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S4280 SAP S/4HANA Manufacturing for Production Engineering and Operations . . COURSE OUTLINE . Course Version: 15 Course Duration:

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Page 1: SAP S/4HANA Manufacturing for Production Engineering and

S4280SAP S/4HANA Manufacturing for Production Engineering and Operations

..

COURSE OUTLINE.

Course Version: 15Course Duration:

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Page 3: SAP S/4HANA Manufacturing for Production Engineering and

SAP Copyrights, Trademarks and Disclaimers

© 2020 SAP SE or an SAP affiliate company. All rights reserved.

No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP SE or an SAP affiliate company.

SAP and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP SE (or an SAP affiliate company) in Germany and other countries. Please see http://global12.sap.com/corporate-en/legal/copyright/index.epx for additional trademark information and notices.

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This course may have been machine translated and may contain grammatical errors or inaccuracies.

These materials are provided by SAP SE or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP SE or its affiliated companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP SE or SAP affiliate company products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty.

In particular, SAP SE or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or release any functionality mentioned therein. This document, or any related presentation, and SAP SE’s or its affiliated companies’ strategy and possible future developments, products, and/or platform directions and functionality are all subject to change and may be changed by SAP SE or its affiliated companies at any time for any reason without notice. The information in this document is not a commitment, promise, or legal obligation to deliver any material, code, or functionality. All forward-looking statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to place undue reliance on these forward-looking statements, which speak only as of their dates, and they should not be relied upon in making purchasing decisions.

© Copyright. All rights reserved. iii

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Typographic Conventions

American English is the standard used in this handbook.

The following typographic conventions are also used.

This information is displayed in the instructor’s presentation

Demonstration

Procedure

Warning or Caution

Hint

Related or Additional Information

Facilitated Discussion

User interface control Example text

Window title Example text

iv © Copyright. All rights reserved.

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Contents

ix Course Overview

1 Unit 1: Production Engineering and Operations Infrastructure

1 Lesson: Explaining Key Features and Benefits of SAP S/4HANA Manufacturing for Production Engineering and Operations (PEO)

1 Lesson: Assigning Roles and Working with SAP S/4HANA PEO Apps on SAP Fiori Launchpad

1 Lesson: Setting Up Manufacturing Users for SAP S/4HANA PEO1 Lesson: Defining Teams and Responsibilities

3 Unit 2: Production Engineering

3 Lesson: Performing DBOM to EBOM Handover in VEMP and Releasing the EBOM

3 Lesson: Managing Unassigned EBOMs and MBOMs3 Lesson: Performing EBOM to MBOM Handover in VEMP and

Releasing the MBOM

5 Unit 3: Setup of Shop Floor Routing

5 Lesson: Creating a Simple Shop Floor Routing and Assigning it a Manufacturing BOM

5 Lesson: Assigning Components, PRTs, and Documents to Operation Activities

5 Lesson: Defining Simple Work Instructions for Operation Activities5 Lesson: Releasing Shop Floor Routing and Creating a Production

Version

7 Unit 4: Running the Basic Production Process

7 Lesson: Releasing and Managing Shop Floor Orders in SAP S/4HANA PEO

7 Lesson: Executing Serialized Production Process and Monitoring Production Results

7 Lesson: Recording Defects7 Lesson: Executing Non-Serialized Production Process and

Monitoring Production Results

9 Unit 5: Setup of the Production Process

9 Lesson: Creating Qualifications and Assigning Qualifications to Objects in SAP S/4HANA PEO

9 Lesson: Setting Up Buyoff Cycle Templates9 Lesson: Managing Standard Texts

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11 Unit 6: Management of Action Settings

11 Lesson: Defining Status and Action Schemas11 Lesson: Defining Reason Codes and Reason Code Groups11 Lesson: Setting Up Action Properties11 Lesson: Configuring Action Type Handlers

13 Unit 7: Handling of Unitized Products and the Complex Assembly/Installation Process

13 Lesson: Understanding the Complex Assembly Process13 Lesson: Understanding the Concept of Parameter Effectivity13 Lesson: Performing DBOM to EBOM Handover of Unitized Product

in VEMP and Defining a New Planning Scope and Change Record14 Lesson: Handing Over EBOM to MBOM, Creating Related Planning

Scopes, Creating Installation Kits, and Maintaining Parameter Effectivity

15 Unit 8: Setup of Advanced Shop Floor Routings

15 Lesson: Creating a New Shop Floor Routing with Effectivity and Assigning Components

15 Lesson: Creating a Workflow for the Shop Floor Routing15 Lesson: Creating Tabular Inspection Characteristics15 Lesson: Creating Interactive Work Instructions for Operation

Activities16 Lesson: Assigning Qualifications and Buyoffs to Operation Activities16 Lesson: Releasing the Shop Floor Routing, Creating a Production

