scada for the northern governorates in jordan · scada for the northern governorates in jordan ......
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SCADA for the Northern Governorates in Jordan
Telemetry Solutions by Schneider Electric
Juan Francisco Cámara y Ramón LópezVI Jornadas Técnicas de Telecontrol del Ciclo Integral del AguaSierra Nevada, 30 de marzo de 2017
Confidential Property of Schneider Electric
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1 Segmento de Agua
2 Soluciones SE
3 Capacidades de SE
4 Introducción del Proyecto
5 Alcance del Proyecto
6 Solución Propuesta
8
9
10
Agenda
Situación Actual7
Claves de Éxito (Lecciones Aprendidas)
Resumen
Preguntas
1. Segmento de Agua (WWW)
Características del Mercado del Agua
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Water – a Finite ResourceWater has been recycling for many years
• About 70% of the earth is covered in water
• 97.5% of all water on earth is sea water, 2.5% is
fresh water
• Of the 2.5% fresh water:
• 60% is inaccessible because it is locked in the polar ice
caps and glaciers
• 30% is found in ground water but some too deep to reach
• 10% is surface water (lakes, rivers etc.)
• So about 0.37% of all water on earth is directly
accessible for human consumption
• We are drinking the same water that dinosaurs
were drinking millions of years ago
Page 4Confidential Property of Schneider Electric |
Water – a Finite ResourceWater has been recycling for many years
• About 70% of the earth is covered in water
• 97.5% of all water on earth is sea water, 2.5% is
fresh water
• Of the 2.5% fresh water:
• 60% is inaccessible because it is locked in the polar ice
caps and glaciers
• 30% is found in ground water but some too deep to reach
• 10% is surface water (lakes, rivers etc.)
• So about 0.37% of all water on earth is directly
accessible for human consumption
• We are drinking the same water that dinosaurs
were drinking millions of years ago
Page 5Confidential Property of Schneider Electric |
Water – a Finite ResourceWater has been recycling for many years
• About 70% of the earth is covered in water
• 97.5% of all water on earth is sea water, 2.5% is
fresh water
• Of the 2.5% fresh water:
• 60% is inaccessible because it is locked in the polar ice
caps and glaciers
• 30% is found in ground water but some too deep to reach
• 10% is surface water (lakes, rivers etc.)
• So about 0.37% of all water on earth is directly
accessible for human consumption
• We are drinking the same water that dinosaurs
were drinking millions of years ago
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By 2050, the world will
be a different place…
Critical and growing need for
access to water
Growing world
population
+40%World population living
under water stress
+55%Projected increase
in water demand
1.4 Billion
People without access
to basic sanitation
240 Million
People without
access to an improved
water source
Source:OECD (2012)
+34%
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WWW Market OverviewWater is a constant growing market
Market Footprint
Global water market of 500+B€
Growing 3% 2017 and 4.5% 2018
60% Opex, 40% Capex
Very fragmented, over 400,000
operators, 12% private 88% public
No major player over 8% market
share
Rapid population growth:
2016: 7.4 bn people
2050: 9.6 bn people
Urbanisation
2016: 4.0 bn. people (55% of the world's population) live in cities
2050: 7.4 bn. people (80% of total population) will live in cities
What Drives the Market
Water is vital for human survival
70% of the earth is covered in water but
less than 0.5% of this water is suitable
for human consumption
1% increase in population drives a 2.5%
increase in water consumption and
increase in waste processing
Water Usage
Water usage:
• 70% is used for Agriculture
• 22% for industry and
• 8% for household – of which only
5% is consumed
Some examples
It takes 42 litres of
water to make a
loaf of bread
It takes 202 litres of
water to make an egg
It takes 6,836 litres of
water to ½ kilo (1lb) of
beef
It takes 12,000 litres of
water to make ½ kilo
(1lb) of chocolate
The Global Water Market
580 B$
OPEX (+2,8%CAGR2020 )
345 B$
CAPEX (+5,3%CAGR2020)
235 B$
Public Water Market
Of Global Energy
consumed by WWW
8%
Source: GWI (The Global Water Market 2017)
2. Soluciones de Schneider Electric
Telecontrol en WWW
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Life is On with Schneider Electric’s Smart Water SolutionsA Technology Player from Field to Enterprise to ensure safe, reliable, efficient and sustainable operations
