scenic ii pt 5 air con
TRANSCRIPT
© Renault s.a.s. 2007
"The repair methods given by the manufacturer in this document are based on the technicalspecifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in theproduction of the various component units and accessories from which his vehicles areconstructed."
All copyrights reserved by Renault.
The reproduction or translation in part of whole of the present document, as well as the useof the spare parts reference numbering system, are prohibited without the prior writtenconsent of Renault.
77 11 322 082 NOVEMBER 2005 Edition Anglaise
X84, and J84
6 Air conditioning
61A HEATING
62A AIR CONDITIONING
Scénic II - Section 6
Contents
Page
Scénic II - Section 6ContentsPage
61A HEATING
Heating: List and location of components 61A-1
Cabin filter: Removal - Refitting 61A-3
Front air distribution duct: Removal - Refitting 61A-4
Central air distribution duct: Removal - Refitting 61A-8
Rear air distribution duct: Removal - Refitting 61A-9
Recirculation control cable: Removal - Refitting 61A-14
Air distribution cable: Removal - Refitting 61A-20
Air mixing cable: Removal - Refitting 61A-24
Air distribution unit: Removal - Refitting 61A-28
Heater matrix: Removal - Refitting 61A-38
Fan assembly: Removal - Refitting 61A-43
Heating resistor relays: Removal - Refitting 61A-45
Heating resistor unit: Removal - Refitting 61A-48
Passenger compartment fan assembly control unit: Removal - Refitting 61A-51
Control panel: Removal - Refitting 61A-53
Recirculation motor: Removal - Refitting 61A-55
Mixer motor: Removal - Refitting 61A-57
Distribution motor: Removal - Refitting 61A-59
Insolation sensor: Removal - Refitting 61A-62
62A AIR CONDITIONING
Air conditioning: Precautions for repair 62A-1
Air conditioning: Parts and consumables for the repair work 62A-2
Air conditioning: List and location of components 62A-3
Air conditioning: Check 62A-4
Coolant circuit check 62A-7
Coolant circuit Draining - Refilling 62A-8
Condenser: Removal - Refitting 62A-11
Dehydration canister: Removal - Refitting 62A-14
Compressor: Removal - Refitting 62A-16
Evaporator: Removal - Refitting 62A-18
Evaporator: Cleaning 62A-19
Condenser - evaporator connecting pipe: Removal - Refitting 62A-20
61A HEATING
Contents
Dehydration canister - evaporator connecting pipe: Removal - Refitting 62A-24
Condenser - compressor connecting pipe: Removal - Refitting 62A-28
Dehydration canister - compressor connecting pipe: Removal - Refitting 62A-31
Pressure sensor: Removal - Refitting 62A-34
62A AIR CONDITIONING
61A-1
HEATINGHeating: List and location of components 61A
AIR CONDITIONING or BASIC HEATING
118842
(1) Cabin filter
(2) Distribution unit
(3) Motor-driven fan assembly con-trol unit
(4) Motor-driven fan assembly
(5) Heating resistor unit
(6) Heater matrix
(7) Heater matrix pipes
(8) Evaporator
(9) Evacuation ring
61A-2
HEATINGHeating: List and location of components 61A
CLIMATE CONTROL
118843
(1) Cabin filter
(2) Distribution motor
(3) Air mixing motor
(4) Distribution unit
(5) Passenger compartment blowercontrol unit
(6) Air conditioning wiring
(7) Motor-driven fan assembly
(8) Recirculation motor
(9) Heating resistor unit
(10) Heater matrix
(11) Heater matrix pipe
(12) Evaporator
(13) Evacuation tray
61A-3
HEATINGCabin filter: Removal - Refitting 61A
Located in front of the air intake, the cabin filter filtersand cleans the air before it is admitted into the passen-ger compartment.
REMOVAL
a Remove the front engine cover.
a
a Remove:
- the cabin filter access flap (1) ,
- the passenger compartment filter.
a Check for foreign bodies in the passenger compart-ment filter housing, and clean thoroughly if necessa-ry.
REFITTING
a Refit:
- the passenger compartment filter,
- the cabin filter access flap.
a Refit the engine cover.
Note:
The cabin filter is fitted into the engine compart-ment.
106340
Note:
Foreign bodies (leaves, insects etc.) are likely toaccumulate in the cabin filter. Remove the filterwith care so as to prevent foreign bodies gettinginto the evaporator.
Note:
Be sure not to damage the filtering section.
61A-4
HEATINGFront air distribution duct: Removal - Refitting
RIGHT-HAND DRIVE
61AREMOVAL
I - REMOVAL OF THE FRONT RIGHT-HAND AIR DISTRIBUTION DUCT
a Remove the dashboard lower trim( (see Lower sec-tion of dashboard trim: Removal - Refitting) (MR371, 57A, Interior equipment).
a Unclip, at (1) , the front right-hand air distributionduct.
a Remove the front right-hand air distribution duct at(2) then at (3) .
II - REMOVAL OF THE FRONT LEFT-HAND AIR DISTRIBUTION DUCT
a Lock the airbag computer (see Fault finding - Re-placement of components) (MR 372, 88C, Airbagand seat belt pretensioners).
a Remove the glovebox( (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).
a Unclip, at (4) , the front left-hand air distribution duct.
a Remove the front left-hand air distribution duct at (5)then at (6) .
REFITTING
I - REFITTING THE FRONT RIGHT-HAND AIR DISTRIBUTION DUCT
a Refit by engaging the front right-hand air distributionduct.
a Clip on the front right-hand air distribution duct.
a Refit the dashboard lower trim( (see Lower sectionof dashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
II - REFITTING THE FRONT LEFT-HAND AIR DISTRIBUTION DUCT
a Refit by engaging the left-hand air distribution duct.
a Clip on the front left-hand air distribution duct.
a Refit the glovebox( (see Glovebox: Removal - Re-fitting) (MR 371, 57A, Interior equipment).
a Unlock the airbag computer (see Fault finding - Re-placement of components) (MR 372, 88C, Airbagand seat belt pretensioners).
104394
Note:
Be careful not to damage the clip during this ope-ration.
104393
Note:
Be careful not to damage the clip during this ope-ration.
61A-5
HEATINGFront air distribution duct: Removal - Refitting
RIGHT-HAND DRIVE
61A
61A-6
HEATINGFront air distribution duct: Removal - Refitting
LEFT-HAND DRIVE
61AREMOVAL
I - REMOVAL OF THE FRONT LEFT-HAND AIR DISTRIBUTION DUCT
a Remove the dashboard lower trim( (see Lower sec-tion of dashboard trim: Removal - Refitting) (MR371, 57A, Interior equipment).
a Unclip, at (1) , the front left-hand air distribution duct.
a Remove the front left-hand air distribution duct at (2)then at (3) .
II - REMOVAL OF THE FRONT RIGHT-HAND AIR DISTRIBUTION DUCT
a Lock the airbag computer (see Fault finding - Re-placement of components) (MR 372, 88C, Airbagand seat belt pretensioners).
a Remove the glovebox( (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).
a Unclip, at (4) , the front right-hand air distributionduct.
a Remove the front right-hand air distribution duct at(5) then at (6) .
REFITTING
I - REFITTING THE FRONT LEFT-HAND AIR DISTRIBUTION DUCT
a Refit by engaging the left-hand air distribution duct.
a Clip on the front left-hand air distribution duct.
a Refit the dashboard lower trim( (see Lower sectionof dashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
II - REFITTING THE FRONT RIGHT-HAND AIR DISTRIBUTION DUCT
a Refit by engaging the right-hand air distribution duct.
a Clip on the front right-hand air distribution duct.
a Refit the glovebox( (see Glovebox: Removal - Re-fitting) (MR 371, 57A, Interior equipment).
a Unlock the airbag computer (see Fault finding - Re-placement of components) (MR 372, 88C, Airbagand seat belt pretensioners).
104102
Note:
Be careful not to damage the clip during this ope-ration.
104103
Note:
Be careful not to damage the clip during this ope-ration.
61A-7
HEATINGFront air distribution duct: Removal - Refitting
LEFT-HAND DRIVE
61A
61A-8
HEATINGCentral air distribution duct: Removal - Refitting 61A
Operations are symmetrical for both sides of the vehi-cle.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the front door sill lining( (see Door silllining: Removal - Refitting) (MR 371, 71A, Bodyinternal trim).
a Remove the clip (1) using a pair of unclipping pliers.
a Lift up the floor carpet to access the intermediate airdistribution duct.
a Remove the protection (2) from the intermediate airduct.
II - REMOVAL OPERATION FOR PART CONCERNED
a Extract the intermediate air distribution duct (3) fromthe rear air distribution duct (4) by tilting it towardsthe inside.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Fit the intermediate air distribution duct.
II - FINAL OPERATION.
a Refit the intermediate air duct protection.
a Refit the floor carpet.
a Refit:
- the floor carpet clip,
- the front door sill lining( (see Door sill lining: Re-moval - Refitting) (MR 371, 71A, Body internaltrim).
104217
104219
104201
61A-9
HEATINGRear air distribution duct: Removal - Refitting 61A
REMOVAL
I - REAR LEFT-HAND DISTRIBUTION DUCT
1 - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbag and seat belt pretensioners).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the front left-hand seat( (see Complete front seat:Removal - Refitting) (MR 371, 75A, Front seat fra-mes and runners),
- the front left-hand door sill lining( (see Front doorsill lining: Removal - Refitting) (MR 371, 71A,Body internal trim).
a Remove the CD changer( (see CD changer: Remo-val - Refitting) (MR 370, 86A, Radio)
a Open the storage drawer (1) .
a Unclip the surround (2) .
a Release the drawer by moving the tabs (3) .
Equipment required
diagnostic tool
NAVIGATION AID LEVEL 1, and RADIO NO 05 orRADIO NO 08 – WITHOUT NAVIGATION AID, andRADIO NO 06
103596
103597
61A-10
HEATINGRear air distribution duct: Removal - Refitting 61A
a Remove the clip (4) using a pair of unclipping pliers.
a Lift up the floor carpet to access the rear left-hand airdistribution duct.
a Remove the protection (5) from the intermediateduct.
a Unclip the front half-floor (6) .
2 - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the clip (7) from the rear left-hand distribu-tion duct.
a Lift the rear left-hand distribution duct (8) .
a Extract the rear left-hand distribution duct from theintermediate air distribution duct.
