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02/05/2019

HVAC Improvements Project 00 01 10 - 1

SECTION 00 01 10

TABLE OF CONTENTS

PART A - CONTRACT REQUIREMENTS

DIVISION 01 – GENERAL REQUIREMENTS

01 33 00 SUBMITTAL PROCEDURES

01 65 00 PRODUCT DELIVERY REQUIREMENTS

01 73 33 RESTORATION OF IMPROVEMENTS

01 78 23 OPERATION AND MAINTENANCE DATA

PART B – TECHNICAL SPECIFICATIONS

DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 76 13 EVAPORATIVE COOLERS

23 83 33 ELECTRIC RADIANT HEATERS

DIVISION 26 - ELECTRICAL

26 05 00 COMMON WORK RESULTS FOR ELECTRICAL

26 05 21 ELECTRICAL POWER CONDUCTORS AND CABLES

26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS

26 05 34 RACEWAYS, BOXES, MANHOLES, AND HANDHOLES FOR

ELECTRICAL SYSTEMS

26 08 10 ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS

26 09 16 ELECTRICAL CONTROLS AND RELAYS

DIVISION 40 – PROCESS INTERCONNECTIONS

40 05 03 COMMON WORK RESULTS FOR PIPING SYSTEMS

40 05 17 COPPER PROCESS PIPE

40 05 93 COMMON MOTOR REQUIREMENTS FOR PROCESS EQUIPMENT

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PART C - CONTRACT DRAWINGS

98E-005 RACEWAY, CABLE SCHEDULE AND PANELBOARDS

98E-102 ELECTRICAL EQUIPMENT PLAN – PAINT BLDG AND MTL

98E-601 ELECTRICAL SINGLE LINE DIAGRAMS – PAINT BLDG AND

MTL

98M-001 MECHANICAL SCHEDULES AND NOTES

98M-101 HVAC AND FIRE PROTECTION PLAN – PAINT BLDG AND MTL

98P-101 PLUMBING PLAN – PAINT BLDG AND MTL

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SECTION 01 33 00

SUBMITTAL PROCEDURES

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. Submittals include, but are not limited to, product data, shop drawings, test procedures,

test results, annotated PLC program listings, AutoCAD® generated drawings, samples,

requests for substitutions, descriptive data, certificates, methods, schedules, marked

contract drawings and specifications, manufacturer's installation and other instructions,

and miscellaneous work related items. Submittals also include all other information as

may reasonably be required, in the opinion of the District Representative, to

demonstrate fully that the materials and equipment to be furnished and the methods of

work comply with the provisions and intent of the contract documents. Additional

submittal requirements are specified in each individual section of the specifications.

Items to be submitted are specified in these individual technical specification sections.

B. The review of the Contractor's drawings or other descriptive material shall not relieve

the Contractor of responsibility for any error or of any obligation for accuracy of

dimensions and details, for agreement and conformity with the contract drawings and

specifications, or responsibility to fulfill the contract as prescribed and required by the

Primary Specifications. If errors or omissions exist in the Contractor's submittals which

are not noted by the District during the District's review, it shall be the Contractor's

responsibility, at no additional cost to the District, to correct the errors and omissions,

to correct field conditions, and to repair any damage inflicted to new or existing

equipment and other improvements as a result of the errors or omissions.

C. All submittals shall be submitted by the Contractor to the District Representative for

review and comment. An electronic version shall be transmitted to the District

Representative via email.

D. All submittal data including shop drawings and O&M data will become part of the

project records. All changes or modifications during construction to original equipment

submittals must be recorded and become part of the project record and O&M process

as outlined in their respective sections.

1.02 DEFINITIONS

A. GENERAL

1. The definitions of types of drawings, diagrams and other forms of submittal

documents shall include the terms used in the following paragraphs. Whenever the

following terms for drawings or other forms of submittal documents are used in

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submittal requirements, the definitions in the following paragraphs shall apply. The

following set of definitions is not comprehensive. They are included to help clarify

the meanings of certain terms applicable to mechanical, electrical, instrumentation

and control system documents.

B. SINGLE-LINE DIAGRAMS

1. A single-line diagram shall show by means of single lines and graphical symbols

the course of an electrical circuit or system of circuits and components, devices, or

parts used therein. Physical relationships are represented schematically.

C. ELEMENTARY OR SCHEMATIC DIAGRAM

1. An elementary or schematic diagram shall show all circuits and devices of a

system, equipment item, or assembly, or any defined functional portion thereof. A

system is defined as any assembly of electrical, electronic, mechanical, hydraulic,

pneumatic, and other various types of components and devices and/or materials

which are combined, connected, and integrated as necessary to perform some

specific function. Such a diagram emphasizes the functional arrangement of system

components and devices as opposed to their physical arrangement, and is intended

to provide a functional understanding the operation of the system or circuit.

"Elementary" and "schematic" are equivalent terms unless additional definitions or

requirements are stated. However, the term "elementary" as used herein for

electrical drawings generally refers to those drawings and diagrams which show the

connection and control of electrical devices, whereas the term "schematic"

generally refers to those drawings or diagrams which show the connection and

application of electronic devices. (Note: Most elementary diagrams provided in the

contract drawings are located on "X" drawings titled "Control and Logic

Diagrams.")

D. LOOP DIAGRAM

1. Loop diagrams shall show a schematic representation of a complete hydraulic,

electric and pneumatic circuit. Diagrams show all system devices with

alphanumeric identification of each component in the loop. All connected

equipment terminals are shown with manufacturer's identification markings. All

interconnecting cables and pneumatic tubing are shown with color code and alpha-

numeric identification. The location of all devices in the loop are shown; for

example, field, panel front, panel rear, termination cabinet, computer I/O cabinet,

etc. Diagrams also show the process lines and equipment to which the devices in

the loop are connected with a description of the controller actions. The loop

diagrams also show references to all other applicable drawings. Loop diagrams

have symbols and layout in conformance with ISA S5.1 and S5.4.

E. CONNECTION DIAGRAM

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1. Connection diagrams shall show the physical placement and wiring of devices and

terminals in a panel, cabinet, console, assembly or system. Devices and terminals

are shown arranged in the physical layout (not necessarily to scale) as they would

appear to a person who is servicing the equipment.

F. INTERCONNECTION DIAGRAM

1. Interconnection diagrams shall show the external wiring between terminals of

associated equipment, control panels, motor control centers, area control centers,

terminal boxes, field switches, and any other device, panel, or enclosure.

G. ELECTRONIC ASSEMBLY DRAWINGS

1. Electronic assembly diagrams shall document circuit board assemblies, enclosures,

and associated devices. They include circuit schematics, circuit board assembly

drawings, and chassis layouts which show, locate, and identify all circuit

assemblies, components, and component electrical connections and wiring.

H. BILL OF MATERIALS

1. Materials identified on the drawing and listed by item number, a brief description,

manufacturer, model number (and/or page number), serial number (if available),

and quantity used. Associated equipment numbers must be shown. The items must

match the field installation and the drawing.

1.03 STANDARD COMPLIANCE

A. When materials or equipment are required to conform to the standards of organizations

such as the American National Standards Institute (ANSI), American Society for

Testing and Materials (ASTM), National Electrical Manufacturers Association

(NEMA) and Underwriter's Laboratories (UL), documents showing or proving

conformance shall be submitted.

B. If an organization uses a label or listing to indicate compliance with a particular

standard, the label or listing will be acceptable evidence, unless otherwise specified in

the individual sections. In lieu of the label or listing, the Contractor shall submit a

certificate from an independent testing organization which is competent to perform

acceptable tests and is approved by the District’s Representative. The certificate shall

state that the item has been tested and found to be in conformance with the specified

organization's standard. For materials and equipment whose compliance with

organizational standards or specifications is not regulated by an organization using its

own listing or label as proof of compliance, a certificate of compliance from the

manufacturer shall be submitted for approval. The certificate shall identify the manu-

facturer, the product and the referenced standard and shall state that the manufacturer

certifies that the product conforms to all requirements of the project specification and

of the referenced standards listed.

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1.04 SUBMITTAL REVIEW

A. When review and comment is required of any drawing or information regarding

materials and equipment, the Contractor shall email the submittal information to the

District Representative. Within a reasonable time as specified in this section after

receipt of said submittal, the District Representative will return electronically one copy

of the submittal documents indicating one of the following four actions by item

number:

1. If review and comment indicates no exceptions, copies will be returned marked

"NO EXCEPTIONS TAKEN". Work may begin immediately on incorporating the

material and equipment covered by the submittal into the work.

2. If review and comment indicates limited corrections are required, copies will be

returned marked "MAKE CORRECTIONS NOTED." Work may begin

immediately on incorporating the material and equipment covered by the submittal

document into the work.

3. If review and comment indicates insufficient or incorrect data has been submitted,

copies will be returned marked "AMEND AND RESUBMIT." The Contractor is

not authorized to begin incorporating the material and equipment covered by this

submittal document into the work until the submittal document is revised,

resubmitted and returned marked either "NO EXCEPTIONS TAKEN" or "MAKE

CORRECTIONS NOTED."

4. If review and comment indicates the material and equipment submittal is

unacceptable, copies will be returned marked "REJECTED - SEE REMARKS."

The Contractor is not authorized to begin incorporating the material and equipment

covered by this submittal into the work until a new submittal is made, resubmitted,

and returned marked either "NO EXCEPTIONS TAKEN" or "MAKE

CORRECTIONS NOTED."

B. When submittal documents are referred to in these specifications as "approved,"

"reviewed" or "accepted," this means that they are stamped as in Case 1 or 2 above.

C. Designation of submittal documents "for information only," does not preclude the

District’s Representative from reviewing or commenting on the submittal contents.

Information only submittals returned to the Contractor marked "AMEND AND

RESUBMIT" or "REJECTED - SEE REMARKS" shall be revised and resubmitted by

the Contractor.

PART 2 -- PRODUCTS

2.01 SHOP DRAWINGS

A. GENERAL

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1. Shop drawings shall include data of all forms which have been custom prepared for

this project. This includes detail drawings for structural, architectural, mechanical,

piping, HVAC, electrical, logic diagrams, software programs, electronic,

instrumentation, control, and communication equipment, assemblies, and systems

which are installed or fabricated as a part of this project. All shop drawings shall be

drawn in CAD format, as specified in this section, at an approved drawing scale.

Also included are drawings and data which show fabrication, layout, setting or

erection details. This includes any data which is prepared by the Contractor,

subcontractors, vendors, suppliers, manufacturers or their representatives,

specifically for this project.

2. Shop drawings shall have drawing numbers, scale, revision date and number,

Contractor name, subcontractor name, supplier name, name of detailer or engineer

who prepared the document, relation to adjacent structures, materials, drawing

cross references, standards references, Contractor's certification stamp, and

registered engineer's stamp, if required, shown on them. Maximum sheet size shall

be 22 inches by 34 inches. Minimum sheet size for drawings shall be 11 inches by

17 inches, except as allowed by the District Representative.

3. Shop drawings specifically prepared for this project shall be created in Computer-

Aided Drawing (CAD) format, using the most current AutoCAD® software, by

Autodesk, Inc.

B. CAD DRAWINGS

1. All drawings shall be prepared in a CAD format, using the most current AutoCAD®

software by Autodesk, Inc. The following drawings are specifically required in

CAD format:

a. Panel drawings including area control centers (ACC), panel fabrication, layout

and point-to-point wiring (connection diagrams).

b. Elementary diagrams (control and logic).

c. Electronic assembly drawings.

d. Terminal panels or terminal boxes.

e. Interconnect drawings.

f. Loop drawings (digital and discrete).

g. Custom created concrete products specifically prepared for this project.

h. Shop drawings which are specifically prepared for this project.

2. All CAD drawings shall comply with the United States National CAD Standard®

(NCS). All Contractor submissions requiring CAD shall be in accordance with

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NCS Version 5.0, or the latest release, and the U.S. National BIM Standard

(NBIMS). Additional information or clarification can be obtained from the United

States National CAD Standard® (NCS) website at

www.nationalcadstandard.org/ncs5. The National Institute of Building Sciences

owns the copyright to the work known as the United States National CAD

Standard® (NCS) and reserves all rights to said work under United States and

international law.

a. Exceptions to the NCS are as follows:

1) All annotation shall be capitalized.

2) All annotation shall be a minimum 1/8-inch Arial for full-size drawings and

a minimum 1/16-inch Arial for half-size drawings.

3) All arrowheads shall match the font size (1/8-inch) of the annotation in the

drawing.

3. The Contractor shall require that the CAD drawings prepared by all subcontractors

or vendors meet the requirements of these standards.

4. The Contractor shall transmit the submittal drawing files (in both native and pdf

format) electronically via email or otherwise as directed by the District

Representative.

C. ELECTRICAL AND CONTROL DOCUMENT REQUIREMENTS

1. GENERAL

a. For each piece of mechanical equipment and for each process instrumentation

and control loop, all applicable electrical and control documents specified

herein shall be submitted as a package. If any of the electrical, control and

instrumentation circuits of the subject mechanical equipment or process loop

have an "interface" drawing on the "E" or "X" Series contract drawings, the

Contractor shall field verify the accuracy of the drawings and verify existing

conditions. The "interface" drawings include the Interconnection Diagrams and

Reconnection Diagrams on the "E" drawings, and the set of Interface and

Demolition Diagrams on the "X" drawings. Demolition Interconnection

Diagrams based on existing referenced drawings must be verified.

b. If the Contractor finds any errors or omissions on the interface drawings, they

shall mark up two copies of the affected contract drawings and submit them to

the District Representative for clarification. If the errors or omissions are

confirmed by the District Representative, the affected contract drawings will be

corrected and reissued through a contract change order.

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c. The Contractor shall then prepare all detailed electrical and control documents

required for the subject mechanical equipment or process loop or circuit and

submit them for review. After successful completion of the review process, the

Contractor shall then proceed with shop fabrication and field installation.

d. Additional electrical and control document requirements are specified in the

technical specifications.

e. For each type of drawing specified in the following paragraphs, the Contractor

shall submit at least two examples a minimum of 30 days prior to beginning the

preparation of any additional electrical and control documents. The purpose of

this sample submittal is to allow the District Representative to perform a

detailed review of the Contractor's drawings for compliance with contract

requirements for format, content, and level of detail. These examples shall

receive a "MAKE CORRECTIONS NOTED" or "NO EXCEPTIONS TAKEN"

review before the Contractor proceeds with shop drawings which include these

types of drawings.

2. CUSTOM SOFTWARE DOCUMENTATION: Unless otherwise specified,

custom software prepared for this project shall be specially documented in

accordance with the latest edition of one of the following formats: ISA S5.1,

Instrumentation Symbols and Identification; ISA S5.3, Graphic Symbols for

Distributed Control/Shared Display Instrumentation, Logic, and Computer

Systems; the format and Symbols used in the contract drawings for Control and

Logic Diagrams, "X-Series" drawings; or a format acceptable to and approved by

the District Representative. Software documentation shall also include a complete

listing of all application programs together with comments and annotations.

Complete software documentation shall be submitted for all mechanical, electrical

and control systems, subsystems, assemblies, parts, components, and equipment

which incorporate programmable devices which are custom programmed/

configured for this project. In addition, complete annotated program listings clearly

indicating logic produced by the applicable programmable device or device

programming unit shall be provided along with all applicable functional diagrams.

All instructions, hardware, and machine-readable media necessary to load, store,

modify, and activate the associated custom software source codes and programs

shall be provided. Contractor shall submit annotated program listing on electronic

media as appropriate.

3. SINGLE-LINE DIAGRAMS: Single-line diagrams shall be drawn to a format

similar to the single-line diagrams in the contract documents. Single-line diagrams

shall be prepared for all new 480-volt switchgear. Single-line diagrams shall be

submitted along with other drawings and data specified in Division 26.

4. ELEMENTARY DIAGRAMS: Unless otherwise specified, electrical elementary

diagrams shall be drawn in accordance with the latest issue of Joint Industrial

Council (JIC) Electrical Standards for Mass Production Equipment (EMP-1). All

circuits and devices of a system shall be shown. A written description of the

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sequence of operation of the circuit shall be included. Elementary diagrams shall be

prepared and submitted for all assemblies and systems for which elementary

diagrams have not been included on the contract drawings, or where only partial

elementary diagrams have been included in the contract documents.

5. LOOP DIAGRAMS: Loop diagrams shall be prepared in compliance with

ISA-S5.4 Loop diagrams shall show circuits and devices of a system. These

diagrams shall be arranged to emphasize device elements and their functions as an

aid to understanding the operation of a system and maintaining or troubleshooting

that system. Loop diagrams shall also show cable numbers, wire numbers, input

and output signals (e.g., 4-20 mA DC, 10-50 mA DC, 1-5V DC, 3-15 psig,

6-30 psig, etc.), power and instrument air supplies to devices (e.g., 120V AC,

65V DC, 24V DC, 80 psig, etc.), signal polarity, all wire and shield terminations,

and terminal block numbers in physical order. Loop diagrams shall also show all

pneumatic components of instrumentation loops. Loop diagrams shall be printed on

11-inch by 17-inch sheets. Loop diagrams shall be prepared and submitted for all

electric and pneumatic, analog and discrete, instrumentation monitoring, control,

and alarm circuits. Every 24-volt DC circuit shall be documented in a loop

diagram. Only one circuit shall be shown on each drawing; multiple circuits on a

single drawing with an application table are unacceptable. Loop diagrams will

show references to the computer tie-in point with cabinet, row, column, and

channel number. A list of existing tie-in points will be provided to the Contractor

by the District.

6. CONNECTION DIAGRAMS

a. Connection diagrams shall show the placement, labeling and wiring of

components within MCC cubicles, panels, terminal boards, cabinets and

consoles. Components shall be shown arranged in the physical layout as it

would appear to a person servicing the equipment. Terminal blocks shall be

shown in sequential physical order including all spares. Wires shall be shown as

a continuous line between their termination points. The direction of entry to a

wire bundle shall be shown. Wire lists and wireless diagrams are unacceptable.

All additions and deletions of devices and wires in existing enclosures shall be

clearly shown. Each wire label designation shall be shown. The wire label

designations on each end of a single wire must be identical. All wire

termination point numbers shall be shown. Each wire and cable size, color

code, type and rating shall be shown. Signal and DC circuit polarities shall be

shown. All jumper, shielding and grounding details shall be shown. Multiple

conductor cables shall show all wires. All spare wires and spare termination

points shall be shown.

b. Contractor shall submit connection diagrams for all new MCC cubicles, panels,

terminal boards, cabinets and consoles. The Contractor shall also prepare and

submit connection diagrams for existing panels, terminal boards, cabinets and

consoles which are to be modified or refurbished. Connection diagrams shall be

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submitted along with associated elementary, loop, interconnection, and other

associated panel submittal data as a complete package for review.

7. INTERCONNECTION DIAGRAMS

a. Interconnection diagrams shall show for each piece of equipment all wiring

between all devices, panels, cabinets, consoles, terminal boxes, control

equipment, motor control centers, area control centers and any other devices

and equipment. Drawing references shall be shown to all diagrams which

interface to the interconnection diagrams. Interconnection diagrams shall be of

the continuous line type. Bundled wires shall be shown as a single line with the

direction of entry/exit of individual wires clearly shown. Wireless diagrams and

wire lists are unacceptable. Non-sequential terminals, on which wires are

landed, shall be shown with gaps on the terminal block to depict they are not

adjacent. Equipment terminal blocks shall be shown in the exact physical order

(including spares) as they are installed. Each wire labeling code as actually

installed shall be shown. The wire labeling code for each end of the same wire

must be identical. All device and equipment labeling codes shall be shown.

Terminal blocks within equipment with interconnection wiring connected shall

be shown complete with labeling code and all termination point labeling codes

shown. All jumper, shielding and grounding termination details not shown on

the connection diagrams shall be shown on the interconnection diagrams. Each

wire and cable size and color code shall be shown. Signal and DC circuit

polarities shall be shown. Multiple conductor cables shall show all wires. Wire

and cable routing through wireways, junction boxes, terminal boxes, manholes,

handholes, and other electrical enclosures shall be shown with the appropriate

equipment labels. Labeling codes for terminal blocks, terminals, wires, cables,

panels, cabinets, instruments, devices, and equipment shall be shown. All spare

wires and cables shall be shown. Additional information related to wire tagging

which is required on interconnection diagrams is specified in the COMMON

WORK RESULTS FOR ELECTRICAL Section (26 05 00).

b. Interconnection diagrams shall be submitted for each piece of equipment. The

Contractor shall simultaneously submit in one package all backup material used

to develop each interconnection diagram. This material includes current issues

of panel schematics, connection diagrams, terminal block diagrams, submittals,

contract drawings, vendor drawings and all other data used to develop the

interconnection diagram. All interconnection diagrams shall be prepared under

the supervision of or by a registered electrical engineer and shall bear that

Engineer's professional stamp and signature. All deletions and additions of

equipment, wires and cables shall be clearly shown. Interconnects shall include

a list of all applicable reference drawings, requests for clarifications, field

instructions and change orders.

c. Cable shall not be pulled into raceway until the interconnection diagrams

depicting the cable are approved.

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8. ELECTRONIC ASSEMBLY DIAGRAMS: Electronic assembly diagrams shall

document the design and wiring of circuit board assemblies, enclosures and

electrical/electronic devices. Circuit board schematic and fabrication drawings, and

chassis layout and wiring diagrams, shall be provided to show, locate and identify

all circuit assemblies, components and component wiring. All chassis and circuit

board components shall be identified by original manufacturer's name and part

number. Component values, ratings and tolerances shall be shown. Adjustments,

jumpers and switch positions shall be shown in the installed positions. Voltage

and/or current levels, set points, and timing values shall be shown.

9. INSTRUMENT INSTALLATION DRAWINGS: Instrument installation drawings

shall be drawn to an approved scale and shall show the mounting, piping, and

wiring details for field and rack mounted instruments. Mounting dimensions,

piping slopes, complete bill of material and installation notes shall be shown.

Mounting heights, sense of line routing and process line tap heights relative to the

instrument shall be shown. Viewing, adjustment, operation, and service access shall

be shown. Groupings of instruments shall be drawn to an approved scale.

Instrument installation drawings shall be submitted for all field mounted

instruments and instrument racks. Installation drawings shall list all applicable

equipment numbers.

2.02 MANUFACTURER'S PRODUCT DATA

A. Product data shall include data of all forms which define design, performance and

function of manufactured products or materials. This includes all preprinted literature,

performance specifications, drawings, instruction manuals, and data which are

available from the original equipment manufacturer and/or supplier. Product data shall

also include all software and firmware encoded on programmable device readable

media. Product data shall be submitted for all manufactured products and material as

specified in this section and in the Technical Specifications, Divisions 03 through 50.

2.03 TEST PROCEDURES AND RESULTS

A. Refer to the individual technical specifications for the submittal requirements of test

procedures and results.

2.04 SAMPLES (NOT USED)

2.05 MISCELLANEOUS SUBMITTALS

A. These include, but are not limited to, stormwater BMP plans and descriptions,

warranties, guarantees, certifications, maintenance agreements, quality testing reports

and similar information, devices and materials.

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2.06 PROJECT RECORD DRAWINGS AND DATA

A. Refer to the As-Built Documents paragraph of the PRIMARY SPECIFICATIONS for

requirements.

2.07 OPERATION AND MAINTENANCE INSTRUCTIONS

A. Refer to the OPERATION AND MAINTENANCE DATA Section (01 78 23) for the

submittal requirements of operation and maintenance instructions. Operation and

maintenance instructions will not be submitted until approved equipment or material

submittals are received.

2.08 BURIED UTILITIES (NOT USED)

2.09 SCHEDULE (NOT USED)

PART 3 -- EXECUTION

3.01 SUBMITTAL REQUIREMENTS

A. GENERAL

1. Submittals shall be reviewed and coordinated by the Contractor before transmittal

to the District Representative. Submittals shall be complete and fully identified by

the Contractor.

B. PREPARATION

1. Each submittal shall contain documents which are related to only one material,

product or system. Normally, a separate transmittal form shall be used for each

specific item or class of material, equipment or system. Exceptions may be allowed

only when the items taken together constitute a manufacturer's "package" or are so

functionally related that expediency indicates checking or review of the group or

"package" as a whole. The Contractor shall mark each submittal document with the

submittal number, letter suffix and item number, and the District’s Equipment Tag

Number as shown on the contract drawings

C. TRANSMITTAL FORM

1. The District Representative will define a submittal numbering scheme which the

Contractor shall use. Items omitted, or incorrectly or ambiguously listed on the

transmittal form will be deemed to be not included in the submittal. Where items

listed in the transmittal by equipment number conflicts with other descriptions

contained in the submittal, the listed equipment numbers shall be deemed to be the

intended scope. The Contractor shall bear all costs and damages sustained to the

District attributable to omitted, or incorrectly or ambiguously listed submitted

items.

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2. Each transmittal shall contain the following information as a minimum:

a. Date

b. Submittal or re-submittal number

c. Contract title and number

d. Contractor's name and address

e. List of documents being submitted, by preparer, number and version

f. Contract documents references (including specific specification section and

drawing numbers) for each submittal document

g. District equipment tag number

h. Previous submittal number and item number for each submittal document

i. Notification of deviation(s) from contract documents for each submittal

document

j. Complete list of equipment numbers and auxiliaries included with each

submittal document

k. Contractor's certification of having reviewed and coordinated the submittal

l. Description of intended use in this contract

D. DOCUMENT IDENTIFICATION

1. If multiple items are included within a single submittal, each separate document

within the submittal shall contain the following information:

a. Document (Item) number within this submittal

b. Identification of product or material

c. Manufacturer's name

d. District equipment tag number for each additional item

E. RESUBMITTALS

1. Revise returned submittal documents as indicated and as required. Resubmit using

the same submittal procedure as for an initial submittal. All resubmittals shall use

the previous submittal number with a letter suffix and shall refer to the previous

item number.

