sap xmii deployment made easy mo ghanem,fm.sap.com/pdf/8182/03_ghanem.pdfsap xmii deployment made...

SAP xMII Deployment Made Easy

Mo Ghanem,SAP Labs LLC

xMII Overview

xMII integrations Scenarios

Deployment Roadmap

Deployment Timeline

Where to get Help?

© SAP AG 2005, xMII, Mo Ghanem

SAP xAPP Manufacturing integration and Intelligence (xMII)

SAP NETWEAVER

MES – Manufacturing Execution Systems, EMI – Enterprise Manufacturing Intelligence, BW – Business Warehouse (from SAP)SFAC – Shop Floor Automation & Control,

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Manufacturing Intelligence Dashboards

Manufacturing Integration

Manufacturing Integration: A single standards compliant layer enabling SAP ERP connectivity into real-time plant floor apps. (MES, SFA, legacy apps.) to drive plant-to-enterprise business process interoperabilityManufacturing Intelligence

Manufacturing Intelligence: Real-time six sigma analytics engine that aggregates and delivers unified visualization of events, alerts, KPIs and decision support to production personnel thru role-based dashboards

The SAP xApp Manufacturing Integration and Intelligence (xMII) is a packaged composite application that delivers:


SAP xMII Core Functions/Services

Web Services• All services exposed as web services• Includes user-defined composite services

Connectors

SAP xMIISAP xMII

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Data Services

MANUFACTURING INTELLIGENCE

• Visualization Services• Charts, grids, tickers, UI controls• Dashboard components

• Analytic Services• SPC/SQC (Six Sigma) analyses• Statistical and other mathematical analyses

Manufacturing Intelligence

MANUFACTURING INTEGRATION• Data Services

• Bi-directional data access• Metadata browsing• XML-based data abstraction• Connectors to external systems

• Business Logic Services• Logic• Integration services• Notification services• Calculation and data transformation• Content creation

Manufacturing Integration


xMII Empowers Plant-to-SAP Integration

SAP xMII

SAP ERP

BAPIs – IDOCs- RFCs

MMPM PPPI QMPP SDAPO

Use of all remote-enabled SAP BAPIs, RFCs & IDOCs , Remote-Enabled function (std or custom)

Ready access to data as needed in the operational processes

• Much more than a conventional connector or adapter

• Simplified transformation between platforms

• Real-time responsiveness to events & alerts at both the enterprise & plant system level

Connectors

JCO / XI / SAP Connectors / Web Services

xMII Overview


Deployment Roadmap

Deployment Timeline

Where to get Help


Manufacturing Integration Scenarios

SAP ERP,mySAP BusinessSuite

H2A

Human-to-ERP

Integration

AH2A

ERP to-Human-to-Machine

Integration

A2A

LegacySystem

Integration

Enterprise

Plant

Other EnterpriseApplications

A2A

Standards-based

Transactional Integration

S95

xMII Overview


Deployment Roadmap

Deployment Timeline

Where to Get Help?

xMII Deployment5 Steps Roadmap

5 Steps road map


Identify Business Process (Current and Needed)

Map Data, Application and business logic to execute BPEx. Quality Management (PI-Batch, SPC, Labs)

Inventory shop floor systems and technologies Historians (iFIX, Industrial SQL,OSIPI) Manufacture Execution Systems (MES) Lab Information Management Systems (LIMS)Quality Management systemHome-grown applications

Identify Systems and processes being replaced by MySAP, xMII (Ex, xPro, KBM (DB2), MTR (Oracle 8.x),

Identify common Function that can be standardized as services to all BP (Production Schedule, Bill of Materials, Quality Data, Plant Maintenance, notification etc).