104217
104219
104209
104201
61A-11
HEATINGRear air distribution duct: Removal - Refitting 61A
II - REAR RIGHT-HAND DISTRIBUTION DUCT
1 - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbag and seat belt pretensioners).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the receiver( (see Tuner-amplifier: Remo-val - Refitting) (MR 370, 86A, Radio).
a Remove the navigation computer( (see Navigationcomputer: Removal - Refitting) (MR 370, 83C,On-board telematics system).
a Remove the navigation interface unit( (see Naviga-tion interface unit: Removal - Refitting) (MR 370,83C, On-board telematics system).
a Remove:
- the front right-hand seat( (see Complete frontseat: Removal - Refitting) (MR 371, 75A, Frontseat frames and runners),
- the front right-hand door sill lining( (see Front doorsill lining: Removal - Refitting) (MR 371, 71A,Body internal trim).
a Open the storage drawer (9) .
a Unclip the surround (10) .
a Release the drawer by moving the tabs (11) .
RADIO NO 04 or RADIO NO 09
NAVIGATION AID LEVEL 3 or NAVIGATION AIDLEVEL 4
NAVIGATION AID LEVEL 3
WITHOUT NAVIGATION AID, and VEHICLEWITHOUT RADIO
103596
103597
61A-12
HEATINGRear air distribution duct: Removal - Refitting 61A
a Remove the clip (12) using a pair of unclippingpliers.
a Lift up the floor carpet to access the rear right-handair distribution duct.
a Unclip the front half-floor (13) .
2 - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the clip (14) from the rear right-hand distri-bution duct.
a Lift the rear right-hand air distribution duct (15) .
a Extract the rear right-hand distribution duct from theintermediate air distribution duct.
REFITTING
I - REAR LEFT-HAND DISTRIBUTION DUCT
1 - REFITTING OPERATION FOR PART CONCERNED
a Position the rear left-hand distribution duct of the in-termediate air distribution duct.
a Refit the rear left-hand distribution duct clip.
2 - FINAL OPERATION
a Clip on the front half-floor.
a Refit the intermediate duct protection.
a Refit the floor carpet.
a Refit the floor carpet clip.
a Engage the drawer by moving the tabs.
a Clip the surround into place.
a Close the storage drawer.
104217
118897
104200
61A-13
HEATINGRear air distribution duct: Removal - Refitting 61A
a Refit:
- the front left-hand door sill lining( (see Front doorsill lining: Removal - Refitting) (MR 371, 71A,Body internal trim),
- the front left-hand seat( (see Complete front seat:Removal - Refitting) (MR 371, 75A, Front seat fra-mes and runners).
a Refit the CD changer( (see CD changer: Removal -Refitting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbag and seat belt preten-sioners).
II - REAR RIGHT-HAND DISTRIBUTION DUCT
1 - REFITTING OPERATION FOR PART CONCERNED
a Position the rear right-hand distribution duct of theintermediate air distribution duct.
a Refit the rear right-hand distribution duct clip.
2 - FINAL OPERATION
a Clip on the front half-floor.
a Refit the intermediate duct protection.
a Refit the floor carpet.
a Refit the floor carpet clip.
a Engage the drawer by moving the tabs.
a Clip the surround into place.
a Close the storage drawer.
a Refit the navigation interface unit( (see Navigationinterface unit: Removal - Refitting) (MR 370, 83C,On-board telematics system).
a Refit the navigation computer( (see Navigationcomputer: Removal - Refitting) (MR 370, 83C,On-board telematics system).
a Refit the receiver( (see Tuner-amplifier: Removal -Refitting) (MR 370, 86A, Radio).
a Refit:
- the front right-hand door sill lining( (see Front doorsill lining: Removal - Refitting) (MR 371, 71A,Body internal trim),
- the front right-hand seat( (see Complete frontseat: Removal - Refitting) (MR 371, 75A, Frontseat frames and runners).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbag and seat belt preten-sioners).
NAVIGATION AID LEVEL 1, and RADIO NO 05 orRADIO NO 08 – WITHOUT NAVIGATION AID, andRADIO NO 06
NAVIGATION AID LEVEL 3
NAVIGATION AID LEVEL 3
RADIO NO 04 or RADIO NO 09
61A-14
HEATINGRecirculation control cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
REMOVAL
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
a Unclip the recirculation control cable from the heatercontrol panel:
- unclip the sleeve stop at (1) ,
- move aside the bracket (2) ,
- extract the ball joint (3) .
a Unclip the wiring harness attached to the beam rein-forcement panel.
a Remove:
- the bolts (4) from the beam reinforcement panel,
- the beam reinforcement.
Tightening torquesm
beam reinforcementpanel bolt
21 Nm
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
102011
104118
61A-15
HEATINGRecirculation control cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
a Unclip at (5) .
a Disconnect the air duct at (6) then at (7) .
a Remove the brake pedal( (see Brake pedal: Remo-val - Refitting) (MR 370, 37A, Mechanical compo-nent controls).
a Remove:
- the bolts (8) ,
- the heater matrix pipe retaining lug.
104102 104660
Note:
The retaining bracket has a ball joint in its uppersection (9) : to remove it, pull at (10) , until it rea-ches the stop against the brake pedal nut, thenpull down hard.
61A-16
HEATINGRecirculation control cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
a Unclip the sleeve stop (11) then extract it.
a Extract the ball joint (12) .
a Remove the recirculation control cable.
REFITTING
a Refit the control cable.
a Position the ball joint.
a Clip the sheath stop into place.
a Refit:
- the heater matrix pipe retaining bracket,
- the bolts,
- the brake pedal( (see Brake pedal: Removal - Re-fitting) (MR 370, 37A, Mechanical component con-trols),
- the air duct,
- the beam reinforcement,
- the beam reinforcement panel bolts.
a Tighten to torque the beam reinforcement panelbolt (21 Nm).
a Clip the wiring harness onto the beam reinforcementpanel.
a Clip the recirculation control cable onto the heatercontrol panel.
a Refit:
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
104672
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
Note:
The recirculation control cable does not needadjusting.
61A-17
HEATINGRecirculation control cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61AREMOVAL
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
a Unclip the recirculation control cable (black) from theheater control panel:
- unclip the sleeve stop at (1) ,
- move aside the bracket (2) ,
- extract the ball joint (3) .
a Unfasten at (4) .
a Disconnect the air duct at (5) then at (6) .
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
102011
104393
61A-18
HEATINGRecirculation control cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
a Remove:
- the bolts (7) ,
- the heater matrix pipe retaining lug.
a Unclip the sleeve stop (10) then extract it.
a Extract the ball joint (11) .
a Remove the recirculation control cable.
REFITTING
a Refit the recirculation control cable.
a Position the recirculation control cable ball joint.
a Clip on the recirculation control cable sleeve stop.
a Refit:
- the heater matrix pipe retaining bracket,
- the heater matrix pipe retaining bracket bolts,
- the air duct,
- clip on the heater control panel recirculation controlcable.
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
104660
Note:
The retaining bracket has a ball joint in its uppersection (8) : to remove it, pull at (9) , until it rea-ches the stop against the brake pedal nut, thenpull down hard.
104672
Note:
The recirculation control cable does not needadjusting.
61A-19
HEATINGRecirculation control cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-20
HEATINGAir distribution cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
REMOVAL
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
a Unpick the air distribution cable (white) from theheater control panel:
- unclip the sleeve stop at (1) ,
- move aside the bracket (2) ,
- extract the ball joint (3) .
a Unclip the wiring harness attached to the beam rein-forcement panel.
a Remove:
- the bolts (4) from the beam reinforcement panel,
- the beam reinforcement.
Tightening torquesm
beam reinforcementpanel bolt
21 Nm
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
102011
104118
61A-21
HEATINGAir distribution cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
a Unfasten at (5) .
a Disconnect the air duct at (6) then at (7) .
a Unclip the sleeve stop (8) then extract it.
a Extract the ball joint (9) .
a Remove the air distributor cable.
REFITTING
a Refit the air distributor cable.
a Position the ball joint (9) .
a Clip the sheath stop into place (8) .
a Remove the air duct at (7) then at (6) .
a Clip on the air duct at (5) .
a Remove:
- the beam reinforcement,
- the beam reinforcement panel bolts.
a Tighten to torque the beam reinforcement panelbolt (21 Nm).
a Clip the wiring harness onto the beam reinforcementpanel.
a Clip on the heater control panel air distribution cable(white):
- position the ball joint (3) ,
- position the bracket (2) ,
- clip on the sleeve stop at (1) .
a Refit:
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
104102
104673
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
Note:
The air distribution cable does not need adjus-ting.
61A-22
HEATINGAir distribution cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61AREMOVAL
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
a Unpick the air distribution cable (white) from theheater control panel:
- unclip at (1) ,
- move aside the bracket (2) ,
- extract the ball joint (3) .
a Unfasten at (4) .
a Remove the air duct at (5) then at (6) .
a Unclip the sleeve stop (7) then extract it.
a Extract the ball joint (8) .
a Remove the air distributor cable.
REFITTING
a Refit the air distributor cable.
a Position the ball joint (8) .
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
102011
104393
104673
61A-23
HEATINGAir distribution cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61Aa Clip the sheath stop into place (7) .
a Fit the air duct at (6) then at (5) .
a Clip on the air duct at (4) .
a Clip on the heater control panel air distribution cable(white):
- position the ball joint (3) ,
- position the bracket (2) ,
- clip on the sleeve stop at (1) .
a Refit:
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
Note:
The air distribution cable does not need adjus-ting.
61A-24
HEATINGAir mixing cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the air mixing cable (grey) from the heatercontrol panel:
- unclip the sleeve stop at (1) ,
- move aside the bracket (2) ,
- extract the ball joint (3) .
a Unclip the air mixing cable (grey) from the distribu-tion unit:
- unclip sleeve stop at (4) then rotate it to extract it,
- extract the ball joint (5) .
a Remove the air mixer cable.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the air mixing cable.
a Clip the air mixing cable onto the distribution unit:
- clip the sleeve stop into place,
- position the ball joint.
a Clip the air mixing cable onto the heater control pa-nel:
- clip the sleeve stop into place,
- position the ball joint.
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
102011
104661
Note:
The air mixing cable does not need adjusting.
61A-25
HEATINGAir mixing cable: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61AII - FINAL OPERATION.
a Refit:
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment),
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-26
HEATINGAir mixing cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove the centre front panel( (see Centre frontpanel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
a Remove:
- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) ,
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the air mixing cable (grey) from the heatercontrol panel:
- unclip the sleeve stop at (1) ,
- move aside the bracket (2) ,
- extract the ball joint (3) .
a Unclip the air mixing cable (grey) from the distribu-tion unit:
- unclip sleeve stop at (4) then rotate it to extract it,
- extract the ball joint (5) .
a Remove the air mixer cable.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the air mixing cable.
a Clip the air mixing cable onto the distribution unit:
- clip the sleeve stop into place,
- position the ball joint.
a Refit the air mixing cable on the heater control panel:
- clip the sleeve stop into place,
- position the ball joint.
II - FINAL OPERATION.
a Refit:
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
102011
104661
Note:
The air mixing cable does not need adjusting.