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2. Resubmittals shall address all comments from the District Representative. Partial

re-submittals may be returned "REJECTED." The Contractor will be responsible

for the District Representative's review costs for each re-submittal in excess of the

first resubmittal. These costs will be back charged to the Contractor and will be

deducted from progress payments.

3. Time extensions will not be granted for delays resulting from the necessity for the

Contractor to provide resubmittals due to inaccurate, incomplete or rejected

submittals.

F. CONTRACTOR'S RESPONSIBILITIES

1. The Contractor shall review submittals before they are transmitted to the District

Representative to ensure that there are no conflicts with other submittals. The

Contractor shall coordinate submittals from subcontractors and suppliers to ensure

that they are complete and that there are no conflicts.

2. The Contractor is responsible for errors and omissions in submittals even though

the District’s Representative reviews the submittal.

3. The District Representative shall be notified in writing at the time the submittal is

transmitted of deviations from the requirements of the contract documents. The

Contractor is responsible for correcting deviations from the contract documents

even though the District Representative has reviewed the submittal, unless the

deviations are clearly described in writing in the submittal transmittal form.

4. The Contractor shall be responsible for distributing submittals which have been

returned with the District’s Representative's action to subcontractors and suppliers.

Installation shall not be started until the submittal data with the "No Exceptions

Taken" or "Make Corrections Noted" stamp is in the possession of the installer.

5. No changes shall be made by the Contractor in any submittal after it has been

approved. The equipment or materials provided shall not deviate from the submittal

documents which are stamped with the "No Exceptions Taken" or "Make

Corrections Noted" stamp in any way except with written approval by the District

Representative.

6. The Contractor shall certify on each submittal document that the submittal has been

reviewed, field conditions have been verified and contract documents have been

complied with.

7. The Contractor may authorize a material or equipment supplier to deal directly with

the District Representative with regard to such submittals; however, ultimate

responsibility for the accuracy and completeness of the information contained in

the submittal shall remain with the Contractor.

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G. DRAWINGS FOR MODIFIED PANELS AND OTHER CONTROL SYSTEM

COMPONENTS

1. GENERAL: Where work is in existing panels, or otherwise interfaces with

existing control system components, the Contractor shall prepare new connection,

interconnection, loop elementary, CSA schematic and other drawings as necessary

in CAD format to show all work and shall provide required submittals. If existing

drawings are available in CAD format, the District will provide CAD copies of

existing drawings within 14 days of receipt of a written request, except that no

more than 75 drawings per week will be provided by the District. The written

request must include the drawing numbers of the drawings requested, request date,

requestor's name, and any other necessary information.

2. FORMAT: Contractor's submittals of modified District provided drawings shall

clearly delineate new work. New items shall be drawn with lines thicker than the

existing lines, deletions shall be made by removing the item from the drawing

(cross outs are not acceptable). All new work shall be outlined with a "cloud" of

connected half circles. Clouds shall be drawn in pencil on the back of the drawings

so that they may be easily erased by the District in the future. Entries shall be made

in the revision blocks giving the date and a brief description of the revisions.

3. SIGNAL CIRCUITS: Modifications to all existing signal circuits shall be shown

on existing loop drawings.

4. EQUIPMENT: For all equipment requiring modifications to existing control

circuits and/or power circuits feeding the equipment, modifications shall be shown

on existing interconnection drawings.

5. ACC PANELS: Modifications to existing ACC control panels shall be shown on

existing panel layout drawings, connection diagrams, and CSA schematics.

6. OTHER PANELS: Modifications to all panels except ACC control panels shall be

shown on existing panel layout drawings and connection diagrams.

3.02 PROPRIETARY INFORMATION

A. All of the information required herein shall be provided even though it may be

considered to be proprietary. If any of the information required herein is considered to

be proprietary, the District's standard proprietary agreement as found in the

PROPRIETARY INFORMATION AGREEMENT Section (00 62 05) shall be

executed between the District and the Contractor, prior to contract award, stipulating

that all such information will be supplied by the Contractor and kept confidential by

the District.

B. Not more than 90 percent of all work shall be paid for until all proprietary information

has been submitted and approved. Proprietary information shall describe the final

as-built work. No part of the work covered by the proprietary agreement shall be

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HVAC Improvements Project 01 33 00 - 15

modified after proprietary submittal acceptance until after updated proprietary

information has been submitted by the Contractor and accepted by the District.

Updated proprietary information shall fully document all modifications to be

implemented. All proprietary data shall be marked "PROPRIETARY" by the

Contractor.

3.03 MANAGEMENT OF THE SUBMITTAL PROCESS (NOT USED)

**END OF SECTION**

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HVAC Improvements Project 01 65 00 - 1

SECTION 01 65 00

PRODUCT DELIVERY REQUIREMENTS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. Equipment, products and materials shall be shipped, handled, stored, maintained and

installed in ways which will prevent damage to the items. Damaged items will not be

permitted as part of the work except in cases of minor damage that have been

satisfactorily repaired and are acceptable to the District Representative.

B. Failure of Contractor to properly store and maintain equipment and materials will

result in rejection of the equipment or material or a withholding from the progress

payment.

C. Deliveries to the SRWTP must include the contract number and name of the project on

all delivery manifests.

1.02 MATERIALS

A. Materials shall be handled, stored, and installed as recommended by the manufacturer.

Pipes with paint, tape coatings, linings or the like shall be stored to protect the coating

or lining from physical damage or other deterioration. Plastic pipes including PVC

conduit shall be stored with UV protection until placed or installed. Pipes shipped with

interior bracing shall have the bracing removed only when recommended by the pipe

manufacturer.

1.03 EQUIPMENT

A. PACKAGE AND MARKING:

1. All equipment shall be protected against damage from moisture, dust, handling, or

other cause during transport from manufacturer's premises to site. Each item or

package shall be marked with the number unique to the specification reference

covering the item.

2. Stiffeners shall be used where necessary to maintain shapes and to give rigidity.

Parts of equipment shall be delivered in assembled or subassembled units where

possible.

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B. IDENTIFICATION:

1. Each item of equipment and valve shall have permanently affixed to it a label or tag

with its equipment or valve number designated in this contract. Label or tag shall

be of stainless steel. Location of label will be easily visible.

C. SHIPPING:

1. Bearing housings, vents and other types of openings shall be wrapped or otherwise

sealed to prevent contamination by grit, dirt and water vapor.

2. Damage shall be corrected to conform to the requirements of the contract before the

assembly is incorporated into the work. Contractor shall bear the costs arising out

of dismantling, inspection, repair and reassembly.

D. FACTORY-APPLIED COATINGS:

1. Electrical equipment and materials shall be painted by manufacturer.

E. STORAGE:

1. During the interval between the delivery of equipment to the site and installation,

all equipment, unless otherwise specified, shall be stored in an enclosed space

affording protection from weather, dust and mechanical damage and providing

favorable temperature, humidity and ventilation conditions to ensure against

equipment deterioration. Manufacturer's recommendations shall be adhered to in

addition to these requirements.

2. Equipment and materials to be located outdoors may be stored outdoors if protected

against moisture condensation. Equipment shall be stored at least 6 inches above

ground. Temporary power shall be provided to energize space heaters or other heat

sources for control of moisture condensation. Space heaters or other heat sources

shall be energized without disturbing the sealed enclosure.

**END OF SECTION**

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HVAC Improvements Project 01 78 23-1

SECTION 01 78 23

OPERATION AND MAINTENANCE DATA

PART 1 -- GENERAL

1.01 WORK DESCRIPTION

A. The work consists of providing equipment operation and maintenance (O&M) data in

conformance with the requirements of this specification.

B. The Contractor shall submit O&M data after the subject equipment or material submittal

has been approved. The O&M data submittal will be returned if it is included with the

equipment or material submittal.

C. O&M data submittals shall be prepared and submitted in accordance with this

specification and the SUBMITTAL PROCEDURES Section (01 33 00).

1.02 PAYMENT (NOT USED)

PART 2 -- PRODUCTS

2.01 GENERAL REQUIREMENTS

A. Each document in the O&M data shall include the Equipment Tag Number/Location ID

and associated auxiliary Equipment Tag Number that it represents.

B. The manufacturer's standard documents shall be neatly marked with arrows or boxes to

indicate the specific information that is applicable to the equipment, assembly,

subassembly, or material supplied.

1. Non applicable items shall be crossed out.

2. Highlighting is not acceptable.

C. All O&M data materials shall be made from original materials. Original materials shall

be published literature or computer printouts with resolution of at least 600 dots per inch

(dpi). Photo copies, scanned copies, and FAX transmittals are not acceptable.

D. O&M data shall be organized into one electronic document bookmarked using an Adobe

Acrobat PDF format.

E. The District reserves the right to be the sole authority on quality and legibility of O&M

data materials.

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2.02 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section (with addenda updates) with each paragraph

check marked to show specification compliance or marked to show deviations.

a. Mark “NA” for requirements that do not apply, and if the submittal does not

conform to a requirement, explain the exception.

b. A check mark shall denote full compliance with a paragraph as a whole.

c. If deviations from the specification are indicated, and therefore requested by the

Contractor, each deviation shall be underlined and denoted by a number in the

margin to the right of the identified paragraph referenced to a detailed written

explanation for requesting the deviation. The remaining portions of the paragraph

not underlined will signify compliance on the part of the Contractor with the

specification. The District shall be the final authority for determining

acceptability of requested deviations.

d. Failure to include a copy of the marked-up specification section, along with

justification(s) for any requested deviations to the specification requirements,

with the submittal shall be sufficient cause for rejection of the entire submittal

with no further consideration.

2. Individual O&M data.

PART 3 -- EXECUTION

3.01 O&M DATA REQUIREMENTS

Each set of O&M data shall be assembled as follows:

A. COVER SHEET:

1. The cover sheet shall show a functional title of the system, equipment or material;

list of the Equipment Tag Number(s), including all associated auxiliary Equipment

Tag Number(s), and corresponding functional description(s); revision date; and

specification reference.

B. TABLE OF CONTENTS:

1. The table of contents shall give a detailed description of what is in each tab, including

applicable Equipment Tag Number.

C. WARRANTIES & GUARANTEES:

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1. A copy of the manufacturer’s warranty and/or guarantee certificate shall be provided

with the O&M data. The original certificate shall separately accompany the O&M

data.

2. List and explain the various warranties and include the servicing and technical

precautions prescribed by the manufacturers or contract documents to keep

warranties in force. Where warranty is conditional on the manufacturer’s approval

of the installer, submit the manufacturer’s approval of the installing firm.

D. STANDARD O&M MANUAL:

1. The O&M manuals must explain and illustrate clearly the principles and theory of

operation, operating instructions, and preventive and corrective maintenance

precautions and procedures to be followed. The O&M manuals and appurtenant

materials shall be written entirely in English and all dimensions shall be in English

units. The manuals shall include the following information, as applicable:

a. OPERATING INSTRUCTIONS:

Specific instructions, procedures, and illustrations shall be provided for the

following:

1) SAFETY PRECAUTIONS: List personnel hazards for equipment and list

safety precautions for all operating conditions/modes.

2) INSTALLATION AND PRE-OPERATIONAL CHECKOUTS: Provide

recommendations and checklists for installation, adjustment, calibration, and

troubleshooting to prepare each equipment/system for operation.

3) START-UP, SHUTDOWN, AND POSTSHUTDOWN PROCEDURES:

Provide step-by-step equipment-specific procedures for each of these

operations.

4) NORMAL OPERATIONS: Provide control diagrams with data and step-by-

step procedures to explain operation and control of systems and specific

equipment.

5) EMERGENCY OPERATIONS: Provide emergency procedures for

equipment malfunctions to permit a short period of continued operation or to

shut down the equipment to prevent further damage to systems and

equipment. Include emergency shutdown instructions for fire, explosion,

spills, or other foreseeable contingencies. Provide guidance on emergency

operations of all utility systems including valve locations and portions of

systems controlled.

6) ENVIRONMENTAL CONDITIONS: Provide a list of environmental

conditions (temperature, humidity, dust, indoor/outdoor, and other relevant

data) which are best suited for each product or piece of equipment and

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describe conditions under which equipment should not be allowed to run due

to applicable industry and regulatory standards and codes.

b. PREVENTIVE MAINTENANCE (PM):

The following information shall be provided for PM:

1) LUBRICATION DATA: Provide the following:

Manufacturer’s recommended lubrication schedules showing service

interval and frequency;

Diagrams illustrating equipment lubrication points;

A table identifying recommended types and grades of lubricants for

specific temperature ranges and applications; and

A table identifying equipment lubrication capacities and an estimate

of yearly lubricant quantities required for all equipment supplied.

2) PM PLAN AND SCHEDULE: Provide the following in a tabular format for

each PM:

The manufacturer’s recommended preventative maintenance task;

Recommended steps or procedures to complete the PM;

Recommended scheduled interval and frequency for performing the

PM;

The craft responsible and the person’s skill level for performing the

PM (i.e., operator, mechanic, electrician, or control systems

technician);

The estimated amount of labor required to perform the PM;

Required materials or parts; and identify the equipment’s energy

source(s) (i.e., water, heat, light, electrical, etc.).

c. CORRECTIVE MAINTENANCE:

Manufacturer's recommendations shall be provided on procedures and

instructions for correcting problems and making repairs.

1) TROUBLESHOOTING GUIDES AND DIAGNOSTIC TECHNIQUES:

Provide step-by-step procedures to promptly isolate the cause of typical

malfunctions. Describe clearly why the checkout is performed and what

conditions are to be sought. Identify tests or inspections and test equipment

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required to determine whether parts and equipment may be reused or requires

replacement.

2) MAINTENANCE AND REPAIR PROCEDURES: Provide instructions and

a list of specialized tools required to restore product or equipment to proper

conditions or operating standards. Include the specialized tool’s part number

and/or detailed fabrication drawing.

3) REMOVAL AND REPLACEMENT INSTRUCTIONS: Provide

step-by-step procedures and a list with part numbers and/or fabrication

drawings for all required specialized tools and supplies for removal,

replacement, disassembly, and assembly of components, assemblies,

subassemblies, accessories, and attachments. Provide safety precautions,

recommended tolerances, dimensions, settings, critical bolt torques, and

adjustments required. Instructions shall include a combination of text and

illustrations.

4) PARTS LIST: Provide a complete list of components and parts which make

up the equipment or assembly. All parts and components listed shall be

identified using arrows or boxes by the original manufacturer's name, part

number, and a purchase order number. Enough information shall be provided

to allow purchasing of parts from any supplier who may stock them. If listed

components or parts are themselves repairable and made up of components

and parts, parts lists shall be provided for them to all repairable levels. The

parts list shall have the generic title, identification number, and material of

construction of each component part of equipment. Include the bearing

manufacturer for every bearing.

5) DRAWING: Disassembly and assembly drawings in Adobe PDF format shall

be provided which identify and cross reference all components and parts

listed in the parts lists. Exploded or cut views of equipment shall be provided

if available as a standard item of the manufacturer's information. When

exploded or cut views are not available, plan and section views shall be

provided as a minimum.

6) SPARE PARTS AND SUPPLY LISTS: Provide recommended list of spare

parts and supplies required for maintenance and repair to ensure continued

service or operation without unreasonable delays. Included with the list shall

be any special storage precautions. If no spare parts are recommended by the

manufacturer, provide a statement to that effect.

7) SPECIAL TOOLS LIST: Provide recommended special tools, including

description and use, for all equipment supplied. Special tools are defined as

needed tools that are not generally commercially available except from the

manufacturer.

E. SHOP/REPAIR MANUAL:

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1. Provide a Shop or Repair Manual written by the manufacturer specifically for the

equipment or assembly. The manual shall include additional troubleshooting tips,

routine maintenance hints, and specific repair information not found in a standard

O&M manual, includes references to specialized tools and other information

uniquely known by the manufacturer.

F. SUPPLEMENTAL DRAWINGS AND INSTRUCTIONS

1. Drawings shall be provided which completely document the equipment, assembly,

subassembly or material. As applicable and at a minimum, the following drawings

shall be provided:

a. Fabrication details

b. Shop and vendor drawings

c. Layout and dimension drawings

d. Piping schematics for all equipment supplied

e. Installation drawings

f. Electrical equipment:

1) Schematics for all electrical equipment supplied

2) Electrical component fabrication drawings

3) Panel fabrication layout drawings with Bill of Materials

4) Panel schedules

5) Elevations and cross-sections

6) One-line and three-line diagrams

7) Wiring and connection diagrams

8) Interconnection diagrams from approved shop drawings and vendor’s

documentation

g. Instrumentation and Controls:

1) Panel elevations

2) Panel fabrication layout drawings with Bill of Materials

3) Wiring diagrams for control panels

4) Internal and external connection wiring diagrams

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HVAC Improvements Project 01 78 23-7

5) Connections between existing systems and new additions

6) Block and logic diagrams

7) Ladder logic for computer based systems

8) Drawings shall have adjustments such as calibrations and set points for

relays, and control or alarm contact settings

9) Contractor-set manual set points and any Contractor provided programming

that resides locally and not in the District’s PCCS

10) Loop drawings

11) Interconnection diagrams from approved shop drawings and vendor’s

documentation

**END OF SECTION**

02/05/2019

HVAC Improvements Project 23 05 93 - 1

SECTION 23 05 93

TESTING, ADJUSTING, AND BALANCING FOR HVAC

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE

1. This section specifies the labor and services necessary to test and adjust under

actual operating conditions all air moving systems, including related hot and chilled

water subsystems. The work shall include balancing all new systems installed as

part of this contract and all existing systems affected by the installation of new

equipment. The work shall also include all new and modified hydronic and air

systems.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text by

the basic designation only. The latest edition of referenced publications in effect at the

time of the bid shall govern. In case of conflict between the requirements of this

section and the listed references, the requirements of this section shall prevail.

Reference Title

AABC Associated Air Balance Council

ANSI / ASHRAE 70 Method of Testing the Performance of Air Outlets and Air

Inlets

NEBB National Environmental Balancing Bureau

B. DEFINITIONS: (Not Used)

1.03 SUBMITTALS

A. At least 30 days prior to starting fieldwork, Contractor shall submit in accordance with

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

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HVAC Improvements Project 23 05 93 - 2

2. A copy of the contract document control diagrams and airflow schematics that

apply to the equipment in this section marked to show specific changes necessary

for the supplied equipment. If no changes are required, the drawings shall be

marked "No Changes Required."

3. Sample copy of each of the NEBB or AABC report forms to be used.

4. Proposed approach and schedule of testing and balancing work.

5. A description of each air and hydronic system including equipment to be balanced.

6. Documentation to confirm compliance with codes and standards.

7. NEBB or AABC certification.

8. A complete list of instruments proposed to be used, organized in appropriate

categories, with data sheets for each. Show:

a. Manufacturer and model number.

b. Description and proposed use when needed to further identify the instrument.

c. Size or capacity range.

d. Latest calibration date.

B. At completion of balancing, Contractor shall submit in accordance with SUBMITTAL

PROCEDURES Section (01 33 00):

1. The balancing report specified in this Section.

2. The Certificate of Compliance specified in this Section.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

1.05 QUALITY ASSURANCE

A. RESPONSIBILITY:

1. The Contractor shall procure the services of an independent air balance and testing

agency belonging to the Associated Air Balance Council (AABC) or the National

Environmental Balancing Bureau (NEBB) to perform air and hydronic balancing,

testing and adjustment of building and process air conditioning, heating and

ventilating air systems. The Contractor shall submit a copy of the National Project

Certification Performance Guaranty issued to the testing agency by the AABC or

equivalent by NEBB as a part of the report specified in paragraph 1.03. Nothing

herein shall be construed as relieving the Contractor of his overall responsibility for

this portion of the work.

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B. CODES AND STANDARDS:

1. The Contractor shall comply with applicable procedures and standards of the

certification sponsoring association:

a. National Standards for Field Measurements and Instrumentation, Total Systems

Balance, Air Distribution- Hydronics Systems," current edition by AABC, or

the "Procedural Standards for Testing, Adjusting, and Balancing Environmental

Systems", current edition by NEBB.

b. Calibration and maintenance of instruments shall be in accordance with the

requirements of the standards, and calibration histories for each instrument shall

be available for examination.

c. Accuracy of measurements shall comply with the requirements of the standards.

C. GENERAL:

1. Tests and adjustments shall include the complete testing of all hydronic and

heating, ventilating and air conditioning systems and necessary adjustments to the

volume and control functions of the air conditioning, heating and ventilating

equipment to accomplish the design objectives shown and specified.

2. Effort has been made to show dampers, balance valves, and other equipment as

required to balance the air and hydronic systems. Contractor shall furnish and

install, upon authorization by the District Representative, any additional such items

required to satisfactorily balance the systems. The cost of additional equipment,

including installation, will be borne by the District.

3. Where required and authorized by the District Representative, fans shall be

provided with larger or smaller sheaves by the Contractor, to drive the fans at

speeds necessary to produce the indicated volumes. The cost of installing new

sheaves will be borne by the District.

D. AIR SYSTEM BALANCING:

1. Specified airflow rates shall be obtained by adjustment of the fan speeds, dampers,

or registers.

2. Flow rates at grilles, registers, branch ductwork and air distribution patterns shall

be measured in strict accordance with ANSI/ASHRAE 70.

3. All flow rates shall be measured with supply, return, and exhaust systems operating

with heating and cooling coils wet, with filter bank resistance midway between the

design values specified for clean and dirty filters, with all auxiliary systems in

operation and with all doors and windows closed or under regular traffic.

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a. Flow rates at grilles, registers, branch ductwork, and air distribution patterns

shall be measured in strict accordance with the latest edition of

ANSI/ASHRAE 70.

b. Total design and actual airflow rates delivered by fans and air handling units

shall be measured.

c. Operation and modulation of each variable inlet vane, variable air volume

terminal unit, and actuated damper shall be tested.

d. Operation and signal from each thermostat and/or electronic controller shall be

tested.

4. Measured airflow rates shall be within plus or minus 5 percent of the design values

shown and specified. Airflow rates shall be obtained by adjustment of the fan

speeds first, then adjustment of balancing branch dampers, and finally adjustment

of registers.

a. Balancing with registers shall not be done if airflow can be balanced with

branch dampers.

b. The deflection pattern of all supply outlets shall be adjusted to ensure proper

and uniform air distribution throughout the area served by such outlets.

c. Balancing positions shall be permanently marked after air balance is complete

so that they can be restored to their correct position if disturbed at any time.

d. Automatic control systems shall be adjusted for normal operating conditions.

e. Should any piece of apparatus, material or work fail to meet the specified

requirements in these tests, the Contractor shall make the necessary corrections

and retest the apparatus, material or work at no additional cost to the District.

5. The balancing agency shall conduct the above field tests in the presence of the

District Representative.

6. Evaluate building and room pressure conditions to determine adequate supply and

return air conditions.

7. Evaluate space and zone temperature conditions to determine adequate

performance of the systems to maintain temperatures without draft.

E. HYDRONIC SYSTEM BALANCING:

1. Hydronic system balancing shall be performed after complete air balancing.

2. Make measurements and adjustments in accordance with recognized procedures

and practices of the AABC or NEBB.

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3. Measure flow and adjust circuit setter valves so pumps deliver at least 100 percent

of the design water flow.

4. Measure and adjust water flow at coils for design conditions, within 5 percent.

Check conditions at coils for required performance at design conditions.

5. Lock balance valves in the adjusted position and mark the design set point. Record

valve settings in the design report.

PART 2 -- PRODUCTS (NOT USED)

PART 3 -- EXECUTION

3.01 GENERAL

A. Testing, adjusting, and balancing shall be performed after the system installation is

complete, but prior to acceptance of the project in accordance with the

COMMISSIONING Section (01 91 00), as appropriate.

B. Following completion of testing and balancing the system shall be left in proper

working order, replacing belt guards, closing access doors, closing doors to electrical

switch boxes, and restoring thermostats to specified settings. No system modifications

shall be made without the written approval of the District Representative.

C. The Contractor shall review plans and specifications prior to testing and balancing the

air and hydronic systems. The Contractor shall submit a proposed approach and

schedule for approval prior to the start of testing and balancing work.

D. COORDINATION:

1. Contractor shall coordinate services with the work of the various trades to ensure

rapid completion of the services.

2. Contractor shall promptly report to the District Representative any deficiencies

noted during performance of services to allow immediate corrective action.

3.02 INSTALLATION (NOT USED)

3.03 TESTING

A. FINAL REPORT:

1. The final certified balancing report shall include the following actual field-verified

data:

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a. Manufacturer and model, size, arrangement, class, location, and equipment

number.

b. Motor horsepower, voltage, phase, full load amperage and actual amperage

draw.

c. Fan cfm, static pressure, rpm, and operating motor BHP.

d. Pump gpm, discharge pressure, suction pressure, pressure change across pump,

total discharge head, gpm at major equipment, and operating motor BHP.

e. Duct size, supply or exhaust recorded cfm, velocity, pressure measurements,

and location of all measurements.

f. Pipe size, recorded gpm, velocity, pressure measurements, balancing valve size

and model, location of all measurements.

g. TERMINAL UNITS:

1) Manufacturer and model, supply or exhaust, location, and identification

number.

2) Recorded and design cfm.

3) Recorded and design noise levels and velocities, where specified.

