scaling of hydraulic fracturing operations to lab ... saied mighani.pdf · 01 toughness viscosity...

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Scaling of Hydraulic Fracturing Operations to Lab Experiments Saied Mighani, Jianhua Gong Graduate student, EAPS Under supervision of Brian Evans MIT Earth Resources Laboratory 2017 Annual Founding Members Meeting June 1st, 2017

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Page 1: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

Scaling of Hydraulic Fracturing Operations to Lab Experiments

Saied Mighani, Jianhua GongGraduate student, EAPS

Under supervision of Brian Evans

MIT Earth Resources Laboratory2017 Annual Founding Members MeetingJune 1st, 2017

Page 2: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

2016  Annual  Founding  Members  Meeting 2

Scaling Hydraulic Fracturing Operations Lab Experiments

Page 3: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

Field operation HF

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 3

1400  m3!

Garcia  et  al.,  2013

Page 4: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

Governing equations for propagation of a fluid-filled fracture

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 4

𝐾"     = 42𝜋

�𝐾  )*

1- Conservation of mass.

2- Elastic deformation 𝐾" =8𝜋

2𝑅

�-

𝑝  𝑟"

𝑅0 − 𝑟"0�  𝑑𝑟"

3

4

3- Fracture criterion

Detournay,  2016

R fracture length𝛔o min. (lith.) prin. stress E’ Plane strain modulus𝑅6 fluid-filled frac. length H sample lengthw frac. width KIC frac. toughnessQo fl. injection rate K’ stress Intensityp fl. net pressure 𝐾"7 Fluid leak-off constant𝛍 fl. viscosity

𝑄4𝑡 = 2𝜋- 𝑤𝑟"  𝑑𝑟"3<

4+ 𝜋-

𝐾"7𝑅60 𝑡"

𝑡   − 𝑡"�  𝑑𝑡"  >

4

Page 5: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

Dimensionless Time Constants

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 5

𝜓@ =�̅�  C𝑞4  

C𝐸"@C

𝐻C𝐾"04

@ 0⁄

𝜓0 =𝐾"C

𝜎4  C𝐻C 0⁄ 𝜓I =𝐾"@4𝑞4  

@4

𝐾"704𝐻@C𝐸"@4

@ J⁄

Bunger  et  al.,  2005;  Detournay,  2016

𝛔o min. (lith.) prin. stress E’ Plane strain modulusqo fl. injection rate K’ modified mode I fracture toughnessH desired fracture length 𝐾"7 Fluid leak-off constant

Symbols,  variables,  and  constants

viscosity Fluid lag Leak-off

Page 6: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 6

Bunger  et  al.,  2005;  Detournay,  2016

𝜓I>>1 𝜓I<<1 (leakoff)𝜓@<<1 𝜓@>>1 𝜓@<<1 𝜓@>>1

𝜓0<<1 Toughness Viscosity Toughness Viscosity

𝜓0>>1 Toughness Viscosity and Fluid lag Toughness Viscosity and Fluid lag

Dimensionless Time Constants

𝜓@ =�̅�  C𝑞4  

C𝐸"@C

𝐻C𝐾"04

@ 0⁄

𝜓0 =𝐾"C

𝜎4  C𝐻C 0⁄ 𝜓I =𝐾"@4𝑞4  

@4

𝐾"704𝐻@C𝐸"@4

@ J⁄

viscosity Fluid lag Leak-off

Page 7: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 7

𝜓@ = 960 𝜓0 = 6  ×10P@4 𝜓I = 1.7×10J

Bunger  et  al.,  2005;  Detournay,  2016

Operations Parameters

𝜓I>>1 𝜓I<<1 (leakoff)𝜓@<<1 𝜓@>>1 𝜓@<<1 𝜓@>>1

𝜓0<<1 Toughness Viscosity Toughness Viscosity

𝜓0>>1 Toughness Viscosity and Fluid lag Toughness Viscosity and Fluid lag

Injection  rate Fluid  viscosity

Min.  in-­‐situstress

Tensile  strength

Young’s  modulus

Fracture  toughness

Leakoff  constant

10  m3/min 1  cp 40  MPa 15  MPa 40  GPa 1.8  MPa.m0.5 10-­‐06  m.s-­‐0.5

Page 8: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 8Experiment Design

Fluid name: Silicone oil A B C DFluid Viscosity (P·s) 0.1 1 5 12.5

Injection rate (m3/sec) 3.6×10-06 4×10-8 7×10-9 3×10-9

Viscosity

Toughness

Fluid lag

No fluid lag

Page 9: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 9ExperimentsExp. # Specimen 𝝈𝟑, 𝝈𝟏(M