Version, and Approving Workflow Review Steps16 Lesson: Completing a Change Record

17 Unit 9: Setup of a Project System for Unitized Products

17 Lesson: Creating a Project for a Complex Product Using a Project Template

17 Lesson: Assigning Reference Points to the Major Assembly BOM Items (Installation Kits)

17 Lesson: Exploding the BOM for a Major Assembly17 Lesson: Performing MRP to Create Demand and Planned Orders17 Lesson: Converting Planned Orders to Production Orders18 Lesson: Checking Major Assembly Projects

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19 Unit 10: Management of Engineering Change During the Production Process

19 Lesson: Creating and Releasing a New EBOM Version19 Lesson: Managing Unassigned Modified EBOM Versions19 Lesson: Performing Change Impact Analysis19 Lesson: Implementing Engineering Changes and Performing

Execution

21 Unit 11: Delta between 1809 FPS1 and 1909 FPS1

21 Lesson: Outlining the Delta between 1809 FPS1 and 1909 FPS021 Lesson: Outlining the Delta between 1909 FPS0 and 1909 FPS1

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viii © Copyright. All rights reserved.

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Course Overview

TARGET AUDIENCEThis course is intended for the following audiences:

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x © Copyright. All rights reserved.

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UNIT 1 Production Engineering and Operations Infrastructure

Lesson 1: Explaining Key Features and Benefits of SAP S/4HANA Manufacturing for Production Engineering and Operations (PEO)Lesson ObjectivesAfter completing this lesson, you will be able to:

● Understand the key features provided by SAP S/4HANA Manufacturing for production engineering and operations (PEO)

● Understand how you can benefit from these features

● Enable Production Engineering and Operations function modules in SAP S/4HANA

Lesson 2: Assigning Roles and Working with SAP S/4HANA PEO Apps on SAP Fiori LaunchpadLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain which business roles are required for which SAP S/4HANA PEO apps

● Understand the grouping of SAP S/4HANA PEO apps on the SAP Fiori launchpad

● Manage settings of the SAP Fiori launchpad and create an own group with applications

Lesson 3: Setting Up Manufacturing Users for SAP S/4HANA PEOLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the purpose of using manufacturing users in SAP S/4HANA Manufacturing for production engineering and operations

● Create a manufacturing user

● Define and edit manufacturing user assignments of work centers and plants

Lesson 4: Defining Teams and ResponsibilitiesLesson ObjectivesAfter completing this lesson, you will be able to:

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● Create teams

● Assign team members with specific functions to teams

Unit 1: Production Engineering and Operations Infrastructure

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UNIT 2 Production Engineering

Lesson 1: Performing DBOM to EBOM Handover in VEMP and Releasing the EBOMLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the basics of VEMP

● Perform a DBOM to EBOM handover in VEMP

Lesson 2: Managing Unassigned EBOMs and MBOMsLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the concept behind the planning scope and change record

● Find an unassigned EBOM for a material and plant combination

● Create a new planning scope and change record for the unassigned EBOM

● Assign the new planning scope and change record to the unassigned EBOM

Lesson 3: Performing EBOM to MBOM Handover in VEMP and Releasing the MBOMLesson ObjectivesAfter completing this lesson, you will be able to:

● Perform an EBOM to MBOM handover in VEMP

● Release the MBOM in VEMP

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Unit 2: Production Engineering

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UNIT 3 Setup of Shop Floor Routing

Lesson 1: Creating a Simple Shop Floor Routing and Assigning it a Manufacturing BOMLesson ObjectivesAfter completing this lesson, you will be able to:

● Create a basic shop floor routing structure

● Assign manufacturing BOM to the shop floor routing

● Create any-order and simultaneous groups of operation activities

● Define dependencies between operation activities in the group

Lesson 2: Assigning Components, PRTs, and Documents to Operation ActivitiesLesson ObjectivesAfter completing this lesson, you will be able to:

● Assign manufacturing BOM components to operation activities in shop floor routing

● Define assembly sequence of components within an operation activity

● Assign PRTs and documents to operation activities in shop floor routing

Lesson 3: Defining Simple Work Instructions for Operation ActivitiesLesson ObjectivesAfter completing this lesson, you will be able to:

● Create a simple work instruction for an operation activity

● Add references to PRTs and Components into the work instruction

● Embed links and images

Lesson 4: Releasing Shop Floor Routing and Creating a Production VersionLesson ObjectivesAfter completing this lesson, you will be able to:

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● Check consistency of a shop floor routing

● Use error log to solve inconsistencies or errors

● Release the shop floor routing and create a production version

Unit 3: Setup of Shop Floor Routing

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UNIT 4 Running the Basic Production Process

Lesson 1: Releasing and Managing Shop Floor Orders in SAP S/4HANA PEOLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the difference between classical production order and a new shop floor order in SAP S/4HANA PEO