2. OTHER REPORT REQUIREMENTS:

a. Each individual final reporting form must bear the signature of the person who

recorded the data and that of the supervisor of the reporting organization.

b. One certified organization shall perform the testing and balancing services.

c. All instruments which were used shall be listed and identified including the last

date each was calibrated.

d. Record drawings with specified and measured flow rates

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3.04 CERTIFICATE OF COMPLETION

A. At completion of testing and balancing, Contractor shall submit a Certificate of

Compliance stating that each apparatus, device, outlet, and system has been tested,

adjusted, and balanced so that it is operating in conformance with manufacturer's

recommendations and with the specified conditions.

3.05 FINAL INSPECTION

A. Following completion of testing and balancing, but prior to submitting the balancing

report, the Contractor shall recheck, in the presence of the District Representative,

random selections of air quantities, air motion, and sound levels recorded in the report.

Points and areas for recheck shall be as selected by the District Representative.

Measurement and test procedures shall be as approved for work forming basis of the

report.

B. Selections for recheck will not exceed 25 percent of the total tabulated in the report.

C. In the event the report is rejected, all systems shall be readjusted and tested, new data

recorded, new reports submitted, and new inspection test made.

D. Following acceptance of the reports by the District Representative, the Contractor

shall permanently mark all damper positions so that they can be restored to their

correct position if disturbed at any time. Devices shall not be marked until after final

inspection.

3.06 TRAINING (NOT USED)

**END OF SECTION**

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HVAC Improvements Project 23 76 13 - 1

SECTION 23 76 13

EVAPORATIVE COOLERS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE

1. This section specifies evaporative coolers for cooling the lab area. The evaporative

coolers shall be completely factory assembled, wall-mounted, with pumps, filters and

blowers, designed for outdoor service. Systems shall include wall-mounted

programmable thermostats.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text by

the basic designation only. The latest edition of referenced publications in effect at the

time of the bid shall govern. In case of conflict between the requirements of this section

and the listed references, the requirements of this section shall prevail.

Reference Title

ANSI American National Standards Institute

ASHRAE American Society of Heating, Refrigerating and

Air-Conditioning Engineers

CEC California Energy Code

UL Underwriters Laboratories

NFPA 90A Installation of Air Conditioning and Ventilating Systems

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this section, with addenda updates, with each paragraph check marked to

show specification compliance or marked to show deviations.

2. Air delivery curve (airflow vs pressure) and pump capacity data.

3. Motor data as required in the COMMON MOTOR REQUIREMENTS FOR

PROCESS EQUIPMENT Section (40 05 93).

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4. Catalog data and dimensional drawings.

5. Control information for all units with shop drawings showing complete control

strategy including all components and wiring.

6. A copy of the contract document control and logic diagrams, and airflow schematics

that apply to the equipment in this section marked to show specific changes necessary

for the supplied equipment. If no changes are required, the drawing shall be marked

"No Changes Required."

7. Manufacturer's recommended storage, installation, and start-up procedures.

8. Manufacturer’s recommended spare parts listing.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS

A. Submit operation and maintenance (O&M) instructions in accordance with the

OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy

of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each

paragraph check marked to show compliance. O&M instructions shall be submitted after

all submittals specified above have been returned mark “No Exceptions Taken” or

“Make Corrections Noted.” O&M instructions shall reflect the approved materials and

equipment.

PART 2 -- PRODUCTS

2.01 EVAPORATIVE COOLERS

A. ACCEPTABLE PRODUCTS

1. The evaporative coolers shall be Essick Model 75/85 SD; or equal.

B. EQUIPMENT LIST: See Drawing 98M-001 for additional design and performance

specifications on the equipment numbers listed below.

1. Equipment numbers are as follows:

Location Area Served Item Equipment Number

Paint Building and MTL Lab Area Evaporative Cooler EC980149

Paint Building and MTL Lab Area Evaporative Cooler EC980150

C. MATERIALS / EQUIPMENT

1. The evaporative coolers and thermostat shall be compatible with each other to work

as a cooling system as specified herein. All components shall be the products of a

single manufacturer.

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HVAC Improvements Project 23 76 13 - 3

2. The units shall carry UL label.

D. CONSTRUCTION

1. Unit construction shall comply with latest edition of ANSI, ASHRAE and NEC.

2. The units shall be completely factory assembled, complete with pump, coils, filters,

and blower, with mounting bracket for wall installation. The unit cabinet shall be

constructed of 16-gauge galvanized sheet steel, bonderized and coated with baked

enamel and suitable for outdoor installation as shown. The blower shall be a direct-

driven with totally enclosed motor. Unit shall have 120-volt, three-phase power

supply delivered from outdoor unit.

E. CONTROLS AND ACCESSORIES

1. The unit shall be supplied with 3/8-inch copper tubing for connection to city water

supply; refer to the COPPER PROCESS PIPE Section (40 05 17). Water supply to

be controlled by float valve assembly, mounted in bottom pan of blower housing.

2. The unit shall be supplied with 1-inch PVC pipe as drain system, discharging to grade

at exterior of building.

3. The evaporative coolers shall be controlled via a wall-mounted line voltage

thermostat with temperature range of 40-90°F, Johnson Controls T26S-18C, or

equal.

4. Provide motor starter and disconnect switch(es) as required for power supply to

cooler components.

5. Provide stainless steel transfer duct (24 ga) and grille to pass through wall opening

at each evaporative cooler installation. Size to match discharge opening of

evaporative cooler.

PART 3 -- EXECUTION

3.01 GENERAL (NOT USED)

3.02 INSTALLATION

A. The evaporative coolers shall be installed as shown on the drawings, in accordance with

the manufacturer's recommendations, and the National Electrical Code and NFPA 90A.

3.03 TESTING

A. After completion of installation, each unit shall be completely field tested and balanced

in accordance with the TESTING, ADJUSTING, AND BALANCING FOR HVAC

Section (23 05 93).

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3.04 TRAINING (NOT USED)

**END OF SECTION**

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HVAC Improvements Project 23 83 33 - 1

SECTION 23 83 33

ELECTRIC RADIANT HEATERS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE

1. This section specifies electric radiant unit heaters for heating the lab area. The unit

heaters shall be completely factory assembled, designed for indoor wall-mount

installation.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text by

the basic designation only. The latest edition of referenced publications in effect at the

time of the bid shall govern. In case of conflict between the requirements of this section

and the listed references, the requirements of this section shall prevail.

Reference Title

ANSI American National Standards Institute

ASHRAE American Society of Heating, Refrigerating and

Air-Conditioning Engineers

CEC California Energy Code

NFPA 70 National Electrical Code (NEC)

UL Underwriters Laboratories

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this section, with addenda updates, with each paragraph check marked to

show specification compliance or marked to show deviations.

2. Heating capacities at rated conditions.

3. Catalog data and dimensional drawings.

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4. Control information for all units with shop drawings showing complete control

strategy including all components and wiring.

5. A copy of the contract document control and logic diagrams that apply to the

equipment in this section marked to show specific changes necessary for the supplied

equipment. If no changes are required, the drawing shall be marked "No Changes

Required."

6. Manufacturer's recommended storage, installation, and start-up procedures.

7. Manufacturer's recommended spare parts listing.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS

A. Submit operation and maintenance (O&M) instructions in accordance with the

OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy

of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each

paragraph check marked to show compliance. O&M instructions shall be submitted after

all submittals specified above have been returned mark “No Exceptions Taken” or

“Make Corrections Noted.” O&M instructions shall reflect the approved materials and

equipment.

PART 2 -- PRODUCTS

2.01 ELECTRIC RADIANT HEATERS

A. ACCEPTABLE PRODUCTS

1. The radiant heaters shall be Qmark FRP Series; or equal.

B. EQUIPMENT LIST: See Drawing 98M-001 for additional design and performance

specifications on the equipment numbers listed below.

1. Equipment numbers are as follows:

Location Area Served Item Equipment Number

Paint Building and MTL Lab Area Electric Radiant Heater UH-01 HTR980151

Paint Building and MTL Lab Area Electric Radiant Heater UH-02 HTR980152

Paint Building and MTL Lab Area Electric Radiant Heater UH-03 HTR980153

Paint Building and MTL Lab Area Electric Radiant Heater UH-04 HTR980154

C. MATERIALS / EQUIPMENT

1. The electric radiant unit heaters and thermostat shall be compatible with each other

to work as a heating system as specified herein. All components shall be the products

of a single manufacturer.

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2. The units shall carry UL label.

D. CONSTRUCTION

1. Unit construction shall comply with latest edition of ANSI, ASHRAE and NEC.

2. Unit heaters shall consist of sheathed alloy heating elements with lead wires, encased

within an aluminum reflector housing with internal heat shield, mounted in powder-

coated galvanized steel enclosure with mounting bracket.. Units shall have 480-volt,

three-phase power supply.

E. CONTROLS

1. The unit heaters shall be controlled via a line voltage thermostat with temperature

range of 40-90 F, Johnson Controls T26S-18C, or equal.

PART 3 -- EXECUTION

3.01 GENERAL (NOT USED)

3.02 INSTALLATION

A. The unit heaters shall be installed as shown, in accordance with the manufacturer's

recommendations, and the National Electrical Code.

3.03 TESTING

A. After completion of installation, each unit shall be completely field tested for operation

of unit controls in accordance with the TESTING, ADJUSTING, AND BALANCING

FOR HVAC Section (23 05 93).

3.04 TRAINING (NOT USED)

**END OF SECTION**

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SECTION 26 05 00

COMMON WORK RESULTS FOR ELECTRICAL

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE:

1. This section specifies general requirements for electrical work. Detailed

requirements for specific electrical items are specified in other sections but are

subject to the general requirements of this section.

2. The electrical drawings and schedules included in the contract documents are based

upon field conditions and indicate a constructible approach to installation of

electrical systems. Not all existing cables shown on the drawings have unique

documented identification.

3. Existing plant single-line diagrams are included for reference. They define work or

modifications to existing equipment as noted.

4. Do not shut down existing electrical equipment without an approved Outage Plan in

accordance with the PRIMARY SPECIFICATIONS.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of this

specification to the extent referenced. The publications are referred to in the text by the

basic designation only. The latest edition of referenced publications in effect at the time

of the bid shall govern. In case of conflict between the requirements of this section and

the listed references, the requirements of this section shall prevail.

Reference Title

NFPA-70 National Electrical Code (NEC)

CBC California Building Code

CSC Canadian Standards Association (CSA)

UL Underwriters Laboratories Inc. (UL)

ETL Electrical Testing Laboratories (ETL)

B. DEFINITIONS: (Not Used)

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HVAC Improvements Project 26 05 00 - 2

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

2. Electrical test results.

3. Electrical equipment nameplate engraving schedules.

4. Electrical equipment seismic calculations.

5. Embedded lighting and receptacle raceway and cable schedules.

B. GENERAL:

1. The shop drawings or data required by the SUBMITTAL PROCEDURES

Section (01 33 00) shall be submitted in one complete package for each electrical

equipment or group of related equipment in accordance with the SUBMITTAL

PROCEDURES Section (01 33 00). Submittals shall consist of the data hereinafter

specified and under individual specification sections.

C. TEST RESULTS:

1. Provide the test results in accordance with the ACCEPTANCE TESTING OF

ELECTRICAL SYSTEMS Section (26 08 10) for motors and electrical systems on

the forms specified.

D. PROJECT RECORD DOCUMENTS:

1. Where required to provide information on the drawings as part of the specified work,

such drawings shall be prepared in accordance with the SUBMITTAL

PROCEDURES Section (01 33 00). Provide project record documents (also known

as “as-built drawings”) in accordance with the PRIMARY SPECIFICATIONS.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

PART 2 -- PRODUCTS

2.01 IDENTIFICATION OF LISTED PRODUCTS

A. Electrical equipment and materials shall be listed for the intended purposes by one or

more of the following organizations: Underwriters Laboratories Inc. (UL), Canadian

Standards Association (CSA), and Electrical Testing Laboratories (ETL). Other

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HVAC Improvements Project 26 05 00 - 3

approved independent testing laboratories may be acceptable upon approval by the

District Representative.

2.02 PROJECT/SITE CONDITIONS

A. Equipment and materials shall be sized and rated for operation at full load in an ambient

temperature of 40 degrees C at an elevation ranging from sea level to 1000 feet, or other

ambient conditions as specified, without exceeding the manufacturer's stated tolerances

and without failure.

2.03 MATERIALS/EQUIPMENT

A. GENERAL:

1. Equipment and materials shall be new and free from defects. All material and

equipment of the same or a similar type shall be of the same manufacturer throughout

the work. Standard production materials shall be used wherever possible.

B. EQUIPMENT FINISH:

1. Unless otherwise specified in the particular equipment section, electrical equipment

shall be finished using the manufacturer’s standard factory finishing procedures.

C. PHASE ARRANGEMENT:

1. The phase arrangement on three-phase buses on electrical distribution equipment

shall be A, B, C (1,2,3) from front to back, top to bottom, or left to right, as viewed

from the front of the equipment.

PART 3 -- EXECUTION

3.01 GENERAL

A. CONSTRUCTION:

1. The work under Division 26 shall be performed in accordance with these

specifications and National Electrical Code where applicable.

2. Electrical plan drawings of existing areas, equipment location and sizes, routing and

space on conduit racks, tray routing and locations of existing conduit are in

reasonable agreement with actual field conditions. Plan drawings are based upon

equipment sizes and configuration of the first specified equipment. Coordinate the

location of electrical material and equipment with equipment pad sizes, other process

equipment, piping or structures. Coordination shall be based upon the actual

approved equipment and the material being provided. Equipment shall be located to

accommodate access requirements identified in the manufacture’s installations

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HVAC Improvements Project 26 05 00 - 4

instructions. Minor adjustments and changes in location of electrical material or

equipment made to suit the installation shall be made at no cost to the District.

B. NAMEPLATES:

1. Nameplates shall be provided for all electrical equipment, including boxes, and shall

be made from laminated phenolic plastic. The nominal size of the nameplates shall

be 3/4 inch high by 2 inches long. Nameplates shall have black backgrounds with

3/16-inch white letters. If abbreviations are required because of space limitations,

abbreviations shall be submitted to the District Representative prior to manufacture.

The nameplate shall be engraved with the equipment number and description as

shown on the drawings and specification schedules.

C. HOUSEKEEPING:

1. All electrical equipment including panels shall be kept dry, protected from dust,

water, condensation and physical damage. Motor control centers, switchgear, and

bus ducts shall be wiped free of dust and dirt on the outside, and shall be vacuumed

on the inside before acceptance of the work.

2. Before final acceptance, touch up any scratches on equipment with factory supplied

touchup paint of matching color.

3.02 INSTALLATION (NOT USED)

3.03 CORROSIVE AREAS AND HAZARDOUS AREAS (NOT USED)

3.04 SEISMIC

A. Electrical equipment and supports shall be braced in accordance with CBC for Risk

Category III, Site Class D, and Seismic Design Category D.

B. Provide seismic calculations for anchoring all floor mounted electrical equipment. Load

and seismic calculations shall be provided for all suspended supports for bus ducts,

wireways and cable trays. Load and seismic calculations shall also be provided for

suspended conduit racks if they have more than 12 conduits or are different in any way

from the “Typical Trapeze Pipe Support” detail shown on the drawings. All calculations

shall be stamped and signed by a registered civil or structural engineer who is licensed

to practice in the State of California.

3.05 WET AREAS

All outdoor and indoor areas except architecturally finished, HVAC, switchgear and

motor control center rooms shall be defined as wet areas and are subject to wash down

by high pressure water.

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3.06 STORAGE OF MATERIALS AND EQUIPMENT

A. Equipment and materials shall be stored as specified in the PRODUCT DELIVERY

REQUIREMENTS Section (01 65 00).

3.07 ELECTRICAL NUMBERING SYSTEMS

A. RACEWAY AND CABLE NUMBERS:

1. All raceways and cables are identified in the contract drawings shall be tagged, even

if not identified as such on the drawings. Conflicts between the drawings and the

raceway schedule shall be brought to the attention of the District Representative.

Raceways shall be tagged at each segment end point and within 3 feet of each floor,

ceiling or wall penetration. Where raceway numbers have not been assigned in the

contract drawings, the Contractor shall assign raceway numbers in accordance with

the following system.

2. Cables in scheduled raceway are identified in the contract drawings. The Contractor

shall assign cable numbers in accordance with the following system:

40 A NN NNNNNNNN A N

Contract sequence number

Cable or raceway prefix*

Area number (0-99) or Nominal Voltage

in KV for High Voltage Raceways

Cable or raceway number (99999999)**

or Switchgear Breaker Designation for

High Voltage Raceways

Cable or raceway suffix

Parallel path number

Where "NN" represents a numerical value and

"A" represents an alphanumeric value.

*In the case of raceway, prefixes can be "A" or "AA."

**Each character in an alphanumeric field ranges from 0 through Z.

B. DEFINITIONS:

1. CONTRACT SEQUENCE NUMBER: Assigned by the District.

2. CABLE OR RACEWAY PREFIX: to identify class of service as follows:

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Cable Class of Service

C Control 120 VAC

F Fiber optic

D Data

H High voltage power, 601 to 15,000 VAC

L Lighting

P Power, 120 to 600 VAC

S Signal, PA, Fire, 24 VDC and less

N Pneumatic (considered cable for routing purposes)

X Spare (extra)

Raceway Class of Service

C Control 120 VAC

F Fiber optic

D Data

H High voltage power, 601 to 15,000 VAC

L Lighting

P Power, 120 to 600 VAC

PC Power and Control, 120 to 600 VAC

S Signal, PA, Fire, 24 VDC and less

T Telephone

N Pneumatic

X Spare (extra)

Special Raceways Class of Service

CT Cable Tray

WW Wireway

3. AREA NUMBER OR NOMINAL VOLTAGE:

a. Numerical area assignment

b. Nominal voltage in KV

4. CABLE OR RACEWAY NUMBERS:

a. Raceway numbers: Assign a number from 10 to 999999999 or a combination of

alphanumeric characters ranging from 0 to ZZZ for unique identification. Cable

numbers: Assign a number from 0 to 9999 or a combination of alphanumeric

characters ranging from O to ZZZZ for a unique identification. To avoid

confusion, letter characters are restricted to upper case only. Cable or raceway

numbers can be arbitrarily selected or follow a similar pattern to related

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HVAC Improvements Project 26 05 00 - 7

equipment, instruments, devices, or electrical circuits Circuit identification

numbers start from the power source.

b. The following are examples of numbers generated using the cable and raceway

numbering system:

1) EQUIPMENT NUMBER: Equipment P83102 is in area 8, with number

3102. Similarly, all the cables and raceways associated with P83102 will use

number 3102. Example: 9P83102A.

5. CABLE OR RACEWAY SUFFICE:

a. Assign an alphanumeric character to retain unique identification of cable or

raceway.

6. PARALLEL PATH NUMBER:

a. Assign a numeric character when parallel runs are required. Example:

switchgear 8L circuit 01, a feeder to an MCC, requires two feeds of 3# 500 Kcmil

Cu cable in parallel. First run will be assigned "1"; second parallel run will be

assigned "2," i.e., 9P8L01A1, 9P8L01A2.

b. NOTE: When assigning cable or raceway numbers to instruments connected in

parallel, e.g., SD88115S11, parallel path number may be an alphanumeric

combination although the circuit may be "series" in nature.

C. INDIVIDUAL CONDUCTOR NUMBERS:

1. MEDIUM VOLTAGE CIRCUITS: Conductor numbering shall be the same as the

cable schedule number.

2. UNSCHEDULED CIRCUITS: The Contractor shall follow the conductor

numbering system for identifying unscheduled lighting and receptacle circuits.

3.08 TORQUEING ELECTRICAL CONNECTIONS

A. All bolts and screws associated with electrical equipment for electrical connections shall

be torqued in accordance with the manufacturer's instructions and in compliance with

NEC Article 110. A torque wrench shall be used. The torque mechanism shall be the

sensing type that automatically limits the torque to a preset value until it clicks. Beam

type torque indicating wrenches are not acceptable. Torque wrenches shall be supplied

in the following three ranges: a low range of 5-75 foot-pound, a medium range of 30 to

150 foot-pound, and a high range of 50 to 250 foot-pound, Klein 57000/57005/57010,

or equal. Torque wrenches shall be available for each crew making connections.

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3.09 DEMOLITION OF RACEWAY AND CABLES (NOT USED)

3.10 PROJECT RECORD DOCUMENTS

A. Refer to the As-Built Documents paragraph of the PRIMARY SPECIFICATIONS for

requirements.

3.11 TESTING

A. GENERAL:

1. Installation acceptance testing shall be performed in accordance with the

requirements of the ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS

Section (26 08 10).

B. CONDUCTOR & CABLE TEST:

1. Continuity and insulation resistance measurements shall be made on conductors. The

test specified herein shall be performed prior to energizing. Conductor to conductor

and conductor to ground insulation resistance shall be measured for all circuits 120V

and above except lighting and receptacle circuits. Measurements shall be made after

wire pulling and prior to connecting equipment. Insulation with a resistance of less

than 50 megohms is not acceptable.

C. MOTOR TESTS:

1. All motors shall have their insulation resistance measured before they are connected.

Motors 50 HP and larger shall have their insulation resistance measured at the time

of delivery as well as when they are connected. Insulation resistance values less than

100 megohms are not acceptable.

D. PRE-OPERATIONAL TESTING:

1. Prior to operational testing, all protective devices shall be adjusted and made

operative. Prior to energizing of equipment, perform pre-operational testing of each

device and control circuit. Pre-operational testing shall consist of energizing each

control circuit and operating each control, alarm or malfunction device and each

interlock in turn to verify that the specified action occurs. Submit pre-operational

tests procedures and results.

2. Verify that all fixtures and devices operate and are correctly polarized, that motors

have correct rotation, and that all three-phase receptacles have correct phase

sequence and polarity. Verification may be accomplished by momentarily energizing

the motor, provided that neither the motor nor the driven equipment will be damaged

by reverse operation.

3.12 TRAINING (NOT USED)

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**END OF SECTION**

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SECTION 26 05 21

ELECTRICAL POWER CONDUCTORS AND CABLES

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE

1. This section specifies conductors and cables rated 300 to 15,000 volts used for

power, lighting, receptacle, signal, and control circuits.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of this

specification to the extent referenced. The publications are referred to in the text by the

basic designation only. The latest edition of referenced publications in effect at the time

of the bid shall govern. In case of conflict between the requirements of this section and

the listed references, the requirements of this section shall prevail.

Reference Title

ASTM B3 Soft or Annealed Copper Wire

ASTM B8 Concentric-Lay-Stranded Copper Conductors, Hard,

Medium-Hard, or Soft

ASTM D 1248 Standard Specification for Polyethylene Plastics

Extrusion Materials for Wire and Cable

ASTM D 3349 Standard Test Method for Absorption Coefficient of

Ethylene Polymer Material Pigmented with Carbon

Black

ICEA S-58-679 Standard for Control Cable Conductor Identification

IEEE 802 Series Local and Metropolitan Area Networks

IEEE 1202 Standard for Flame Propagation Testing of Wire and

Cable

NEMA WC5 Thermoplastic-Insulated Wire and Cable for the

Transmission and Distribution of Electrical Energy

NEMA WC8 Ethylene-Propylene-Rubber-Insulated Wire and

Cable for the Transmission and Distribution of

Electrical Energy

NEMA/ICEA WC 57/S-73-532 Standard for Control Cables

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Reference Title

NEMA/ICEA WC 70/S-95-658 Non-Shielded Power Cables Rated 2000 Volts or

Less for the Distribution of Electrical Energy

NFPA 70 National Electrical Code (NEC)

NFPA 262 Standard Method of Test for Flame Travel and

Smoke of Wires and Cables for Use in Air-Handling

Spaces

UL 44 Rubber-Insulated Wires and Cables

UL 83 Thermoplastic-Insulated Wires and Cables

UL 486A Wire connectors and Soldering Lugs for Use with

Copper Conductors

UL 486C Splicing Wire Connectors

UL 486D Insulated Wire Connectors for Use with Underground

Conductors

UL510 PVC and Rubber Insulating Tape

UL 758 Appliance Wiring Methods

UL 910 Test Method of Fire and Smoke Characteristics of

Electrical and Optical Cables Used in Air Handling

Spaces

UL 1277 Electrical Power and Control Tray Cables with

Optional Optical Fiber Members

UL 1666 Test for Flame Propagation Height of Electrical and

Optical-Fiber Cables Installed Vertically in Shafts

UL 1685 Vertical-Tray Fire-Propagation and Smoke-Release

Test for Electrical and Optical Fiber Cables

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. GENERAL

a. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

b. Manufacturer’s catalog data showing manufacturer's general information on the

conductors and cable to be supplied.

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c. Manufacturer’s catalog data on terminations, taps, splices, tapes, insulation type,

insulation voltage, American Wire Gauge (AWG) size, conductor material,

pulling compound, and compression tools.

d. Test Reports: Submit test reports for meg-ohm tests.

1.04 STORAGE OF MATERIALS AND EQUIPMENT

A. As specified in COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00).

1.05 QUALITY ASSURANCE

A. As specified in COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00).

1.06 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

PART 2 -- PRODUCTS

2.01 GENERAL

A. Provide the type, size and number of conductors as shown and as specified in the raceway

and cable schedule included in the drawings. Unscheduled lighting system and receptacle

circuit conductors shall be provided, if required.

2.02 COLOR CODING

A. CONTROL CONDUCTORS

1. SINGLE CONDUCTOR: Single conductor No. 14 AWG control cable shall be

violet except neutrals which shall be white.

2. MULTICONDUCTOR: Multi-conductor No. 14 or No. 16 AWG control cable shall

be color coded per WC8, Part 5, Method 1, Table K-2.

B. POWER CONDUCTORS

1. Power conductors shall have the following colors for the indicated voltage:

120/208V 277/480V 5kV & 15 kV

Phase A Black Brown Black

Phase B Red Orange Red

Phase C Blue Yellow Blue

Ground Green Green

Neutral White White/Red Tracer

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2. Cables sized No. 4 AWG and larger shall be black with phase colored ¾-inch vinyl

plastic tape.