Telemetry, Automation & ControlSCADA/HMI, DCS, Telemetry, PAC/PLC,
instrumentation, motor control, communications
Plant & Network optimizationPump optimization, pump asset monitoring, network
operation optimization, temperature optimization
Plant & Network managementEnergy monitoring, water network, simulation,
EAM, NRW management, mobile asset management,
weather services
Electrical DistributionPower monitoring and meters, substation automation,
LV, MV, power protection and control
Critical Power and CoolingSecure power, racks and enclosures,
IT room management
Facility Security & SafetyVideo security, access control, fire and life safety
Business
management
• Energy and sustainability services
• Performance contracting
• Field services
• Cyber security
• System integration
• Business intelligence systems
13Confidential Property of Schneider Electric
1. Water Resources:
Improve operations and decision-making
through a combination of telemetry,
industry-leading weather services, and
other intelligence-enabling technologies
From source to consumption and back to source, we ensure safe, reliable, efficient and sustainable operations
2. Water Treatment Plant:
Ensure continued production of clean
water at optimized costs based on our
integrated process control and energy
management approach.
3. Desalination:
We help our customers to reduce costs
and risks in running those highly power
consuming, expensive processes by
providing safe, reliable, and efficient
electrical distribution and automation
solutions.
Up to 25%Increase in
Operational Efficiency
Up to 20%Reduction in Total
Cost of Ownership
Up to 30%In Energy Savings
4. Water Networks:
Develop strategies and implement Smart
Water networks to reduce leakages and
power consumption and improve the
efficiency, longevity, and reliability of the
water network infrastructure.
5. Wastewater Networks:
Our remote telemetry, intelligent power,
and energy management solutions help
our customers to better manage the
remote infrastructure and enable them to
predict rain and storm-water events.
Sub-Segments of Water & Wastewater
Schneider Electric’s overall Solution Approach
6. Wastewater Treatment Plants:
Our automation, power, and plant
optimization solutions help customers
reduce energy consumption/costs up to
30% and ensure regulatory compliance.
Process Automation Offer Portfolio
Answering Diverse Application Needs with Different Automation Technologies
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En
terp
ris
eC
on
tro
lO
pe
rati
on
Remote
Site #1
Remote
Site #2
Remote
Site #3Area #3 Area #1 Area #2
Energy Operation Business Operation Asset Operation 3rd Party
Supervision SupervisionMaintenance/Engineering
Enterprise Resource PlanningResource Advisor
Cellular
Network
Area #2Area #1
Ecostr
uxure
Web
Serv
ices
Area #3
Supervision
Asset Operation 3rd Party
Remote / TelemetryRTU + SCADA
DiscretePLC + SCADA
Hybrid / ProcessProcess Automation System
Process / SafetyDistributed Control System
Area #1
Engineering Engineering
Radio
Network
IT/OT Convergence
Industry specific Solutions
Ethernet / IoT architecture
Best in Class Product
Life time services
Common User Experience
Architecture Simplification
Energy Management
TVDATested, Validated & Documented
Architectures
to reduce risk
PlantStruxure BuilderPre-Sales configuration utility for
Modicon PACs
Integrated Field Devices
Process Automation Solutions in Water Sub-Segments
Positioning Overview - Refer to Details in the Following Chapter
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Remote / TelemetryRTU + SCADA
DiscretePLC + SCADA
Hybrid / ProcessProcess Automation System
Process / SafetyDistributed Control System
Water Resource Management
Water Treatment Plants
Desalination Plants
Water Distribution Networks
Wastewater Collection Networks
Wastewater Treatment Plants
Indicates the driving/most important
offer in this sub-segment
Indicates a complementary/alternative
offer in this sub-segment
Indicates that this offer is most likely not
applicable in this sub-segmentn/a
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3. Capacidades de Schneider Electric
Valor añadido en Gestión de Proyectos
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Capacidades de Schneider Electric
Water Inside SE
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+160.000 Empleados
24,7 bnTot Sales 2016