● Create and release new shop floor orders

● Manage shop floor orders using SAP Fiori apps

Lesson 2: Executing Serialized Production Process and Monitoring Production ResultsLesson ObjectivesAfter completing this lesson, you will be able to:

● Assign work to individual production operators

● Explain how production operators can select the work to start in SAP S/4HANA PEO

● Execute serialized production process by collecting component data, confirming individual operation activities, and viewing order confirmation

● View and analyze production results using SAP S/4HANA PEO out-of-the-box reports

Lesson 3: Recording DefectsLesson ObjectivesAfter completing this lesson, you will be able to:

● Record a defect with or without applying a hold during production execution

● Process a defect by assigning quality task(s) to resolve it

● View and analyze defect data using SAP S/4HANA PEO out-of-the-box reports and monitoring apps such as Manage Production Orders

Lesson 4: Executing Non-Serialized Production Process and Monitoring Production Results

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Lesson ObjectivesAfter completing this lesson, you will be able to:

● Take non-serialized materials through production process

● Collect inspection characteristics, report yield and scrap for non-serialized materials

● View and analyze production results using SAP S/4HANA PEO monitoring apps

Unit 4: Running the Basic Production Process

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UNIT 5 Setup of the Production Process

Lesson 1: Creating Qualifications and Assigning Qualifications to Objects in SAP S/4HANA PEOLesson ObjectivesAfter completing this lesson, you will be able to:

● Create qualifications and assign them to business partners

● Assign qualifications to manufacturing-related objects such as operation activity, material and work center

Lesson 2: Setting Up Buyoff Cycle TemplatesLesson ObjectivesAfter completing this lesson, you will be able to:

● Create a buyoff cycle template

● Add additional items to the sequence

● Define that qualifications shall be checked when performing the buyoff

● Define that the buyoff task can be skipped

Lesson 3: Managing Standard TextsLesson ObjectivesAfter completing this lesson, you will be able to:

● Create a standard text for copy

● Create a standard text for reference

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Unit 5: Setup of the Production Process

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UNIT 6 Management of Action Settings

Lesson 1: Defining Status and Action SchemasLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the purpose of using status and action schemas in SAP S/4HANA PEO

● Create a new action

● Create a new status

● Create a status and action schema using the newly created status and action

Lesson 2: Defining Reason Codes and Reason Code GroupsLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the purpose of using reason codes and reason code groups in SAP S/4HANA PEO

● Create a new reason code group

● Create a new reason code

● Assign reason codes to reason code groups

Lesson 3: Setting Up Action PropertiesLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the settings that can be configured for an action in SAP S/4HANA PEO

● Maintain settings for various actions

Lesson 4: Configuring Action Type HandlersLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the purpose of using action type handlers in SAP S/4HANA PEO

● Assign type handlers to an action or an operation activity

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Unit 6: Management of Action Settings

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UNIT 7 Handling of Unitized Products and the Complex Assembly/Installation Process

Lesson 1: Understanding the Complex Assembly ProcessLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the different types of assemblies required to define the complex assembly process and their distinguishing characteristics

● Explain the purpose of defining material types that represent the different parts of the major assembly production process and define them in Customizing

Lesson 2: Understanding the Concept of Parameter EffectivityLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain how parameter effectivity is used to manage multiple configurations of an assembly and its production process plan

● Explain the Customizing settings required for parameter effectivity and where in Customizing these settings can be maintained

● Work with parameter effectivity in VEMP during the EBOM to MBOM handover

● Explain the difference between unitized and non-unitized BOMs

Lesson 3: Performing DBOM to EBOM Handover of Unitized Product in VEMP and Defining a New Planning Scope and Change RecordLesson ObjectivesAfter completing this lesson, you will be able to:

● Perform DBOM to EBOM handover of a unitized product

● Filter for a material in the Manage Unassigned EBOM app

● Create a new planning scope that has related planning scopes

● Create a new change record

● Assign the new planning scope and change record to the unassigned EBOM

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Lesson 4: Handing Over EBOM to MBOM, Creating Related Planning Scopes, Creating Installation Kits, and Maintaining Parameter EffectivityLesson ObjectivesAfter completing this lesson, you will be able to:

● Perform EBOM to MBOM handover of a unitized product in VEMP

● Create related planning scopes for different teams of engineers

● Create installation kits for major assemblies with component assignment in VEMP

● Maintain parameter effectivity for the installation kits

● Create related planning scopes for a major assembly

Unit 7: Handling of Unitized Products and the Complex Assembly/Installation Process

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UNIT 8 Setup of Advanced Shop Floor Routings

Lesson 1: Creating a New Shop Floor Routing with Effectivity and Assigning ComponentsLesson ObjectivesAfter completing this lesson, you will be able to:

● Create a new shop floor routing with unitized parameter effectivity from the change record

● Adjust the parameter effectivity ranges for certain operation activities

● Assign components to operation activities with parameter effectivity

Lesson 2: Creating a Workflow for the Shop Floor RoutingLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain the purpose of setting up a workflow

● Create a workflow for a shop floor routing

● Perform workflow tasks

Lesson 3: Creating Tabular Inspection CharacteristicsLesson ObjectivesAfter completing this lesson, you will be able to:

● Create tabular inspection characteristics for operation activities

Lesson 4: Creating Interactive Work Instructions for Operation ActivitiesLesson ObjectivesAfter completing this lesson, you will be able to:

● Create interactive work instructions

● Add links to operation activity objects such as components in the work instructions

● Create field input for operation activity objects such as inspection characteristics in the work instructions

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● Insert standard texts of the type Copy and Reference to the work instructions

Lesson 5: Assigning Qualifications and Buyoffs to Operation ActivitiesLesson ObjectivesAfter completing this lesson, you will be able to:

● Assign qualifications to operation activities

● Assign buyoffs to operation activities

Lesson 6: Releasing the Shop Floor Routing, Creating a Production Version, and Approving Workflow Review StepsLesson ObjectivesAfter completing this lesson, you will be able to:

● Release the shop floor routing

● Create a production version

● Complete the routing workflow

Lesson 7: Completing a Change RecordLesson ObjectivesAfter completing this lesson, you will be able to:

● Change stats of a change record

Unit 8: Setup of Advanced Shop Floor Routings

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UNIT 9 Setup of a Project System for Unitized Products

Lesson 1: Creating a Project for a Complex Product Using a Project TemplateLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain how project management is integrated with the PEO complex assembly process

● Create a new complex assembly project from a template

Lesson 2: Assigning Reference Points to the Major Assembly BOM Items (Installation Kits)Lesson ObjectivesAfter completing this lesson, you will be able to:

● Create reference points in Customizing

● Assign reference points to the project’s network activities

● Assign reference points to the major assembly’s BOM items

Lesson 3: Exploding the BOM for a Major AssemblyLesson ObjectivesAfter completing this lesson, you will be able to:

● Explode the BOM for a major assembly using the BOM-PS interface

Lesson 4: Performing MRP to Create Demand and Planned OrdersLesson ObjectivesAfter completing this lesson, you will be able to:

● Perform the MRP run to create demand and planned orders for installation kits

Lesson 5: Converting Planned Orders to Production OrdersLesson ObjectivesAfter completing this lesson, you will be able to:

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● Convert the planned orders for the installation kits into production orders to trigger the execution process

Lesson 6: Checking Major Assembly ProjectsLesson ObjectivesAfter completing this lesson, you will be able to:

● Explain how projects can help coordinate the assembly of numerous components

● Perform consistency checks for your major assembly projects

Unit 9: Setup of a Project System for Unitized Products

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UNIT 10 Management of Engineering Change During the Production Process

Lesson 1: Creating and Releasing a New EBOM VersionLesson ObjectivesAfter completing this lesson, you will be able to:

● Create and release a new EBOM version

Lesson 2: Managing Unassigned Modified EBOM VersionsLesson ObjectivesAfter completing this lesson, you will be able to:

● Find an unassigned modified EBOM version for a material and plant combination

● View net change between EBOM versions

● Reuse an existing planning scope and create a new change record for the unassigned EBOM

● Assign the modified EBOM to existing planning scope and newly created change record

Lesson 3: Performing Change Impact AnalysisLesson ObjectivesAfter completing this lesson, you will be able to:

● Analyze the impact of the changes and add impacted objects to the change record

● Add the selected objects to the change record

● Put the impacted order on hold in the Manage Production Orders app

Lesson 4: Implementing Engineering Changes and Performing ExecutionLesson ObjectivesAfter completing this lesson, you will be able to:

● Integrate engineering changes and create new MBOM and routing versions

● Use the favorites and routing comparison capabilities

● Update a production order with the latest MBOM and routing

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● Release an order from a hold and release it to the shop floor

● Execute an updated production order

● Perform buyoffs during production order execution

● View the as-built record for a production order

Unit 10: Management of Engineering Change During the Production Process

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UNIT 11 Delta between 1809 FPS1 and 1909 FPS1

Lesson 1: Outlining the Delta between 1809 FPS1 and 1909 FPS0Lesson ObjectivesAfter completing this lesson, you will be able to:

● Outline the Delta between 1809 FPS1 and 1909 FPS0

Lesson 2: Outlining the Delta between 1909 FPS0 and 1909 FPS1Lesson ObjectivesAfter completing this lesson, you will be able to:

● Outline the Delta between 1909 FPS0 and 1909 FPS1

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