61A-27
HEATINGAir mixing cable: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A- the heater control panel (see 61A, Heating, Con-trol panel: Removal - Refitting, page 61A-53) .
a Refit the centre front panel( (see Centre front pa-nel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-28
HEATINGAir distribution unit: Removal - Refitting 61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbag and seat belt pretensioners).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Drain:
- the engine cooling system( (see Cooling circuit:Draining - Refilling) (MR 370, 19A, Cooling),
- the refrigerant circuit using the air conditioningcharging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8).
a Remove:
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C, Airbagand pretensioners),
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36A, Steering assembly).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the front air distribution ducts (see 61A, Heating,Front air distribution duct: Removal - Refitting,page 61A-4) .
Special tooling required
Ms. 583 Hose clamp pliers.
Mot. 1448 Long nose pliers for hoseclips.
Mot. 1202-01 Pliers for large hose clips.
Mot. 1202-02 Pliers for small hose clips.
Equipment required
diagnostic tool
air conditioning charging station
Tightening torquesm
dehydrator reservoir -evaporator connectingpipe union bolt on theevaporator
8 Nm
evaporator - condenserconnecting pipe unionbolt on the evaporator
8 Nm
IMPORTANT
Consult the safety and cleanliness advice and ope-ration recommendations before carrying out anyrepair (see 62A, Air conditioning, Air conditio-ning: Precautions for repair, page 62A-1) .
Note:
Use blanking plugs for the fuel circuit with part no. 7701 208 229 or 7 701 476 857 to plug any openingsexposed to the air. They must be clean. Do not useplugs which have already been used to plug a fuelcircuit.
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
61A-29
HEATINGAir distribution unit: Removal - Refitting 61A
a Disconnect the connector (1) from the mixer motor.
a Disconnect the connector (2) from the distributionmotor.
a Remove:
- the air filter access panel bolts (3) ,
- the air filter access panel,
- the bolts (4) from the water chamber partition.
a Remove:
- the scuttle panel partition bolts (5) ,
- the scuttle panel partition.
104391
104113
104343
104246
61A-30
HEATINGAir distribution unit: Removal - Refitting 61A
a Remove the clips (6) from the engine soundproofing.
a Move the engine soundproofing to one side.
a Remove:
- the bolt (7) from the dehydrator reservoir - evapora-tor connecting pipe union on the evaporator,
- the bolt (8) from the evaporator - condenser con-necting pipe union on the evaporator.
a Disconnect:
- the evaporator - dehydrator reservoir connectingpipe on the evaporator,
- the condenser - evaporator connecting pipe on theevaporator.
a Fit the blanking plugs onto the connecting pipes.
a Position the hose clamps (Ms. 583) onto the heatermatrix cooling hoses.
a Move the heater matrix cooling hose clips to oneside using the (Mot. 1448) or (Mot. 1202-01) or(Mot. 1202-02).
a Disconnect the cooling hoses from the heater ma-trix.
104120 104105
61A-31
HEATINGAir distribution unit: Removal - Refitting 61A
a Remove:
- the bolts (9) from the strut,
- the strut.
a Remove:
- the bolts (10) from the distribution unit,
- the upper bolt (11) from the dashboard cross mem-ber.
a Disconnect the connector (12) from the distributionunit.
a Disconnect the wiring harness connector (13) .
118906
118908
118905
118909
61A-32
HEATINGAir distribution unit: Removal - Refitting 61A
a Unclip the dashboard cross member wiring harnessat (14) .
a Remove:
- the steering column( (see Steering column: Re-moval - Refitting) (MR 370, 36A, Steering assem-bly),
- the front doors( (see Front side door: Removal -Refitting) (MR 371, 47A, Side doors).
a Remove the blanking covers (15) .
a Remove the side bolts (16) from the dashboardcross member.
a Remove the bolts (17) from the dashboard crossmember.
a Move the dashboard cross member to one side.
II - REMOVAL OPERATION FOR PART CONCERNED
a Disconnect the C-pillar air distribution ducts from thedistribution unit.
118907
104686
104688
104687
61A-33
HEATINGAir distribution unit: Removal - Refitting 61A
a Remove the distribution unit.
104115
Note:
This operation requires two people.
61A-34
HEATINGAir distribution unit: Removal - Refitting 61A
a Remove:
- the bolts (18) mounting the heater matrix connec-ting pipe bracket on the distribution unit,
- the heater matrix connecting pipe bracket bolt.
a Unclip the heater matrix connecting pipe bracket.
a Remove:
- the heater matrix connecting pipe bracket on thedistribution unit,
- the heater matrix connecting pipes,
- the heater matrix bolts,
- the heater matrix (19) ,
- the heating resistor bolts,
- the heating resistor (20) .
a Disconnect the blower unit connector.
a Remove:
- the blower unit (21) ,
- the blower unit control unit (22) ,
- the glovebox air distribution duct (23) ,
- the cabin filter (24) ,
- the evaporator (25) ,
- the evacuation tray (26) .
AIR CONDITIONING or BASIC HEATING
118842
61A-35
HEATINGAir distribution unit: Removal - Refitting 61A
a Remove:
- the bolts (27) mounting the heater matrix connec-ting pipe bracket on the distribution unit,
- the heater matrix connecting pipe bracket bolt.
a Unclip the heater matrix connecting pipe bracket.
a Remove:
- the heater matrix connecting pipe bracket on thedistribution unit,
- the heater matrix connecting pipes,
- the heater matrix bolts,
- the heater matrix (28) ,
- the heating resistor bolts,
- the heating resistor (29) ,
- the air mixing motor (30) .
a Disconnect the blower unit connector.
a Remove:
- the blower unit (31) ,
- the air conditioning wiring (32) ,
- the control unit (33) from the blower unit,
- the distribution motor (34) ,
- the glovebox air distribution duct (35) ,
- the cabin filter (36) ,
- the evaporator (37) ,
- the evacuation tray (38) .
REFITTING
I - REFITTING PREPARATIONS OPERATION
a Refit:
- the distribution motor,
- the air conditioning wiring,
CLIMATE CONTROL
118843
CLIMATE CONTROL
61A-36
HEATINGAir distribution unit: Removal - Refitting 61A
- the air mixing motor.
a Refit:
- the evacuation tray,
- the evaporator,
- the passenger compartment filter,
- the glovebox air distribution duct,
- the blower unit control unit,
- the fan assembly.
a Connect the blower unit connector.
a Refit:
- the heating resistor,
- the heating resistor bolts,
- the heater matrix,
- the heater matrix bolts,
- the heater matrix connecting pipes,
- the heater matrix connecting pipe bracket on thedistribution unit.
a Clip on the heater matrix connecting pipe bracket.
a Refit:
- the heater matrix connecting pipe bracket bolt,
- the heater matrix connecting pipe bracket boltsonto the distribution unit.
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the distribution unit.
a Connect the distribution unit C-pillar air distributionducts.
III - FINAL OPERATION.
a Position the dashboard cross member.
a Refit:
- the distribution unit bolts,
- the dashboard cross member upper bolt,
- the dashboard cross member bolts,
- the dashboard cross member side bolts,
- the blanking covers.
a Clip on the dashboard cross member wiring har-ness.
a Connect:
- the wiring harness connector,
- the distribution unit connector.
a Refit:
- the strut,
- the strut bolts,
- the steering column( (see Steering column: Re-moval - Refitting) (MR 370, 36A, Steering assem-bly),
- the front doors( (see Front side door: Removal -Refitting) (MR 371, 47A, Side doors).
a Connect the heater matrix cooling hoses.
a Position the heater matrix cooling hose clips usingthe (Mot. 1448) or (Mot. 1202-01) or (Mot. 1202-02).
a Remove:
- the hose clamps (Ms. 583) from the heater matrixcooling hoses,
- the blanking plugs from the connecting pipes.
a Connect:
- the evaporator - dehydrator reservoir connectingpipe on the evaporator,
- the condenser - evaporator connecting pipe on theevaporator.
a Without tightening, fit:
- the dehydrator reservoir - evaporator connectingpipe union bolt on the evaporator,
- the evaporator - condenser connecting pipe unionbolt on the evaporator.
a Torque tighten:
- the dehydrator reservoir - evaporator connec-ting pipe union bolt on the evaporator (8 Nm) ,
- the evaporator - condenser connecting pipeunion bolt on the evaporator (8 Nm).
a Fit the engine soundproofing.
Note:
This operation requires two people.
Note:
Check that the distribution unit is correctly posi-tioned.
61A-37
HEATINGAir distribution unit: Removal - Refitting 61A
a Refit:
- the engine soundproofing clips,
- the scuttle panel partition,
- the scuttle panel partition bolts,
- the air filter access panel,
- the air filter access panel bolts.
a Connect:
- the distribution motor connector,
- the air mixing motor connector.
a Refit:
- the front air distribution ducts (see 61A, Heating,Front air distribution duct: Removal - Refitting,page 61A-4) ,
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Refit:
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36A, Steering assembly),
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C Airbagand pretensioners).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Refill:
- the engine cooling system( (see Cooling circuit:Draining - Refilling) (MR 370, 19A, Cooling),
- the refrigerant circuit using the air conditioningcharging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8).
a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbag and seat belt preten-sioners).
a Bleed the cooling system( (see Cooling circuit:Draining - Refilling) (MR 370, 19A, Cooling).
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
a Check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-38
HEATINGHeater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
REMOVAL
a Place a hose clamp on each hose at the bulkhead inthe engine compartment.
a Remove the dashboard lower trim (1) ( (see Lowersection of dashboard trim: Removal - Refitting)(MR 371, 57A, Interior equipment).
a Unclip at (2) .
a Disconnect the air duct at (3) then at (4) .
a Remove:
- the bolts (5) ,
- the dashboard cross member reinforcement plate.
Tightening torquesm
cross member reinforce-ment panel bolt
21 Nm
104028
104102
104118
61A-39
HEATINGHeater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
a Remove:
- the bolts (6) from the heater matrix pipe bracket,
- the bolts (7) from the heater matrix on the air distri-bution unit,
- the bracket (8) .
a Put a protective cover on the carpet.
a Remove the two bolts (9) from the heater matrix con-necting clips.
a Put a container in place to recover the coolant.
a Remove:
- the heater matrix and its pipes,
- the heater matrix connecting clips.
a Remove:
- the heater matrix ducts by pulling them towards thefront of the vehicle,
- the heater matrix.
REFITTING
a Always replace the heater matrix seals.
a Refit:
- the heater matrix,
- the heater matrix ducts.
a Fit:
- the heater matrix connecting clips,
- the heater matrix and its pipes.
a Remove the coolant recovery container.
a Remove:
- the heater matrix connecting clip bolts,
- the bracket,
- the heater matrix bolts on the air distribution unit,
104110 104109
61A-40
HEATINGHeater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A- the heater matrix pipe bracket bolts,
- the dashboard cross member reinforcement plate,
- the dashboard cross member reinforcement panelbolts.
a Tighten to torque the cross member reinforce-ment panel bolt (21 Nm).
a Fit the air duct.
a Refit the dashboard lower trim( (see Lower sectionof dashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
a Remove the hose clamps.
a Perform the following operations:
- fill and bleed the cooling circuit( (see Cooling cir-cuit: Draining - Refilling) (MR 370, 19A, Cooling),
- check the cooling circuit sealing( (see Engine coo-ling circuit: check) (MR 370, 19A, Cooling).
