Cylinder
1000
1950 Cylinder.
1000
1950 Cylinder.
28005600
56005600
4000
6000
6000
6000
3000
2800
5600
3000
5600
6000
6000 3000
Leader
pendant rope
7000
Backstay
21
Leader length(m)
24
7000
4000
1300
4562
7000
1300
4000
6000
4562
7000
30
33
27
6000
1300
Composition of leader, backstay and pendant rope
5600
6000
5600
6000
5600
6000
5600
2800
SANY SF -purpose Electro-hydraulic Track Pile Driving RigsMulti
Model
SL800
SL600
SL500
Sl400
Input power
55 kW×2/74 hp×2
45 kW×2/60 hp×2
45 kW×2/60 hp×2
37 kW×2/50 hp×2
Output torque
48000 N.m/40159 lbf.ft
32000 N.m/26773 lbf.ft
32000 N.m/26773 lbf.ft
32000 N.m/26773 lbf.ft
Output rotating speed
21 r/min
31 r/min
31 r/min
31 r/min
Hole size
Φ800mm; depth≤30m/Φ31.5 in; depth≤98 ft
Φ600mm; depth≤30m/Φ23.6 in; depth≤98 ft
Φ500mm; depth≤30m/Φ19.7 in; depth≤98 ft
Φ400mm; depth≤30m/Φ15.7 in; depth≤98 ft
Model
SYD653
SYD853
SYD1003
Input power
55 kW×2 / 74 hp×2
75 kW×2 / 101 hp×2
90 kW×2 / 121 hp×2
Drill pipe torque
60000 N m/44293 lbf.ft
90000 N m/66440 lbf.ft
120000 N m/88587 lbf.ft
.
.
.
Output rotating speed
21 r/min
16 r/min
15 r/min
Drilling diameter
3×Φ 650 mm / 3×Φ 25.6 in
3×Φ850 mm / 3×Φ 33.5 in
3×Φ1000 mm / 3×Φ 39.4 in
Model
SH80
SH110
SH140
Sh200
Max. hammering energy
150 kN m/110734 lbf.ft
170 kN m/125498 lbf.ft
210 kN m/155027 lbf.ft
300 kN m/221468 lbf.ft
.
.
.
.
Max.Stroke of hammer
1500 mm/4′ 11″
1500 mm/4′ 11″
1500 mm/4′ 11″
1500 mm/4′ 11″
Frequency (times/min)
35/90
30/90
30/90
30/90
Hammer weight
8000 kg/17637 lbs
11000 kg/24251 lbs
14000 kg/30864 lbs
20000 kg/44092 lbs
Working pressure
24 MPa/240 bar
24 MPa/240 bar
24 MPa/240 bar
24 MPa/240 bar
Flow
450 L/min / 27461 in3/min
450 L/min / 27461 in3/min
580 L/min / 35394 in3/min
760 L/min / 46378 in3/min
Hammer Weight
13500 kg/29762 lbs
16000 kg/35273 lbs
21500 kg/47399 lbs
30000 kg/66138 lbs
Model
Impact frequency
Max. diameter of wire rope
Total weight
Center distance between guides
D46
145305-70850 Nm
107268-52303 lbf.ft
37-53 r/min
38 mm / 1.5 in
8800 kg / 19400 lbs
6285×785×848 mm
20.61×2.57×2.78 ft
330 mm / 13.0 in
D62
218960-107050 Nm
161642-79027 lbf.ft
35-50 r/min
38 mm / 1.5 in
11870 kg / 26169 lbs
6910×800×970 mm
22.66×2.62×3.18 ft
600 mm / 23.6 in
D80
266830-171085 Nm
196981-126299 lbf.ft
36-45 r/min
30 mm / 1.2 in
16365 kg / 36078 lbs
7200×890×1110 mm
23.61×2.92×3.64 ft
600 mm / 23.6 in
D100
333540-213860 Nm
246228-157877 lbf.ft
36-45 r/min
30 mm / 1.2 in
19820 kg / 43695 lbs
7358×890×1110 mm
24.12×2.92×3.64 ft
600 mm / 23.6 in
Impact energy
Overall dimensions
Model
Motor Power
Exciting force
Allowable pull
Weight
Center distance between guides
DZ45
45 kW / 60 hp
350 kN / 78750 lbf
200 kN / 45000 lbf
4840 kg / 10670 lbs
1240×1580×2140 mm
4.07×5.18×7.02 ft
330 mm / 13.0 in
DZ60
60 / 80 hp
500 kN / 112500 lbf
300 kN / 67500 lbf
6810 kg / 15013 lbs
1320×1660×2350 mm
4.33×5.44×7.70 ft
600 mm / 23.6 in
DZ90
90 / 121 hp
520 kN / 117000 lbf
300 kN / 67500 lbf
7100 kg / 15653 lbs
2400×1700×2100 mm
7.87×5.57×6.89 ft
600 mm / 23.6 in
Overall dimensions
ST-110LS-A2
55 kW×2 / 74 hp×2
26.9 r/min
13.4 r/min
10.3 r/min