5,5 bnIndustry
400 MWater
Miles de Referencias en todo el mundo
Capacidades de Schneider Electric
Water Inside SE
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Technology
Smart Apps
Portfolio
Delivery
Quality
Differentiate
Variety
Solve customer
problems
Solutions
Expertise
Con la mejor tecnología, seleccionar dentro del portfolio, la mejor solución que resuelva las necesidades
del cliente
Creando diferenciación con aplicaciones inteligentes
Planteando una estrategia de Ejecución que permita optimizar los costes
Asumiendo los Riesgos que el Cliente desea transferir
Add Value
4. Introducción al Proyecto Scada Norte
Necesidades del Cliente
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Antecedentes
• Apuesta del WAJ por extender el uso
de las TI
• Crecimiento económico y de
población: Creciente Demanda de
Agua
Proyecto “SCADA for the
Northern Governorates of
Jordan”
21Confidential Property of Schneider Electric
Estado de las Instalaciones
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Estado de las Instalaciones
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Estado de las Instalaciones
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Estado de las Instalaciones
5. Alcance del Proyecto Scada Norte
Bienes y Servicios
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26Confidential Property of Schneider Electric
Alcance proyectado vs Alcance final del Proyecto
Alcance Proyectado Alcance final
> 7 Governorates
> 7 Main Control Centers
> 14 Secondary Control Centers
> 2 Central Monitoring Stations (Zarqa, Irbid)
> Red de Comunicaciones UHF
> Conexión con las oficinas centrales de
WAJ
> Conexión con Greater Amman SCADA
> 562 Instalaciones
> 4 Governorates
> 4 Main Control Centers
> 2 Secondary Control Centers
> 1 Central Monitoring Stations (Irbid)
> Red de Comunicaciones UHF
> Conexión con las oficinas centrales de
WAJ
> 232 Instalaciones
27Confidential Property of Schneider Electric
Alcance detallado
Obra Civil
Acondicionamiento de edificios
Construcción de centros de control
Construcción de Casetas de Control
Construcción de arquetas
Acondicionamiento de Arquetas
Calderería
Instalación de Torres de Comunicación
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Alcance detallado
Instrumentación
Caudalímetros
Transmisores de Presión
Transmisores de Nivel
Medidores y Dosificadores de Cloro
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Alcance detallado
Equipos Eléctricos y de Control
RTU
Armarios de Distribución Eléctrica (MDB)
Armarios de Arrancadores Suaves (MCC)
30Confidential Property of Schneider Electric
Alcance detallado
Equipos de Telecomunicaciones
Estaciones Base UHF
Estaciones Repetidoras UHF
Estaciones Remotas UHF
Modems GPRS
31Confidential Property of Schneider Electric
Alcance detallado
SCADA y Centros de Control
Servidores y Estaciones de Trabajo
Mobiliario
Impresoras y equipamiento de red LAN
Displays LED 55”
6. Solución Propuesta
Arquitectura y Productos
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Process Automation Solutions in Water Sub-SegmentsPositioning Overview - Refer to Details in the Following Chapter
Page 33Confidential Property of Schneider Electric |
Remote / TelemetryRTU + SCADA
DiscretePLC + SCADA
Hybrid / ProcessProcess Automation System
Process / SafetyDistributed Control System
Water Resource Management
Water Treatment Plants
Desalination Plants
Water Distribution Networks
Wastewater Collection Networks
Wastewater Treatment Plants
Indicates the driving/most important
offer in this sub-segment
Indicates a complementary/alternative
offer in this sub-segment
Indicates that this offer is most likely not
applicable in this sub-segmentn/a
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Solución Propuesta
SCADA Control System for the Northern Governorates of Jordan
Client: Jordan’s Ministry of Water and Irrigation (WAJ)
(Recurrent client since 2004. Previous successful contracts executed)
Country: Jordan
Amount: 12.000.000 Eur
Type of Project: Water Distribution
Project End date: Ongoing
Approach: Turnkey Project in UTE with KV Consultores (local works
subcontracted for civil Works and installation)
Additional Information: Recently signed a VO for this Project of
3.220.000 Eur (found from ICO, Spanish Government has recently
been approved)
Solution:
• SCADA solution based on OASyS DNA 7.7
• 4 SCADA Main Control Centers (in the Four Governorates of
Northern Jordan), including the construction of one building.
