Industrivej 3-9 DK-9460 Brovst

Tlf.: +45 98 23 60 88 Fax: +45 98 23 61 44

SCANTOOL

Manual Bending Roller MBR – Models

1

EC declaration of conformity

Hereby declares that

SCANTOOL Manual Bending Roller MBR – Models are manufactured in accordance with the provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) – The Machinery Directive (order no. 561 of 25 June 1994 with subsequent amendments)

2006/42/EC: Directive on machinery-safety 2004/108/EC: Directive on Electromagnetic Compatibility 2006/95/EC: Low Voltage Equipment Safety directive

Also in accordance with:

• The council directive of 19 February 1973 (73/23/EEC) – The Low Voltage Directive – with later amendments (order no. 797 of 30 August 1994)

• The council directive of 3 May 1989 (89/336/EEC) – The EMC Directive – with later amendments (order no. 796 of 5 December 1991 with subsequent amendments)

SCANTOOL A/S Industrivej 3-9 9460 Brovst Denmark www.scantool-group.com Ph.: +45 98 23 60 88 Fax: +45 98 23 61 44

2

Table of Contents

1 SAFETY 3

1.1 SAFETY NOTES 3 1.2 SUITABLE WORKING DIRECTIONS 4 1.3 WORKING AREA 4 1.4 EQUIPMENT DANGER 4 1.5 NOISE 5 1.6 DANGER ZONES 5 1.7 WORKING AREA 5 1.8 PERSONNEL 5 1.9 PERSONNEL PROTECTION 5 1.10 PROTECTION ON SETUP (LOOK FOUNOATION PIAN) 5 1.11 IMRORTANT POINTS 6

2 PROTECT (COVER) ARRANGMENT 7

2.1 PLEASE CONTROL THIS PROTECT ARRANGEMENT: 7

3. SETTING UP 8

3.1 CARRYING AND HAULING 8 3.2 OPENING THE PACKAGE 9 3.3 SETTING UP 9 3.4 FOUNDATION PLAN 9 3.5 ENVIRONMENT CONOITIONS. 10 3.6 CLEANING OF THE RUST COVER. 10 3.7 ADJUSTMENT (SET UP) 10

4. MACHINE DIMENSIONS 11

4.1 MACHINE DIMENSIONS. 11 4.2 BEFORE OPERATING 13 4.3 LUBRICATION 13

5. OPERATION 14

5.1 SHEET BENDING POSITION. 14

6 LUBRICATION PLAN 18

6.1 DRAWING FOR BENDING ROLLER MBR 19 6.2 SPARE PARTS LIST FOR BENDING ROLLER MBR 20

7. OPENING TOP ROLL 21

3

8 WARRANTY 22

8.1 GUARANTEE 22

1 SAFETY

1.1 SAFETY NOTES The THREE ROLL BENDING MACHINE is supplied with necessary guards to protect from injuries by Worm-type Gearbox and other gears. The only other area which needs to be carefully monitored during use is the rotational area of the roll. Also abuses and misuses should cause following problems:

• Serious injury of the user • Serious damage to the machine

All persons who are in charge of the machine should carefully read and fully understand this manual for the benefit of them. This is for your safety! Beware! Never try to bend very hard or fragile material on the machine (e.g. hard steel, glass) - it may explode and cause serious injury to the user and to the machine. Any modification on the machine without written confirmation from the manufacturer is strictly forbidden as such changes in machine can cause unintended damages and injuries. All orders and advises in this machine should be strictly obeyed for a safe working environment.

4

1.2 SUITABLE WORKING DIRECTIONS Primary Operations of the machine: Sheet Plate Bending and Sheet Plate Conical Bending. Conical Bending is not suitable for serial manufacturing.

1.3 WORKING AREA Before setting up the machine check the dimensions on the diagram below.

1.4 EQUIPMENT DANGER When load or unloading the machine, if you use another carrying connection, the protection arrangement and user equipment can be used position.