2.03 LIGHTING AND RECEPTACLE CONDUCTORS (NOT USED)

2.04 POWER AND CONTROL CONDUCTORS AND CABLE, 600-VOLT (NOT USED)

A. SINGLE CONDUCTOR (P&C SC)

1. Single conductor cable shall be stranded and shall be used in conduits for power and

control circuits above grade.

a. Conductors shall be provided with the following characteristics:

Voltage: 600 volts.

Conductor: Coated, Class B, stranded, annealed copper per ASTM B8.

Insulation: THWN/THHN, 90 degrees C dry, 75 degrees C wet, polyvinylchloride (PVC), per UL 83.

Jacket: Nylon

Flame resistance: UL 83

Manufacturer: Houston Wire & Cable Type THHW/THWN; Southwire Type THHN/THWN, or equal.

2. Single conductor cable shall be stranded and shall be used in conduits for power and

control circuits below grade.

a. Conductors shall be provided with the following characteristics:

Voltage: 600 volts.

Conductor: Coated, Class B, stranded, annealed copper per ASTM B8.

Insulation: XHHW-2, 90 degrees C dry, 90 degrees C wet, cross-linked

polyethylene (XLP), per UL 44.

Jacket: Nylon

Flame

resistance:

UL 44

Manufacturer: Houston Wire & Cable type XHHW-2; Southwire

Type XHHW-2, or equal.

B. MULTICONDUCTOR CABLE (P&C MC)

1. Multiconductor cable shall be used for control circuits routed in conduit and

wireway. Cables shall be UL labeled, Type TC, designated for cable tray installation

in accordance with NEC Article 340. The type of insulation, number of conductors,

and size of conductor shall be as specified.

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a. CONTROL CABLE (PVC): Unless otherwise specified multiconductor control

cable above grade shall be sized No. 16 AWG.

Voltage: 600 volts.

Conductor: Bare annealed copper; stranded, annealed copper per

ASTM B8.

Insulation: THHN/THWN, 90-degree C dry, 75 degree C wet,

PVC per UL 83 and UL 1277.

Jacket: Nylon

Overall Jacket Heat, moisture and sunlight-resistant PVC.

Flame

resistance:

UL 1685, IEEE 1202

Manufacturer: Houston Wire & Cable Type THHW/THWN:

Southwire, Type THHN/THWN, or equal

b. CONTROL CABLE (XLC): Unless otherwise specified multiconductor control

cable below grade shall be sized No. 16 AWG.

Voltage: 600 volts.

Conductor: Coated, Class B, stranded, annealed copper per

ASTM B8.

Insulation: XHHW-2, 90 degrees C dry, 90 degrees C wet, cross-

linked polyethylene (XLP), per UL 44 and UL1277.

Jacket: Nylon

Overall Jacket Heat, moisture and sunlight-resistant PVC.

Flame

resistance:

UL 1685, IEEE 1202

Manufacturer: Houston Wire & Cable Type XHHW-2; Southwire

Type XHHW-2, or equal.

2. Multiconductor cable shall be used for power circuits routed in conduit and wireway.

Cables shall be UL labeled, Type TC, designated for cable tray installation in

accordance with NEC Article 340. The type of insulation, number of conductors, and

size of conductor shall be as specified.

a. POWER CABLE (PVC): Unless otherwise specified multiconductor power

cable above grade shall be sized No. 12 AWG.

Voltage: 600 volts.

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Conductor: Bare annealed copper; stranded, annealed copper per

ASTM B8.

Insulation: THHN/THWN, 90-degree C dry, 75 degree C wet,

PVC per UL 83 and UL 1277.

Jacket: Nylon

Overall Jacket Heat, moisture and sunlight-resistant PVC.

Flame resistance: UL 1685, IEEE 1202

Manufacturer: Houston Wire & Cable Type THHW/THWN:

Southwire, Type THHN/THWN, or equal

b. POWER CABLE (XLC): Unless otherwise specified multiconductor control

cable below grade shall be sized No. 12 AWG.

Voltage: 600 volts.

Conductor: Coated, Class B, stranded, annealed copper per

ASTM B8.

Insulation: XHHW-2, 90° C dry, 90° C wet, XLP, per UL 44 and

UL 1277.

Jacket: Nylon

Overall Jacket Heat, moisture and sunlight-resistant PVC.

Flame resistance: UL 1685, IEEE 1202

Manufacturer: Houston Wire & Cable Type XHHW-2; Southwire

Type XHHW-2, or equal.

2.05 MEDIUM VOLTAGE POWER CONDUCTORS AND CABLE (5 KV-15 KV)

(NOT USED)

2.06 SIGNAL CABLES (SC) (NOT USED)

2.07 COMMUNICATION CABLE (NOT USED)

2.08 FIBER OPTIC CABLE (FOS AND FOM) (NOT USED)

2.09 INNERDUCT (NOT USED)

2.10 PROTECTIVE TUBING AND TEMPORARY CAPS

A. Protective tubing shall be ½-inch flame retardant polyethylene, provide ICO-RALLY

Flex Guard Wire Loom, Polyethylene Fame Retardant FGP, P/N 13159; SPC

Technology Flexible Split-Loom Tubing, P/N 1431; or equal.

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B. Temporary cable protectors shall consist of EPR heat shrinkable end caps. Caps shall

contain pre-coated thermoplastic adhesive sealant to prevent moisture ingress rated for

1000V. Furnish Raychem ESC Series, or equal.

2.11 LUBRICANT

A. Cable pulling lubricant shall be suitable for polyethylene jacketed fiber optic cables.

Furnish American Polywater F, Ideal Optic-lube, or equal.

B. Cable pulling lubricant shall be suitable for signal cable, distribution cable, medium

voltage cable and control cable. Furnish American Polywater PR, or equal.

C. Flexible fabric innerduct pulling lubricant shall be MaxCell MaxLube, or approved

equal.

2.12 CABLE AND PATCH CORD MARKERS (NOT USED)

2.13 600V CONNECTORS, TAPS AND SPLICES (NOT USED)

2.14 5 KV AND 15 KV TERMINATIONS, SPLICES AND PULL ROPE (NOT USED)

2.15 PROFIBUS DP CONNECTORS (NOT USED)

2.16 FIREPROOFING MATERIALS (NOT USED)

PART 3 -- EXECUTION

3.01 GENERAL

A. Each power, control, signal, data and fiber optic conductor shall be identified at each

terminal to which it is connected. The marking system shall comply with the COMMON

WORK RESULTS FOR ELECTRICAL Section (26 05 00).

B. Wire and cable shall not be pulled into conduits until conduits have been cleaned, and

the associated interconnection diagrams have been approved.

C. Pulling wire and cable into conduit or trays shall be completed without damaging or

putting undue stress on the cable insulation. UL listed pulling compounds, American

Polywater J or Ideal Yellow 77, are acceptable lubricants for pulling wire and cable.

Grease is not acceptable. Raceway construction shall be complete and protected from

the weather before cable is placed.

D. Whenever a cable leaves a raceway, a cable support shall be provided such that no cable

weight is transferred on the termination point.

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E. When flat bus bar connections are made with unplated bar, the contact areas shall be

cleaned to a smooth bright metal. Bolts shall be torqued to the bus manufacturer's

recommendations.

F. Each field connection shall be connected to an individual terminal block, except for

signal circuits where no more than two conductors shall be inserted into a terminal.

G. Spare power and control conductors shall be identified with wire markers as "spare". A

minimum of 12 inches of conductor length shall be coiled inside electrical equipment or

pull boxes. Spare conductors shall be insulated with half lapped vinyl plastic tape on

each end.

H. Install cables and conductors so that the radius of bends is larger than the manufacturer’s

recommended minimum bending radius.

3.02 600 VOLT CONDUCTOR AND CABLE (NOT USED)

3.03 SIGNAL CABLE AND DATA CABLE (NOT USED)

3.04 5 KV AND 15 KV CABLE (NOT USED)

3.05 FIBER OPTIC CABLE (NOT USED)

3.06 PHASE INSTALLATION AND IDENTIFICATION

A. The phase installation on three-phase buses or terminals shall be A, B, C from front to

back, top to bottom, or left to right, as viewed from the front of the electrical power

distribution equipment.

3.07 UNSCHEDULED CONDUCTORS

A. The unscheduled conductors shall be sized by the Contractor to limit voltage drop to

3 percent and shall be sized in accordance with the NEC. The wire shall not be sized less

than No. 12 AWG.

3.08 CONDUCTOR CODE COLOR

A. Control conductors shall have violet colored insulation except neutrals that shall be white

and ground conductors that shall be green. Control conductors shall include all wires

inside "C" conduits. Control conductors shall include 120v power conductors switched

inside control panels and routed to motors, valves, etc. Control conductors shall also

include 120v power derived from control power transformers inside MCCs, starters, and

control panels.

B. Multiconductor cables used for controls shall utilize the manufacturer's color code,

except install white phase tape on neutrals and green phase tape on ground conductors.

Multiconductor cables used for power shall have phase tape installed as necessary for

the 120/208v and 277/480v color codes specified herein.

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C. Power conductors #6 AWG and smaller shall have the specified colored insulation

throughout the circuit. Power conductors #4 AWG and larger shall have phase colored

tape installed at the feeder termination and all utilization equipment terminations.

D. Phase tape shall be half lapped approximately 3 inches long near each termination. Phase

tape shall not be removed. Devices shall be re-terminated as necessary for correct three-

phase rotation.

3.09 INNERDUCT INSTALLATION (NOT USED)

3.10 TESTING

A. GENERAL

1. Test all conductors and cable unless otherwise specified herein. Test results shall be

submitted under the COMMON WORK RESULTS FOR ELECTRICAL

Section (26 05 00) for power, control, signal and data conductors.

B. CONDUCTORS

1. Conductor-to-conductor and conductor-to-ground insulation resistance shall be

measured for all circuits, 120 volts and above, except lighting and receptacle circuits.

Measurements shall be made after the wire has been pulled and prior to connecting

the equipment.

3.11 CABLE MARKER (NOT USED)

3.12 TRAINING (NOT USED)

**END OF SECTION**

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SECTION 26 05 26

GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE

1. This section specifies the system for grounding electrical equipment, exposed metal

surfaces of equipment that could possibly become energized and metal structures.

The grounding and bonding system is intended to minimize touch potential and to

provide a safe and effective path for dissipation of lightning and fault currents. The

grounding system is intended to provide a low resistance path (less than or equal to

2 ohms) to earth ground.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publication referred to hereinafter forms a part of

this specification to the extent referenced. The publication is referred to in the text by the

basic designation only. The latest edition of the referenced publication in effect at the

time of the bid shall govern. In case of conflict between the requirements of this section

and the listed reference, the requirements of this section shall prevail.

Reference Title

ASTM Standard specification for Concentric-Lay Copper

Conductors, Hard, Medium-Hard, or Soft

NFPA 70 National Electrical Code (NEC)

NEC 250 National Electrical Code (NEC) Grounding

UL 467 Grounding and Bonding Equipment

B. DEFINITIONS: (Not Used)

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this section, with addenda updates, with each paragraph check marked to

show specification compliance or marked to show deviations shall be submitted.

2. Manufacturer's catalog and application data for each material shall be submitted in

accordance with this specification.

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3. Manufacturer's installation instructions shall be submitted.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

PART 2 -- PRODUCTS

2.01 GROUND RODS AND CLAMPS (NOT USED)

2.02 EXOTHERMIC CONNECTORS (NOT USED)

2.03 COMPRESSION CONNECTORS (NOT USED)

2.04 GROUND PLATES (NOT USED)

2.05 GROUND WELL (NOT USED)

PART 3 -- EXECUTION

3.01 GENERAL

A. The grounding electrode system consists of the bonding together of the ground ring

conductors with the ground rods, duct bank grounding conductors, foundation rebar,

metal frame of the building(s), metal underground water pipes and other made

electrodes. The ground ring conductors shall be buried a minimum of 30 inches deep.

3.02 INSTALLATION

A. ELECTRICAL EQUIPMENT GROUNDING

1. Ground conductors, except signal conductor shields, entering metallic enclosures

shall be bonded together to the enclosure or ground bus. Prior to making ground

connections or bonds, the metal surface at the point of connection shall be cleaned

to a smooth bright metal.

2. Lightning arresters shall be directly connected to the ground system using copper

conductors.

3. Metal device boxes shall be drilled and tapped and fitted with a grounding screw for

the terminating of the equipment grounding conductor.

4. Metallic sheaths or shields of shielded power cable shall be terminated by connecting

the cable sheath or shield grounding strap (provided with the cable termination or

splice kit or connector) to the grounding system.

5. All motors shall be grounded by bonding the grounding conductor within the

raceway to the motor frame. Motors 100 HP and larger shall also have a supplemental

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grounding conductor bonded to the reinforcing steel in the immediate area of the

motor.

6. Nonmetallic liquid tight conduit shall be provided with a bonding jumper sized in

compliance with NFPA 70.

B. RACEWAY GROUND

1. Metallic conduits shall be assembled to provide a continuous ground path from the

point of supply to the utilization equipment. Metallic conduits shall be bonded to the

ground system using insulated grounding bushings and conductors sized in

compliance with NFPA 70.

2. An insulated (green) stranded copper equipment grounding conductor shall be

installed in conduits that contain circuits operating above 50 volts. The equipment

grounding conductor shall provide a continuous ground path from the point of supply

to the utilization equipment. When the size of the equipment grounding conductor is

not shown on the drawings or cable schedules, the equipment grounding conductor

shall be sized in accordance with Table 250-95 of NFPA 70.

3. Metal parts of nonmetallic boxes and plastic coated boxes shall be bonded to the

conduit system.

4. Cable trays shall have No. 2/0 AWG bare copper bonding jumper looped on the

outside of each tray. The ground conductor shall be connected to each section or

fitting.

C. EQUIPMENT AND ENCLOSURE GROUND

1. Nonelectrical equipment shall be connected to the grounding system as specified by

NEC 250 and as shown on the drawings. Cables shall be sized as specified in the

Cable Schedule.

3.03 CABLE SIZES

A. Ground cable shall be annealed bare or insulated copper, concentric stranded as shown

on the drawings. If ground cable sizes are not shown on the drawings, the minimum sizes

shall be in accordance with NEC Article 250 and as follows:

Item Ground Cable Size

480V switchgear 4/0 AWG

Duct banks (low voltage) 2/0 AWG

Duct banks (signal/communication) 2/0 AWG

480V MCCs 2/0 AWG

Lighting panels 2 AWG

Exposed metal (possibly energized) 2 AWG

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3.04 TESTING

A. GROUNDING SYSTEM TESTS

1. The grounding system shall be tested in accordance with the ACCEPTANCE

TESTING OF ELECTRICAL SYSTEMS Section (26 08 10). The measurements

shall be recorded on appropriate forms.

3.05 TRAINING (NOT USED)

**END OF SECTION**

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SECTION 26 05 34

RACEWAYS, BOXES, MANHOLES, AND HANDHOLES

FOR ELECTRICAL SYSTEMS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE

1. This section specifies raceways, fittings and supports, manholes, handholes and

boxes for electrical conductors and cables.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text by

the basic designation only. The latest edition of referenced publications in effect at the

time of the bid shall govern. In case of conflict between the requirements of this section

and the listed references, the requirements of this section shall prevail.

Reference Title

ANSI/NFPA 70 National Electric Code (NEC)

ANSI C80.1 Electric Rigid Steel Conduit-Zinc Coated (ERSC)

ASTM A123 Zinc (Hot Dipped Galvanized) Coatings on Iron and Steel

Products

ASTM 153 Zinc (Hot Dipped) Coating on Iron and Steel Hardware

ASTM A240 Heat-Resisting Chromium and Chromium-Nickel Stainless

Plate, Steel and Strip

ASTM A570 Hot-Rolled Carbon Steel Sheet and Strip, Structural Quality

ASTM A576 Steel Bars, Carbon, Hot-Wrought, Special Quality

ASTM A193 Alloy-Steel and Stainless Steel Bolting Materials for High

Temperature Service

ASTM B633 Electrodeposited Coating of Zinc and Iron and Steel

ASTM C857 Minimum Structural Design Loading for Underground

Precast Concrete Utility Structures

ASTM D2564 Solvent Cements for Polyvinyl Chloride (PVC) Plastic

Piping Systems

ASTM E814 Methods for Fire Tests of Through-Penetration Fire Stops

NEMA ICS-6 Enclosures for Industrial Controls and Systems

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Reference Title

NEMA RN-1 Polyvinyl Chloride (PVC) Externally Coated Galvanized

Rigid Steel Conduit

NEMA TC2 Electrical Plastic Tubing (EPT) and Conduit (EPC 40 and

EPC 80)

NEMA TC3 Polyvinyl Chloride (PVC) Fittings for Use with Rigid PVC

Conduit and Tubing

UL 6 UL Standard for Safety, Rigid Metal Conduit, 10th Edition

UL 50 Enclosures for Electrical Equipment, Non-Environmental

Considerations

UL 360 Liquidtight Flexible Steel Conduit

UL 467 Grounding and Bonding Equipment

UL 514A Metallic Outlet Boxes

UL 514B Fittings for Conduit and Outlet Boxes

UL 651 Schedules 40 and 80 Rigid PVC Conduit

UL 870 Wireways, Auxiliary Gutters, and Associated Fittings

UL 886 Outlet Boxes and Fittings for Use in Hazardous Locations

UL 1479 Fire Tests of Through-Penetration Fire stops

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

2. Shop drawings for all large fabricated pull boxes.

3. Raceway support seismic and safety factor calculations.

4. Manufacturers catalog data:

a. Galvanized rigid steel conduit, conduit bodies, seals, and fittings.

b. PVC coated rigid steel conduit, fittings, and accessories.

c. Liquidtight flexible conduit, explosion proof flexible conduit, and fittings.

d. Rigid nonmetallic conduit, elbows, end bells, adapters, and duct bank spacers.

e. Wireways, wireway fittings, cable trays, and cable tray fittings. Cable tray

deflection data.

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f. Boxes grouped by NEMA classification and size.

g. Wiring trough.

h. Expansion, wall, and roof fittings.

i. Handholes and manholes.

j. Individual, embedded and suspended raceway supports.

k. Raceway markers, fire stops, and duct cable seals.

5. Handholes and manhole schedule, sizes, construction details, and cable racks.

6. Manhole and handhole penetration details and waterproofing system.

7. Manhole and handhole structural details and calculations stamped by registered Civil

engineer.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

PART 2 -- PRODUCTS

2.01 STEEL CONDUIT, BODIES AND FITTINGS

A. GALVANIZED RIGID STEEL CONDUIT

1. Galvanized rigid steel conduit and elbows shall comply with ANSI C80.1 and UL 6;

minimum size shall be ¾-inch. Zinc coating shall be applied after fabrication and

then coated with a chromate finish. Conduit shall be as manufactured by Allied Tube

and Conduit, Type GRC; Western Tube, Type GRS; or equal.

B. CONDUIT OUTLET BODIES

1. Conduit outlet bodies shall be oversized type and shall conform to ANSI C80.1 and

UL 514B. They shall be fabricated from cast-iron alloy with zinc electroplate. The

finish shall be aluminum acrylic paint. The covers shall be the same materials as the

body material with neoprene gasket and stainless steel screws. Manufacturer shall be

Cooper Crouse-Hinds, Form 8 Condulets, or equal.

C. FITTINGS

1. Locknuts shall be extra heavy electro galvanized steel for sizes up to 2 inches.

Locknuts larger than 2 inches shall be electro galvanized malleable iron. Bonding

and grounding bushings shall be threaded, insulated locking type (set screw) and

shall be provided with a feed-through compression lug for securing the ground

cables. Unions ¾-inch to 1-inch shall be steel, zinc-plated three-piece types. Unions

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1-1/4-inch and larger shall be malleable iron; zinc plated three-piece types. Furnish

Emerson O-Z Gedney Type UNF/UNY Series, or equal. Threaded hubs for

connection of conduit to junction, device or terminal boxes shall be made of zinc-

electroplated cast ferrous alloy or nickel chrome-plated zinc and shall have insulated

liner with a grounding locknut. The hubs shall utilize a neoprene O-ring and

shall provide a watertight connection. Manufacturers shall be Emerson O.Z. Gedney,

Type CHM-T, or Thomas & Betts 370/106 Series, Cooper Crouse-Hinds STG Series.

2.02 PVC COATED RIGID STEEL CONDUIT, FITTINGS AND ACCESSORIES

(NOT USED)

2.03 FLEXIBLE CONDUIT

A. LIQUIDTIGHT TYPE

1. Liquidtight flexible steel conduit shall be formed from spirally wound galvanized

steel strip with successive convolutions securely interlocked with integral copper

ground wire and jacketed with ultraviolet resistant liquidtight plastic cover. Fittings

for liquidtight conduit shall have cadmium-plated malleable iron body and gland nut

with cast-in lug, steel grounding ferrule threaded to engage conduit spiral and O-ring

seals around the conduit and box connection and insulated throat. Straight, 45-degree

and 90-degree fittings shall be used where applicable. Liquidtight flexible conduit

shall be Type U.A. in conformance with UL 360. Manufacturers shall be Anaconda

Sealtite, Emerson Appleton Type STB, Emerson O.Z. Gedney Series 4QT, or equal.

2.04 RIGID NONMETALLIC CONDUIT

A. Rigid nonmetallic conduit, endbells and fittings shall conform to requirement of UL 651

and NEMA TC2, Type EPC-40-PVC, high impact, polyvinylchloride (PVC). Duct bank

spacers shall high impact plastic interlocked 2-inch spacers for PVC ducts. Joint glue

shall be medium grade gray, solvent cement. Minimum size shall be 1-inch.

Manufacturer shall be Thomas & Betts Carlon 49000 (Schedule 40) or 49400

(Schedule 80) Series, Thomas & Betts Carlon Snap-Loc Spacers Series, or equal. All

rigid nonmetallic 2-inch and larger elbows and bends (22.5 through 90-degree) shall be

factory made with a 48-inch radius minimum and shall be Thomas & Betts Carlon

UA/BxHx Series, or equal.

2.05 WIREWAYS

A. NEMA 12

1. Feed-through wireways shall conform to UL 870 and NEMA ISC6, Type 12.

Wireways shall be hinged, oiltight, with flanged connectors constructed of and

14-gauge steel with 10-gauge end flanges. All bolted connections shall be gasketed.

Finish shall be ANSI 61 gray inside and outside. Manufacturers shall be Schneider

Electric Square D Type LJ; Hoffman, Bulletin F-20; or equal.

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B. NEMA 4X

1. Feed-through wireways shall conform to UL 870 and NEMA ICS6, Type 4X.

Wireways shall be constructed of 304 stainless steel, 14-gauge body, 14-gauge

hinged cover, and 10-gauge flanges. All bolted connections shall have oil-resistant

gaskets. All fasteners shall be stainless steel. The manufacturer shall be Hoffman,

Bulletin F-22, or equal.

2.06 CABLE TRAYS (NOT USED)

2.07 NEMA 3R CAST FERROUS ALLOY BOXES

A. Boxes shall conform to NEMA ICS6 Type 3R, fabricated from cast ferrous alloy finished

with zinc electroplate and aluminum polymer paint. Integrally cast threaded hubs or

bosses shall be provided for conduit entrances and shall provide for full 5-thread contact

on tightening. Drilling and threading shall be done before galvanizing. Cover plates shall

be of similar hot-dip galvanized cast ferrous alloy material. A full body neoprene gasket

shall be provided with the cover. Type 316 stainless steel screws shall be provided for

covers. Exposed boxes requiring surface mounting shall have integrally cast mounting

tabs. Embedded boxes shall have a bonded PVC jacket. Device boxes shall be Emerson

O.Z. Gedney FD Series, Cooper Crouse-Hinds FD Series, Emerson Appleton FD Series,

or equal.

B. Outlet and device boxes shall be gang type where two or more devices are located

together. Device covers shall be suitable for gang boxes with neoprene gaskets to fit the

devices and boxes used. Device plates shall be provided in accordance with the WIRING

DEVICES Section (26 27 26). Exposed multiple gang boxes requiring surface mounting

shall have integrally cast mounting tabs and shall be furnished with drilled and tapped

raintight hubs. Manufacturer shall be Cooper Crouse-Hinds FDOXX/HUBX Series, or

equal. Embedded multiple gang boxes shall be FD type as manufactured by Cooper

Crouse-Hinds, Emerson Appleton, Emerson O.Z. Gedney, or equal.

2.08 NEMA 7 CAST FERROUS ALLOY BOXES

A. Boxes and fittings shall conform to UL 886, NEMA ICS6 Type 7 and requirements of

Class I, Division 1, Group D hazardous atmospheres per NEC Article 501-5. Boxes shall

be fabricated from cast ferrous alloy finished with zinc electroplate and aluminum paint

with copper free aluminum covers. Conduit hubs and covers shall provide for full

5-thread contact on tightening. Boxes for surface mounting shall have integrally cast

mounting flange or tabs. Furnish Cooper Crouse-Hinds GUA Series, EAB Series, GUB

Series, or equal.

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2.09 NEMA 12 BOXES

A. MID-SIZE BOXES

1. Boxes larger than FD boxes shall be fabricated from welded 14/16-gage steel. Finish

shall be ANSI 61 light gray enamel over phosphate pretreatment. Fasteners, screws

and hardware shall be 316 stainless steel and hinged doors shall be provided with

gaskets. Boxes shall conform to NEMA ICS6 Type 12 requirements. All screws shall

be captive. Where a grounding pad is not available, a bronze service post connector

shall be provided. Manufacturer shall be Hoffman Bulletins A-51 and A-12, or equal.