• 2 Secondary Control Centers
• 1 Central Monitoring Station to monitor all the water network.
• 155 Outstations (M340 platform) comprising more than 220 Water
Facilities (Wells, Springs, PS, Booster, Reservoir, WWTP, etc)
• UHF Radio Communication Network based on TRIO radio
• Field instrumentation (Flow Meters, Level Transmitters, Pressure
Transmitters, Chlorination, etc.) including the corresponding civil
works (chambers, piping works, etc.)
• MCC and MDB Cabinets
SCADA System ArchitectureSCADA Overview
SCADA System ArchitectureCMS, MCC and SCC
SCADA System ArchitectureCMS
SCADA System ArchitectureMCC
SCADA System ArchitectureSCC
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OASyS 7.7: Improved Features
Operating
System
Support
Security
Features
Deployment Users
and
Configuration
Remote Clients Embedded
Technologies
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> Microsoft Windows Server 2012 R2
> Microsoft Windows 7 SP1
> 64bit Operating Systems Native Support
> Microsoft SQL Server 2012 SP2
> Microsoft Visual Studio 2013
> Microsoft Excel 2013
OASyS DNA 7.7
Operating System
Support
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> Baseline host to host encription included
> Planned 3rd party security audits (product level)
> Baseline Group Policy Settings
> Authenticode Signed Executables
> WCF (Windows Communication Foundation)
> Additional User Groups with enforced Principal of
Least Privilege (PoLp) and Separation of Duty (SoD)
> Testing INL (Idaho National Laboratory), Department
of Energy (DOE) and the National SCADA Test Bed
(NSTB).
OASyS DNA 7.7
Security Features
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> Enhanced System Preparation Wizard with more
granular deployments of GPOs (Group Policies)
> Mixed Domain Support (i.e. DSS Part of
Corporate Domain)
> Adaptive RealTime Replication
> RealTime Performance Counters
> Remote Access Flexibility
> MSI package installation
> Easy hotfix installation and removal
OASyS DNA 7.7
Deployment
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> Active Directory Domain Services 2012
> Single Sign On (SSO)
> AD LDS (Formerly ADAM) Active Directory
Lightweight Directory Service
> ADE (Advanced Database Editor)
> Remote configuration
OASyS DNA 7.7
Users and
Configuration
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> OASyS Remote Client Architecture eliminates
installation issues while centralizing
management and maintenance of remote clients.
Remote Client options include: Multiple Sessions
on Citrix, RemoteApp, Remote Desktop
Services, ClickOnce, remoteXOS (conventional
install)
OASyS DNA 7.7
Remote Clients
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> MS SQL Server 2012
> Visual Studio 2013
> ezXOS
> XE (eXtended Editor) 100% WYSIWYG
> OASyS DNA Insight Suite Reporting Services
using Microsoft SQL Server™ 2012 Reporting
Services plus Excel Reporting
> OSI Soft PI interface
OASyS DNA 7.7
Embedded
Technologies
47Confidential Property of Schneider Electric 47
Communication
System
SCADA Communication System
• Base Stations
• Repeaters
• Terminal Units
• Towers, Mast and poles
• Antennas
Licensed – Trio QR450 Half Duplex Radio
COM 1/2• Dual 3-wire RS-232 serial port
interfaces or single RS-485 interface
• Serial console for configuration/diagnostics
• RSSI Output on Pin 9 for easy Yagi antenna
alignment
RF Port• 400-450MHz and 450-520MHz model variants.