61A-41
HEATINGHeater matrix: Removal - Refitting
RIGHT-HAND DRIVE
61AREMOVAL
a Place a hose clamp on each hose at the bulkhead inthe engine compartment.
a Remove the glovebox( (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).
a Unclip at (1) .
a Disconnect the air duct at (2) then at (3) .
a Put a protective cover on the carpet.
a Remove:
- the bolts (5) from the heater matrix pipe bracket,
- the bolts (6) from the heater matrix on the air distri-bution unit,
- the bolts (7) from the heater matrix connectingclips,
- the bracket (8) .
a Put a container in place to recover the coolant.
a Remove:
- the heater matrix and its pipes,
- the heater matrix connecting clips.
a Remove:
- the heater matrix ducts by pulling them towards thefront of the vehicle,
- the heater matrix.
REFITTING
a Always replace the heater matrix seals.
a Refit:
- the heater matrix,
- the heater matrix ducts.
a Fit:
- the heater matrix connecting clips,
- the heater matrix and its pipes.
104393
104660
61A-42
HEATINGHeater matrix: Removal - Refitting
RIGHT-HAND DRIVE
61Aa Remove the coolant recovery container.
a Remove:
- the heater matrix connecting clip bolts,
- the bracket,
- the heater matrix bolts on the air distribution unit,
- the heater matrix pipe bracket bolts.
a Fit the air duct.
a Refit the glovebox( (see Glovebox: Removal - Re-fitting) (MR 371, 57A, Interior equipment).
a Remove the hose clamps.
a Perform the following operations:
- fill and bleed the cooling circuit( (see Cooling cir-cuit: Draining - Refilling) (MR 370, 19A, Cooling),
- check the cooling circuit sealing( (see Engine coo-ling circuit: check) (MR 370, 19A, Cooling).
61A-43
HEATINGFan assembly: Removal - Refitting 61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbag and seat belt pretensioners).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C, Airbagand pretensioners),
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36A, Steering assembly).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
II - REMOVAL OPERATION FOR PART CONCERNED
a Disconnect the fan unit connector (1) .
a Remove the bolts (2) from the motor-driven fan as-sembly.
a Pull the tab (3) .
a Remove the fan assembly by lifting it.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the blower unit,
- The bolt from the motor-driven fan assembly.
a Connect the blower unit connector.
II - FINAL OPERATION.
a Refit:
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
Equipment required
diagnostic tool
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
104114
61A-44
HEATINGFan assembly: Removal - Refitting 61A
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Refit:
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36A, Steering assembly),
- the driver's airbag( (see Driver's front airbag: Re-moval - Refitting) (MR 370, 88C Airbag and pre-tensioners).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbag and seat belt preten-sioners).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-45
HEATINGHeating resistor relays: Removal - Refitting
LEFT-HAND DRIVE
61AThe heating resistors can be accessed from under-neath the dashboard.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove the centre front panel( (see Centre frontpanel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
a Remove the dashboard lower trim( (see Lower sec-tion of dashboard trim: Removal - Refitting) (MR371, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the heating resistor relay.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the heating resistor relay.
II - FINAL OPERATION.
a Refit the dashboard lower trim( (see Lower sectionof dashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
a Refit the centre front panel( (see Centre front pa-nel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
104668
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-46
HEATINGHeating resistor relays: Removal - Refitting
RIGHT-HAND DRIVE
61AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove the centre front panel( (see Centre frontpanel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
a Remove:
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the UCH( (see UCH: Removal - Refitting) (MR370, 87B, Passenger compartment connectionunit).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the heater resistor relay unit (3) by pressing at (4) ,
- the relay .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the relay,
- the heating resistor relay unit.
II - FINAL OPERATION.
a Refit:
- the UCH( (see UCH: Removal - Refitting) (MR370, 87B, Passenger compartment connectionunit),
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
a Refit the centre front panel( (see Centre front pa-nel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
104665
61A-47
HEATINGHeating resistor relays: Removal - Refitting
RIGHT-HAND DRIVE
61A
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-48
HEATINGHeating resistor unit: Removal - Refitting
LEFT-HAND DRIVE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove the centre front panel( (see Centre frontpanel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the connector (1) from the heating resis-tor.
a Remove the bolts (2) from the heating resistor.
a Extract the heating resistor.
Special tooling required
Mot. 1608 Torque screwdriver.
Tightening torquesm
heating resistor bolt 2 Nm
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
104662
102340
61A-49
HEATINGHeating resistor unit: Removal - Refitting
LEFT-HAND DRIVE
61AREFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Position the heating resistor.
a Refit the heating resistor bolts.
a Tighten to torque the heating resistor bolt (2 Nm)using the (Mot. 1608).
a Connect the heating resistor connector.
II - FINAL OPERATION.
a Refit the centre front panel( (see Centre front pa-nel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-50
HEATINGHeating resistor unit: Removal - Refitting
RIGHT-HAND DRIVE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the glovebox( (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).
II - REMOVAL OPERATION FOR PART CONCERNED
a Disconnect the connector (2) from the heating resis-tor.
a Remove the bolts (3) from the heating resistor.
a Extract the heating resistor.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Position the heating resistor.
a Refit the heating resistor bolts.
a Tighten to torque the heating resistor bolts (2 Nm)using the (Mot. 1608).
a Connect the heating resistor connector.
II - FINAL OPERATION.
a Refit the glovebox( (see Glovebox: Removal - Re-fitting) (MR 371, 57A, Interior equipment).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
Special tooling required
Mot. 1608 Torque screwdriver.
Tightening torquesm
heating resistor bolts 2 Nm
104662
102340
61A-51
HEATINGPassenger compartment fan assembly control unit: Removal - Refitting 61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbag and seat belt pretensioners).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C, Airbagand pretensioners),
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36A, Steering assembly),
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment),
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
II - REMOVAL OPERATION FOR PART CONCERNED
a Disconnect the connector (1) from the passengercompartment blower unit control unit.
a Remove the bolts (2) from the passenger compart-ment blower unit control unit.
a Press on the bracket (3) .
a Remove the passenger compartment blower unitcontrol unit.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the passenger compartment blower unit controlunit,
- the passenger compartment blower unit controlunit bolts.
a Connect the passenger compartment blower unitcontrol unit connector.
II - FINAL OPERATION.
a Refit:
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment),
Equipment required
diagnostic tool
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
104671
61A-52
HEATINGPassenger compartment fan assembly control unit: Removal - Refitting 61A
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove:
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36A, Steering assembly),
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C Airbagand pretensioners).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbag and seat belt preten-sioners).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-53
HEATINGControl panel: Removal - Refitting 61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove the centre front panel( (see Centre frontpanel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolts (1) from the air conditioning con-trol panel.
a Tilt the heater control panel.
a Tilt the control panel to extract it.
a Disconnect the connector (2) from the heater controlpanel.
a Detach the heater control panel cables:
- disengage the cable (3) ,
- move the bracket away (4) ,
- extract the ball joint (5) .
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
104036
104659
AIR CONDITIONING or BASIC HEATING
102011
61A-54
HEATINGControl panel: Removal - Refitting 61A
a Disconnect the heater control panel connectors.
a Remove the heater control panel.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit the heater control panel.
a Connect the heater control panel connectors.
a Refit the heater control panel cables:
- move the bracket away,
- position the ball joint,
- engage the cable.
a Connect the heater control panel connector.
a Position the control panel by tilting it.
a Refit the air conditioning control panel bolts.
II - FINAL OPERATION.
a Refit the centre front panel( (see Centre front pa-nel: Removal - Refitting) (MR 371, 57A, Interiorequipment).
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
CLIMATE CONTROL
CLIMATE CONTROL
AIR CONDITIONING or BASIC HEATING
Note:
The recirculation control cable is black.
The distribution control cable is white.
The mixing control cable is grey.
The heating control panel control cables do notneed to be adjusted.
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-55
HEATINGRecirculation motor: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbag and seat belt pretensioners).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C, Airbagand pretensioners),
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36B, Power-assistedsteering),
- the glovebox( (see Glovebox: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
a Remove the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Remove the glovebox.
a Remove:
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment),
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment).
II - REMOVAL OPERATION FOR PART CONCERNED
a Disconnect the connector (1) from the recirculationmotor.
a Remove:
- the bolts (2) from the recirculation motor,
- the recirculation motor (3) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the recirculation motor,
- the recirculation motor bolts.
a Connect the recirculation motor connector.
II - FINAL OPERATION.
a Refit:
- the dashboard( (see Dashboard: Removal - Refit-ting) (MR 371, 57A, Interior equipment),
- the centre front panel( (see Centre front panel:Removal - Refitting) (MR 371, 57A, Interior equip-ment).
Equipment required
diagnostic tool
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
VEHICLE WITHOUT RADIO
104114
61A-56
HEATINGRecirculation motor: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
61A
a Refit the glovebox.
a Refit the radio( (see Car radio: Removal - Refit-ting) (MR 370, 86A, Radio).
a Refit:
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36B, Power-assistedsteering),
- the driver's airbag( (see Driver's front airbag: Re-moval - Refitting) (MR 370, 88C Airbag and pre-tensioners).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbag and seat belt preten-sioners).
VEHICLE WITHOUT RADIO
RADIO NO 02 or RADIO NO 03 or RADIO NO 04or RADIO NO 05 or RADIO NO 06 or RADIO NO07 or RADIO NO 08 or RADIO NO 09
61A-57
HEATINGMixer motor: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or CLIMATE CONTROL
61AREMOVAL
I - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the glovebox( (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the air mixing motor connector (1) .
a Remove:
- the bolts (2) from the air mixing motor,
- the air mixing motor (3) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the air mixing motor,
- the air mixing motor bolts.
a Connect the air mixing motor connector.
II - FINAL OPERATION.
a Refit the glovebox( (see Glovebox: Removal - Re-fitting) (MR 371, 57A, Interior equipment).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
104113
61A-58
HEATINGMixer motor: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or CLIMATE CONTROL
61AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the dashboard lower trim( (see Lower sec-tion of dashboard trim: Removal - Refitting) (MR371, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the connector (1) from the air mixing mo-tor.
a Remove:
- the bolts (2) from the air mixing motor,
- the air mixing motor. (3)
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the air mixing motor.
- the air mixing motor bolts,
a Connect the air mixing motor connector.