5

1.5 NOISE The Noise level for this machine is strictly under 70 db.

1.6 DANGER ZONES The roiling area of the machine is the most dangerous area as it' cannot be guarded. Only the user himself is responsible for his safety. Even the danger here is not very significant and avoidable following points must be done in case of any emergency. -Never remove any guards before completely stopping the machine.

1.7 Working Area The user must be careful for third persons entering the operation area of the machine. Material should be fed only from the front of the machine. No material should be fed if the machine is running.

1.8 PERSONNEL Personnel under age of 16 years to operate the machine are strictly forbidden. The Operator of the machine should carefully read this manual and understand the dangers he might be in if he misuses or abuses the machine. In case any part of this manual is unreadable or illegible please contact the dealer and manufacturer. The owner of the machine should be responsible for operating the machine with qualified personnel.

1.9 PERSONNEL Protection No special protection equipment is needed during the normal operation of the machine, only hand gloves are recommended to avoid minor cuts in the hand which may be caused by the material.

1.10 Protection ON SETUP (LOOK FOUNOATION PIAN) The machine must be firmly and rigidly bolted to the ground. Unsteady machines have the risk of over-dropping and may cause serious personnel injury and can even be fatal. Also while setting up the machine you must place it so that all caution signs on the machine is visible and readable. All emergency stops must be easily accessible.

6

1.11 IMRORTANT POINTS The machine must be used by qualified and technical personnel at all times. All modification and changes on the machine without written confirmation of the manufacturer is forbidden and if such a case occurs, the responsibilities of the manufacturer will be out of consideration. Any such modification is also breaking of European Norms and Laws. The machine can be stored and used in closed areas however beware not to put it near any explosive, flammable or in any way dangerous articles. In case of any use of non-original spares or accessories and in case of injuries then, the manufacturer will not be responsible of such claims. Beware of third persons entering the operation area of the machine. Beware of any obstacles entering the operation area of the machine. If any damage occurs on the machine whether it is visible or hear able stop the machine and inform your dealer or manufacturer.

7

2 PROTECT (COVER) ARRANGMENT The protection arrangement of THE MACHINE is showing in the following pages. Here is the check list for protect arrangement.

2.1 PLEASE CONTROL THIS PROTECT ARRANGEMENT:

• Before working every time • 1 time a week • After every repair

Control this list too:

• Written directions. • Written situations. • Written functions. • To fixing these.

Please supply all of these controls before working the machine. When you see anything wrong while working, please stop the machine urgently and supply the thing which is wrong. Do not change the protecting directions at any time.

8

3. SETTING UP 3.1 CARRYING AND HAULING

The following sketch must be used while the machine is transported with a crane. Any damages occurring during transportation will not be covered by our warranty.

9

3.2 OPENING THE PACKAGE If any visible damage exists on the machine when you receive the machine immediately inform the dealer or manufacturer. Also never forget to state the visible damage on transport documents. The packing material is completely safe and do not consist any environmentally dangerous articles. However they must be kept out of reach of children as some nylon products in packing may cause suffocation if used as a toy etc.

3.3 SETTING UP The machine can be bolted to the ground as shown below. The bolts must be tightly screwed for the machine not to move under strain. Also check these bolts for breaking periodically.

• Please drill the ground about 100 mm long. • Please dean the ground. • Replace screws machine body to the ground carefully. • Please check the screws in the ground at every six months.

3.4 Foundation PLAN

10

3.5 ENVIRONMENT CONOITIONS. While setting up the machine dimensions that should be taken as reference are given in the machines working area. To get a higher working performance and to lengthen the life time of the machine and for the security of the environment and the replacement place take care to these:

• Keep away from, the machines that make dust and sawdust. • Keep away from, the machines that may cause vibration. • Should be replaced on a concrete surface against vibration. • Under necessary it is useful to separate the placing surfaces.