Identify Key Performance Indicators and performance measurement procedures

MapBusiness

Processes&

Applications

Project PreparationProject

Preparation

5BusinessBlueprint

Realization FinalPreparation

Go Live& Support

1


Business Processes Mapping

SAP- xMII SAP- xMII

SAP ERPSAP ERP

Materials Mgmt.Inventory ControlGoods MovementBatch InformationMaterial -ReservationsMaterial -CharacteristicsPurchasing

Materials Mgmt.Inventory ControlGoods MovementBatch InformationMaterial -ReservationsMaterial -CharacteristicsPurchasing

Plant MaintenanceWork OrdersTime TicketsComponent -ConsumptionWork Assignment

Plant MaintenanceWork OrdersTime TicketsComponent -ConsumptionWork Assignment

Production Planning Production/Process OrdersOperationsTime TicketsProduction ResultsMaterial Consumptions

Production Planning Production/Process OrdersOperationsTime TicketsProduction ResultsMaterial Consumptions

Quality Mgmt.Inspection TasksInspection LotsSample ManagementUsage DecisionTest Results -Recording

Quality Mgmt.Inspection TasksInspection LotsSample ManagementUsage DecisionTest Results -Recording

MMPM QMPP

xMII Data Services xMII Data Services

Business Logic ServicesBusiness Logic Services AnalyticsAnalytics

Visualization ServicesVisualization Services

MESMES LIMSLIMS HistorianHistorian SCADASCADA OthersOthers


Project Management and Governance

Project Scope

Project Plan

MapBusinessProcesses

& Applications

Project Preparation

Project Mgmt.Plans

Project TeamOrg

Team skills Requirements

Team Skills Development

Team building

Microsoft Project Document

ProjectPreparation

5BusinessBlueprint


Go Live& Support

1


Team skills Requirements

Typical Consultant needs a blend of both technical and functional skills, as follows

• xMII product Knowledge Training• Technical knowledge (prerequisites) :

Strong Database knowledge (SQL and Oracle) Web skills including Javascript, HTML and Web Services, Java, XSLT, CSS, SCADA, MES systems knowledgeEAI Systems interfaces (Basis)SAP Netweaver (BI, XI, EP)

SAP functional knowledge focused on the following modules (MM, PP, PPPI, QM & PM)..

Process ManufacturingDiscrete ManufacturingQuality ManagementMaterials ManagementPlant MaintenanceBasis level technical Integration


xMII Team Building (Core Team)

• Implementation Project ManagerProject ManagementIssue logs and problem resolutionOverall project implementation communication, process design and integration Prepare Detailed Cost & resource estimates

• xMII Solution ArchitectDesign/test system architectureConduct Business Process workshop Facilitates system scalabilityBuild architecture scalability to meet organization’s and user’s requirementAs-Is Business Process AnalysisProof of ConceptsCreate validation master (test) plan

• xMII Solution ConsultantInstallation and configurationsBuild xMII applicationBuild data connectors Design and build matrix logicConfigure ERP IntegrationFacilitates user’s testingHelp with user’s training


xMII Team Building (Extended Team)

• MySAP Business Analyst(s)Conduct business process workshopAchieve consensus on business rulesIdentify and qualify data and data sourcesCreate test scriptsFacilitates user’s testingHelp with user’s training

• Plant Automation AnalystAttend business process workshopAchieve consensus on business rulesIdentify and qualify data and data sourcesCreate WW Tags test data and data connectionFacilitates user’s testingHelp with user’s training

• Database AdministratorAdminister and maintain the application database

• Network Administrator Facilitate Network and server connectivityCreate users and rolesIdentify and qualify best connections to data Test connectionsFacilitates user’s testing


Team Building

What WhereOnline Documentation

( “How to”, Guides, whitepapers) SAP SDN https://www.sdn.sap.com

xMII TrainingxMII Introductory Training (WNALH1)Advanced Training (WNALH2)

Field Enablement Residency Onsite residency program for Partners

SAP Partner Network

https://www.sdn.sap.com/


SAP BOM and route Functions

•View BOM details

•Multi-level Bills and tracking

•Print functionality for Operators

•View component materials for finished products

•View alternate input materials

• Alert supervisors/planners on substitutions

•Job Order pick list

Quality and SPC • View of test results • Control limits and alerts for deviations • SPC charts• Event flagging and notes• Real-time charting of data entry • View spec condition• Access to test data from various plants

ProjectPreparation

GroupRequirements

by Functional

Area

Business Blueprints

5BusinessBlueprint


Go Live& Support

1

Material Movements Functions•Movement of goods •Issue and consume materials•Receipts and returns•Scrap Consumption •Yield, •Component quantity•Scrap factor