II - FINAL OPERATION.
a Refit the dashboard lower trim( (see Lower sectionof dashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
104391
61A-59
HEATINGDistribution motor: Removal - Refitting
LEFT-HAND DRIVE, and AIR CONDITIONING or CLIMATE CONTROL
61AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the glovebox( (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the connector (1) from the distributionmotor.
a Remove:
- the bolts (2) from the distribution motor,
- the distribution motor (3) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the distribution motor,
- the distribution motor bolts.
a Connect the distribution motor connector.
II - FINAL OPERATION.
a Refit the glovebox( (see Glovebox: Removal - Re-fitting) (MR 371, 57A, Interior equipment).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
104113
61A-60
HEATINGDistribution motor: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or CLIMATE CONTROL
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool(see Fault finding - Replacement of components)(MR 372, 88C, Airbag and seat belt pretensioners).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment),
- the front air distribution duct (see 61A, Heating,Front air distribution duct: Removal - Refitting,page 61A-4) ,
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C, Airbagand pretensioners),
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36B, Power-assistedsteering),
- the steering column( (see Steering column: Re-moval - Refitting) (MR 370, 36B, Power-assistedsteering).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the distribution motor connector (1) .
a Remove:
- the bolts (2) from the distribution motor,
- the distribution motor. (3)
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Refit:
- the distribution motor,
- the distribution motor bolts.
a Tighten the distribution motor bolts.
a Connect the distribution motor connector.
II - FINAL OPERATION.
a Refit:
- the steering column( (see Steering column: Re-moval - Refitting) (MR 370, 36B, Power-assistedsteering),
- the steering wheel( (see Steering wheel: Remo-val - Refitting) (MR 370, 36B, Power-assistedsteering),
- the driver's front airbag( (see Driver's front air-bag: Removal - Refitting) (MR 370, 88C, Airbagand pretensioners),
Equipment required
diagnostic tool
104113
61A-61
HEATINGDistribution motor: Removal - Refitting
RIGHT-HAND DRIVE, and AIR CONDITIONING or CLIMATE CONTROL
61A- the front air distribution duct (see 61A, Heating,Front air distribution duct: Removal - Refitting,page 61A-4) ,
- the dashboard lower trim( (see Lower section ofdashboard trim: Removal - Refitting) (MR 371,57A, Interior equipment).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Unlock the airbag computer using the diagnostictool (see Fault finding - Replacement of compo-nents) (MR 372, 88C, Airbag and seat belt preten-sioners).
61A-62
HEATINGInsolation sensor: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
61AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the glovebox( (see Glovebox: Removal -Refitting) (MR 371, 57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Unclip the solar radiation sensor through the bottomof the dashboard at (1) .
a Disconnect the solar radiation sensor connector (2) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Connect the solar radiation sensor connector.
a Clip on the solar radiation detector.
II - FINAL OPERATION.
a Refit the glovebox( (see Glovebox: Removal - Re-fitting) (MR 371, 57A, Interior equipment).
104067
104069
62A-1
AIR CONDITIONINGAir conditioning: Precautions for repair
AIR CONDITIONING or CLIMATE CONTROL
62AI - SAFETY
Refrigerant is heavier than air. As a result there is a riskof asphyxia for those working close to the ground andless than 5 m away from the working area (pit, well, airvents, etc.).
Switch on gas extraction systems.
At temperatures above 100˚C, the refrigerant will de-compose and produce a highly irritant gas.
II - GENERAL RECOMMENDATIONS
It is possible to place components in the drying ovenafter painting or to carry out work near the system if thetemperature does not exceed 80˚C.
It is essential to follow the routing of the connecting pi-pes.
Ensure that the refrigerant connecting pipes are cor-rectly fitted so that they will not come into contact withmetal parts in the engine compartment.
IMPORTANT
The following must be worn when handling refrige-rant:
- gloves,
- protective goggles (with side shields if possible).
In the event of refrigerant fluid coming into contactwith the eyes, rinse well with clean water conti-nuously for 15 minutes. If possible, have an eyerinse unit available.
If refrigerant comes into contact with your eyes,consult a doctor immediately. Inform the doctor thatthe burns were caused by R134A refrigerant.
In the event of contact with other unprotected partsof the body (event though the safety advice hasbeen observed), rinse well with clean water conti-nuously for 15 minutes.
IMPORTANT
Work requiring the use of refrigerant must be car-ried out in a well-ventilated area.
The refrigerant must not be stored in a shaft, a pit,a hermetically sealed room, etc.
Refrigerants are colourless and odourless fluids.
IMPORTANT
It is forbidden to smoke close to an open coolantcircuit.
IMPORTANT
To prevent refrigerant from leaking, never repair afaulty air conditioning circuit component.
Replace all faulty components.
WARNINGIn order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components which areopen to the air.
WARNING
To avoid any leaks, check that the pipe surface issound before positioning the new seal. The surfacemust be clean and scratch free.
WARNING
Lubricants are not mutually compatible: alwaysobserve the types and quantities of oil for eachcompressor even when topping up as this coulddamage the cold loop components.
Always close the oil cans again after use to keepmoisture out and never use oil contained in a canthat has been open for a long time (viscous appea-rance).
62A-2
AIR CONDITIONINGAir conditioning: Parts and consumables for the repair work
AIR CONDITIONING or CLIMATE CONTROL
62ATo find out the oil part numbers( (see Vehicle: Partsand ingredients for the repairwork) (MR 370, 04B,Consumables - Products).
Table of vehicle refrigerant capacities according to their engines and various specifications.
Table of quantities of oil to add when replacing components:
Engine Refrigerant capacity (g) Type of compressor Type of oil Quantity of oil(ml)
F4R
550 ±±±± 35
DELPHY 6CVC
PLANET ELFPAG 488
150 ±±±± 10
DELPHY 5CVC
F9QDELPHY 6CVC
DELPHY 5CVC
K4JDELPHY 6CVC
DELPHY 5CVC
K4MDELPHY 6CVC
DELPHY 5CVC
K9K DELPHY 6CVC
M9R DELPHY 5CVC
Operation on the air conditioning circuit Quantity of oil (ml or cc)
Circuit oil change Measure the volume recovered and add thesame quantity of new oil
Split hose or other rapid leak 100
Replacing a hose Quantity recovered + 10
Replacement of a condenser Quantity recovered + 30
Replacement of an evaporator Quantity recovered + 30
Replacement of the dehydrator canister Quantity recovered + 15
Removing and refitting a compressor Quantity recovered
Replacing a compressor None added
Standard replacement of a compressor Top up as necessary
Replacement of a compressor and one or more componentsof the heating and air conditioning system
None added
Standard replacement of a compressor and replacement ofone or more heating and air conditioning circuit components
Top up as necessary
62A-3
AIR CONDITIONINGAir conditioning: List and location of components
AIR CONDITIONING or CLIMATE CONTROL
62A
118841
(1) Pressure sensor
(2) Condenser/evaporator connec-ting pipe
(3) Dehydration canister/evaporatorconnecting pipe
(4) Compressor
(5) Dehydration canister/compres-sor connecting pipe
(6) Condenser/compressor connec-ting pipe
(7) Dehydrator reservoir
(8) Condenser
62A-4
AIR CONDITIONINGAir conditioning: Check
AIR CONDITIONING or CLIMATE CONTROL
62A
I - PREPARATION OPERATION FOR THE MEASUREMENT DEVICE
a Check that the measurement device functions pro-perly (see the device's instruction manual).
a Set units to ˚C.
a Set the device's sensitivity to 0.1˚C.
a Set the reading mode to (∆T) = (T1 - T2)
a Check the two sensors T1 and T2 in order to calcu-late the correction (∆) to be applied to the measure-ment (T1 - T2). the two sensors must indicate the same measurement under the same conditions. Check the sensors by:
- bringing the ends of the 2 sensors together untilthey touch,
- placing the sensors in the air flow of an air vent,
- setting the passenger compartment fan assemblyto top speed.
- waiting for the value to become stable.
- recording the correction value (∆).
Equipment required
Dual-sensor temperature measuring device
Note:
When performing RENAULT maintenance, checkthe air conditioning system at the end of the vehi-cle's maintenance program so that the engine willbe cold.
119360
119358
Note:
It is not necessary to start the vehicle. Thedevice display is in mode (∆T) = (T1 - T2).
WARNING
Note the difference and sign as soon as the tem-perature becomes stable.
Calculate the correction (∆) = - (T1 - T2) to beapplied to the measurement (∆T).
Examples:
If (T1 - T2) = - 0.3˚C, correct the measurement(∆T) by (∆) = + 0.3˚C
If (T1 - T2) = + 0.3˚C, correct the measurement(∆T) by (∆) = - 0.3˚C
62A-5
AIR CONDITIONINGAir conditioning: Check
AIR CONDITIONING or CLIMATE CONTROL
62AII - VEHICLE PREPARATION OPERATION
a Put the vehicle in the shade, where the temperatureis greater than or equal to 15˚C minimum.
a Close the bonnet.
a Open the front windows.
a Start the engine and let it idle.
a Set the air conditioning controls with:
- recirculation mode in the external position,
- the ventilation distribution in "face" mode,
- the temperature control to coldest temperature set-ting in front (and at the back, if it exists),
- the speed of the passenger compartment fan as-sembly set to maximum (switch off the rear controlif it exists),
- the front side and centre air vents open with the va-nes in a neutral position,
- the air conditioning system must be turned on (indi-cator light illuminated).
a Wait 5 minutes with the engine idling before ta-king any measurements.
III - MEASUREMENTS
a Record the air temperature at the scuttle panel grille (T3).
- open the bonnet, depending on the vehicle, to ac-cess the scuttle panel grille.
- place the sensor where air is drawn through thescuttle panel grille.
- wait for the value to become stable.
- record the T3 temperature value.
- close the bonnet if it was opened.
a Record the air temperature at the left air vent (T1), and at the right air vent (T2).
- fit sensor T1 in the left air vent (1) .
- fit sensor T2 in the right air vent (2) .
a Record the differences in temperature once the (∆T) value has stabilised:
- between T3 and the higher of values T1 or T2, (T3- highest value).
- record this difference in temperature.
- between T1 and T2 (read the (∆T) value (T1-T2)display mode).
- record the difference in temperature (∆T) accor-ding to the correction (∆) to be applied to themeasurement.
a If the (∆T)=(T1-T2) measurement is unstable, followthe procedure below:
119359
119357
Note:
Depending on the vehicle's air conditioning sys-tem programming, this check method may not beapplicable because the engine cooling fanassembly has been activated. Its operation ren-ders the (∆Τ) value between T1 and T2 unstable.To eliminate this error, the fan assembly must beactivated for the entire period over which tempe-rature T1 and T2 measurements are recorded.