• Wide user frequency tuning range, up to 70MHz
• Simplex & Half-Duplex radio modes
• 12.5 and 25KHz channel spacing
• 10 Watt transmitter output power
• TNC female RF connector
DC Power Port• +10 to +30 Vdc wide
operation voltage
• Reverse polarity
protection
General• Wide temperature range:
-30 to +70⁰C (-22 to 140⁰F)
• Rugged Die-Cast Metal
enclosure
• DIN Rail Mounting Options
• Worldwide Approvals
(FCC/ETSI/Hazardous)
Modem• Up to 56Kbs over the air throughput
• Over the air firmware upgrades
• ChannelShare+TM collision
avoidance supporting polling
and unsolicited reporting on
same channel
• Store n’ Forward capability
Ethernet• Ethernet Port 10/100Mbps (auto MDIX sensing)
IEEE 802.3 – no crossover required
• Low latency through Fast data turnaround time
and Ethernet compression
• Legacy RS-232 serial support via embedded
terminal server (UDP/TCP)
• Smart peer-to-peer repeating, broadcast filtering,
data compression and IP Routing.
• Local and over-the-air flash-based firmware
13.8VDC nominal(11-30V)
Wide operating temperature
range -40°C to +70°C (-40°F
to +158°F) with high reliability
fan forced cooling
19” 1RU rack mounted housing
LED indicators provide the
same information as remote
LED indicators14
Ethernet & Serial data
ports available on front
panel
General purpose digital IO for
easy implementation of external
device reset, mains fail alarm, etc
Separate Tx & Rx N female
bulkhead connectors suitable for
use with external duplexers for
full duplex operation or separate
Tx & Rx antennas for simplex.
Same feature set as QR450
Full duplex operation
Licensed – Trio QB450 Full Duplex Radio
Licensed – Trio QH450 Full Duplex Hot Standby Radio
Wide operating temperature
range -40°C to +70°C (-40°F
to +158°F) with high reliability
fan forced cooling
19” 3RU rack mounted housing
hot swappable arrangement
Duplicated serial and Ethernet
ports are routed to online base
General purpose digital IO
for easy implementation of
external device reset, mains
fail alarm, etc
Fully integrated Transmitter
RF relay with Receiver LNA
allows duplicated base RF
switching with multiple
external duplexer or
redundant antenna
configurations
Hot Standby Controller monitors
each base for alarms – Tx
Power, DC power, Data alarms,
Receiver and changes over if
alarm detected
Same feature set as QR450
Full duplex operation
Manual online base over ride
switch to facilitate radio swap
out.
Dual redundant power 11-16Vdc
power supply connections (HSC
power can be supplied from QB
output)
52Confidential Property of Schneider Electric 52
PAC
Serial
Ethernet
CANopen
AS-i
DNP3
IEC 60870-5-101/104
Copper
Fibre
WiFi
Modem
Discrete
Analogue
Up to 64 CH density
Local and distributed
architectures
Hot-swappable modules
Simple Motion control
TMC frequency
measurement
Sequence of events
Telemetry
P341000 CPUOptimised PAC for
small system
0...512 I/O
Serial, USB
P342000 CPU0...1024 I/O
Serial, USB,
Ethernet, CANopen
options
Modicon M340 PAC Offer Breakdown
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CPU Ranges
Expert Functionality
Protocol Support
Network Media
I / O Options
High flexibility to meet all system requirements
Modicon M340 PAC Offer ValuesMinimum Size, Maximum Flexibility
Expand your configuration without stopping your process on M340 RIO drops (CCOTF)
Flexible
4, 6, 8, or 12-slot racks
Up to 4 racks
Height 100 mm
Compact
Depth 93 mm
Width 32 mm
Modicon AtriumHigh Density
64 DIO channels within 32 mm
8 Analog IO channels on TB(*)
Modicon M340 PAC Offer ValuesMinimise Disruption to Operations
On-line programming
Access the PAC from remote locations
Program download
Diagnostic via the system web-server
Remote monitoring via HMI web-server
Data files transfer
Battery free operation