Maintenance

•Plant Maintenance Notifications

•Plant Maintenance Work Orders

•View schedule and history by machine

•View Maintenance Data

Production Order Detail•Production Schedule•Manufacturing Instructions•Production OrdersInventory functions

•View Inventory•Create labels


Data Sources• SAP• Business Warehouse• Custom application with SQL• Quality and SPC• LIMS• Historian• SCADA• MES•Maintenance

GroupRequirements

by Functional

Area

Business Blueprints

DefineData

source

DefineInterfaces

ERP SF interfaces•Bills of Material•Production Orders•Material Inventory Levels•Inspection Lot Data •Material Details•Batch Details•Resources & Functional Locations•Maintenance Work Order & Notification details

SF ERP interfaces• Production Confirmations• Process Messages • Material Receipts• Material Consumptions• Material transfers• Inspection results recording• Quality Notifications• Batch Characteristic recording• Work Orders & results recording• Maintenance Notifications

Key Performance Indicators•Production Schedule Compliance•Quality Compliance•Material Inventory Levels•Equipment Effectiveness •Energy Consumption•Scraps/rework

ProjectPreparation

5BusinessBlueprint


Go Live& Support

1


ProjectPreparation

Application Architecture

Realization

5BusinessBlueprint


Go Live& Support

1

• Integration Architecture

• Security

• Single Plant

• Multi-plant


xMII Integration Architecture

Corporate

PlantSAP xMII

RFC&

IDOC

Preferred

SAP ERP ≥2004SAP R/3 4.6C/ERP 2004+

BAPI / RFC / IDocEnterprise Portal

xMIIiViews

VisualComposer

Role-baseddashboards

SAPBW 3.x xMII

Visuali-zation

IDOC or RFC Adapter WebServices


SAP xMII in a Single Plant/Region Architecture

Company

Plant R3, mySAP ERPSAP NetWeaver®

SAP xMII


SAP xMII Enterprise ArchitectureSAP xMII in a Multi-Plant Context

Corp ServerPlantsR3/mySAP ERP

SAP NetWeaver®

SAP xMII

SAP xMII

SAP xMII SAP xMII

Corp xMII


ProjectPreparation

Realization

5BusinessBlueprint


Go Live& Support

1


xMII Visualization

Business Process

UI UI UI

DB

xMII Business Logic Services

Plant Operation and Performances

Enterprise-to-Plant Integration (SOA)

Role-Specific UI

DB

SAP NW

SAP ERP

SAP Enterprise Services

xMII

Plant Operations

Enterprise toPlant

Integrations


ProjectPreparation


Realization

5BusinessBlueprint


Go Live& Support

1

Data Connectivity and Qualification

•Connect to Data Sources

•Data Query Configuration

•Define Data elements and mapping

•Define SecurityBusiness Logic & Process Flow

• Model business process Business Process Design

• KPI Configuration

• Automated Data Extraction/acquisitions

• Analytics and Statistical Calculations

• Business Logic

Visualization •Build default Display templates

•Build UI by functional Area

•Build Nav. Flow (Web Page / Portal)

•Identify Security Req. (AD/Groups / Roles)

•Use best Practices

rapid Prototyping

Use SAP xMII development best practices and recommended Directory structure.See Jeremy Good’s Presentation on Application Best Practices


xMIIUniversal Data Services

XMII Realizations

mySAP ERP 2004, 2005

SAP NetWeaver

VisualizationsBusiness Logic Services

Corporate

Plant

BW EP XI

Step2 Data Connectivity and Qualification

Step 1:Architecture

Step 4: User and Navigation

Step 3:Business Logic & Process Flow


Setup Production Environment

Migrate xMII Configuration & application

Functional Check

Technical Check

FinalPreparation

Final PreparationProject

Preparation

5BusinessBlueprint


Go Live& Support

1


Functional CheckInvestigate the applications to ensure business process objectives are being metIdentify specific risk factors resulting from Legacy systems, gaps, modifications, etc.Identify and evaluate risk resulting from high volume requirements.