B. LARGE CUSTOM FABRICATED PULL BOXES

1. Large custom fabricated pull boxes shall be fabricated to NEMA ICS6 Type 12

gasketed standards with removable cover plates. The pull box shall consist of a

welded frame constructed of 3/16-inch by 2-inch by 2-inch angle iron and 10-gage

steel fabricated to the size specified. End, top and bottom covers as required shall be

constructed of 10-gage stretcher leveled steel plate. Access covers shall be supplied

with handles. Cover plates shall be held in place with 1/4-24, Type 316 stainless steel

cap screws on a maximum spacing of 12 inches. Cover plates shall be sized so that

each access plate does not weigh more than 35 pounds. Before finish is applied, a

grounding pad drilled for two bolted grounding lugs or a ½-inch x 2-inch grounding

stud shall be welded to the inside of the box. Sharp corners and edges shall be ground

smooth, all parts cleaned of weld slag and hot-dip galvanized after fabrication.

2.10 NEMA 4 AND 4X BOXES

A. NEMA 4 BOXES

1. Boxes larger than FD boxes shall be fabricated from welded 14/16-gage steel. Finish

shall be ANSI 61 light gray enamel over phosphate pretreatment. Fasteners, screws,

hinge pin and hardware shall be 316 stainless steel. Box shall have hinged gasketed

door and external mounting tabs. Boxes shall conform to NEMA ICS6, Type 4.

Furnish Hoffman Bulletin A4, or equal.

B. NEMA 4X BOXES

1. FD boxes shall be PVC-coated, cast boxes as manufactured by Robroy, FD Series;

or equal. Boxes larger than FD shall conform to NEMA ICS6, Type 4X, 316 stainless

steel. Furnish Hoffman Bulletin A4S (Type 316L), or equal.

2.11 NEMA 1 PRESSED STEEL BOXES

A. Boxes shall conform to UL 514A and NEMA ICS6, Type 1, fabricated from deep drawn

electro-galvanized pressed steel with electro-galvanized steel hardware. Single device

boxes shall be 4 inches square by 1-1/2 inches deep. Two device boxes shall be 4-

11/16 inches square by 1-1/2 inches deep. Boxes shall have conduit knockouts, integral

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mounting brackets and covers to suit the surface finish and depth. Masonry boxes shall

be 3-3/4 inches high by 3-1/2 inches deep with concentric knockouts. Furnish Emerson

Appleton 4SVB/8468 Series, 4SJ/8486 Series, 856/7 Series, MX-350 Series, or equal.

2.12 WIRING TROUGH

A. Wiring trough shall conform to UL 870 and NEMA ICS6, Type 12. Trough shall be

constructed of 14-gauge steel with gasketed hinged cover, mounting ears, and

continuously welded end seams. Finish shall be ANSI 61 gray inside and outside.

Furnish Hoffman, Bulletin F-20, or equal.

2.13 EXPANSION, WALL AND ROOF FITTINGS

A. SURFACE CONDUITS

1. Expansion fittings in conduit racks shall be hot-dip galvanized malleable iron

providing 4-inch conduit movement. Expansion fittings shall be provided with

insulated bushings and bonding jumpers. Surface expansion fittings shall be Emerson

O.Z. Gedney Type AX Series, or equal.

B. EMBEDDED CONDUITS

1. Expansion fittings for conduits embedded in concrete on the centerline of the

expansion joint shall provide ¾-inch movement and 30-degree deflection in all

directions. Fittings shall be rated NEMA ICS6, Type 4. Materials shall include HDG

ductile-iron or bronze end couplings, neoprene sleeve, stainless steel bands and

copper braid bonding jumper. Embedded expansion fittings shall be Emerson O.Z.

Gedney Type DX Series, Emerson Appleton Type DX Series, or equal.

C. WALL FITTINGS

1. Wall fittings for conduits shall be hot-dipped galvanized bodies and pressure clamps,

304 stainless steel pressure rings and tightening bolts with neoprene sealing

grommets. For newly poured walls furnish Emerson O.Z. Gedney WSK series and

for existing core bored concrete furnish Emerson O.Z. Gedney CSMI/CSMC Series,

or equal.

D. ROOF JACKS

1. Roof jacks shall be fabricated from 22-gage galvanized steel. Counterflashing shall

be 24-gage collar umbrella with stainless steel draw band or rubber storm collar sized

for the conduit outside dimension.

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2.14 HANDHOLES (NOT USED)

2.15 MANHOLES (NOT USED)

2.16 RACEWAY SUPPORTS

A. INDIVIDUAL CONDUIT SUPPORTS

1. STANDARD DUTY: Individual conduit supports shall include strap and clamp

backs, beam clamps, tray clamps and jay hangers. Supports shall be fabricated from

malleable iron finished with hot-dipped galvanization or zinc electroplate and

aluminum paint. Furnish Emerson Appleton BH Series, CL/B Series, CH/D Series,

TCC/D Series, Uni-strut J12XX Series, or equal.

B. EMBEDDED SUPPORTS

1. STANDARD DUTY: Concrete inserts shall include; spot inserts and framing

channels. Embedded supports shall be fabricated from cold rolled 12-gage steel

conforming to ASTM A570 GR33 with hot dipped galvanized finish conforming to

ASTM A123. Dimension shall be nominal 1-5/8-inch width with 1-1/2-inch welded

tabs on 4-inch centerlines. Channels shall be Styrofoam filled with welded tab end

caps. Furnish Uni-strut P3245, P3704, P3270 Series, or equal.

C. SUSPENDED RACEWAY SUPPORTS

1. STANDARD DUTY: Suspended raceway supports shall be trapeze type consisting

of threaded rods, nuts, square washers, fittings, framing channels, cable tray clamps

and conduit clamps. Fittings and framing channels shall be fabricated from cold

rolled 12-gage steel conforming to ASTM A570 GR33 with hot dipped galvanized

finish conforming to ASTM A123. Channels shall have nominal 1-5/8-inch square

slot with inturned lips. Double strut shall be two channels welded back to back.

Hardware shall be fabricated from case hardened mild steel in conformance with

ASTM A576, GR 1015 with electrogalvanized finish conforming to ASTM B633,

Type III SC1. Threads shall be American coarse screw threads UNC, Class 2A/B.

Channel conduit clamps shall be two-piece steel with hex head screw and nut. Plastic

end caps shall be made specifically for framing channel ends. Furnish Uni-strut

P1000/P1001 Series, P11XX/P15XX Series, P286X Series, P2860-XX Series and

HTHRXXX Series, Legrand P W Industries Cablofil 1811 Series, or equal.

2.17 RACEWAY MARKERS

A. Raceway markers shall be 1/2-inch wide by 2-inch long stainless steel tape embossed

with 1/4-inch characters. Markers shall be attached to the raceway with No. 16 AWG,

316 stainless steel wire.

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2.18 DUCT CABLE SEALS AND PLUGS

A. Duct cable sealing system for data, signal, and 600v conductors shall consist of an

inflatable metallic laminate bladder with sealing strips, cable clips, and high temperature

mastic. Duct seals shall be manufactured for specific duct sizes and number of cables.

Inflation kit shall consist of on-off switch, pressure regulator, and CO2 cylinders.

Furnish Raychem Corp. RDSS-xxx Series, RDSS-CLIP-xxx Series, RDSS-IT-16, or

equal.

B. Duct plug shall be a two-piece nonmetallic reusable stopper consisting of a rigid plug

and sealing-ring. Plug shall be fabricated from reinforced polypropylene and the sealing

ring shall be thermoplastic rubber or polyurethane elastomer. Duct plugs shall be

manufactured specifically for PVC Schedule 40 pipes. Furnish ETCO Specialty

Products, Inc. “T”-cone expandable stopper ST-x02 Series, or equal.

C. Medium voltage cable sealing tape shall be 125-mil conformable mastic rated for 80 C.

sealing tape shall form an environmental seal around wrapped conductors. Furnish 3M

Scotch-Seal 2229 compound, or equal.

PART 3 -- EXECUTION

3.01 GENERAL

A. CONDUIT RUNS BETWEEN BOXES: The Contractor shall limit the number of

directional changes of the conduit to total not more than 270 degrees in any run between

pull boxes. Conduit runs shall be limited to a maximum of 400 feet, less 100 feet for

every 90 degrees of change in direction. Bends and offsets shall be avoided where

possible but, where necessary, shall be made with a hickey or conduit bending machine,

or shall be factory preformed bends. Turns shall be made with cast metal fittings or

conduit bends. Welding, brazing or otherwise heating of conduit is not acceptable.

B. JUNCTION AND PULL BOXES: Where required for pulling cable and as necessary to

meet the requirements specified herein, the Contractor shall provide condulets, cast

junction or pull boxes. Pull boxes used for multiple conduit runs shall not combine

circuits fed from different MCCs, switchboards, or switchgear. All junction and pull

boxes shall be identified with the number shown on the drawings with spray painted

stenciled numerals.

C. CONDUIT TERMINATIONS: Conduit entering NEMA 1 type sheet steel boxes or

cabinets shall be secured by a locknut on the exterior of the box or cabinet and an

insulated bonding and grounding bushing on the interior side. Steel conduit entering all

other boxes shall be terminated into a threaded hub. Boxes without threaded hubs shall

be provided with conduit hubs with a grounding locknut for each conduit entry. Joints

shall be made with standard couplings or threaded unions. Running threads shall not be

used in lieu of conduit nipples, nor shall excessive thread be used on any conduit. The

ends of conduit shall be cut square, reamed, and threaded with straight threads. Rigid

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steel conduit shall be made up tight and without thread compound. Exposed male threads

on rigid steel conduit shall be coated with electrically conductive zinc-rich paint. All

underground conduits that terminate at junction boxes, panels, switchgear, MCCs or

structures shall be sealed with approved duct seal to prevent the transfer of moisture.

D. MATCHING EXISTING FACILITIES: When new conduit is added to areas that are

already painted the conduit and its supports shall be painted to match the existing

facilities. Where new conduit is used to replace existing conduit, the existing conduit and

supports shall be removed, resulting blemishes shall be patched and repainted to match

original conditions. Similarly, if existing conduits are to be reused and rerouted, resulting

blemishes shall be corrected in the same manner.

E. Each conduit, wire way and tray shall be identified by a specified number. The

numbering system is specified in the COMMON WORK RESULTS FOR

ELECTRICAL Section (26 05 00). All raceways identified in the ELECTRICAL

RACEWAY SCHEDULE Section (26 06 20.21) shall be tagged, even if not identified

as such on the drawings.

F. CONDUIT SEPARATION

1. Signal conduits shall be separated from AC power or control conduits. The

separation shall be a minimum of 12 inches for metallic conduits and 24 inches for

nonmetallic conduits.

2. Underground medium voltage duct banks shall be separated from 480V duct banks

by 3 feet minimum for parallel alignments, and 1-foot minimum for crossing

alignments.

3. Underground 480V duct banks shall be separated from signal duct banks by 2 feet

minimum for parallel alignments, and 1-foot minimum for crossing alignments.

3.02 INSTALLATION (NOT USED)

3.03 CONDUIT

A. CONDUIT LOCATIONS

1. Unless otherwise specified in Table A below, conduit shall be galvanized rigid steel.

Table A. Conduit Locations

Conduit type Location

Galvanized rigid steel All exposed noncorrosive areas.

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Table A. Conduit Locations

Conduit type Location

Schedule 40 PVC Encased in concrete duct banks, concrete

capped lighting and receptacle underground

raceways

PVC coated rigid steel Exposed in corrosive areas and conduits which

are stubbed-up through the soil or concrete

Liquidtight flexible Final raceway connections to equipment subject

to vibration or adjustment in nonhazardous areas

Explosionproof flexible Final raceway connections to equipment subject

to vibration or adjustment in hazardous areas

2. Examine equipment outline and dimension drawings to coordinate routing of conduit

with manufacturer's installation instructions. Conduit routing shall not interfere with

subsequent maintenance activities. Position of new conduit within conduit racks shall

be adjusted as necessary to minimize interference with existing raceways, boxes,

piping, structural openings, future equipment and other equipment. Conduit shall not

block access to boxes, equipment, or unused rack space. In general, conduits shall be

located at positions near the top of racks and near walls where possible. Any conduit

that interferes with maintenance activities shall be removed and rerouted at the

Contractor's expense. The Contractor shall make allowance in his bid to make minor

changes in routings at no additional cost to the District.

3. Conduits which contain Ethernet cable(s) or Coax cable(s) shall be either galvanized

rigid steel and/or PVC coated rigid steel for the entire run, as dictated by Table A

above.

B. CONDUIT SUPPORT

1. Exposed rigid steel or plastic coated conduit shall be run on supports spaced not more

than 10 feet apart, within 3 feet of 90-degree turns and junction boxes and shall be

constructed with runs parallel or perpendicular to walls, structural members, or

intersections of vertical planes and ceiling. No conduit shall approach closer than

6 inches to any object operating above the rated temperature of the cable insulation

it contains. Where three or more conduits are located in a parallel run, they shall be

spaced out from the wall using framing channel or suspended raceway supports. All

framing channel conduit support systems shall be oversized to allow for 25 percent

additional conduit space. All exposed ends of framing channels shall be protected

with plastic end caps. Exposed expansion fittings shall be installed where conduit

crossed building expansion joints.

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2. Steel conduit shall be supported away from the structures using standard duty

individual or suspended raceway supports. PVC coated conduit shall be supported

away from the structure using corrosive duty individual or suspended raceway

supports.

3. Conduit racks shall be secured to concrete walls and ceilings by means of standard

duty embedded supports. Plastic inserts or gun powder-driven inserts are not

acceptable as a base to secure conduit supports. Stainless steel expansion anchors

shall be used to support individual conduit supports in exterior areas.

C. RACEWAY PENETRATIONS

1. Raceway routed perpendicular through floors, walls or other concrete structures shall

pass through cast-in-place openings. In cases where cast-in-place openings are not

possible, appropriate size holes shall be bored through the concrete to accommodate

the raceway and sealing fitting. The size and location of the holes shall not impair

the structure's integrity. After completion, grout or caulk around raceway and finish

to match surroundings. A 3-1/2-inch high concrete pad with a sloping top shall

protect raceway that rises vertically through a floor or slab. All penetrations shall be

fire stopped.

2. Conduits entering manholes and handholes shall be horizontal. Conduits shall not

enter through the concrete bottom of handholes and manholes.

3. Wherever individual conduits penetrate concrete walls or ceilings to outdoors or

below grade, the Contractor shall provide a watertight link seal installed as shown

on the drawing details. Install roof jacks and storm collars around all conduits

penetrating roof surfaces prior to completing the conduit system. Split roof jacks or

split collars are not acceptable. Leave roof jacks loose for installation into the roofing

membrane per Division 7 requirements.

D. PVC COATED CONDUIT

1. PVC coated conduit shall be made up tight with strap wrenches. All conduit threads

shall be covered by a plastic overlap sleeve that shall be coated and sealed per

manufacturer's recommendations. Pipe wrenches and channel locks shall not be used

for tightening PVC coated conduits. The conduit coating shall be protected from

damage when conduit is threaded in the field. Damaged areas shall be patched, using

manufacturer's recommended material. The area to be patched shall be built up to the

full thickness of the coating. Painted fittings are not acceptable. Conduit hubs shall

be used for entering boxes.

E. FLEXIBLE CONDUIT

1. Length of flexible conduit shall not exceed 36 inches.

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F. UNSCHEDULED RACEWAY

1. The lighting system and receptacle circuits are unscheduled and shall be provided.

2. The raceway shall be sized by the Contractor in accordance with the NEC Table C8

(RH insulation). Minimum size shall be ¾-inch for exposed and 1-inch for embedded

raceway; minimum size in duct bank interconnecting manholes or handholes shall be

2 inches.

G. SCHEDULED RACEWAY

1. Provide the raceways as shown and specified in the Drawings.

2. The Contractor shall bring all conflicts between the drawings and the schedule to the

attention of the District Representative prior to installation of the raceways.

H. CONDUIT SEALS

1. Conduit seals shall be provided for hazardous (classified) locations in accordance

with the NFPA 70 Chapter 5 Article 501-5. The conduit seals shall be filled with

appropriate "A" compound prior to final acceptance.

2. Conduit bodies shall be provided for all conduits entering and leaving corrosive

areas. The conduit bodies provided for corrosive areas shall be filled with a

nonsetting compound such as electrical duct seal putty to prevent the migration of

corrosive gases from the area.

3.04 RACEWAY SUPPORT SYSTEM

3.05 RACEWAY NUMBERING

A. CONDUIT IDENTIFICATION

1. A tag with number shall be fixed to each end of each conduit segment and at each

manhole, pull box and handhole. Tags shall also be placed within 3 feet of every

wall, ceiling, or floor penetration or fire stop.

B. WIREWAY AND TRAY IDENTIFICATION

1. Wireway and trays shall be identified by stencils at intervals not exceeding 50 feet,

at intersections, and at the end of each run. Lineal footage shall be shown every

10 feet starting at the beginning of the tray end nearest the served area control center

(ACC).

C. RACEWAY DEMOLITION

1. Raceway and fittings removed shall be returned to the District Representative.

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3.06 RACEWAY SCHEDULE

A. New and/or reused raceway is included in the drawings.

3.07 CABLE TRAY AND WIREWAY

A. Install cable trays and wireways on suspended raceway supports. Install NEMA 12 rated

wireways in switchgear, MCC and computer rooms only. In all other areas wireways

shall be rated NEMA 4X. Install hubs on all conduits entering wireways. Cable trays are

not allowed in switchgear and MCC rooms.

B. Cable trays shall be supported at intervals not exceeding 5 feet. Corners shall be

supported by two supports installed as close as possible to the corner, with one support

on each side of the corner.

C. Arrange supports to permit accessible lay-in of cable over entire length of tray assembly

using cantilever support. Use trapeze hangers where cantilever supports are impractical.

D. Expansion joint splice plates shall be used to allow 1-1/2-inch free movement between

adjacent trays when crossing a building expansion joint.

E. Trays shall be installed with 1-inch spacing from walls and a minimum of 12 inches from

ceilings. A minimum spacing of 12 inches shall be maintained between trays or conduits,

measured from the top of the upper tray to the bottom of the lower tray or conduit.

F. Cable trays and wireways that penetrate walls or floors shall be fire stopped to match the

fire rating of the penetrated surface. Interior areas of trays and wireways shall be packed

with fire stop bags after all conductors are installed the full width of the wall. Exterior

spaces around tray sleeves and wireways shall have firestop sealant installed the full

width of the wall or floor.

G. Install wireways under panelboards, access control panels, network racks, etc. to

facilitate management of raceways and cable routing.

3.08 DEVICE, PULL AND JUNCTION BOXES

A. LOCATION

1. Unless otherwise specified in Table B, boxes shall be NEMA 3R cast ferrous alloy

type.

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Table B. Box Locations

Box Type Location

NEMA 1 Concealed in sheet rock and masonry walls only

NEMA 3R cast Exposed indoor or outdoor locations in noncorrosive and

nonhazardous areas

NEMA 3R cast PVC

jacket

Embedded in outdoor or indoor nonhazardous areas

NEMA 4 Exposed in process areas below 7 feet in nonhazardous,

non-corrosive areas

NEMA 4X Corrosive nonhazardous areas

NEMA 7 Hazardous areas

NEMA 12 Exposed in conduit racks in nonhazardous, noncorrosive

areas above 7 feet. Exposed in switchgear rooms.

3.09 MANHOLES AND HANDHOLES (NOT USED)

3.10 DUCT CABLE SEALS AND PLUGS

A. Duct banks entering buildings and all other structures from manholes and handholes shall

be sealed on the high side of each duct to prevent the entrance of water from the duct

bank system. Empty ducts shall be sealed with duct plugs. Duct plugs shall be installed

hand-tight and then wrench tightened an additional one-half turn to seal watertight. Ducts

with data, signal, or 600v rated conductors shall be sealed with the duct cable sealing

system after all conductors are installed following the manufacturer installation

instructions.

B. Duct bank cable seals and plugs shall be tested for leakage into buildings and structures

by flooding the adjacent manhole or handhole with water. Replace all cable seals or plugs

that leak. Pump out all water after one hour.

C. Ducts containing medium voltage cables terminating under switchgear or panels shall be

sealed after the conductors are installed with metallic covers and sealing tape.

3.11 TESTING (NOT USED)

3.12 TRAINING (NOT USED)

**END OF SECTION**

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HVAC Improvements Project 26 08 10 - 1

SECTION 26 08 10

ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE:

1. This section specifies the acceptance testing of electrical materials, equipment and

systems as specified in this section and in each section of Division 26 except the

following:

a. Insulation resistance of cable/motor tests and cable continuity tests in accordance

with the COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00).

b. Pre-operational checkouts in accordance with the COMMON WORK RESULTS

FOR ELECTRICAL Section (26 05 00).

2. Provide all labor, tools, material, power and technical supervision to perform the

specified tests and inspections.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of this

specification to the extent referenced. The publications are referred to in the text by the

basic designation only. The latest edition of referenced publications in effect at the time

of the bid shall govern. In case of conflict between the requirements of this section and

the listed references, the requirements of this section shall prevail.

Reference Title

NETA ATS International Electrical Testing Association, Inc.;

Acceptance Testing Specifications for Electrical Power

Distribution Equipment and Systems

ANSI/NETA ETT Standard for Certification of Electrical Testing Personnel

B. DEFINITIONS: (Not Used)

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

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2. Test procedures and forms in accordance with NETA standards.

3. Submit proof that the independent testing firm and testing personnel qualifies as

specified herein.

4. Provide one original copy of the latest issue of NETA ATS Acceptance Testing

Specifications Manual.

5. Completed test report no later than 30 days after completion of the tests.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

PART 2 -- PRODUCTS

2.01 DOCUMENTATION

A. GENERAL:

1. The collection and documentation of test data shall be provided.

B. DEFECTS:

1. Notify the District Representative of any material or workmanship found defective

within 24 hours of discovery.

C. TEST REPORT:

1. Provide the test report with all items required in NETA ATS, paragraph 5.4.

2. All blanks on the test forms shall be filled in. If the item is not applicable, enter

"N/A". All disparities and irregularities in the test results shall be noted on the test

form and addressed and evaluated in accordance with industry standards in the report

Recommendations. Where defective material is noted on the test form, the item shall

be initialed and dated when the issue has been resolved and the item re-tested.

2.02 TEST EQUIPMENT AND MATERIALS

A. Test instruments shall be calibrated to references traceable to the National Bureau of

Standards and shall have a current sticker showing date of calibration, deviation from

standard, name of calibration laboratory and technician, and date recalibration is

required.

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2.03 INDEPENDENT TESTING FIRMS (NOT USED)

2.04 QUALIFICATIONS OF TESTING PERSONNEL

A. Test technicians performing electrical tests, inspections, and calibrations shall be trained

and experienced with the apparatus and systems being evaluated. Technicians shall

conduct tests in a safe manner with complete knowledge of the hazards involved.

B. Technicians shall be certified in accordance with ANSI/NETA ETT. Each site crew shall

have a technician with certification Level III, or higher.

PART 3 -- EXECUTION

3.01 GENERAL

A. All testing shall be performed in strict conformance with the electrical acceptance tests

specified NETA ATS except as specified herein. Acceptance testing shall be performed,

test report submitted and approved prior to energizing of the tested equipment.

B. Requirements for testing in accordance with this section are specified in other sections

of Division 26. All discrepancies shall be noted on the test sheets, shall be resolved to

the satisfaction of the District and then re-tested. All failed tests resulting in adjustment,

repair, or replacement shall be re-tested, re-submitted, and approved prior to acceptance

of material, equipment or systems.

3.02 INSTALLATION (NOT USED)

3.03 TESTING

A. The following tests, calibrations and inspections conforming to the requirements of

NETA ATS (Chapter 7- Inspection and Test Procedures) shall be performed:

1. Switchgear and Switchboard assemblies: Visual and mechanical inspections,

electrical tests evaluated to required test values.

2. Dry-type transformers: Visual and mechanical inspections, electrical tests evaluated

to required test values.

3. Liquid filled transformers: Visual and mechanical inspections, electrical tests

(including optional water in insulating liquids) evaluated to required test values.

4. Medium voltage cables: Visual and mechanical inspections, electrical tests

(including optional graphic plots of leakage current versus step voltage) evaluated to

required test values.

5. Metal enclosed bus: Visual and mechanical inspections, electrical tests evaluated to

required test values.

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6. Low voltage air switches (3-pole only): Visual and mechanical inspections, electrical

tests evaluated to required test values.

7. Medium voltage air switches: Visual and mechanical inspections, electrical tests

evaluated to required test values.

8. Low voltage insulated/molded case circuit breakers (3-pole only): Visual and

mechanical inspections, electrical tests (including optional calibration of all trip unit

functions using secondary injection) evaluated to required test values.

9. Low voltage power circuit breakers: Visual and mechanical inspections, electrical

tests (including optional calibration of all trip unit functions using secondary

injection) evaluated to required test values.

10. Protective relays: Visual and mechanical inspections, electrical tests evaluated to

manufacturer’s tolerances, control verification, and system tests.

11. Instrument transformers: Visual and mechanical inspections, electrical tests

evaluated to required test values.

12. Grounding Systems; Visual and mechanical inspections, electrical tests evaluated to

required test values.

13. AC motors (over 200HP only): Visual and mechanical inspections, electrical tests

(including optional surge comparison) evaluated to required test values.

14. Low voltage motor starters: Visual and mechanical inspections, electrical tests

evaluated to required test values.

15. Variable frequency drives: Visual and mechanical inspections, electrical tests

evaluated to required test values.

16. Direct current battery systems: Visual and mechanical inspections, electrical tests

(including optional cell impedance) evaluated to required test values.