3.6 Cleaning OF THE RUST COVER. Please clean the every part in the rust cover, and use Nitro or Trichlorine-Ethylene for cleaner.

3.7 ADJUSTMENT (SET UP) All of machines must adjust goodly and carefully to take smooth working from machine. Machine adjustment must make with water balance equipment. Sensitivity: 0.04 mm/m. Adjust the machine from main screws or feed the machine adduced sensitive and control the adjustment time after time.

11

4. MACHINE DIMENSIONS

4.1 Machine Dimensions.

LENGHT

HEIGHT

12

13

4.2 BEFORE OPERATING Before operating be sure that this manual is thoroughly read and understood by the personnel who is to directly operate the machine.

4.3 Lubrication As all mechanical machines this machine is also need to be Iubricated periodically check the Lubrication Plan for reference to lubrication points.

14

5. OPERATION Up to this point if there is anything you do not understand or do not proceed to the next pages ask to us or your dealer about any point you did not understand. It is a responsibility to use this machine as it directly affects your health and safety if you misuse or abuse the machine aware or not. If alt is okay you can proceed to the following pages and operate the machine safely.

5.1 SHEET BENDING POSITION. The sheet bending operation consists of three parts.

• Pre-bending. • Changing the sheet and bending the end of the sheet. • Bending and roll bending.

Pre-bending Operation

• 3th roll must be at down position. • 1st roll should be used eccentric bar; it must be at the position below. • Sheet must be replaced on the down rolls as shown in the figure. • Bending roll must be at up position.

15

• Last bending. • Change the sheet, and do the same things at pre-bending.

16

• Bending and Cylinder bending Start to roll the sheet and bend it since it comes as a cylinder figure as shown at the picture.

17

18

6 LUBRICATION PLAN

19

6.1 Drawing for Bending roller MBR

20

6.2 Spare parts List for Bending roller MBR 1. FRAME LEG 2. SUPPORT BAR 3. MAIN FRAME 4. MAIN FRAME 5. TOP ROLL 6. IDLE ROLL 7. BOTTOM ROLL 8. TOP ROLL BUSHING 9. IDLE ROLL BUSHING 10. BOTTOM ROLL BUSHING 11. IDLE ROLL BUSHING 12. BOTTOM ROLL BUSHING 13. TOP ROLL REMOVAL LEVER 14. TOP ROLL GEAR 15. PIN 18. BOTTOM ROLL GEAR 17. SUPPORT SHAFT l8. NUT 19. BOTTOM ROLL LEVERAGE PIN 20. BOTTOM ROLL MOVEMENT LEVER 21. NUT 22. BOLT 23. NUT 24. BOLT 25. CENTERING NUT 26. CENTERING BOLT 27. IDLE ROLL MOVEMENT SHAFT 28. IDLE MOVEMENT BUSHING 29. IDLE MOVEMENT BUSHING BOLT 30. NUT 3l. PINION 32 PINION BOLT 33. PIN 34. IDLE ROLL LEVER 3S.IDLE ROLL LEVER PART 36. BOLT 37. NUT 38. NUT 39. NUT 40. RACK 4l. RACK BOLT 42. NUT 43. BOLT 44. LEVER 45. LEVER PIN 46. MANUEL POWER HAND LEVER 47. HAND LEVER BOLT

21

7. OPENING TOP ROLL

22

8 Warranty

8.1 Guarantee

If within 2 year of purchase this machine supplied by Scantool A/S becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: 1. The product is returned complete to one of our Service Branches or Official

Service Agents. 2. The product has not been misused or carelessly handled and in particular has not

been used in a manner contrary to the operating instructions. 3. Repairs have not been made or attempted by other than our own Service Staff or

the staff of our Official Service Agents. 4. Documentary proof of purchase date is produced when the goods are handed in

or sent for repair. 5. Wear parts are not covered by the warranty Scantool A/S offers you five years guarantee on the electrical motor if the motor becomes defective or even burns-out within the first 5 years from date of invoice.