Technical CheckPerformance, availability, data consistencyIdentify specific risk factors resulting from very high requirements, such as high volume, performance, throughput, availability etc.Benchmarking to identify showstoppers and improvement potential

FinalPreparation

Final PreparationProject

Preparation

5BusinessBlueprint


Go Live& Support

1


Setup Administration Processes (Backup, Archives, Help Desk)

Knowledge Transfer and User Training

Go-Live CheckEvaluate hardware sizing based on requirements, user volumes, and Data volumesOptimize configuration of implemented systems, interfaces, and databaseVerify and optimize critical interfaces Performance

Availability Data consistency

Update/Save Hardware Sizing and Configuration data

Go Live

Build a Support team

Go-Live&

Support

Go-LiveProject

Preparation

5BusinessBlueprint


Go Live& Support

1

xMII Overview

xMII integrations Scenario

Deployment Roadmap

Deployment Timeline

Where to get Help?


Project Preparation

Final PreparationGo-LiveBlueprints Realization

Application and Data Inventory

BP Mapping

Rapid Prototyping

Go Live check

xMII Deployment Timeline

Process Logic and Flow

Data /Interface Connectivity

Navigation and Visualizations

Final Preparation

T I M E T I M E 2 Weeks

Business process and interface mapping

6-12 Weeks


xMII Deployment Best Practices

Build a Global ModelBuild a prototypeInvolve end-usersAvoid assumptions Think Service oriented or Event driven

Have a Long term PlanBut Execute in iterative and incremental

phases (Scrum)Break down your project to manageable

implementations

Test your Model after each deploymentDocument lessons learnedUpdate your global modelUpdate blocks list and solutionsBuild a Library of common Functions

and Displays Build and enforce Governance modelHow to manage/update ServicesWhere to manage

xMII Overview

xMII integrations Scenario

Deployment Roadmap

Deployment Timeline

Where to get Help?


xMII Deployment Model

SAP Service Marketplace (http://service.sap.com)

SAP Developer Network (http://www.sdn.sap.com)

SAP Help Portal (http://help.sap.com)

xMII: http://help.sap.com/saphelp_xmii115/helpdata/en/index.htmBest Practices, “How To”, “Transaction Templates”

Interface Repository (IFR) (http://ifr.sap.com)

Learn form the Source…Get Help!


Get a Jump start (Available Templates)

Sample Available TemplatesSAP xMII Transaction Enablers

Materials Data

Material Movements

Batches

Production Orders

Process Orders

Plant Maintenance Notifications

Plant Maintenance Work Orders

Quality

Planned Orders

Repetitive Manufacturing

IDOCs

MMGetMaterialInventoryLevel.trxGoodsMovementGetDetails2.trxGoodsReceiptMultipleItems.trxGoodsReceiptSingleItem.trxMaterialGetDetail.trxMaterialGetList.trxBAPIMessageDetails.trx (used in ProdOrdGetConfDetails.trx)

PPProdOrdConfirmationMultiItemProdOrdGetConfDetails.trxProdOrdGetConfList.trx

QMInspLotOperation.RecordResults.SingleItems.trx

The collection of xMII transactions will be continuously evolve with all content posted and maintained on SDN.


Thank You!Questions?

Mo GhanemManagerField Enablement, ASM

SAP Labs LLC350 Eagleview blvdSuite 110Exton, PA 19341

T (610) 903-8000F (610) 492-9872E [email protected]


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SAP NetWeaverBusiness Process PlatformSAP NetWeaverBusiness Process Platform

VisualizationSAP xMII

Business Logic Services

Data Connection Services

SAP BISAP BI

xMII Deployment Strategies

MESMES LIMSLIMS

Analytics

Composite Applications

SAPSRMSAPSRM

SAPERPSAPERPSCADASCADA

Consolidation and Standardization for higher Productivity

Composition for differ-entiation while leveraging existing investments

Evolutionary adoption of Services and moving towards an open service-oriented architecture

Reusable application components for fast and efficient Solution compo-sition

Enterprise Service Architecture

LegacyLegacy

sap xmii deployment made easy mo ghanem,fm.sap.com/pdf/8182/03_ghanem.pdfsap xmii deployment made...

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