5.1 r/min
38.94 kN m / 28746 lbf.ft
77.89 kN m / 57500 lbf.ft
101.18 kN m / 74694 lbf.ft
202.37 kN m / 149395 lbf.ft
8.4 t / 8.3 gross ton
490 kN / 110250 lbf
53/105 mm / 2.1/4.1 in
.
.
.
.
ST-150LS-A2
75 kW×2 / 101 hp×2
26.6 r/min
13.3 r/min
9.8 r/min
4.9 r/min
53.81 kN m / 39724 lbf.ft
107.63 kN m / 79455 lbf.ft
145.8 kN m / 107633 lbf.ft
291.61 kN m / 215274 lbf.ft
14.2 t / 14.0 gross ton
784 kN / 176400 lbf
53/105 mm / 2.1/4.1 in
.
.
.
.
Model
Power
Rotary drive weight
Allowable extraction force
Aperture of grouting joint
Rotating speed
Torque
Drill pipe
Drill sleeve
Drill pipe
Drill sleeve
High speed
Low speed
High speed
Low speed
High speed
Low speed
High speed
Low speed
Soil Mixing Wall Multi-drill
Multi-drill is designed for SMW method. It has the following advantages: little influence to surrounding formation, good impermeability,
lower noise, shockproofness, short construction period, little spent soil output, without mud contamination, large wall thickness and
depth, high vertical precision of hole, low construction cost,etc.
SMW multi-drill can be applied to soft layer, sandy gravel, cobble layer with its diameter less than 100mm, and strong weathered rock
layer.
Continuous Flight Auger Drill
Be suitable for urban construction environment and all kinds of geological conditions
The drill is suitable for CFA and CFG pile (cement fIying-ash gravel pile). It owns following advantages: low noise, without slurry
contamination, no vibration when pore-forming, little influence to adjacent piles and it can penetrate hardpan, sand layer, gravel layer
and cobble layer with its diameter less than 60mm.
Twin Rotary Drive Drill
Adapting to high water level soft ground in south coastal area
Twin rotary drive drill is suitable for high water level soft ground, and it also can embed the concrete precast pile or steel pipe pile.
Hydraulic Hammer
nHydraulic hammer has been the representative of the piling equipments, which has many varieties with perfect functions and divided
into single-action and double-action. It is without noise and pollution.
nThe energy transfer efficiency is as high as 70-95%,which is far away from 30 - 40% of diesel hammer efficiency.
nIt is easy operating for electro-hydraulic control and it can make stepless adjustment for hammering frequency and stroke. It can also
control the piling energy accurately, action time between impact block and pile according to geological conditions to assure the actual
energy transfer and avoid pile damage.
nComputer control system can automatically record construction information and the operating parameters such as penetration, ham-
mering energy, hammering frequency and time between each hammering. It can also stop hammering automatically to established
criterion of stopping hammering through presetting the parameters of final penetration, total embedded depth and so on.
nAs the upgrade of diesel hammer, hydraulic hammer owns merits in decreasing noise, vibration and oil fume. Noise can be reduced to
70db around 10m , so it is especially suitable for urban construction.