62A-6
AIR CONDITIONINGAir conditioning: Check
AIR CONDITIONING or CLIMATE CONTROL
62Aa Activate the engine cooling fan assembly operation
by modifying the engine speed.
- stabilise the engine speed at 2000 rpm while T1and T2 temperature measurements are being re-corded.
- check that the engine cooling fan assembly opera-ting.
- record the temperatures by following the instruc-tions given in the paragraph MEASUREMENTS.
IV - FAULT FINDING PROCEDURE
a The following two following conditions must be met:
- the difference between T3 and the higher of the twovalues T1 or T2, must be greater than or equal to5˚C,
- the difference between T1 and T2 must be lessthan or equal to 2˚C.
Note:
If one of these two conditions is not met, then theair conditioning system is not working properly.Should this be the case, refer to the fault findingprocedure for the air conditioning system for thevehicle concerned.
62A-7
AIR CONDITIONINGCoolant circuit check
AIR CONDITIONING or CLIMATE CONTROL
62A
There are several types of detector:
- electronic detectors,
- trace detectors.
Check that the air conditioning system is operating cor-rectly (see 62A, Air conditioning, Air conditioning:Check, page 62A-4) .
REFRIGERANT CIRCUIT SEALING CHECKING OPERATION
1 - Electronic detectors:
a
a Switch on the electronic detector.
a Start the engine.
a Let the air conditioning system run for 15 minutes.
a Switch off the engine.
a Check the sealing of the refrigerant circuit using theelectronic trace detector (follow the trace of the cir-cuit as closely as possible, to limit variations due toother gases).
2 - Trace detectors
a
a Check for dye on the cold loop components with theultraviolet light.
a Inject the dye.
a Start the engine.
a Let the air conditioning system run for 15 minutes.
a Switch off the engine.
a Check the refrigerant circuit sealing by scanning thecircuit with the ultraviolet light.
a Affix a label (supplied with the dye capsule), to indi-cate that dye has been used (as close as possible tothe filler valves).
Equipment required
diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and ope-ration recommendations before carrying out anyrepair (see 62A, Air conditioning, Air conditio-ning: Precautions for repair, page 62A-1) .
Note:
After any work on air conditioning circuit leaks onthe Laguna II, Vel Satis and Espace IV, check thatfilling fault DF033 Refrigerant is not present, usingthe diagnostic tool. If it is present, clear it. Thecompressor cannot operate until the fault is cleared.
Note:
To carry out an after repair check, use the proce-dure for the electronic detector (1). To carry out amore thorough check for leaks, use a trace detector(2).
WARNING
Consult the device's operating manual to avoidincorrect use.
Note:
If replacing a defective part (see 62A, Air condi-tioning).
WARNING
Consult the device's operating manual to avoidincorrect use.
WARNING
To avoid damaging the cold loop components(corrosions, etc.), do not use dye if the tracesreveal that some product has already been injec-ted.
Note:
If replacing a defective part (see 62A, Air condi-tioning).
62A-8
AIR CONDITIONINGCoolant circuit Draining - Refilling
AIR CONDITIONING or CLIMATE CONTROL
62A
Equipment required
air conditioning charging station
IMPORTANT
Consult the safety and cleanliness advice and ope-ration recommendations before carrying out anyrepair (see 62A, Air conditioning, Air conditio-ning: Precautions for repair, page 62A-1) .
WARNINGConsult the device's operating manual to avoidincorrect use.
WARNING
To avoid damaging the cold loop components (cor-rosions, etc.), do not use dye if the traces revealthat some product has already been injected.
Note:
A summary table gives the quantities of refrigerantin the system according to the engine type (see62A, Air conditioning, Air conditioning: Partsand consumables for the repair work, page 62A-2) .
62A-9
AIR CONDITIONINGCoolant circuit Draining - Refilling
AIR CONDITIONING or CLIMATE CONTROL
62AI - RECOVERING REFRIGERANT FLUID
a
When draining or checking the refrigerant fill load, three scenarios are to be taken into account:
- the engine is running and the air conditioning is inoperation (A),
- the engine is running but the air conditioning is notin operation (B),
- the engine is not running nor is the air conditioningin operation (C).
a Scenario A:
- Operate the air conditioning until the cooling fanassembly is triggered twice,
- switch off the engine,
- drain for the first time (note down the original va-lue),
- wait 15 minutes,
- check that the relative pressure is no more than 0bar,
- repeat the cycles until the relative pressure is equalto or less than 0 bar,
- add together the values of the various drainingoperations; the fill is confirmed as being correct ifthe volume of refrigerant fluid is the specified fill+35g or -100g.
Scenario B:
- run the engine until the cooling fan is triggered twi-ce,
- switch off the engine,
- drain for the first time (note down the value),
- wait 15 minutes,
- run the engine until the cooling fan is triggered twi-ce,
- switch off the engine,
- drain for the second time (note down the value),
- repeat the cycles until the relative pressure is equalto or less than 0 bar,
- add together the values of the various drainingoperations; the fill is confirmed as being correct ifthe volume of refrigerant fluid is the specified fill+35g or -100g.
Scenario C:
- drain for the first time (note down the value),
- wait 2 hours,
- repeat the cycles until the relative pressure is equalto or less than 0 bar,
- add together the values of the various drainingoperations; the fill is confirmed as being correct ifthe volume of refrigerant fluid is the specified fill+35g or -100g.
II - CREATING A VACUUM
a It is essential to carry out vacuum extraction correct-ly before loading, otherwise the air conditioning willnot work properly.
There are two scenarios to consider:
- the vacuum will be created immediately after drai-ning (scenario A),
- vacuum created after an interval of several hoursor days (scenario B).
Scenario A:
- creation of a vacuum takes 20 minutes.
Scenario B:
- creation of a vacuum takes 45 minutes to elimina-te any trace of moisture.
a Test the seal once the vacuum has been created(some stations do this automatically).
III - FILLING
a Fill up the refrigerant circuit using the air conditio-ning charging station.
Note:
- The air conditioning circuit is fitted with a singlerefill valve; some filling equipment only requirethe use of a high-pressure hose (see the fillingequipment instructions).
- Depending on the situation, run the system fora few minutes before recovering the coolant toimprove drainage.
Note:
It is essential to follow these procedures to pre-vent:
- gas escaping when the circuit is opened,
- pollution of the environment through the releaseof gas into the atmosphere when the circuit isopened or when a vacuum is created.
62A-10
AIR CONDITIONINGCoolant circuit Draining - Refilling
AIR CONDITIONING or CLIMATE CONTROL
62Aa Top up the oil with the recommended type and volu-
me of oil and refrigerant, depending on the work car-ried out (see 6 2 A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Check there are no leaks using the electronic de-tector (see 62A, Air conditioning, Coolant circuitcheck, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
WARNING
After injecting dye into the refrigerant, be sure toindicate this on a label (supplied with the dyecapsule), and the date of the operation.
Position the label so it is visible near to the coldloop filler valve.
62A-11
AIR CONDITIONINGCondenser: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift( (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Drain the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8) .
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 35A, Exterior protection).
a Remove the xenon headlights( (see Xenon headli-ght: Removal - Refitting) (MR 370, 80C, Dischargebulbs).
a Remove the halogen headlights( (see Halogen hea-dlight: Removal - Refitting) (MR 370, 80B, Headli-ghts).
a Remove the intercooler( (see Intercooler: Removal- Refitting) (MR 370, 12B, Turbocharging).
a Remove the frontal impact cross member( (seeFront impact cross member: Removal - Refitting)(MR 371, 41A, Front lower structure).
Equipment required
air conditioning charging station
Tightening torquesm
bolts on the condenserconnecting pipes
8 Nm
Note:
Use blanking plugs for the fuel circuits with part no.77 01 208 229 or 77 01 476 857 to plug any ope-nings exposed to the open air. They must be clean.Do not use any which have already been used toplug a fuel circuit.
XENON BULBS
WITHOUT XENON BULBS
F9Q or K9K
62A-12
AIR CONDITIONINGCondenser: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62AII - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolts (1) from the condenser connectingpipes.
a Uncouple the connecting pipes from the condenser.
a Plug the openings.
a Remove the condenser by lifting its four retainingbrackets (2) .
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
a Replace the seals.
a Lubricate the orifices using air conditioning oil tomake fitting easier.
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the condenser.
a Check that the condenser is properly secured.
a Connect the connecting pipes to the condenser.
a Refit the bolts to the condenser connecting pipes.
a Torque tighten the bolts on the condenser con-necting pipes (8 Nm).
III - FINAL OPERATION.
a Refit the intercooler( (see Intercooler: Removal -Refitting) (MR 370, 12B, Turbocharging).
a Refit the frontal impact cross member( (see Frontimpact cross member: Removal - Refitting) (MR371, 41A, Front lower structure).
a Refit the xenon headlights( (see Xenon headlight:Removal - Refitting) (MR 370, 80C, Dischargebulbs).
a Refit the halogen headlights( (see Halogen headli-ght: Removal - Refitting) (MR 370, 80B, Headli-ghts).
a Refit:
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres).
104107
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components whichare open to the air.
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
WARNING
To avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.
F9Q or K9K
XENON BULBS
WITHOUT XENON BULBS
62A-13
AIR CONDITIONINGCondenser: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62Aa Connect the battery( (see Battery : Removal - Re-
fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditio-ning, Coolant circuit Draining - Refilling, page62A-8) ,
- check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
a Refit the front bumper( (see Front bumper: Remo-val - Refitting) (MR 371, 35A, Exterior protection).
62A-14
AIR CONDITIONINGDehydration canister: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift( (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Drain the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8) .
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove the front bumper( (see Front bumper: Re-moval - Refitting) (MR 371, 55A, Exterior protec-tion).
a Remove the halogen headlights( (see Front headli-ght: Removal - Refitting) (MR 370, 80B, Headli-ghts).
a Remove the xenon headlights( (see Xenon headli-ght: Removal - Refitting) (MR 370, 80C, Dischargebulbs).
OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolts (1) from the dehydrator reservoirconnecting pipes.
a Uncouple the dehydrator reservoir connecting pipes.
a Plug the openings.
a Extract the dehydrator reservoir by lifting it.
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
Equipment required
air conditioning charging station
Tightening torquesm
bolts on the dehydratorreservoir connectingpipes
8 Nm
Note:
Use blanking plugs for the fuel circuits with part no.77 01 208 229 or 77 01 476 857 to plug any ope-nings exposed to the open air. They must be clean.Do not use any which have already been used toplug a fuel circuit.
WITHOUT XENON BULBS
XENON BULBS
104107
IMPORTANT
To avoid any risk of refrigerant leaks, never repaira defective air conditioning circuit component.
Replace any defective component.
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
62A-15
AIR CONDITIONINGDehydration canister: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62Aa Replace the seals.
a Lubricate the orifices using air conditioning oil tomake fitting easier.