Pa)Fluid Viscosity (cp) Injection rate

(ml/sec)𝝍𝟏 𝝍𝟐 𝝍𝟑

1 Solnhofen limestone

5/10 Argon 0.02 4.9 1  e-­‐6 3.5  e4 9  e9

2 Solnhofen limestone

5/10 Silicone Oil

100 3.6 970 3.5  e4 9  e9

3 PMMA 5/10 Silicone Oil

100 3.6 2e-­‐4 4  e4 3  e11

𝜓I>>1 𝜓I<<1 (leakoff)𝜓@<<1 𝜓@>>1 𝜓@<<1 𝜓@>>1

𝜓0<<1 Toughness Viscosity Toughness Viscosity

𝜓0>>1 Toughness Viscosity and Fluid lag Toughness Viscosity and Fluid lag

Tough

Vis & lag

Tough

Page 10: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 10Experiment Configuration

Strain  gauge

notch

Pressure  transducer

Radial  LVDT

Axial  LVDT

Page 11: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 11Experiment Configuration

Radial  LVDT Axial  LVDT

Pressure  transducer

Page 12: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 12Experiment3- PMMA (Toughness-dominated regime)Fluid: silicone oil 100 cp

Axial LVDT: Compression +Radial LVDT: Compression +

Page 13: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 13Experiment3- PMMA (Toughness-dominated regime)Fluid: silicone oil 100 cp

1  mv  ~  0.005  m/secSheibani,  2017

AE  event  for  2  msecs!

5.4 5.5 5.6 5.7 5.8 5.9

x 10-3

10

20

30

40

50

60

70

80

90

100

time, sec

Volta

ge, m

volts

Page 14: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 14Experiment3- PMMA (Toughness-dominated regime)Fluid: silicone oil 100 cp

Blue  early  red  latePoint  size  corresponds  to  event  magnitude  (first  motion)

We  were  able  to  locate  32  out  of  50  events.

Page 15: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 15Experiment3- PMMA (Toughness-dominated regime)Fluid: silicone oil 100 cp

Amplitu

de,  m

v

Dry  borehole  Sat.  borehole  After  HF-­‐frac open  After  HF-­‐frac closed

Time,  µsec

Amplitu

de,  m

v

Sensor  11

Vp before  HF:  2696  m/secVp after  HF:  2287  m/sec  (15%  decrease  =  generated  pathway  for  hydrocarbon  flow)

Page 16: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 16Experiment2- Solnhofen limestone (Viscosity-dominated regime)Fluid: silicone oil 100 cp

Page 17: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 17Experiment2- Solnhofen limestone (Viscosity-dominated regime)Fluid: silicone oil 100 cp

We could not detect any AE’s for experiment 2!

Testing a hypothesis:Is this because the rock specimen can not generate AE events or

the HF in viscosity-regime behaves differently?

Page 18: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 18Experiment2- Solnhofen limestone (Viscosity-dominated regime)Fluid: silicone oil 100 cp

Fracture  propagation  velocity:  (500-­‐200  m/s)Based  on  experimental  parameters:  the  experiment  was  in  

toughness-­‐dominated  regime

So, we could register AE events in Solnhofen limestone but in a different regime!

Gu, 2016

Page 19: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 19Energy budget anlaysis

𝐸7 + ∆𝑊 = 𝐸[\ + 𝐸] + 𝑙 + 𝐸3

Energy  budget  analysis:

Goodfellow et  al.  (2015)

Injection  system  +Δ(Elastic  potential)=  Griffith  release+  crack  deformation  +  Losses+  seismic

Page 20: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 20Energy budget analysis

0.3  Hz

∆𝑊 = 4.7585𝑒 − 04 J 𝐸3 = 3.3449𝑒 − 05 J

So,  99. 99  % of  the  input  energy  turns  non-­‐seismic!

Page 21: Scaling of Hydraulic Fracturing Operations to Lab ... Saied Mighani.pdf · 01 Toughness Viscosity and Fluid lag Toughness

MIT Earth Resources Laboratory2017 Annual Founding Members Meeting

Slide 21Summary

• Field  operations  were  in  the  viscosity-­‐dominated  regime

• We  can  conduct  experiments  in  different  regimes  by  changing  the  pumping  rate,  fluid  viscosity  and  confining  stress.

• Toughness-­‐dominated  regime  in  PMMA  and  earlier  Solnhofen  tests:

AE  occurrence  over  2  ms interval  and  15%  reduction  in  velocity.Very  rough  estimate  indicates  99. 99  % of  the  input  energy  is  non-­‐seismic

• No  AE  generated  in  viscosity-­‐dominated  regime  in  Solnhofen  limestone