Five Boats, Duisburger Innenhafen,Bahl + Partner Architekten BDA/GrimshawArchitects

SP Manager

Integrated software to automate projects, MRP, and logistics

www.scia-online.com

Tracking

CAM/CNC

Fabrication P

rocu

rem

ent

Pla

nnin

g

SP Manager

BIM/Detailing

SP Manager: Integrated software to automate projects, MRP, and logistics

ERP

integrated

www.scia-online.com

SP Manager = MRP II +for

STEELFABRICATION =

STEEL +

ADDED VALUE (hours and surface treatment)

www.scia-online.com

BUSINESS-MANAGEMENT

STEELFABRICATION = STEEL + ADDED VALUE (hours and surface treatment)

Business – plan (5 -10 years) process-investments, forecasted hours & tons

Master-schedule (0,5 – 2 years) contracts versus forecasted hours

Production – plan (1 - 4 weeks) contracts/lots versus fabricationprocess

Worksheets (weekly) planned daily work in the workshop

Progress (daily) realized daily work in the workshop

www.scia-online.com

Project process

www.scia-online.com

Fabrication processonly added value steps !

www.scia-online.com

SP Manager: Project- and resource-planning

Project planning

A multi-project and multi-user planning software viewed in a Gantt diagram

www.scia-online.com

Resource-planning

A view on the resource-capacity-plan within the multi-project environment

SP Manager: Project- and resource-planning

www.scia-online.com

Bill Of Materials•Easy input. Geometry-definition automatically from BIM/CAD/DSTV or manual entry

•Automated allocation and routing around the workshop according to the individual

fabrication-facilities.

•Automated MRP

SP Manager: Bill of Materials (BOM)

www.scia-online.com

Integration with BIM/CAD systems:

Advance

SP Manager: BIM/CAD/CAM

www.scia-online.com

Geometry-identification (What): (contour, hole, length, ….)

Fabrication-method (How): (drill, cut, paint, saw,….)

Cost centers (Where): (CNC-saw-drill-line, cutting-table, welders, painters,..)

Fabrication-routing: the routing of the parts around the workshop.

SP Manager: Fabrication allocation & routing

www.scia-online.com

What - ConditionsBy parametrisation of the cost centers based on our experience and the experience of the steel-fabricator AUTOMATICALLY the fabrication-method is calculated for each part and assembly.

SP Manager: Fabrication automatic allocation

www.scia-online.com

Each cost center (where) has a formula to calculate fabrication time

depending on :

•Geometry of a part (length, width, contour,…)•Operations on a part (drill, cut, saw,….)•Quantities of a part (number, weight, surface,…)

After the definition of the fabrication-method, for each part (or assembly) per cost center a

fabrication-time is calculated.

SCIA: Estimated fabrication-time

www.scia-online.com

Project-planning : JIT (just-in-time)According the routing and the end date and earliest startdate of a project (order or phase) the planning is calculated according the available capacity and respecting the end date. This results in a detailed schedule of each cos tcenter of the workshop.

Capacity-planning per cost center (where) : OptimumFrom a certain start-date a project or phase will be planned regarding the available capacity for that cost center

SP Manager: Fabrication planning: JIT & Optimum

www.scia-online.com

Automatic nesting of plates with 4 torches

Automatic nesting of plates with 1 torche

Automatic nesting of beams

SP Manager: Nesting

www.scia-online.com

Stock Trade-lengths to purchase Roll-lengths to purchase Purchase-to-order

Stock and purchase data are fully integrated with ERP of stockholder or steelworker

Cost control per order

Quality-control : full traceability of each fabricated part and stock-piece

Reservation per order and per machine

SP Manager: Material Requirement Planning (MRP)

Out of the BOM an optimal material requirement is calculated:

www.scia-online.com

The following attributes are kept : Planned delivery

Delivery

Planned fabrication

Purchase-value

Purchase-number

Supplier

Certificate

Surface-treatment

Allocated machine

Reserved order

Nested order(s)

Rest-piece

Waste-piece

….

SP Manager: Material management

www.scia-online.com

Per cost center (WHERE) :

PROGRESS : The status will be kept per cost center per part. This gives you track of how far the project (order) or phase of the project (order) is.

COST : The realised times per cost center per part are returned. This gives you a good efficiency-rate per cost center.

EFFICIENCY :This efficiency-rate can correct the formulas of the estimation of fabrication-time per cost center.

SP Manager: Fabrication-control

www.scia-online.com

WIP : Work – IN - Process

Material : once taken into the workshop, it becomes a cost for the

contract / etapa

Labour : on weekly basis we know exactly the realized hours

Progress : for every operation we

know exactly what is done per part/assembly

WIP : can be a formula based on the value of the material, the progress

and the hours, multiplied by the sales-value

www.scia-online.com

CONTRACT-MANAGEMENT

www.scia-online.com

SP Manager: WIS (Welding Information System)

www.scia-online.com

Kaltenbach

Ficep

ESAB

SATO

Koike

Messer-Griessheim

Peddinghaus

Trennjaeger

Vernet-Behringer

….