II - REFITTING OPERATION FOR PART CONCERNED
a Fit the dehydrator reservoir.
a Remove the blanking plugs.
a Connect the connecting pipes to the dehydrator re-servoir.
a Refit the bolts to the dehydrator reservoir connectingpipes.
a Torque tighten the bolts on the dehydrator reser-voir connecting pipes (8 Nm).
III - FINAL OPERATION.
a Refit the halogen headlights( (see Front headlight:Removal - Refitting) (MR 370, 80B, Headlights).
a Refit the xenon headlights( (see Xenon headlight:Removal - Refitting) (MR 370, 80C, Dischargebulbs).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditio-ning, Coolant circuit Draining - Refilling, page62A-8) ,
- check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
a Refit the front bumper( (see Front bumper: Remo-val - Refitting) (MR 371, 55A, Exterior protection).
WARNING
To avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.
WITHOUT XENON BULBS
XENON BULBS
62A-16
AIR CONDITIONINGCompressor: Removal - Refitting
AIR CONDITIONING or BASIC HEATING
62A
REMOVALa Position the vehicle on a two-post lift( (see Vehicle:
Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Drain the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8) .
a Remove:
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection),
- the frontal impact cross member( (see Front im-pact cross member: Removal - Refitting) (MR371, 41A, Front lower structure),
- the accessories belt( (see Accessories belt: Re-moval - Refitting) (MR 370, 11A, Top and front ofengine).
a Remove the bolts (1) from the compressor connec-ting pipes.
a Uncouple the compressor connecting pipes.
a Plug the openings.
a Remove the halogen headlights( (see Halogen hea-dlight: Removal - Refitting) (MR 370, 80B, Headli-ghts).
a Remove the xenon headlights( (see Xenon headli-ght: Removal - Refitting) (MR 370, 80C, Dischargebulbs).
Equipment required
air conditioning charging station
Note:
Use blanking plugs for the fuel circuits with part no.77 01 208 229 or 77 01 476 857 to plug any ope-nings exposed to the open air. They must be clean.Do not use plugs which have already been used toplug a fuel circuit.
104111
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components whichare open to the air.
XENON BULBS
WITHOUT XENON BULBS
62A-17
AIR CONDITIONINGCompressor: Removal - Refitting
AIR CONDITIONING or BASIC HEATING
62A
a Disconnect the connectors from the compressor (2) .
a Remove:
- the compressor bolts (3) ,
- the compressor.
REFITTING
a
a Refit:
- the compressor,
- the compressor bolts.
a Connect the compressor connectors.
a Refit the halogen headlights( (see Halogen headli-ght: Removal - Refitting) (MR 370, 80B, Headli-ghts).
a Refit the xenon headlights( (see Xenon headlight:Removal - Refitting) (MR 370, 80C, Dischargebulbs).
a Remove the blanking plugs.
a Replace the seals.
a Lubricate using the recommended air conditioningoil to make fitting easier.
a Connect the connecting pipes to the compressor.
a Refit:
- the compressor pipe bolts,
- the accessories belt( (see Accessories belt: Re-moval - Refitting) (MR 370, 11A, Top and front ofengine),
- the frontal impact cross member( (see Front im-pact cross member: Removal - Refitting) (MR371, 41A, Front lower structure),
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditio-ning, Coolant circuit Draining - Refilling, page62A-8) ,
- check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
104106
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
WITHOUT XENON BULBS
XENON BULBS
WARNING
To avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.
62A-18
AIR CONDITIONINGEvaporator: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62AREMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the distribution unit (see 61A, Heating, Airdistribution unit: Removal - Refitting, page 61A-28) .
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the evaporator (1) from the distribution unit.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
a Fit the evaporator in the distribution unit.
II - FINAL OPERATION.
a Refit the distribution unit (see 61A, Heating, Air dis-tribution unit: Removal - Refitting, page 61A-28) .
118842
62A-19
AIR CONDITIONINGEvaporator: Cleaning
AIR CONDITIONING or CLIMATE CONTROL
62ACLEANING
I - CLEANING PREPARATION OPERATION
a Remove the cabin filter (see 61A, Heating, Cabinfilter: Removal - Refitting, page 61A-3) .
II - OPERATION FOR CLEANING PART CONCERNED
a If necessary, use a vacuum cleaner to clean the ca-bin filter housing (to remove leaves, insects, etc.).
a Apply AIR CONDITIONING CLEANER using an ex-tension piece. The end of the extension piece mustbe positioned at the base of the evaporator.
a Spray the entire contents of the can.
a Leave the product to work for 15 minutes.
a Run the fan assembly very slowly for 5 minutes.
III - FINAL OPERATION.
a Refit the cabin filter (see 61A, Heating, Cabin filter:Removal - Refitting, page 61A-3) .
Note:
To find out the air conditioning cleaner part no.((see Vehicle: Parts and ingredients for therepairwork) (MR 370, 04B, Consumables - Pro-ducts).
WARNING
Do not spray the cleaner via the air inlet, as thiscould damage the fan assembly.
62A-20
AIR CONDITIONINGCondenser - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift( (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Drain the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8) .
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the engine cover,
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection),
- the scuttle panel grille( (see Scuttle panel grille:Removal - Refitting) (MR 370, 55A, Exterior pro-tection).
a Remove:
- the air filter access panel bolts (1) ,
- the air filter access panel,
- the scuttle panel partition bolt (2) .
a Remove:
- the scuttle panel partition bolts (3) ,
- the scuttle panel partition.
a Remove the air intake distributor( (see Inlet mani-fold: Removal - Refitting) (MR 370, 12A, Fuel mix-ture).
Equipment required
air conditioning charging station
Tightening torquesm
condenser - evaporatorconnecting pipe bolt onthe evaporator
8 Nm
condenser-evaporatorconnecting pipe bolt onthe condenser
8 Nm
Note:
Use blanking plugs for the fuel circuits with part no.7 701 208 229 or 7 701 476 857 to plug any ope-nings exposed to the open air. They must be clean.Do not use any which have already been used toplug a fuel circuit.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components which areopen to the air.
104343
104246
F4R or K4J
62A-21
AIR CONDITIONINGCondenser - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62AII - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove:
- the side stiffener bolts,
- the side stiffener (4)
a Remove the bolt (5) from the condenser-evaporatorconnecting pipe on the condenser.
a Uncouple the condenser - evaporator connectingpipe from the condenser.
a Fit a blanking plug.
a Remove the bolt (6) from the condenser - evaporatorconnecting pipe bracket using an offset ring span-ner.
a Detach the condenser - evaporator connecting pipeat (7) .
104119
104107
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNINGTo prevent moisture from entering the system,place plugs on the cold loop components whichare open to the air.
104104
62A-22
AIR CONDITIONINGCondenser - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
a Remove the clips (8) from the engine soundproofing.
a Move the engine soundproofing to one side.
a Remove the bolt (9) from the condenser - evaporatorconnecting pipe on the evaporator.
a Uncouple the condenser - evaporator connecting pi-pe.
a Fit a blanking plug.
a Remove:
- the condenser - evaporator connecting pipe,
- the pressure sensor (see 62A, Air conditioning,Pressure sensor: Removal - Refitting, page62A-34) .
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
a Replace the seals.
104120
WARNING
To prevent the surrounding components fromoverheating, do not damage (tear, pierce bendetc.) a heat shield.
All damaged heat shields must be replaced.
104105
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
WARNINGTo avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.
62A-23
AIR CONDITIONINGCondenser - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62Aa Lubricate the orifices using air conditioning oil to
make fitting easier.
II - REFITTING OPERATION FOR PART CONCERNED
a Remove the blanking plugs.
a Refit:
- the pressure sensor (see 62A, Air conditioning,Pressure sensor: Removal - Refitting, page62A-34) ,
- the condenser - evaporator connecting pipe.
a Connect the condenser - evaporator connecting pi-pe.
a Refit the condenser - evaporator connecting pipebolts.
a Torque tighten the condenser - evaporator con-necting pipe bolt on the evaporator (8 Nm).
a Clip on the evaporator-condenser connecting hose.
a Refit the condenser - evaporator connecting pipe re-taining bracket bolt.
a Torque tighten the condenser-evaporator connec-ting pipe bolt on the condenser (8 Nm).
a Fit the engine soundproofing.
a Refit the clips to the engine soundproofing.
a Refit:
- the side stiffener,
- the side stiffener bolts.
III - FINAL OPERATION.
a Refit the air intake distributor( (see Inlet manifold:Removal - Refitting) (MR 370, 12A, Fuel mixture).
a Refit:
- the scuttle panel partition,
- the scuttle panel partition bolts.
- the air filter access panel,
- the air filter access panel bolts,
- the scuttle panel partition bolt,
- the scuttle panel grille( (see Scuttle panel grille:Removal - Refitting) (MR 370, 55A, Exterior pro-tection),
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection),
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the engine cover.
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditio-ning, Coolant circuit Draining - Refilling, page62A-8) ,
- check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
F4R or K4J
62A-24
AIR CONDITIONINGDehydration canister - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift( (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Drain the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8) .
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the engine cover,
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection).
a Remove the front right-hand halogen headlight( (seeHalogen headlight: Removal - Refitting) (MR 370,80B, Headlights).
a Remove the front right-hand xenon headlight( (seeXenon headlight: Removal - Refitting) (MR 370,80C, Discharge bulbs).
a Remove the scuttle panel grille( (see Scuttle panelgrille: Removal - Refitting) (MR 371, 55A, Exteriorprotection).
a Remove:
- the air filter access panel bolts (1) ,
- the air filter access panel,
- the bolts (2) from the water chamber partition.
Equipment required
air conditioning charging station
Tightening torquesm
evaporator - dehydratorreservoir connectingpipe bolt on the evapo-rator
8 Nm
evaporator - dehydratorreservoir connectingpipe bolt on the dehy-drator reservoir
8 Nm
Note:
Use blanking plugs for the fuel circuits with part no.77 01 208 229 or 77 01 476 857 to plug any ope-nings exposed to the open air. They must be clean.Do not use any which have already been used toplug a fuel circuit.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components which areopen to the air.
WITHOUT XENON BULBS
XENON BULBS
104343
62A-25
AIR CONDITIONINGDehydration canister - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
a Remove:
- the scuttle panel partition bolts (3) ,
- the scuttle panel partition.
a Remove the air intake distributor( (see Inlet mani-fold: Removal - Refitting) (MR 370, 12A, Fuel mix-ture).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolt (4) from the evaporator - dehydra-tor reservoir connecting pipe on the dehydrator re-servoir.
a Uncouple the evaporator - dehydrator reservoir con-necting pipe from the dehydrator reservoir.
a Insert the blanking plugs.
104246
F4R or K4J104107
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNINGTo prevent moisture from entering the system,place plugs on the cold loop components whichare open to the air.