Maintenance friendly functionality
How swapping of modules
Automatic SW re-configuration by the CPU
Source programme saved in the SD card
Data saved in internal memory on power off
56Confidential Property of Schneider Electric 56
Instrumentation
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Instrumentation
• Magnetic Flow Meters• For volume flow electrically conductive liquids
• Sizes range from 50 mm / 800 mm
• Pressure Transmitters• Manometric pressure transmitters
• Range from 16 bar / 40 bar
• Level Transmitters• Hidrostatic level transmitters
• Range up to 5 m
• Chlorine• Amperimetric (pH compensation)
7. Situación Actual del Proyecto
Progreso e hitos relevantes
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Situación Actual del Proyecto
Cronograma
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60Page 60Confidential Property of Schneider Electric |
Fotografías
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Fotografías
62Page 62Confidential Property of Schneider Electric |
Fotografías
63Page 63Confidential Property of Schneider Electric |
Fotografías
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Fotografías
8. Claves para el Éxito
Análisis de Riesgos / Lecciones Aprendidas
Page 65Confidential Property of Schneider Electric |
Claves para el Éxito del ProyectoLecciones Aprendidas
Contrato / Gestion del Proyecto
El Contrato es la Biblia del Jefe de
Proyecto
El Cliente NO siempre tiene la
razón, el Contrato sí.
Perfiles de gestión elevados, en el
equipo de Proyecto - Cambios
Prelación de documentación
(aprobación de Ingeniería)
Oferta
Se debe estar seguro de que lo
que se incluye en la oferta se
puede ejecutar
Identificar las desviaciones –
Riesgo de descalificación vs
problemas en la ejecución
Calidad del Pliego: Alcance
claro, obsolescencia técnica
Analizar bien los riesgos
Cliente
La relación con el cliente es
fundamental.
Comité técino de aprobación. Es
major un cliente que sabe
Equipo de trabajo local. Sintonía
cultural
Saber gestionar las reclamaciones
sin “enfadar” al cliente
Tiempos de Respuesta
Solución
Cuantos menos “inventos” haya
que realizar, más dificil será
encontrar sorpresas (TVDA)
Evitar cambios de solución
respecto a Oferta
FAT como pruebas de calidad
Fuertes antes de ir a Campo.
Telecomunicaciones
Diseño existente (pliego) vs
diseño propuesto
Replanteo en campo
Gestion de Licencias de
Frecuencias
Pago de comunicaciones
Disponibilidad del dato (99,99%)
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Infraestructura
Infraestructura existente muy
antigua y diversa.
Integración de equipamiento
existente
Conocer bien el pais para
subcontratar trabajos locales
Estrategia de Ejecución
Definir claramente la matriz
RACI de responsabilidades:
Que va a hacer quien desde
fase de Oferta
Optimizar trabajos locales
Elegir Approach: Prime,
Consorcio o Subcontratista
Metodología de trabajo
Entrega
Garantizar Know-how transfer
Involucrar a los operarios
desde el principio (Ejecutor y
Operador suelen ser distintos)
Criterios de entrega claros
Garantía no es Mantenimiento
9. Resumen
Schneider en el Ciclo Integral del Agua – Telecontrol de Redes
Page 67Confidential Property of Schneider Electric |
ResumenSchneider Electric en el Ciclo Integral del Agua
Segmento
de Agua
Soluciones de
SE para
Telecontrol
Capacidades de SE
para dar respuesta a
las Necesidades de
los Clientes
Alcance del
Proyecto de
Jordania
Arquitectura
propuesta para
el proyecto
Claves de
Exito
10. Preguntas
Q&A
Page 69Confidential Property of Schneider Electric |
Juan Francisco Camara Illana
WWW Solution Center Technical Director
Tfno: +34 607 82 27 83
Ramón López Carreras
WWW Solution Center Director
Tfno: +34 666 479 490
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