Vibratory Hammer
Suitable for urban construction environment and different kinds of geological conditions
Vibratory Hammer utilizes periodic exciting force to make the surrounding soil liquefied and reduce the friction to pile to make pile
embedded. Vibratory hammer can be used for pile sinking and pile pulling. It owns the advantages of shock absorption, low noise, no
pollution, easy operation and maintenance.
soil
Diesel Hammer
Diesel hammer gradually replaces the steam hammer to become one of the leading equipment for large-scale foundation construction.
11 12
It is suitable for projects of subway, high-rise deep foundation, river dam diaphragm wall and so on. Ve applied to urban construction environment and all kinds of geological conditions..
Cab
nSteel welding structure with FOPS-It has passed the
national professional testing. The glass toughened. The door
can be opened till 180°.
nAir conditioner-It creates a comfortable work environment for
the operator even in the bitter cold or heat. The adjustable air
vents keeps the air fresh, and the windows clear of fog or frost.
nAdjustable seat-The seat can be adjusted at all directions,
and the mechanical suspension under the seat relieves the
vibration to the maximum and ensures comfortable operation.
nQuiet cab-With the doors closed, interior sound level is
between 75~84dB (A). The quiet environment reduces the
operator strain and fatigue.
nConvenient operation-The buttons and pedals are within the
operator's reach. The adjustable control panel may meet
operator's need of the different build; the advanced screen
may display the drilling condition.
n Wide visual field-The front and side visual windows allow the
operator see the state of construction and the surrounding
environment; the great design of rear window and engine
cover height provides wide rear visual field.
SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs
Percussion Rotary Drill
In Korea, Percussion rotary drill method is more and more widely
used for drilling large diameter holes at rock layers. This method
adopts principle of air-lift (reverse circulation), not just mountain
areas, also could be used at urban area, marine constructions
and so on. To the rock layers, crushed rock layers and other
obstacles on the ground, this method could achieve 600-1500mm
line drilling.
Screw rotation speed (rpm)
DC-200HD
75 kW×8P×2
DC-240HD
90 kW×8P×2
Rated torque (kg.m)
Power supply
Weight (kg)
Motor
Model
in
out
in
out
4.4
1.7
32500
84200
4.7
1.8
30500
79500
5
1.9
28640
75400
3.37
1.29
50990
133200
3.57
1.37
48130
124300
3.77
1.45
45580
118500
(AC)220V×60HZ
12500 15800
Grinding head
13 14
Drilling at rock layer, the pipe vibrates while drilling
Customer Support
Sany has established branches and 300 offices over 100 countries and regions. In china, there are 29 branches and 208 offices to
ensure a service center within 150km.
After receiving the service call from customer or distributor, the service engineer will afford technical support by communicating to
customer by phone or at the site.
The service engineer must arrive at the site on time by appointment with customer.
24 hours waiting-on-orders system for service engineers.
The service engineer shall not leave the site before successfully solving the malfunctions, and shall be permitted by the customers.
In case of not solving the problem within three days, technical support and guide will be supplied from headquarter.
Service commitment
16品 质 改 变 世 界
SF808 in Jindu building site, Hangzhou SF808 in commercial center construction
commercial house construction, Hangzhou SF808 in national grain reserve reconstruction, Jiangsu
SF808 in Hongqiao Road construction, Shanghai SF808 in Wenling development zone, Zhejiang
SF558 Huatai road construction,Shanghai
Construction Cases
Excellent quality can only be proved after market test. Through advanced technique, high reliability of the quality and perfect after-sale
service, Sany SF558/808/818 Track Pile Driving Rig is widely accepted and trusted by customers. Sany has made positive contribution
to pile foundation engineering construction around the world and has gotten the recognition from the market.
SF808g with triaxial drill in Nanjing construction site.
SF558 with triaxial drill in the 2nd phase project of Shanghai Seg square.
SF558 with triaxial drill in Zhejiang construction site.
SF558g in construction site with CFG method.assembly line.SF558 in Tianjin open ceremony of Airbus A320 series final
SANY SF Multi-purpose Electro-hydraulic Track Pile Driving Rigs15 16