sap pp-pi for beginners
TRANSCRIPT
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SAP PP-PI for Beginners
Presented by G.Padmanabhan
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Production Planning - Process Industries (PP-PI)
Production Planning - Process Industries (PP-PI)
With the component PP-PI (Production Planning for Process Industries), SAP provides an integrated planning tool for batch-oriented process manufacturing.
It is primarily designed for the chemical, pharmaceutical, food and beverage industries as well as the batch-oriented electronics industry.
PP-PI supports:
•The integrated planning of production, waste disposal, and transport activities within a plant
•The integration of plants within the company
•Vertically by means of an information flow, ranging from central business applications down to process control
•Horizontally by the coordination of planning between production plants, recycling and waste disposal facilities, and production laboratories.
Mater Data Setup for Products and Services
Refer the attached PPT for Master Data Microsoft Office PowerPoint 97-2003 Prese
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DEMAND MANAGEMENT
Present Production Plan
Demand Management“Demand Program”
Manual Planned Independent
Requirements
Sales Demand fromSales Orders
MRP
Creation of Independent requirements. This is used to create demand as per a plan, which would be transferred to production
through MRP run.
Creation of Independent requirements.
In Configuration-
MRP Group “FMIC” is assigned to Strategy group 40.
Requirement type VSF is assigned to Strategy 40.
In the items tab, Requirement type “VSF” is defaulted.
Requirement type VSF is defaulted from MRP Group FMIC.
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Order Proposals: Planned Orders
Procurement Type isIn-house Production
MRPMRP
Controller
Planned OrderOrder QtyOrder DateCapacity Reqts.Resource Reqts.
Planned OrderOrder QtyOrder DateCapacity Reqts.Resource Reqts.
Planned Order
Materials Requirement Planning
Materials Requirement Planning is used to procure or produce the requirement quantities on time, both for internal purposes as well as for Sales.
Based on the stocks available, the system automatically creates procurement proposals for purchasing and production.
T. Code- MD02
Materials Requirement Planning- MD02
Materials Requirement Planning- MD02
After you run the MRP, the
system provides the
database Statistics
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MRP Features
MRP
Lot sizing
Order schedulingand generation
Internal productionand external purchasing
Net requirementscalculation
Bill of MaterialExplosion
Demand
Planned Order Generation via MD02 can be views in MD04
You can see in Stock requirement list, how independent requirements are planned
Planned Order Generation via MD02 can be views in MD04
Conversion of Planned Order to Production Order via MD05
Process Order- General Data view
Process Order- General Data viewOn Release of Process Order, Control recipe is created (based on Production
scheduling Profile settings).
Control Recipe MonitoringSelect the Control Recipe and Press Send button
You can find the status “Sent”
Process PI Sheet PI sheets are only used to provide additional functionality in complex manufacturing procedures. PI sheets allow for detailed process information tracking, quality attributes can be attached to finished products to meet compliance requirements. Process instructions and e-signatures are additional functionality that can be added. A PI sheet can include the entire production process or only a part of it. Process PI Sheet through t-code CO60
Fill in the values and press save. If complete Press “complete”
Process Order confirmation via COR6N
We have the option to confirm1.Yield2.Scrap3.Activities
Goods movement during Process Order Confirmation
In the below screenshot, you can see both Goods issue and Goods Receipt.This happens due to 1.Auto Goods Receipt in Control key of Operation (Movement type 101).2.All Components indicator set in confirmation control parameter (Movement type 261).3.Back-flush indicator set in Material or Work Centre or Routing
Next Slide will explain about the configuration related to Goods movement during confirmation.
Configuration related to Auto GR and Auto GI during Confirmation
Cancellation of Process Order via CORS
Cancellation enables us to reverse confirmation
Apprentice
S.No Description Links
1. Master Data of PP-PI in Product Cost Controlling
http://help.sap.com/saphelp_470/helpdata/en/90/ba613e446711d189420000e829fbbd/content.htm
2. Control Recipes http://help.sap.com/saphelp_470/helpdata/en/89/a43862461e11d182b50000e829fbfe/content.htm
3. PI Sheets http://help.sap.com/saphelp_46c/helpdata/en/89/a4395e461e11d182b50000e829fbfe/content.htm
4. Batch Determination in the PI sheet
http://help.sap.com/saphelp_46c/helpdata/en/43/b9cad69e1e11d195a6080009c17b92/content.htm
5. Process Order Management
http://help.sap.com/saphelp_46c/helpdata/en/89/a42cb3461e11d182b50000e829fbfe/content.htm