62A-26
AIR CONDITIONINGDehydration canister - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
a Remove the clips (5) from the engine soundproofing.
a Move the engine soundproofing to one side.
a Remove the bolt (6) from the evaporator - dehydra-tor reservoir connecting pipe on the evaporator.
a Uncouple the evaporator - dehydrator reservoir con-necting pipe from the evaporator.
a Fit a blanking plug.
a Remove the dehydrator reservoir-evaporator con-necting pipe.
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
104120 104105
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
62A-27
AIR CONDITIONINGDehydration canister - evaporator connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62Aa Replace the seals.
a Lubricate the orifices using air conditioning oil tomake fitting easier.
II - REFITTING OPERATION FOR PART CONCERNED
a Remove the blanking plugs.
a Connect the evaporator - dehydrator reservoir con-necting pipe.
a Refit the bolt on the evaporator - dehydrator reser-voir connecting pipe.
a Torque tighten the evaporator - dehydrator reser-voir connecting pipe bolt on the evaporator (8Nm).
a Fit the engine soundproofing.
a Refit:
- the engine soundproofing clips,
- the bolt on the evaporator - dehydrator reservoirconnecting pipe.
a Torque tighten the evaporator - dehydrator reser-voir connecting pipe bolt on the dehydrator re-servoir (8 Nm).
III - FINAL OPERATION.
a Refit the air intake distributor( (see Inlet manifold:Removal - Refitting) (MR 370, 12A, Fuel mixture).
a Refit:
- the scuttle panel partition,
- the scuttle panel partition bolts,
- the air filter access panel,
- the air filter access panel bolts,
- the scuttle panel partition bolt,
- the scuttle panel grille( (see Scuttle panel grille:Removal - Refitting) (MR 371, 55A, Exterior pro-tection).
a Refit the front right-hand halogen headlight( (seeHalogen headlight: Removal - Refitting) (MR 370,80B, Headlights).
a Refit the front right-hand xenon headlight( (see Xe-non headlight: Removal - Refitting) (MR 370,80C, Discharge bulbs).
a Refit the engine cover.
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditio-ning, Coolant circuit Draining - Refilling, page62A-8) ,
- check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
a Refit the front bumper( (see Front bumper: Remo-val - Refitting) (MR 371, 55A, Exterior protection).
WARNING
To avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.
F4R or K4J
WITHOUT XENON BULBS
XENON BULBS
62A-28
AIR CONDITIONINGCondenser - compressor connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift( (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Drain the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8) .
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the engine cover,
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection).
a Remove the front right-hand halogen headlight( (seeHalogen headlight: Removal - Refitting) (MR 370,80B, Headlights).
a Remove the front right-hand xenon headlight( (seeXenon headlight: Removal - Refitting) (MR 370,80C, Discharge bulbs).
a Remove:
- the frontal impact cross member( (see Front im-pact cross member: Removal - Refitting) (MR371, 41A, Front lower structure),
- the front end panel( (see Front: Removal - Refit-ting) (MR 371, 42A, Upper front structure).
Equipment required
air conditioning charging station
Tightening torquesm
compressor - conden-ser connecting pipe bolton the compressor
8 Nm
compressor - conden-ser connecting pipeunion bolt on the con-denser
8 Nm
Note:
Use blanking plugs for the fuel circuits with part no.7 701 208 229 or 7 701 476 857 to plug any ope-nings exposed to the open air. They must be clean.Do not use any which have already been used toplug a fuel circuit.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components which areopen to the air.
WITHOUT XENON BULBS
XENON BULBS
62A-29
AIR CONDITIONINGCondenser - compressor connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62AII - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolt (1) from the compressor - conden-ser connecting pipe on the condenser.
a Uncouple the compressor - condenser connectingpipe.
a Fit a blanking plug.
a Remove the bolt (2) from the compressor - conden-ser connecting pipe on the compressor.
a Uncouple the compressor - condenser connectingpipe.
a Fit a blanking plug.
a Remove the compressor-condenser connecting pi-pe.
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
a Replace the seals.
a Lubricate the orifices using air conditioning oil tomake fitting easier.
104107
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
104111
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
WARNING
To avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.
62A-30
AIR CONDITIONINGCondenser - compressor connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62AII - REFITTING OPERATION FOR PART CONCERNED
a Remove the blanking plugs.
a Connect the compressor - condenser connecting pi-pe.
a Refit the compressor - condenser connecting pipebolt on the compressor.
a Torque tighten the compressor - condenser con-necting pipe bolt on the compressor (8 Nm).
a Refit the compressor - condenser connecting pipebolt on the condenser.
a Torque tighten the compressor - condenser con-necting pipe union bolt on the condenser (8 Nm).
III - FINAL OPERATION.
a Refit:
- the front end panel( (see Front: Removal - Refit-ting) (MR 371, 42A, Upper front structure),
- the frontal impact cross member( (see Front im-pact cross member: Removal - Refitting) (MR371, 41A, Front lower structure).
a Refit the front right-hand halogen headlight( (seeHalogen headlight: Removal - Refitting) (MR 370,80B, Headlights).
a Refit the front right-hand xenon headlight( (see Xe-non headlight: Removal - Refitting) (MR 370,80C, Discharge bulbs).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditio-ning, Coolant circuit Draining - Refilling, page62A-8) ,
- check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
a Refit:
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection),
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the engine cover.
WITHOUT XENON BULBS
XENON BULBS
62A-31
AIR CONDITIONINGDehydration canister - compressor connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift( (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Drain the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditioning,Coolant circuit Draining - Refilling, page 62A-8) .
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the engine cover,
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection).
a Remove the front right-hand halogen headlight( (seeHalogen headlight: Removal - Refitting) (MR 370,80B, Headlights).
a Remove the front right-hand xenon headlight( (seeXenon headlight: Removal - Refitting) (MR 370,80C, Discharge bulbs).
a Remove:
- the frontal impact cross member( (see Front im-pact cross member: Removal - Refitting) (MR371, 41A, Front lower structure),
- the front end panel( (see Front: Removal - Refit-ting) (MR 371, 42A, Upper front structure).
Equipment required
air conditioning charging station
Tightening torquesm
dehydrator reservoir -compressor connectingpipe bolt on the dehy-drator reservoir
8 Nm
dehydrator reservoir -compressor connectingpipe union bolt on thecompressor
8 Nm
Note:
Use blanking plugs for the fuel circuits with part no.7 701 208 229 or 7 701 476 857 to plug any ope-nings exposed to the open air. They must be clean.Do not use any which have already been used toplug a fuel circuit.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components which areopen to the air.
WITHOUT XENON BULBS
XENON BULBS
62A-32
AIR CONDITIONINGDehydration canister - compressor connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62AII - OPERATION FOR REMOVAL OF PART CONCERNED
a Remove the bolt (1) from the dehydrator reservoir -compressor connecting pipe on the dehydrator re-servoir.
a Uncouple the dehydrator reservoir - compressorconnecting pipe from the dehydrator reservoir.
a Fit a blanking plug.
a Remove the bolt (2) from the dehydrator reservoir -compressor connecting pipe on the compressor.
a Uncouple the dehydrator reservoir - compressorconnecting pipe from the compressor.
a Fit a plug to the compressor opening.
a Remove the dehydrator reservoir-compressor con-necting pipe.
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
104107
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components whichare open to the air.
104111
WARNING
In order to avoid any refrigerant leaks, do notdamage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,place plugs on the cold loop components whichare open to the air.
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
62A-33
AIR CONDITIONINGDehydration canister - compressor connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62Aa Replace the seals.
a Lubricate the orifices using air conditioning oil tomake fitting easier.
II - REFITTING OPERATION FOR PART CONCERNED
a Remove the blanking plugs.
a Connect the dehydrator reservoir - compressor con-necting pipe.
a Refit the dehydrator reservoir - compressor connec-ting pipe bolt on the dehydrator reservoir.
a Torque tighten the dehydrator reservoir - com-pressor connecting pipe bolt on the dehydratorreservoir (8 Nm).
a Refit the dehydrator reservoir - compressor connec-ting pipe bolt on the compressor.
a Torque tighten the dehydrator reservoir - com-pressor connecting pipe union bolt on the com-pressor (8 Nm).
III - FINAL OPERATION.
a Refit:
- the front end panel( (see Front: Removal - Refit-ting) (MR 371, 42A, Upper front structure),
- the frontal impact cross member( (see Front im-pact cross member: Removal - Refitting) (MR371, 41A, Front lower structure).
a Refit the front right-hand halogen headlight( (seeHalogen headlight: Removal - Refitting) (MR 370,80B, Headlights).
a Refit the front right-hand xenon headlight( (see Xe-non headlight: Removal - Refitting) (MR 370,80C, Discharge bulbs).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
a Consult the refrigerant and oil quantity values beforefilling the circuit (see 62A, Air conditioning, Airconditioning: Parts and consumables for the re-pair work, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the air conditio-ning charging station (see 62A, Air conditio-ning, Coolant circuit Draining - Refilling, page62A-8) ,
- check for leaks (see 62A, Air conditioning, Coo-lant circuit check, page 62A-7) .
a Check that the air conditioning system is operatingcorrectly (see 62A, Air conditioning, Air conditio-ning: Check, page 62A-4) .
a Refit:
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection),
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the engine cover.
WARNING
To avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.
WITHOUT XENON BULBS
XENON BULBS
62A-34
AIR CONDITIONINGPressure sensor: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift( (see Vehicle:Towing and lifting) (MR 370, 02A, Lifting equip-ment).
a Disconnect the battery( (see Battery : Removal -Refitting) (MR 370, 80A, Battery).
a Remove:
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres),
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection).
II - OPERATION FOR REMOVAL OF PART CONCERNED
a Disconnect the pressure sensor connector (1) .
a Remove the pressure sensor.
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
a Replace the seal.
II - REFITTING OPERATION FOR PART CONCERNED
a Refit the pressure sensor connector.
a Torque tighten the pressure sensor (9 Nm).
a Connect the pressure sensor.
III - FINAL OPERATION.
a Refit:
- the front bumper( (see Front bumper: Removal -Refitting) (MR 371, 55A, Exterior protection),
- the front wheels( (see Wheel: Removal - Refit-ting) (MR 370, 35A, Wheels and tyres).
a Connect the battery( (see Battery : Removal - Re-fitting) (MR 370, 80A, Battery).
Tightening torquesm
pressure sensor 9 Nm
Note:
An automatic shut-off valve isolates the circuitfrom the atmosphere during removal; do notdrain the coolant circuit.
104106
WARNING
Do not remove the blanking plugs from eachcomponent until the last moment.
Also, do not remove the components from theirpackaging until they are to be fitted to the vehi-cle.
WARNINGTo avoid any leaks, check that the pipe surface issound before positioning the new seal. The sur-face must be clean and scratch free.