17. Direct current battery chargers: Visual and mechanical inspections, electrical tests

evaluated to required test values.

18. Reactors: Visual and mechanical inspections, electrical tests evaluated to required

test values.

19. Automatic transfer switches: Visual and mechanical inspections, electrical tests

evaluated to required test values.

3.04 TRAINING (NOT USED)

**END OF SECTION**

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HVAC Improvements Project 26 09 16 - 1

SECTION 26 09 16

ELECTRICAL CONTROLS AND RELAYS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE

1. This section specifies miscellaneous electrical control and power devices, control

power transformers, relays, magnetic contactors, disconnect switches, manual

starters, combination motor starters installed in enclosures, overcurrent protection,

terminal blocks, nameplates and conductor markers.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text by

the basic designation only. The latest edition of referenced publications in effect at the

time of the bid shall govern. In case of conflict between the requirements of this section

and the listed references, the requirements of this section shall prevail.

Reference

Title

NEMA 250 Enclosures for Electrical Equipment (1000 volts maximum)

NEMA ICS Series Industrial Control Systems

NEMA ICS-1 General Standards For Industrial Controls and Systems

NEMA ICS-2 Industrial Control Devices, Controllers, and Assemblies

NEMA ICS-6 Industrial Control Devices, Controllers, and Assemblies

NEMA KS 1 Enclosed Switches (600 volts maximum)

NEMA ST-1 Specialty Transformers

UL 224 Extruded Insulated Tubing

UL 508 Standards for Industrial Control Equipment

B. DEFINITIONS (NOT USED)

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

2. .

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3. Connection diagrams.

4. .

5. Installation instructions.

6. Manufacturer's catalog data for all material provided under this section shall be

assembled in a folder with each page clearly marked with the item and reference

number to the specification.

7. Electrical Overload relay selection data.

8. Nameplate engraving list.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS

A. Submit operation and maintenance (O&M) instructions in accordance with the

OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy

of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each

paragraph check marked to show compliance. O&M instructions shall be submitted after

all submittals specified above have been returned mark “No Exceptions Taken” or

“Make Corrections Noted.” O&M instructions shall reflect the approved materials and

equipment.

PART 2 -- PRODUCTS

2.01 CONTROL DEVICES

A. PUSHBUTTONS

1. Pushbuttons shall be nominal 1-1/2-inch diameter, flush head, heavy-duty, with

NEMA rating to match enclosure type. Unless otherwise shown on the drawings, the

escutcheon legends shall be included. Unless otherwise shown on the drawings,

pushbuttons shall be momentary contact type. Contact blocks shall be rated NEMA

ICS-2 A600. Furnish Eaton, 10250T, Allen-Bradley, 800T (NEMA 4, 13) or equal.

Furnish Eaton, E34, Allen Bradley 800H (NEMA 4X, 7) Series, or equal. Contacts

monitored by programmable controllers or other solid-state circuits shall be

hermetically sealed logic-reed type with contacts rated NEMA ICS-2 B600. Furnish

Eaton, 10250T/E34, Allen-Bradley, 800R (NEMA 4) Series, or equal.

B. SELECTOR SWITCHES

1. Selector switches shall be nominal 1-1/2-inch diameter, heavy-duty, with NEMA

rating to match enclosure type. Selector switches shall have spring return or

maintained position contacts as shown on the control diagram drawings. Switches

shall be provided with contact blocks and number of positions as required to perform

the operations as shown on the control diagram drawings. Contact blocks shall be

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rated as specified in this specification section. Unless otherwise shown on the

drawings, the escutcheon legends shall be included. Furnish Eaton, 10250T, Allen-

Bradley, 800T (NEMA 4,13) or equal. Furnish Eaton, E34, Allen Bradley 800H

(NEMA 4x, 7) Series, or equal.

C. INDICATING LIGHTS:

1. AC indicating lights shall be nominal 1-1/2-inch diameter, push-to-test transformer

type, with 6.3-volt lamps. DC indicating lights shall be nominal 1-1/2-inch diameter,

push to test, full voltage type. Lamps shall be heavy-duty, with NEMA rating to

match enclosure type. Lamps shall be LED, neon or incandescent type as specified

in this specification section. Furnish Eaton, 10250T Allen-Bradley, 800T

(NEMA 4,13) or equal. Furnish Eaton E34, Allen Bradley 800H (NEMA 4X, 7)

Series, or equal.

D. CONTROL CIRCUIT FUSES

1. CONTROL TRANSFORMER SECONDARY

a. Secondary fuses for 120V AC control transformers rated 1000 VA or less shall

be rated 10,000 amperes interrupting current (symmetrical) at 125V AC (UL).

The fuses shall be ¼-inch x 1-1/14-inch glass body type. Fuse holders shall be

panel mounted, indicating type, with neon blown fuse indicating lamp. The fuse

holder shall be visible and mounted on the front of the panel where the fuse can

be replaced from the outside of the enclosure. The fuse holder shall be Cooper

Bussman Type HKL, Littlefuse 344 Series, or equal.

b. Secondary fuses for 120V AC control transformers rated 1000 VA or greater

shall be protected with fuses as specified in this specification section.

2. CONTROL POWER FROM BRANCH CIRCUITS: Control circuits deriving power

from a 120V AC branch circuit, with no control power transformer less than

1000 VA ahead of the fuse, shall be protected with a current limiting fuse at the

panel. The fuse shall be the rejection type, rated for 200,000-ampere interrupting

current (symmetrical) at 250V AC. The fuse block shall match the class rating of the

fuse Copper Bussman Type R, or equal.

2.02 CONTROL RELAYS

A. MACHINE TOOL TYPE CONTROL RELAYS

1. Relays shall be heavy-duty industrial machine tool type. AC relays shall have

NEMA A600 contact ratings and electrical clearances for up to 600 volts DC relays

shall have NEMA P300 contact ratings and electrical clearances of up to 250 volts.

Relays shall have modular construction with replaceable and convertible contacts.

Contacts shall, as a minimum, be 4-pole and be field interchangeable to either

normally open or normally closed. Relay shall be capable of accepting a 4-pole adder.

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Furnish Allen-Bradley Bulletin-700-P Series, Schneider Electric Square D

Class 8501-Type X Series, or equal.

B. ENCLOSED PLUG-IN TYPE CONTROL RELAYS

1. Relays shall be enclosed plug-in type with heavy-duty, barrier-protected screw

terminal sockets and clear poly-carbonate dust cover with clip fastener. Relays shall

have a minimum of three silver-cadmium oxide SPDT contacts rated 10 amps

resistive at 120V AC or 28V DC. Relays shall be mounted on DIN rail socket bases.

AC models shall have a push-to-test button and a neon lamp indicator wired in

parallel with coil, IDEC RH Series, or equal.

C. SOLID STATE TIMING RELAYS

1. Timing relays shall be enclosed plug-in type with solder terminals and solid lexan

dust cover. Time delays of 0.1-second to 600 hours shall be available with each timer

model having an adjustable range. Interval, delay on operate, delay on release, single

shot and repeat modes shall be available. Timers shall reset within 0.1-second and

shall have a set point accuracy of plus or minus 10.0 percent with a repeatability of

plus or minus 0.2 percent. Relays shall have silver-cadmium oxide contacts rated

10 amps resistive at 120V AC or 28V DC. Relays shall be mounted on DIN rail

socket bases. All relays shall have a lamp indicator wired in parallel with the coil.

Timing relays shall be Idec RTE, or equal.

2.03 MANUAL STARTERS AND MAGNETIC CONTACTORS

A. MANUAL STARTING SWITCHES

1. Manual starting switches shall consist of a snap switch combined with a thermal

overload device operating on the solder-ratchet principle to manually start single

phase motors. Manual starting switches shall conform to NEMA ICS 2 and UL 508.

The switch shall be designed to prevent being held closed during motor overload.

Reset from overload shall be accomplished by moving the toggle switch to “OFF”.

Furnish Eaton B230 Series, Allen-Bradley Bulletin 600 Series, or equal.

B. MOTOR CONTACTORS

1. Motor contactors shall be designed for continuous operation of induction motors at

600 volts or less at 60 Hz and shall comply with NEMA ICS-2-210. Minimum

contactor size shall be NEMA Size 1. Contactors shall have a 3-pole Class 20

eutectic alloy overload relay. The contactor shall be supplied with a normally open

auxiliary contact for use as a hold-in contact as a minimum. Additional contacts shall

be provided as shown on the drawings. The coil voltage, frequency and number of

poles shall be as shown on the drawings. Furnish Eaton Freedom Series, or equal.

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HVAC Improvements Project 26 09 16 - 5

2.04 DISCONNECT SWITCHES

A. NON-FUSED DISCONNECT SWITCHES

1. Disconnect switches shall be heavy-duty, non-fusible, safety type rated 600 volts

AC. The operating handle shall be capable of being padlocked in the "off" position.

The operator shall be a positive, quick-make, quick-break mechanism.

2. Switches shall be horsepower rated for motors and shall comply with NEMA KS-1.

Switches shall be provided with defeatable door interlocks that prevent the door from

opening when the operating handle is in the "on" position. Switches shall have line

terminal shields. Switches shall be Eaton Type Heavy Duty H-600; General Electric

Heavy Duty Type TH; or equal.

3. Where shown on the drawings, disconnect switches shall be provides with auxiliary

control circuit interlock contacts. Interlock contacts shall be 1NO/1NC rated for 15A

continuous at 120 Vac. Interlock contacts shall operate before the main power

contacts.

B. FUSED DISCONNECT SWITCH

1. Fused disconnect switch shall be the same as non-fused safety disconnect switch

specified in this specification section except switch shall accept Class R fuses only.

C. CIRCUIT BREAKER SWITCH

1. Circuit breaker shall be in accordance with this specification section. The external

operating handle shall indicate if the circuit breaker is in "ON," "OFF," or

"TRIPPED."

2.05 CIRCUIT BREAKERS

A. Circuit breakers shall be thermal magnetic, molded case type with the ampere rating as

specified. Unless otherwise specified, circuit breaker interrupting rating shall be

18,000 amperes symmetrical for service at 240 volts and below; Eaton Cutler-Hammer

Type FDE, or equal. For service above 240 volts, the interrupting rating shall be

42,000 symmetrical, Eaton Cutler-Hammer HFDE, or equal. Breaker settings shall

include Ground Fault Protection.

2.06 TERMINAL BLOCKS

A. Electrical equipment terminal blocks for control conductors shall be pan head screw strap

type, rated 600 volts, 20 amperes minimum. An integral marking strip shall be

permanently marked with the connecting wire numbers as shown on the connection

diagrams. All metal parts shall be made of 85 percent copper alloy nickel plated.

Insulated housing shall be made of 6.6 polyamide suitable for DIN rail mounting.

Terminal blocks for power conductors (power 208-600 volts) shall be rated not less than

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HVAC Improvements Project 26 09 16 - 6

the conductor current rating and shall not be rated less than 600 volts AC. Furnish

Phoenix Contact USK Series, or equal.

2.07 NAMEPLATES

A. Nameplates shall be provided for all electrical equipment and shall be made from

laminated phenolic plastic. The nominal size of the nameplates shall be ¾-inch high by

2 inches long. Nameplates shall have black backgrounds with 3/16-inch white letters. If

abbreviations are required because of space limitations, abbreviations shall be submitted

to the District Representative prior to manufacture. The nameplate shall be engraved

with the equipment number and description as shown on the "C" Series drawings and

specification schedules.

2.08 CABLE AND WIRE MARKERS

A. Lettering shall be resistant to smudging, fading, chemical and harsh environment

deterioration. Sleeves shall be sized to fit the conductor insulation and shrunk to fit the

conductor with hot air after installation. Cable and wire markers shall be heat shrinkable

irradiated polyolefin, conforming to UL 224. The letters and numbers that identify each

cable or wire shall be machine printed with 1/8-inch high characters on 2-inch sleeves

with permanent black ink. The wire marking system shall be Brady Perma-sleeve PS-

XXX-2W Series and Brady PS Printer, or equal.

2.09 CONTROL POWER TRANSFORMERS (NOT USED)

2.10 COMBINATION MOTOR STARTERS

A. CONTROL CIRCUIT FUSING

1. Two primary fuses, rated to interrupt 200,000 amperes at 600 volts, shall be provided

on all control circuit transformers.

2. Each control circuit transformer shall be provided with one control circuit secondary

fuse. Secondary fuses shall be ¼-inch by 1-1/4 inches. The secondary fuse shall have

an interrupting rating of 10,000 amperes at 250 volts.

3. The secondary fuse shall be sized at 125 percent of full load current. Fuses shall have

time delay characteristics as required to prevent false tripping due to coil inrush

currents.

4. Fuse holders shall be indicating type, for blown fuse indication, and shall contain

neon lamp, clear transparent knob, and solder terminals.

B. CONDUCTORS AND WIRE MARKERS

1. Conductors shall be 90° C switchboard Type "SIS". Conductors shall be identified

with tag numbers as specified in this specification section.

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C. NAMEPLATES

1. Nameplates shall be provided for all device enclosures in accordance with this

specification. Nameplates shall include equipment number and description.

PART 3 -- EXECUTION

3.01 GENERAL (NOT USED)

3.02 INSTALLATION

A. CALIBRATION

1. Size the electronic overload relay to the actual nameplate full load amperes of the

motor connected to the starter.

2. The motor circuit protector shall be adjusted to the lowest setting not causing false

tripping.

B. CONTROL DEVICES

1. NEMA RATING

a. Control devices shall have an environmental rating to match the NEMA ICS-6

enclosure type as follows:

NEMA Enclosure NEMA Control Device Rating

NEMA 1 NEMA 4/13

NEMA 4 NEMA 4/13

NEMA 4X NEMA 4X

NEMA 7 NEMA 7

NEMA 12 NEMA 4/13

2. PUSHBUTTONS AND SELECTOR SWITCHES

a. Pushbutton operators shall be red for stop or open, green for start or close, and

black for all other functions.

3. INDICATING LIGHTS

a. Indicating lights located indoors shall have LED or neon lamps, and lights

located outdoors shall have incandescent lamps. For panels with multiple lights,

the push to test feature can be deleted if a common push button is included to test

all lamps as a group. Indicating lamp colors shall be in accordance with the

following schedule:

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Color Function Example

Red Run, valve status Equipment operating, motor running,

valve open

Green Normal condition, ready,

valve status

Equipment ready, status OK, valve

closed

Amber Abnormal condition Failure of equipment or status

abnormal, fault condition

White Control power Control power on

b. If a white lamp is unavailable then control power can be designated with a green

lamp.

C. CONTROL RELAYS

1. Control relays and timers used for switching loads (solenoids, actuators, contactors,

motor starter coils, etc.) shall be heavy-duty machine tool types. Relays that have

contacts used for remote interlocking or for which the switching load is not shown

on the drawings shall also be heavy-duty machine tool type. Control relays used for

switching control logic, signal and solid-state circuits shall be the enclosed plugin

type, and timers shall be the solid-state types.

D. STARTERS, CONTACTORS, DISCONNECTS AND CONTROL STATIONS

1. Unless otherwise shown on the drawings, starters, contactors, disconnects and

control station enclosures shall be rated for the environment in which they are located

in accordance with NEMA ICS-6 enclosure type rating as follows:

NEMA Enclosure Type

Location

NEMA 1 Office or architectural areas

NEMA 12 Electrical, mechanical (HVAC) or computer equipment

rooms

NEMA 4 Indoor or outdoor noncorrosive, nonhazardous areas

NEMA 4X Corrosive, nonhazardous areas

NEMA 7 Hazardous areas

E. TERMINAL BLOCKS

1. Terminal blocks shall be numbered with permanent type written characters with

minimum 1/8-inch text height. Provide 15 percent spare terminals with a minimum

of two spares.

F. CABLE AND WIRE MARKERS

1. All conductors and cables shall be identified with markers. Each wire shall be

numbered in accordance with approved connection or interconnection drawings.

Signal cable markers shall not be heat shrunk until the outer jacket and foil shield is

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HVAC Improvements Project 26 09 16 - 9

cut back so that the marker shall also serve to insulate the end of the foil shield from

ground. Installed markers shall be positioned to be read without twisting the

conductor. Installed conductor markers that can be smudged or erases after

installation shall be sprayed with a clear acrylic fixative.

G. MOUNTING HEIGHT

1. Mount individual motor starters between 48 inches and 60 inches above the floor.

H. NAMEPLATES

1. Nameplates shall be fastened using self-tapping stainless steel screws. The use of

adhesives will not be permitted.

2. If abbreviations are required because of space limitations, abbreviations shall be

submitted and approved prior to manufacture.

3.03 TESTING

A. Miscellaneous electrical devices shall be tested with the equipment in which they are

installed in accordance with the ACCEPTANCE TESTING OF ELECTRICAL

SYSTEMS Section (26 08 10).

3.04 TRAINING (NOT USED)

**END OF SECTION**

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HVAC Improvements Project 40 05 03 - 1

SECTION 40 05 03

COMMON WORK RESULTS FOR PIPING SYSTEMS

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE:

1. This section specifies systems of process piping and general requirements for piping

systems in all project applications.

2. Detailed information for piping systems are contained in the Piping Specification

Sheets (PIPESPEC) located at the end of this specification section.

3. Additional detailed specifications for the components listed on the Piping System

Specification sheets are found in other project specification sections. This section

shall be used in conjunction with those sections.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text by

the basic designation only. The latest edition of referenced publications in effect at the

time of the bid shall govern. In case of conflict between the requirements of this section

and the listed references, the requirements of this section shall prevail.

Reference Title

ANSI A13.1 Scheme for the Identification of Piping Systems

ASTM B88 Standard Specification for Seamless Copper Water Tube

AWWA C651 Disinfecting Water Mains

CPC California Plumbing Code

NSF-61 National Sanitation Foundation, Drinking Water System

Components – Health Effects

UPC Uniform Plumbing Code

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B. DEFINITIONS:

1. PIPESPEC: Piping system detail information located at the end of this specification

section.

2. Pressure terms used in these project specifications are defined as follows:

a. MAXIMUM: The greatest continuous pressure at which the piping system

operates.

b. TEST: The hydrostatic pressure used to determine system acceptance.

3. Exposure location terms used in these specifications are defined as follows:

a. INTERIOR: Inside of a building or structure.

b. EXTERIOR: Outside of a building or structure and exposed to weather elements.

c. BURIED: Below grade and in contact with backfill material or concrete

encasement. Piping may or may not be insulated.

d. SUBMERGED: Submerged or below the top elevation of structures or facilities

containing liquids, such as: tanks, channels, digesters, manholes, sumps, basins,

rivers, and other areas as indicated or shown on the drawings.

4. Exposure severity terms are defined as follows:

a. MILD ENVIRONMENT: Standard commercial facility conditions.

b. MODERATE ENVIRONMENT: Industrial facility conditions where surfaces

may be occasionally exposed to light-moderately aggressive liquids, solids or

gases.

c. HARSH ENVIRONMENT: Industrial facility conditions where surfaces may be

subject to aggressive liquids, solids or gases, or surfaces may be normally

exposed to light-moderately aggressive liquids, solids or gases.

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

2. Information on piping materials as specified in individual specification sections for

piping materials, flanges, fittings, gaskets, valves, supports and components. Include

manufacturer's data, ASTM conformance, and catalog numbers.

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3. Piping layout and support shop drawings for all piping systems including all pipes,

drains, vents, valves, supports, seismic braces, and specific locations of all

instrument taps. Drawings shall be original layouts by the Contractor photocopies

of contract drawings are not acceptable.

4. Sample of the valve identification tag.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

PART 2 -- PRODUCTS

2.01 PIPING MATERIALS

A. GENERAL:

1. Piping materials including pipe, gaskets, fittings, connections, and joint assemblies,

lining and coatings, shall be provided from those listed on the Piping System

Specification sheets associated with this section and as shown on the drawings.

2. Piping materials shall conform to detailed specifications for each type of pipe and

piping appurtenances specified in other project specification sections.

3. Pipe connection types shall also be provided as listed in the project specifications

and where shown on the drawings.

2.02 PIPING IDENTIFICATION

A. PIPE LABELING:

1. ACCEPTABLE PRODUCTS:

a. ADHESIVE LABELS: Brady B-681 polyester with overlaminate; Craftmark

model Duramark HT polyester with overlaminate; or equal, modified as required

to meet the specifications.

b. SELF-COILING LABELS: Brady model B-915 Snap-On & Strap-On;

Craftmark model Specmark Snap-On; or equal, modified as required to meet the

specifications.

2. Labels for identifying piping shall conform to ANSI A13.1. Piping labels shall

include system, contents, and direction of flow. Labels shall be provided bearing

white label lettering on a green background. Color field shall be long enough to print

the entire lettering

3. Size of legend letters and minimum length of color field:

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Outside Diameter of

Pipe or Covering

(inches)

Minimum Length

of Color Field

(inches)

Letter Height

(inches)

¾ to 1¼ 8 ½

1½ to 2 8 ¾

4. LABEL CONSTRUCTION:

a. Adhesive labels shall be weather, water, and grease-resistant, with 5 to 8 year

average outdoor life. Labels shall be polyester with polyester overlaminate.

Vinyl labels are not acceptable.

b. Self-coiling, around-pipe markers shall be weather, water, and grease-resistant,

with 5 to 8 year average outdoor life.

c. In the event of a short piping run and none of the above methods will be practical,

a metal tag fastened with stainless steel wire may be used to identify the piping

system.

B. VALVE LABELS AND TAGS:

1. Labeling or tagging of valves and other fixtures shall use the method that is both

durable and readily viewable.

2. Approved tagging media are as follows:

a. METAL TAGS:

1) 16-gauge aluminum or 0.025 inch Type 304 stainless steel construction

2) Minimum 1-inch by 4-inch rectangular in size with rounded corners

3) ½-inch high letters, deeply and legibly engraved or stamped

4) Attached with 16-gauge 304 stainless steel wire

b. MULTI-LAYER PLASTIC TAGS:

1) UV stabilized

2) At least 2-ply impact acrylic

3) At least 1/16-inch thick

4) Minimum 1-inch by 4-inch rectangular in size

5) ½-inch high letters, deeply and legibly engraved

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6) Attached with 16-gauge 304 stainless steel wire

2.03 PIPING APPURTENANCES (NOT USED)

PART 3 -- EXECUTION

3.01 GENERAL - NOT USED

3.02 INSTALLATION

A. LOCATION:

1. Piping shall be installed as shown on the drawings, except for adjustments to

accommodate conflicts. A minimum vertical clearance of 8 feet shall be provided

over walkways and throughways in all tunnels and galleries.

B. PIPE SUPPORT, ANCHORAGE AND SEISMIC BRACING:

1. Piping shall be supported, anchored, and braced as noted on the drawings.

2. Supports shall be provided on each run at each change of direction.

3. Unless otherwise shown on the drawings, existing pipes and supports shall not be

used to support new piping.

C. DRAINS AND VENTS:

1. Provide manual air vents in the following locations:

a. Where indicated on plans

b. At all high points of piping, including high points created at all piping offsets

c. On horizontal piping in excess of twenty feet from any offset or riser

d. On horizontal piping shall be installed at a maximum interval of 100 foot

2. AIR VENTS:

a. Air vents shall be piped to the floor with a valve within 4 feet of the floor

b. For solid-containing fluids, manual air vents shall include 1-inch valve and a cam

and groove quick disconnect fitting

c. All other manual air vents shall be a ¾-inch valve

3. Provide drains in the following locations:

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a. Where indicated on plans

b. At all low points of piping, including piping offsets and drops

c. On horizontal piping in excess of twenty feet from any offset or drop

d. On horizontal piping at a maximum of one hundred foot intervals

4. DRAINS:

a. Drains shall be piped to a floor drain, sump or gutter with a valve within 4 feet

of the floor

b. Drains for solid-containing fluids shall include a 2-inch valve and a cam and

groove quick disconnect fitting

c. All other drains shall incorporate a 1-inch valve

5. When air vents and drains cannot be piped to the locations listed above the Contractor

shall notify the District Representative who will determine an acceptable alternate

method or location.

3.03 PIPING IDENTIFICATION

A. PIPE LABELS:

1. After application of the specified coating and insulation systems, non-buried piping

shall be identified with labels. Labels shall be neat, readable and uniform in

appearance. Labels shall be readily visible from normal working locations and must

not impede normal operations.

2. Labels shall not be located where they will be damaged by normal use or tools.

3. Each exposed pipe will be identified:

a. At intervals of 40 feet on straight pipe runs greater than 120 feet, otherwise

b. At intervals of 30 feet

c. At least one time in each room

d. Within 2 feet of all turns, ells, valves, and on the upstream side of all distribution

fittings, branches and headers

e. On both sides of wall or floor penetrations

f. Within 3 feet of penetrating the ground

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B. VALVE TAGS:

1. If the association between label or tag and valve or fixture is definitive, then valves

and fixtures may use any of the methods identified; otherwise attach a metal tag to

the valve or fixture.

2. Attach valve tags to the valve stem.

3. Buried valves shall be identified by a metal tag attached to the collar of the valve box

or riser. Do not attach metal tags to lids because they are often swapped from box to

box.

3.04 CLEANING AND FLUSHING

A. GENERAL:

1. Clean piping systems following completion of testing and prior to connection to

operating, control, and regulating or instrumentation equipment.

B. TYPE 1:

1. Clean piping with a swab or cleaning ball. Flush, disinfect, and test for residual

chlorine in accordance with AWWA C651, modified as follows:

a. Use liquid chlorine.

b. Use the continuous feed method.

c. Fill piping with chlorine solution and expel air. Retain solution in piping for

24 hours.

d. Test for minimum chlorine residual of 10 ppm at end of 24 hour period. Take at

least one sample every 500 feet of piping, in addition to the samples specified in

AWWA C651.

e. Dispose of chlorinated water as directed by District.