SP Manager: CAD/CAM

All CNC-machines can be integrated online !

www.scia-online.com

4D-planning and progress Full control about whole project Visualize status of project Get relevant element data by one click Simulate erection process

SP Manager: 4D-planning and progress

www.scia-online.com

Graphic transport planning Define deliveries Define trucks Define stacks Automatic check of stack constraints Define extra delivery material

SP Manager: Graphical transport planner

www.scia-online.comMonday 17 April 2023

BUSINESS-MANAGEMENTLEAN SIGMA

www.scia-online.comMonday 17 April 2023

BUSINESS-MANAGEMENT

www.scia-online.com

Why SCIA ?

• SCIA improves the process-efficiency and not only registers LEAN : eliminate no-adding-value-tasks within the process (up to 50% of your process is not adding value )• SCIA optimizes your bottlenecks• SCIA automates beyond CNC• SCIA really makes you plan professionally and productive MRP II – JIT – OPTIMUM MASTERPLAN & PRODUCTIONPLAN & WORKORDERS• SCIA generates quality

www.scia-online.com

WHY SCIA ?

1. Only 2 integrated management-softwares : technical (SCIA) & financial

(ERP)

2. Minimize the effort to have maximum information (never the same or similar

data-entry in all different excel-sheets)

3. More accurate information on planning and progress

4. Optimal use of the resources within the process

5. Automated purchase- & stock-management

6. CAM : integrated with all CNC-machines

7. Online MIS (Management Information System) on progress, cost,

efficiency and productivity

8. Integrated QM (Quality Management) for material, assemblies and

weldings

9. Automated full traceability

10. Faster and on-time to supply your customer

www.scia-online.com

Sales-process

1. Open the door (direction or project manager or

fabrication manager)

2. Check the fit of their company with our solution

(questions)

3. Presentation of our solution (ppt)

4. Find out the interest and budget

5. Sell consulting (6000 Euro + travel expenses)

6. Proposal

7. Sell solution

www.scia-online.com

Target-market

1. > 500 tons/month

2. Detailing-software (CAD)

3. > 3 CNC-machines

4. No integrated fabrication-software or not

satisfied with ERP

www.scia-online.com

Questions

1. Monthly output in tons

2. # employees (workers, office, erection)

3. Detailing-software (CAD) ? # licences

4. CNC-machines ? (Brand & type)

5. ERP ? (Brand)

6. Warehouse ?

7. Average stock-level in tons ?

www.scia-online.com

Austria‾ PENEDER‾ HASLINGER‾ WEYLANDT‾ ZEMAN

Belgium :‾ WILLEMS‾ BUYCK / CSM‾ IEMANTS

(SMULDERS GROEP)

‾ VM.METAAL‾ TIMMERS‾ CLAESSEN

France :‾ PL MAITRE‾ CMS

Germany: ‾ IBB‾ SCHAUB‾ WOLF‾ OPHEIS‾ BSH

Greece : TEMKAMETKA

Holland :

‾ HOLLANDIA‾ BNG/WVL/ESCHER

(ANDUS STAALGROEP)

‾ MOESKOPS (SMULDERS GROEP)

‾ FLEVO/JONGEJANS‾ MEIJERS‾ MERCON

Luxemburg: ‾ ASTRON‾ COMETAL

Middle East : ‾ Kwik Steel‾ Mammut Group

Spain‾ KLÖCKNER‾ ROS CASARES‾ FORMOSO

Switzerland :‾ ZWAHLEN&MAYR‾ SCHNEIDER‾ MAUCHLE

Slovenia :

‾ TRIMO

Turkey :‾ TABOSAN

UK :‾ Conder‾ DGT‾ John Reid

United States: ‾Prospect Steel/Lexicon

Brazil :‾ BRAFER‾ ICEC‾ CODEME‾ METASA

SP Manager: Referece customers

www.scia-online.com

Fabrication :• fabrication-method• estimated and real fabrication-times• fabricaton-planning• fabrication-control

Logistics :• Bill of Material - BOM (order-lines)• routing optimisation (JIT or ASAP)• material-requirement-planning (MRP)• management of order-logistics (shipment and project-plan)

BIM/CAD/CAM :• interface with Xsteel, Bocad, Strucad, Hypersteel, Steelfab …• editing of geometries• automatic nesting of plates and beams• CNC-codes• central management of all machines

SP Manager: Management and CIM

www.scia-online.com

Tracking

CAM/CNC

Fabrication P

rocu

rem

ent

Pla

nnin

gSP Manager

BIM/Detailing

SP Manager: Integrated software to automate projects, MRP, and logistics