2. The District will perform bacterial testing in accordance with AWWA C651.

3.05 TESTING

A. GENERAL:

1. Upon completion of piping, but prior to application of insulation on non-buried

piping, the Contractor shall test the piping systems.

2. Testing shall be in accordance with this section.

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3. Pressures, media and test durations shall be as specified in the PIPESPEC sheets

located at the end of this specification section.

4. Equipment which may be damaged by the specified test conditions shall be isolated.

5. Testing shall be performed using certified, calibrated test gauges.

a. Required pressure tests of 10 psig or less shall be performed with gauges of

1/10 psig increments or less.

b. Required pressure tests exceeding 10 psig but less than 100 psig shall be

performed with gauges of 1 psig increments or less.

c. Required pressure tests exceeding 100 psig shall be performed with gauges

incremented for 2% or less of the required test pressure.

d. Test gauges shall have a pressure range not greater than twice the test pressure.

6. Testing shall be performed using certified, calibrated volumetric measuring

equipment to determine leakage rates.

7. Testing, as specified herein, shall include existing piping systems that connect with

new pipe systems. Existing pipe shall be tested to the nearest existing valve. Any

piping which fails the test shall be repaired. Repair of existing piping will be

considered and paid for as extra work.

B. TYPE 1:

1. Leakage shall be zero at the specified test pressure throughout the specified duration

unless specifically allowed in the individual PIPESPEC sheets located at the end of

this specification section.

3.06 TRAINING (NOT USED)

3.07 PIPING SYSTEM SPECIFICATION SHEETS

A. Piping and valves are specified on individual Piping System Specification (PIPESPEC)

sheets located at the end of this specification section. Existing pipe systems may vary

from the PIPESPEC. The Contractor shall field verify the pipe type, location and

arrangement required for each connection to existing pipe systems.

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PIPING SYSTEM SPECIFICATION SERVICE: Potable Water SYMBOL:

WP FLUID: Water

PRESSURE – PSIG TEMPERATURE - F MAX: 60 TEST: 100 TEST TYPE: 1 NORMAL: 60 MAX: 85

TEST MEDIUM: Water TEST DURATION: 120 minutes CLEANING TYPE: 1

PIPE AND FITTING SPECIFICATION SIZE EXPOSURE PIPE FITTINGS AND JOINTS

<4” Interior or

Exterior

Copper tube, ASTM B88, Type L hard copper. Wrought copper fittings.

GENERAL VALVE SPECIFICATIONS, UNLESS OTHERWISE SPECIFIED IN

VALVE SCHEDULE SIZE EXPOSURE DUTY SPECIFICATION OPERATOR

≤ 2” All Isolation Ball valve, Type BR-2P MLQ

All All Check Silent check valve, Type CGSC

All All Drain & vent Ball valve, Type SS-3P MLQ

REMARKS:

**END OF SECTION**

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HVAC Improvements Project 40 05 17 - 1

SECTION 40 05 17

COPPER PROCESS PIPE

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE:

1. This section specifies copper pipe, tubing, couplings and fittings.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text by

the basic designation only. The latest edition of referenced publications in effect at the

time of the bid shall govern. In case of conflict between the requirements of this section

and the listed references, the requirements of this section shall prevail.

Reference Title

ANSI B16.18 Cast Copper Alloy Solder Joint Pressure Fittings

ANSI B16.22 Wrought Copper and Copper Alloy Solder Joint Pressure Fittings

ANSI B16.24 Cast Copper Alloy Pipe Flanges and Flanged Fittings Classes 150,

300, 600, 900, 1500, and 2500

ASTM B88 Standard Specification for Seamless Copper Water Tube

ASTM B813 Standard Specification for Liquid and Paste Fluxes for Soldering

Applications of Copper and Copper Alloy Tube

ASTM B828 Standard Practice for Making Capillary Joints by Soldering of

Copper and Copper Alloy Tube and Fittings

ASTM F593 Standard Specification for Stainless Steel Bolts, Hex Cap Screws,

and Studs

IAPMO International Association of Plumbing & Mechanical Officials

NSF 61 Drinking Water System Components-Health Effects

SAE J429 Mechanical and Material Requirements for Externally Threaded

Fasteners

UPC

CPC

Uniform Plumbing Code

California Plumbing Code

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HVAC Improvements Project 40 05 17- 2

B. DEFINITIONS: (Not Used)

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with the

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

2. Manufacturer’s information and catalog data showing compliance with this

specification and a full description of the item.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)

PART 2 -- PRODUCTS

2.01 GENERAL (NOT USED)

2.02 MATERIALS/EQUIPMENT

A. PIPE:

1. ACCEPTABLE PRODUCTS: Nibco, or equal.

2. Copper tubing shall be seamless copper, conforming to ASTM B88, as specified in

the COMMON WORK RESULTS FOR PIPING SYSTEMS Section (40 05 03).

B. FITTINGS:

1. COMPRESSION FITTINGS:

a. ACCEPTABLE PRODUCTS: Parker Standard Brass Compression Fittings, or

equal.

2. WROUGHT SOLDER JOINT FITTINGS:

a. ACCEPTABLE PRODUCTS: Nibco, or equal.

b. ANSI B16.22.

3. CAST COPPER ALLOY SOLDER JOINT FITTINGS:

a. ACCEPTABLE PRODUCTS: Nibco, or equal.

b. ANSI B16.18.

c.

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2.03 CONNECTIONS

A. SOLDER AND BRAZED CONNECTIONS:

1. SOLDER:

a. Solder shall be lead-free, silver bearing type, NSF 61 certified. The following

alloys are acceptable:

1) 96% tin; 4% silver.

2) 94% tin; 6% silver.

2. BRAZING ALLOY:

a. Brazing alloys shall be cadmium-free, NSF 61 certified. The following brazing

alloys are acceptable:

1) 15% silver; 80% copper; 5% phosphorus.

2) 50% silver; 20% copper; 28% zinc; 2% nickel.

3. FLUXES:

a. Fluxes shall be as recommended by the solder or brazing alloy manufacturer.

Fluxes used on potable water systems shall be certified for potable water service

and shall comply with ASTM B813.

B. DIELECTRIC TAPE

1. Tape shall be 20-mil PVC pipe wrap, waterproof, UV resistant, and non-conductive,

and shall be IAPMO or UPC listed.

PART 3 -- EXECUTION

3.01 GENERAL (NOT USED)

3.02 INSTALLATION

A. PIPE:

1. Install pipe in accordance with the manufacturer’s instructions and

recommendations.

B. FITTINGS:

1. Install fittings in accordance with the manufacturer’s instructions and

recommendations.

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C. CONNECTIONS:

1. COMPRESSION JOINTS:

a. Install in accordance with the fitting manufacturer’s instructions and

recommendations.

2. SOLDER JOINTS:

a. Install in accordance with the fitting and solder manufacturers’ instructions and

recommendations, and in accordance with ASTM B828.

3. BRAZING ALLOY JOINTS:

a. Install in accordance with the fitting and brazing alloy manufacturers’

instructions and recommendations.

4. THREADED JOINTS:

a. Install in accordance with the fitting manufacturer’s instructions and

recommendations.

5. FLANGED JOINTS:

a. Install in accordance with the fitting manufacturer’s instructions and

recommendations.

6. FLARED JOINTS:

a. Install in accordance with the fitting manufacturer’s instructions and

recommendations.

D. TAKEDOWN COUPLINGS:

1. Install screwed union or flanged takedown couplings where indicated on the

drawings.

E. DIELECTRIC PROTECTION:

1. Copper tubing or fittings shall not be permitted to come in contact with steel piping,

reinforcing steel, or other steel at any location. Electrical checks shall be made to

assure no contact is made between copper tubing and steel elements. Wrap pipe with

dielectric tape.

F. DIELECTRIC CONNECTIONS:

1. Provide dielectric connections for dissimilar metal pipe connections.

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3.03 TESTING

A. Testing shall be as specified in the COMMON WORK RESULTS FOR PIPING

SYSTEMS Section (40 05 03).

3.04 TRAINING (NOT USED)

**END OF SECTION**

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HVAC Improvements Project 40 05 93 - 1

SECTION 40 05 93

COMMON MOTOR REQUIREMENTS FOR PROCESS EQUIPMENT

PART 1 -- GENERAL

1.01 GENERAL REQUIREMENTS

A. SCOPE:

1. This section specifies three-phase motors provided with the driven equipment, rated

1/4 horsepower up to 250 horsepower. Motors shall be totally enclosed fan cooled

(TEFC), energy efficient, alternating current induction type. This section does not

specify medium voltage (2300 volts and greater) motors and specialty motors such

as submersible motors, hermetically sealed motors, hoist motors, valve operator

motors or torque rated motors.

1.02 REFERENCES

A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of

this specification to the extent referenced. The publications are referred to in the text

by the basic designation only. The latest edition of referenced publications in effect at

the time of the bid shall govern. In case of conflict between the requirements of this

section and the listed references, the requirements of this section shall prevail.

Reference Title

ABMA 9 Load Ratings and Fatigue Life for Ball Bearings

ABMA 11 Load Ratings and Fatigue Life for Roller Bearings

IEEE 112 Test Procedure for Polyphase Induction Motors and Generators

IEEE 519 Recommended Practices and Requirements for Harmonic

Control in Electrical Power Systems

NEMA ICS 6 Enclosures for Industrial Controls and Systems

NEMA MG 1 Motors and Generators

UL 1004 Electric Motors

B. DEFINITIONS: (Not Used)

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HVAC Improvements Project 40 05 93 - 2

1.03 SUBMITTALS

A. The following information shall be submitted for review in accordance with

SUBMITTAL PROCEDURES Section (01 33 00):

1. A copy of this specification section, with addenda updates, with each paragraph

check marked to show specification compliance or marked to show deviations.

2. MANUFACTURER’S DATA:

a. Motor outline, dimensions, and weight.

b. Manufacturer's recommended storage, installation, and start-up procedures.

c. Motor sound power level.

d. Motor factory tests and warranty information.

1.04 OPERATION AND MAINTENANCE INSTRUCTIONS

A. Submit operation and maintenance (O&M) instructions in accordance with the

OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy

of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each

paragraph check marked to show compliance. O&M instructions shall be submitted

after all submittals specified above have been returned marked "No Exceptions Taken"

or "Make Corrections Noted." O&M instructions shall reflect the approved materials

and equipment.

PART 2 -- PRODUCTS

2.01 GENERAL REQUIREMENTS

A. Motors shall be suitable for continuous operation in a -15 through +40 degree C

ambient temperature at sea level. Motors shall be suitable for both indoor and outdoor

installations in a severe duty environment.

B. Two pole motors will not be accepted unless specifically called for in the specific

equipment specifications.

2.02 CONSTRUCTION

A. All motors provided under this specification shall have the following severe duty

features of construction:

1. Cast iron frame, end shields, oversized conduit box, and fan guard.

02/05/2019

HVAC Improvements Project 40 05 93 - 3

2. Cast phenolic or cast iron fan blades.

3. Stainless steel hardware.

4. Conduit box lead seal, gaskets and ground lug.

5. Low point condensation drain weep holes.

6. Copper windings with polyester varnish and nonhygroscopic leads.

7. Motor shaft slinger.

8. Epoxy enamel external paint.

2.03 ELECTRICAL REQUIREMENTS

A. Motors 1/4 horsepower through 250 horsepower shall be squirrel cage in the particular

equipment section, full voltage start induction type. Motors shall have a NEMA

MG 1-1.16 design letter B or C torque characteristic as required by the driven

equipment's starting torque requirements.

B. Unless otherwise specified in the particular equipment section, motors shall be rated for

operation at 460 volts, 3 phase, 60 Hz, and shall be continuous time rated in accordance

with NEMA MG 1. Motors shall not be required to exceed their nominal horsepower

nameplate rating under any condition imposed by the characteristics of the driven

equipment.

2.04 MECHANICAL REQUIREMENTS

A. The horsepower to frame relationship shall conform to NEMA MG 1 T frame for

horizontal motors and P frame for vertical motors. Universal position motors are not

acceptable. Direct connected motors shall have a face or flange specifically designed to

mate with the driven equipment. Adaptor flanges are not acceptable.

B. All motors shall have standard anti-friction bearings, sized to provide an ABMA 9

or 11 L-10 life of at least 50,000 hours under maximum belt loading conditions or

125,000 hours of an ABMA 9 or 11 L-10 life for a direct connected load. For

horizontal motors the drive end and opposite drive end bearing shall be the same size

except for motors having specified mechanical modifications.

C. Bearings smaller than #207 are permitted to be the sealed type. All bearing #207 and

larger shall be the shielded regreasable or oiled type. The grease reservoir shall be

located above the bearings to insure proper seepage of lubrication. Regreasing shall

purge the grease cavity above the bearings to insure an adequate supply of fresh grease.

Motor designs employing cartridge type bearings will not be accepted.

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HVAC Improvements Project 40 05 93 - 4

D. All motors shall be fitted with lubricant fill, drain and relief fittings. Oil lubricated

bearings shall have a visual level indicator, accessible drain plug and accessible filling

plug designed to prevent over filling. Oil lubrication system shall be so designed as to

provide the correct quantity of lubricant with minimum foaming or aeration.

E. All motors shall be furnished with breather/drains.

F. Conduit boxes shall be cast iron, split construction with threaded bosses. Conduit

boxes shall be designed for rotation to permit installation in four positions at 90

degrees apart.

G. Motors shall not exceed maximum noise sound pressure levels at full load as listed in

Table 1 of this Section. Sound pressure dBA shall be measured in a free field with a

reference pressure of 0.000002 pascals average reading at 3 feet.

2.05 EFFICIENCY AND SOUND PRESSURE

A. Motors shall have efficiency equal to or greater than those listed in Table 1 and sound

pressure equal to or less than those listed in Table 1.

Table 1 - Motor Efficiency (Full Load) and Sound Pressure (No Load)

Horsepower 1800 RPM (4 Pole)

% Nominal dBA

Efficiency Sound

Pressure

1200 RPM (6 POLE)

% Nominal dBA

Efficiency Sound

Pressure

900 RPM (8 POLE)

% Nominal dBA

Efficiency Sound

Pressure

0.25 68.5 65 62.5 60 -

0.33 72.5 65 66.5 60 -

0.50 74.0 65 72.5 60

0.75 74.5 65 76.5 60

1 78.5 65 78.5 60 75.5 60

2.06 CLASSIFICATION AND TYPES

A. GENERAL

1. Motors shall be classified as Type 1 (Indoor), Type 2 (Outdoor), and Type 3

(Explosionproof). Enclosure systems shall be as specified in the following para-

graphs. Aluminum or rolled steel frame motors are not acceptable. Motors shall

conform to UL 1004.

B. TYPE 1 MOTORS (INDOOR):

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HVAC Improvements Project 40 05 93 - 5

1. Enclosure shall be totally enclosed fan cooled construction for severe environments.

Exterior paint shall be grey epoxy enamel. Motor shall be furnished with four extra

dips and bakes of insulating varnish.

C. TYPE 2 MOTORS (OUTDOOR):

1. Enclosure Enclosure shall be totally enclosed fan cooled construction for severe

environments. Exterior paint shall be grey epoxy enamel. Motor shall be furnished

with vacuum pressure impregnated insulation of high solids epoxy.

2.07 SPECIAL FEATURES (NOT USED)

2.08 MOTORS DRIVEN BY VARIABLE FREQUENCY CONTROLLERS (NOT USED)

2.09 FACTORY TESTS AND WARRANTY

A. TESTING:

1. Testing shall be performed on each design to assure compliance with all criteria

specified herein. In addition to design tests, each motor shall be given the

following standard factory tests (which shall include but not be limited to the

following) to determine that it is free from electrical and mechanical defects:

a. Running current

b. Locked rotor current (reduced voltage)

c. Winding resistance

d. High potential

e. Bearing inspection (running noise)

f. Efficiency (full load dynamometer)

B. WARRANTY:

1. Motor mechanical components shall have a full three year performance warranty.

2.10 NAMEPLATES

A. Nameplates shall be engraved or stamped stainless steel. Information shall include

those items enumerated in NEMA MG l- 10.39 or -10.40, as applicable. Additionally,

nameplates for motors 1/2 horsepower and larger shall indicate the ABMA L-10 rated

life for the motor bearings and shall list the nominal efficiency. Lubrication

nameplates shall include bearing numbers, lubrication type and viscosity. Nameplates

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HVAC Improvements Project 40 05 93 - 6

shall be permanently fastened to the motor frame and shall be positioned to be easily

visible for inspection after installation.

2.11 ACCEPTABLE MANUFACTURERS

A. GENERAL:

1. The following manufacturer's motors generally meet the class and performance

requirements of this specification when furnished with appropriate modifications

and additional features. All motors furnished shall be as specified on or accepted

equals.

B. FRACTIONAL HORSEPOWER MOTORS:

1. Types 1 and 2 – Sterling Electric, Inc., Cast FeMax., or equal.

PART 3 -- EXECUTION

3.01 GENERAL

A. Submit and obtain acceptance of all motor data prior to fabrication. Submittals shall

list all motor options and shall include the completed motor data sheet.

B. Shipping and Handling: The motor manufacturer shall prepare the motor for shipment

to the driven equipment manufacturer. Bearings shall have an oil film and machine

parts shall be flushed to prevent corrosion. Motor shall be packaged to prevent moisture

entering the enclosure. The motor shall be handled by the lifting eye.

3.02 INSTALLATION

A. The driven equipment manufacturer shall install the motor on the equipment in

accordance with the motor manufacturer's instructions. All bolted connections shall be

torqued to the value recommended by the equipment supplier.

B. Field installation shall be in accordance with the driven equipment manufacturer's

instructions.

3.03 TESTING

A. Electric motor preoperational testing shall be performed in accordance with the

COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00) and

ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS Section (26 08 10).

3.04 TRAINING (NOT USED)

**END OF SECTION**

NAMEPLATE: SWR98E Ph-Ph VOLTS: 480 3 Phase 4W DRAWING REF.:

LOCATION : PAINT BUILDING BUS AMPS: 600 Solid Neutral 98E-102

MOUNTING : SURFACE MAIN CB: 600

A B C ENTRY : TOP INTERRUPT RATING (KAIC RMS SYMM): 65 A B C

LOADKVA

LOADKVA

LOADKVA LOAD DESCRIPTION

BKRAMP/POLE

CIRCUITAND

PHASE

BKRAMP/POLE

LOAD DESCRIPTION LOADKVA

LOADKVA

LOADKVA

x SURGE PROTECTION DEVICE 30/3

01 A 02125/3 FEED TO TFR98E2 IN PAINT BLDG

25

x 03 B 04 25

x 05 C 06 25

22480V UTILITY RECEPTACLE 1 RECP98000A 50/3

07 A 0850/3 480V UTILITY RECEPTACLE 2 RECP98000B

10

22 09 B 10 10

22 11 C 12 10

10480V UTILITY RECEPTACLE 3 RECP98000C 50/3

13 A 14100/3 SPARE

0

10 15 B 16 0

10 17 C 18 0

-SPARE 125/3

19 A 2015/3

WATER HEATER, MME980009A

1.3

- 21 B 22 1.3

- 23 C 24 1.3

1.3

WATER HEATER, MME980009B15/3

25 A 26125/3

SAND BLAST BOOTH

CPNL980010A

9

1.3 27 B 28 9

1.3 29 C 30 9

-SPARE 25/3

31 A 3220/3

PAINT BOOTH

CPNL980010B

3

- 33 B 34 3

- 35 C 36 3

-SPARE 20/2

37 A 38125/3 HARVEST CREW TRANSFORMER TFR98E14

25

- 39 B 40 25

-SPARE

20/1 41 C 42 25

5.3

REFRIGERATED AIR DRYER

MME980096A

15/3

43 A 4415/3

SPARE

UNIT HEATER 2, HTR980152

1.6

5.3 45 B 46 1.6

5.3 47 C 48 1.6

1.6SPARE

UNIT HEATER 1, HTR980151

15/3

49 A 5015/2 SPARE

-

1.6 51 B 52 -

1.6 53 C 54 20/1

SPARE

-

1.6SPARE

UNIT HEATER 3, HTR980153

15/3

55 A 5615/2 SPARE

-

1.6 57 B 58 -

1.6 59 C 60 20/1

SPARE

-

-

FUTURE 0/3

61 A 6215/3

FUTURE

UNIT HEATER 4, HTR980154

1.6

- 63 B 64 1.6

- 65 C 66 1.6

21AIR COMPRESSOR

CP980095

150/3

67 A 680/3 FUTURE21 69 B 70

21 71 C 72

NOTES: INSTRUMENT POWER

62.8 62.8 62.8 SUBTOTAL LOAD PER PHASE-KVA SUBTOTAL LOAD PER PHASE-KVA 76.5 76.5 76.5

139 139 139 LOAD PER PHASE - KVA

167.62 167.62 167.62 LOAD PER PHASE - AMPS

TOTAL CONNECTED LOAD, VOLTAMPS = 418

TOTAL CONNECTED AMPS= 503

NAMEPLATE: PNL98E2A Ph-Ph VOLTS: 208 3 Phase 4W DRAWING REF.:

LOCATION : PAINT BUILDING BUS AMPS: 100 Solid Neutral 98E-102

MOUNTING : SURFACE MAIN CB: LUGS

A B C ENTRY : TOP/BOTTOM INTERRUPT RATING (KAIC RMS SYMM): 10 A B C

LOADVA

LOADVA

LOADVA LOAD DESCRIPTION

BKRAMP/POLE

CIRCUITAND

PHASE

BKRAMP/POLE

LOAD DESCRIPTION LOADVA

LOADVA

LOADVA

500 LAB RCPT - SCALE TABLE 20/1 01 A 02 20/1 LAB RCPT - SAND EQUIVALENT EQPM 500

1200 LAB RCPT - SOIL MIXER 20/1 03 B 04 20/1 LAB RCPT - OLD OVEN (DISPATCH) 1500

1200 LAB RCPT - SOIL COMPACTOR 20/1 05 C 0620/2 LAB RCPT - OLD OVEN (BLUE M)

1000

1000 LAB RCPT - BIG SIEVE SHAKER 20/1 07 A 08 1000

750 LAB RCPT - SMALL SIEVE SHAKER 20/1 09 B 10 20/1 SPARE -

500 LAB RCPT - SCALES TABLE 20/1 11 C 1220/2 LAB RCPT - NEW OVEN

1500

500 LAB RCPT - COMPRESSION MACHINE 20/1 13 A 14 1500

500 LAB RCPT - CONCRETE CAPPING 20/1 15 B 16 20/1 VENT HOOD, FHD980105 1500

500 LAB RCPT - UTILITY 20/1 17 C 1840/2 WALL MOUNTED DISCONNECT SWITCH FOR

EXISTING HUMIDITY CHAMBER500

438SITE LIGHTING 20/2

19 A 20 500

438 21 B 22 20/1 SPARE -

1700 SPARE (EC-01), EC980149 20/1 23 C 24 20/1 SPARE -

1700 SPARE (EC-02), EC980150 20/1 25 A 26 20/1 (EF-03) FN980090 -

- SPARE 20/1 27 B 28 20/1 SPARE -

- SPARE 20/1 29 C 3015/2 ELEC RM CU-01/AHU-01 IFC980093

430

- SPARE 20/1 31 A 32 430

- SPARE 20/1 33 B 3430/2 SPARE

-

- SPARE 20/1 35 C 36 -

- SPARE 20/1 37 A 38 20/1 SPARE -

- SPARE 20/1 39 B 40 20/1 SPARE -

- SPARE 20/1 41 C 42 20/1 SPARE -

NOTES: LAB OUTLET POWER

4138 2888 3900 SUBTOTAL LOAD PER PHASE-VA SUBTOTAL LOAD PER PHASE-VA 5948 5518 3430

10086 8406 7330 LOAD PER PHASE - VA

28.00 23.33 20.35 LOAD PER PHASE - AMPS

TOTAL CONNECTED LOAD, VOLTAMPS = 25822

TOTAL CONNECTED AMPS= 72

NAMEPLATE: PNL98E2 Ph-Ph VOLTS: 208 3 Phase 4W DRAWING REF.:LOCATION : PAINT BUILDING BUS AMPS: 225 Solid Neutral 98E-102

MOUNTING : SURFACE MAIN CB: 225A B C ENTRY : TOP /BOTTOM INTERRUPT RATING (KAIC RMS SYMM): 10 A B C

LOADVA

LOADVA

LOADVA LOAD DESCRIPTION

BKRAMP/POLE

CIRCUITAND

PHASE

BKRAMP/POLE

LOAD DESCRIPTION LOADVA

LOADVA

LOADVA

700 EXTERIOR LIGHTING 20/1 01 A 02 20/1 WORK AREA LIGHTING 1 7501000 LAB LIGHTING 20/1 03 B 04 20/1 WORK AREA LIGHTING 2 750

350 REST RM, ELEC RM, CLST, FIRE CTRL RM-LTS 20/1 05 C 06 20/1 OFFICE & CURING RM LIGHTS 750720 REST RM, ELEC RM, CLST, FIRE CTRL RM-RCPT 20/1 07 A 08 20/1 WORK AREA RCPT 1 1440

540 OFFICE RCPTS 1 20/1 09 B 10 20/1 WORK AREA RCPT 2 1440540 OFFICE RCPTS 2 20/1 11 C 12 20/1 WORK AREA RCPT 3 1440

- SPARE 15/1 13 A 14

100/3 PNL98E2A - LIGHTING PANEL BOARD

7100- SPARE 20/1 15 B 16 7550

500 FOGGING FAN, FN980137 15/1 17 C 18 6800- SPARE 25/1 19 A 20 20/1 CURING ROOM CHILLER, MME980138 1000

1500OFFICE HEAT PUMP, HP980094 20/2

21 B 22 20/1 BREATHING AIR SYSTEM, MME980096B 2001500 23 C 24 20/1 PA SYSTEM, CPNL980110 500

- SPARE 20/1 25 A 26 20/1 DAMPERS, DP980106 (A-F) 401200 SUMP PUMP @ TRUCK SCALE 20/1 27 B 28 20/1 FIRE ALARM CP, CPNL980059 500

- CORD REEL RCPT - NW 20/1 29 C 30 2015/1 SPARE 19180 CORD REEL RCPT - SW 20/1 31 A 32

20/3 SPARE

-180 CORD REEL RCPT - NE 20/1 33 B 34 -

180 CORD REEL RCPT - SE 20/1 35 C 36 -

1000 COMMUNICATIONS RACK, RCK980120 20/1 37 A 38 20/1 30/1 EXHAUST FAN, FN980089 19202000

HAZMAT BOOTH BLDG100182 40/239 B 40

20/2 SPARE-

2000 41 C 42 -NOTES: INSTRUMENT POWER

2600 6420 5070 SUBTOTAL LOAD PER PHASE-VA SUBTOTAL LOAD PER PHASE-VA 11250 10440 902913850 16860 14099 LOAD PER PHASE - VA38.44 46.80 39.13 LOAD PER PHASE - AMPS

TOTAL CONNECTED LOAD, VOLTAMPS = 44809

Kennedy/Jenks

Consultants

10850 GOLD CENTER DR., STE 350

RANCHO CORDOVA, CA

PHONE: 916-858-2700

WWW.KENNEDYJENKS.COM

SCALE IN INCHES 11/20 2

1

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APPROVED

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HVAC IMPROVEMENTS

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GENERAL SHEET NOTES

1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE

CONSIDERED NEW WORK FOR THIS CONTRACT.

MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT

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Text Box
FN980080

1. CONTRACTOR SHALL FIELD ROUTE CABLE AND

CONDUIT FROM UNIT HEATERS TO EXISTING

SWR98E AND EVAPORATE COOLERS & (N) EF-2

TO EXISITNG PNL98E2A.

2. PROVIDE LOCAL DISCONNECTS FOR NEW

EQUIPMENT PER NEC.

3. PROVIDE THERMOSTAT WIRING PER TYPICAL

ELECTRICAL WIRING DIAGRAMS ON DWG

98E-601.

4. REPLACE EXISTING FAN FN980080 WITH FAN

IDENTIFIED IN THE FAN SCHEDULE LOCATED ON

DWG 98M-001.

SHEET KEYNOTES

EQUIPMENT AND GROUNDING PLAN

SCALE 1/8" =1'-0"

GENERAL SHEET NOTES

Kennedy/Jenks

Consultants

10850 GOLD CENTER DR., STE 350

RANCHO CORDOVA, CA

PHONE: 916-858-2700

WWW.KENNEDYJENKS.COM

SCALE IN INCHES 11/20 2

1

CHECKED

APPROVED

DRAWN

DESIGNED

2 3 4 5

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FILENAME

DESIGNER PROJECT NUMBER

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1. CONTRACTOR SHALL FIELD ROUTE ALL

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2. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE

CONSIDERED NEW WORK FOR THIS CONTRACT.

98E-102

ELECTRICAL EQUIPMENT

PLAN - PAINT BLDG AND MTL

ELECTRICAL

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MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT

JANUARY 18, 2019

480/277V, 600A, 3PH, 4W, 60 HZ, 22 KAIC

DISTRIBUTION PANELBOARD

PA

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480-208/120V

75 KVA

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110A

500KVA

12KV-480/277V

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50A50A 50A

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64 P 98 03 B1

64 P 98 01 E1

64 P 98 03 C1 64 P 98 03 D164 P 98 03 E1

64 P 98 03 F164 P 98 03 G1

64 P 98 03 H1 64 P 98 03 K1

64 P 98 02 A2

64 X 98 03 L1

64 P 98 01 F1

64 P 98 01 G1

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Kennedy/Jenks

Consultants

10850 GOLD CENTER DR., STE 350

RANCHO CORDOVA, CA

PHONE: 916-858-2700

WWW.KENNEDYJENKS.COM

SCALE IN INCHES 11/20 2

1

CHECKED

APPROVED

DRAWN

DESIGNED

2 3 4 5

B

C

D

B

C

D

A

OF

FILENAME

DESIGNER PROJECT NUMBER

CONTRACT NUMBER

DRAWING NUMBER

ISSUE BLOCK

MARK DATE DESCRIPTION

CONTRACT SEQUENCE NUMBER

DISCIPLINE

1 2 3 4

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5

KW

UN

IT

H

EA

TE

R 1

HT

R9

80

15

1

64 P 98 03 U1

5

KW

UN

IT

H

EA

TE

R 2

HT

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80

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2

5

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UN

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15

3

5

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UN

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15

4

15A

64 P 98 03 V1 64 P 98 03 W1 64 P 98 03 X1

1

2

1

2

1

2

1

2

3 3 3 3

NEW EVAPORATIVE COOLER WIRING DIAGRAM (TYP OF 2)

HVAC IMPROVEMENTS

SCALE: NTS

6

3

WARNING: ELECTRICAL HOOKUP SHOULD BE PERFORMED BY A QUALIFIED ELECTRICIAN. ALL

ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES AND STANDARDS.

NOTES:

1. ALL SWITCHES, MOTOR STARTERS, TRANSFORMERS, FUSES, JUNCTION BOXES, RECEPTACLES,

RECEPTACLE BOXES, COVER PLATES, AND CONDUCTORS SHALL BE SUPPLIED BY THE INSTALLER

AND MUST COMPLY WITH LOCAL AND NATIONAL ELECTRICAL CODES.

2. THE NATIONAL ELECTRIC CODE REQUIRES A DISCONNECT SWITCH LOCATED AT EQUIPMENT IF THE

MAIN DISCONNECT AT EQUIPMENT CONTROLLER IS NOT VISIBLE FROM THE EQUIPMENT. IF MORE

THAN ONE DISCONNECT IS USED THEY MUST BE MOUNTED ADJACENT TO ONE ANOTHER..

3. A RECEPTACLE FOR A NEMA 5-15P PLUG IS REQUIRED FOR 120V RECIRCULATING PUMP AND A

RECEPTACLE FOR A NEMA 6-15P PLUG FOR 230V PUMP.

4. THE CONTROL CONTACTS MAY BE PART OF A SWITCH, THERMOSTAT OR OTHER CONTROL DEVICE.

GENERAL SHEET NOTES

1. ITEMS DISPLAYED IN BOLD TEXT ARE TO

BE CONSIDERED NEW WORK FOR THIS

CONTRACT.

1. FOR (4) NEW UNIT HEATERS, USE (3) EXISTING

SPARE 15A/3P BREAKERS. FOR LAST UNIT

HEATER INSTALL SIEMENS 15A/3P CIRCUIT

BREAKER TO MATCH EXISTING.

2. REPLACE NAME PLATES ON EXISTING

DISTRIBUTION PANELBOARD "SWR98E" AND

EXISTING PANEL "PNL98E2A" TO MATCH

EXISTING FOR UPDATED CONNECTED LOADS.

3. PROVIDE LOCAL DISCONNECTS FOR NEW

EQUIPMENT PER NEC.

SHEET KEYNOTES

..

...

...

...

..

JMM

JEV

AGS

KA

98E-601.DWG

80000046

RFB 8325

ELECTRICAL

ELECTRICAL SINGLE LINE

DIAGRAMS - PAINT BLDG

AND MTL

98E-601

MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT

JANUARY 18, 2019

HVAC NOTES:

1. COORDINATE EXACT LOCATION OF EQUIPMENT

PENETRATIONS THROUGH ROOF, FLOORS, AND

WALLS WITH ARCHITECTURAL AND STRUCTURAL

DRAWINGS PRIOR TO SHOP DRAWING SUBMITTAL.

2. COORDINATE HVAC SYSTEMS WITH WORK OF

OTHER SYSTEMS AND TRADES PRIOR TO ANY

FABRICATION OR INSTALLATION. PROVIDE ALL

FITTINGS, OFFSETS AND TRANSITIONS AS

REQUIRED FOR A COMPLETE WORKABLE

INSTALLATION.

3. PROVIDE BRACING AND ANCHORAGE OF

MECHANICAL SYSTEMS IN ACCORDANCE WITH

THE REQUIREMENTS OF THE CALIFORNIA

BUILDING CODE.

4. ALL EQUIPMENT SHALL BE INSTALLED IN STRICT

ACCORDANCE WITH THE EQUIPMENT

MANUFACTURERS RECOMMENDATIONS AND

APPLICABLE CODES.

5. OUTSIDE AIR AND RETURN AIR SYSTEMS INTO

HVAC EQUIPMENT SHALL INCLUDE FILTERS WITH

MERV-8, OR GREATER, EFFICIENCY RATING.

6. SALVAGE EXISTING FAN FOR DISTRICT.

INDOOR FAN

COOLING (SEE NOTE 2)

1. AMBIENT CONDITIONS (WINTER, 1%): 30 DB (SACRAMENTO)

NOTE(S):

NOTES

MAIN

BREAKER

25 AMP120/1/60

ELECTRICAL

SERVICE

MIN OA

CFM

AIR CONDITIONING UNIT SCHEDULE

LOCATION

CU-01

OUTDOORS-

WALL MOUNT

ELECTRICAL

ROOM

AREA SERVED

CAPACITY

CFM

ESP

[IN W.C.]

UNIT NO.

EFFICIENCY

(S)EER

22.0

SENSIBLE

[BtuH]

- - -

OUTPUT

[BtuH]

9,000-

MOTOR

EFF'Y

- -

DRIVE

EFF'Y

SOURCE

OUTPUT

[BtuH]

AUX HEAT

[kW]

EFFICIENCY

[COP]

NONE

HEATING (SEE NOTE 1)

ECONOMIZER

[YES/NO]

-

MODEL

NUMBER

AMBIENT CONDITIONS (SUMMER, 1%): 100 DB, 70 WB (SACRAMENTO)2.

4MXW2709A10N0A4, 5

PRODUCTS FROM TRANE CORPORATION3.

PRODUCTS FROM FRIEDRICH CORPORATION4.

BLDG.

PAINT BLDG

INPUT

[BtuH]

# OF

STAGES

AHU-01

WALL

MOUNTED

PAINT BLDG

ELECTRICAL

ROOM

- - - -

N/A- - - - N/A -300 - - NO

(SUB-FEED)

4MXW2709A10N0A4

PROGRAMMABLE THERMOSTAT5.

- - --

-

EQUIPMENT

TYPE

SPLIT-SYSTEM

HEAT PUMP

(SEE CU-01)

-

DOWNFLOW DUCT CONNECTION, PROVIDE ROOF CURB8.

HORIZONTAL DUCT OUTLET9.

PROVIDE BAROMETRIC RELIEF DAMPER10.

PROVIDE REMOTE BULB THERMOSTAT6.

PROVIDE ACCESSORY SMOKE DETECTOR7.

PROVIDE POWERED EXHAUST11.

15 AMP208/1/60HP-02

OUTDOORS-

WALL MOUNT

OFFICE

21.0- - -9,000

- - -NONE

- 4TXK2709A10N0A4, 5PAINT BLDG

AHU-02

WALL

MOUNTED

PAINT BLDGOFFICE

10,000- - -

N/A- - - - N/A -300 - - NO

(SUB-FEED)

4MXW2709A10N0A4- - --

-

SPLIT-SYSTEM

HEAT PUMP

(SEE HP-02)

-

MEL NO.

HP980093

IFC980093

HP980094

IFC980094

PROGRAMMED CONTROL5.

4. MANUAL OPERATION

3.

2. THERMOSTATICALLY CONTROLLED

NOTES:

NOTES

3,6,10

ELECTRICAL

SERVICE

120/1/60

FAN TYPE

750

FAN RPM

0.17

HPNO. UNIT NO.

ESP, "w.g.

0.25

CFM

100

AREA SERVED

(ROOM #)

TOILET ROOM

MODEL NO.

T-150V1 EF-01

FAN SCHEDULE

PRODUCTS FROM GREENHECK CORP.6.

DIRECT

DRIVE

PROVIDE VARIABLE SPEED CONTROL WITH MANUAL CUTOFF

11. PROVIDE ACCESSORY DISCONNECT SWITCH

10.

9. PROVIDE ROOF CURB AND BDD

PROVIDE EPOXY COATING8.

PROVIDE INTEGRAL DISCONNECT SWITCH

LOCATION

IN CEILING EXHAUST FAN

BLDG. SERVED

PAINT BLDG.

2

1. CONTINUOUS OPERATIONTAP POWER FROM LIGHT SWITCH7.

1,6120/1/60

1,7501/20.25

4,000LAB AREA WPD-21E4EF-02 DIRECTWALL MOUNTED EXHAUST FAN

12. PROVIDE INTEGRAL BDD AND WALL CAP

PAINT BLDG.

3 LAB AREAEF-03 FUME HOODPAINT BLDG.

42,3,10

120/1/603,450

1/2N/A2730

TURBO XE-1000

(BY AQUAFOG)

SF-01 DIRECTWALL MOUNTED FOGGING FANPAINT BLDG.

MEL NO.

FN980088

FN980080

FN980090

FN980137

5 120/1/601,650

.0130.10350

SECURE STORAGE

ROOM

SF-02 DIRECTWALL MOUNTED

EXHAUST FAN

BUFFERLANDS

BLDG.

FN980092

1,6TCPE-082A

4,6,10120/1/60

1,8000.250.25

1,360BCVU5-122BELT

FLUME HOOD EXHAUST

FAN

6 120/1/602,618

0.10.30462OFFICESF-03 DIRECT

ABOVE OFFICE

CEILING

IN-LINE SUPPLY FANPAINT BLDG.

FN980123

7 FG-8

EVAPORATIVE COOLING EQUIPMENT SCHEDULE

UNIT NO. MEL NO. BLDG. LOCATION AREA SERVED

TOTAL

COOLING

CAPACITY

(MBH)

OUTDOOR AIR TEMP

FLOW

RATE

(GPM)

MIN

PUMP HP

MEDIA

EFF'Y %

CAPACITY

(CFM)

ESP

(IN. W.C.)

DISCHARGE

ORIENTATION

NO. OF

SPEEDS

BLOWER

HP

ELEC

SERVICE

NOTES MODEL NO.

COOLING DB

(°F)

COOLING WB

(°F)

PAINT BLDG OUTDOORS LAB AREA 130 100 70 3.8 1/12 93 4500 0.25 SIDE OUTLET 1 3/4 120/11,2,3,4

ESSICK AIR 75/85 OR EQUAL

PAINT BLDG OUTDOORS LAB AREA 130 100 70 3.8 1/12 93 4500 0.25 SIDE OUTLET 1 3/4 120/11,2,3,4

NOTES:

1. UNIT TO BE SUPPLIED WITH MOTOR STARTER.

2. ESP DOES NOT INCLUDE LOSSES THROUGH UNIT.

3. PROVIDE LOCAL DISCONNECT SWITCHES FOR BLOWER AND MOTOR WHERE MOTOR STARTER IS OUT OF VIEW OF EQUIPMENT.

UNIT HEATER SCHEDULE

UNIT NO.

UH-01 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000 QMARK FRP326AS OR EQUAL

UH-02 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000

UH-03 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000

UH-04 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000

1. PROVIDE LINE VOLTAGE THERMOSTAT FOR TEMPERATURE CONTROL.

NOTES:

7

1,6120/1/60

1,750

10.257,000

LAB AREA WPD-24E4EF-02 DIRECTWALL MOUNTED EXHAUST FANPAINT BLDG.FN980080

4. PROVIDE LINE VOLTAGE THERMOSTAT FOR TEMPERATURE CONTROL.

EC980149

EC980150

HTR980151

HTR980152

HTR980153

HTR980154

MEL NO. BLDG. LOCATION

RATING

(KW)

VOLTS/

PHASE

NOTES MAKE/MODEL

ESSICK AIR 75/85 OR EQUAL

QMARK FRP326AS OR EQUAL

QMARK FRP326AS OR EQUAL

QMARK FRP326AS OR EQUAL

EC-01

EC-02

Kennedy/Jenks

Consultants

10850 GOLD CENTER DR., STE 350

RANCHO CORDOVA, CA

PHONE: 916-858-2700

WWW.KENNEDYJENKS.COM

SCALE IN INCHES 11/20 2

1

CHECKED

APPROVED

DRAWN

DESIGNED

2 3 4 5

B

C

D

B

C

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A

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FILENAME

DESIGNER PROJECT NUMBER

CONTRACT NUMBER

DRAWING NUMBER

ISSUE BLOCK

MARK DATE DESCRIPTION

CONTRACT SEQUENCE NUMBER

DISCIPLINE

1 2 3 4

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HVAC IMPROVEMENTS

DISCIPLINE SUB-TYPE

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No. M28906

Exp. 6/30/20

M E C H A N I C A L

GENERAL SHEET NOTES

1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE

CONSIDERED NEW WORK FOR THIS CONTRACT.

98M-001

4

6

MECHANICAL SCHEDULES

AND NOTES

MECHANICAL

RFB 8325

80000046

98M-001.DWG

 .

KA

JF

KJ CAD

SMA

 

     

     

     

     

HVAC

   

MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT

JANUARY 18, 2019

1 23

4 5 67

8

MMMM

M M

EF-02 PROPELLER

EXHAUST FAN

FN980080

1 1/4"Ø

1 1/2"Ø

~

7,000 CFM

EA

4,500 CFM

36"x36"

INTAKE LOUVER

36"x36"

INTAKE LOUVER

1"Ø

1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø

1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø

1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø

1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø

1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø

1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø

1 1/4"Ø

1 1/2"Ø 1"Ø1 1/4"Ø

1 1/2"Ø

1 1/2"Ø

1"Ø

1 1/4"Ø

1 1/2"Ø 1"Ø

1"Ø1 1/4"Ø

1 1/2"Ø 1"Ø1 1/4"Ø

2 1/2"Ø

4,500 CFM

22"x22 DUCT

EC-01 EVAPORATIVE

COOLER 2

EC980149

22"x22

DUCT

EC-02 EVAPORATIVE

COOLER 2

EC980150

1

1

1

1

UH-01

HTR980151

UH-02

HTR980152

UH-03

HTR980153

UH-04

HTR980154

T

T

T

T

T

T

THERMOSTAT 3

TST980149

4

THERMOSTAT

TST980150 3

THERMOSTAT

TST980151 3

THERMOSTAT

TST980152 3

THERMOSTAT

TST980153 3

THERMOSTAT

TST980154 3

FLOOR PLAN - PAINT BLDG AND MTL

1. UNIT HEATERS TO BE MOUNTED ON WALL AT 12'

AFF AND TILTED AT A 30 DEGREE ANGLE

RELATIVE TO FLOOR. PROVIDE MANUFACTURER

ACCESSORY WALL BRACKET.

2. REMOVE (E) 36"x36" LOUVERS. MOUNT

EVAPORATIVE COOLERS AT WALL OPENINGS.

SEE DETAIL 1.

3. THERMOSTATS ARE WALL-MOUNTED LINE

VOLTAGE TYPE WITH TEMPERATURE RANGE OF

40-100 DEGREE F.

4. EXISTING EXHAUST FAN TO BE SALVAGED AND

REPLACED PER SCHEDULE ON DRAWING

98M-001.

5. REFER TO PLUMBING PLAN 98P-101 FOR WATER

SUPPLY AND DRAINAGE PIPING LAYOUTS.

SHEET KEYNOTES

SCALE 1/8" =1'-0"

Kennedy/Jenks

Consultants

10850 GOLD CENTER DR., STE 350

RANCHO CORDOVA, CA

PHONE: 916-858-2700

WWW.KENNEDYJENKS.COM

SCALE IN INCHES 11/20 2

1

CHECKED

APPROVED

DRAWN

DESIGNED

2 3 4 5

B

C

D

B

C

D

A

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FILENAME

DESIGNER PROJECT NUMBER

CONTRACT NUMBER

DRAWING NUMBER

ISSUE BLOCK

MARK DATE DESCRIPTION

CONTRACT SEQUENCE NUMBER

DISCIPLINE

1 2 3 4

(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4

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No. M28906

Exp. 6/30/20

M E C H A N I C A L

36"x36" WALL SUPPLY

REGISTER SEE PLAN

FOR SIZE (PROVIDE

ESCUTCHEON PLATE

FOR PENETRATION)

INSIDE WALL

OUTSIDE

WALL

WATER

SUPPLY PIPING

(SEE NOTE 5)

EVAPORATIVE

COOLER

ELECTRICAL

CONNECTION

DRAIN OUTLET

(SEE NOTE 5)

WALL BRACKET

DUCT

INCREASER

FLEXIBLE

CONNECTOR

OA (3 SIDES)

STEEL ANGLE

AND NEOPRENE SEAL

AT WALL PENETRATION

6'-6"

AF

F.

HVAC IMPROVEMENTS

NOT TO SCALE

M-101

1EVAPORATIVE COOLER INSTALLATION DETAIL

GENERAL SHEET NOTES

1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE

CONSIDERED NEW WORK FOR THIS CONTRACT.

98M-101

5

6

HVAC AND FIRE

PROTECTION PLAN - PAINT

BLDG AND MTL

MECHANICAL

RFB 8325

80000046

98M-101.DWG

.

KA

ZH

MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT

KJ CAD

NP

.

HVAC

JANUARY 18, 2019

FCO

FCO

FCO

FD

~

~

FD

4" SD

4" SD

CO

FD

FD

CO

FD

FD

LAV

WC

FCO

FD

1"WP

1"HWS

4"SD

FD

FD

FD

LAV

WC

FCO

FD

1"WP

1"HWS

4"SD

FD

WATER SUPPLY

HOSE VALVE

HOSE RACK,

SEE STANDARD

DETAIL D47

FASTEN RACK TO WALL

WITH 1/2" DIAMETER

ANCHORS (4 REQUIRED),

TO UNISTRUT, OR EQUAL

PIPE SUPPORT

(2 EQ SPACING)

1

2

"

FIN

IS

HE

D F

LO

OR

3'-9

" A

BO

VE

D46TYPE B UTILITY STATION

NOTES:

1. LOCATE HOSE RACK NEXT

TO WATER SOURCE.

D47UTILITY STATION HOSE RACK

1

'

-

4

"

MIN 3/16" STEEL PLATE

HOT DIP GALVANIZED

AFTER FABRICATION

1/2" MOUNTING

HOLES, TYP OF 4

3 1/2"

1'-9"

1'-1"

7" RADIUS

126°

120°

1/4

1/4

2" TYP,

BOTH

SIDES

2" TYP,

BOTH SIDES

NOTES:

1. (2) 1'-4" HORIZ. UNISTRUT

SUPPORTS NOT SHOWN.

FLOOR PLAN - PAINT BLDG AND MTL

SCALE 1/8" =1'-0"

COLD WATER LINE (WP)

HOT WATER LINE (HWS)

DRAIN LINE (SD)

COMPRESSED AIR LINE (SA)

WP CUT-IN DETAIL

(POTABLE WATER)

Kennedy/Jenks

Consultants

10850 GOLD CENTER DR., STE 350

RANCHO CORDOVA, CA

PHONE: 916-858-2700

WWW.KENNEDYJENKS.COM

COLD WATER

SUPPLY TO

EC-01

COLD WATER

SUPPLY TO

EC-02

CUT-IN 1/2" WP

ON EXISTING

VERT RISER,

SEE DETAIL

THIS SHEET

SCALE IN INCHES 11/20 2

1

CHECKED

APPROVED

DRAWN

DESIGNED

2 3 4 5

B

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B

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FILENAME

DESIGNER PROJECT NUMBER

CONTRACT NUMBER

DRAWING NUMBER

ISSUE BLOCK

MARK DATE DESCRIPTION

CONTRACT SEQUENCE NUMBER

DISCIPLINE

1 2 3 4

(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4

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No. M28906

Exp. 6/30/20

M E C H A N I C A L

1/2" WP TO

EVAPORATIVE

COLLERS

HVAC IMPROVEMENTS

1/2" WP @

8'-0" AFF

1/2" WP @ 10'-0"

AFF. SEE NOTES

1 THROUGH 4

NOT TO SCALE

(E) 1/2" WP

(E) 1/2" WP

TO CHILLERS

CUT-IN 1/2" WP ON

EXISTING VERT RISER,

SEE DETAIL THIS SHEET

ENLARGED PLUMBING PLAN

SCALE 1/4" =1'-0"

1. RUN WATER LINE INSIDE BUILDING. PENETRATE

EXTERIOR WALL TO SUPPLY EVAPORATION

COOLERS.

2. PROVIDE ESCUTCHEON PLATE AT EXTERIOR OF

WALL PENETRATION.

3. REFER TO SPECIFICATION SECTION 40 05 03

FOR PIPE REQUIREMENTS.

4. PIPELINE SHALL BE SECURED AND ANCHORED

AT 8'-0" SPACING MAX.

5. 1/2" WP DOWN EXTERIOR WALL FOR NEW H.B.

SEE DETAILS & .

SHEET KEYNOTES

GENERAL SHEET NOTES

1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE

CONSIDERED NEW WORK FOR THIS CONTRACT.

..

...

...

...

..

NP

KJ CAD

ZH

KA

.

98P-101.DWG

80000046

RFB 8325

PLUMBING

PLUMBING PLAN - PAINT

BLDG AND MTL

6

6

98P-101

MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT

JANUARY 18, 2019

5'

SEE NOTE 5

D46 D47