section 00 01 10 - regional san
TRANSCRIPT
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SECTION 00 01 10
TABLE OF CONTENTS
PART A - CONTRACT REQUIREMENTS
DIVISION 01 – GENERAL REQUIREMENTS
01 33 00 SUBMITTAL PROCEDURES
01 65 00 PRODUCT DELIVERY REQUIREMENTS
01 73 33 RESTORATION OF IMPROVEMENTS
01 78 23 OPERATION AND MAINTENANCE DATA
PART B – TECHNICAL SPECIFICATIONS
DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 76 13 EVAPORATIVE COOLERS
23 83 33 ELECTRIC RADIANT HEATERS
DIVISION 26 - ELECTRICAL
26 05 00 COMMON WORK RESULTS FOR ELECTRICAL
26 05 21 ELECTRICAL POWER CONDUCTORS AND CABLES
26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS
26 05 34 RACEWAYS, BOXES, MANHOLES, AND HANDHOLES FOR
ELECTRICAL SYSTEMS
26 08 10 ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS
26 09 16 ELECTRICAL CONTROLS AND RELAYS
DIVISION 40 – PROCESS INTERCONNECTIONS
40 05 03 COMMON WORK RESULTS FOR PIPING SYSTEMS
40 05 17 COPPER PROCESS PIPE
40 05 93 COMMON MOTOR REQUIREMENTS FOR PROCESS EQUIPMENT
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PART C - CONTRACT DRAWINGS
98E-005 RACEWAY, CABLE SCHEDULE AND PANELBOARDS
98E-102 ELECTRICAL EQUIPMENT PLAN – PAINT BLDG AND MTL
98E-601 ELECTRICAL SINGLE LINE DIAGRAMS – PAINT BLDG AND
MTL
98M-001 MECHANICAL SCHEDULES AND NOTES
98M-101 HVAC AND FIRE PROTECTION PLAN – PAINT BLDG AND MTL
98P-101 PLUMBING PLAN – PAINT BLDG AND MTL
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SECTION 01 33 00
SUBMITTAL PROCEDURES
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. Submittals include, but are not limited to, product data, shop drawings, test procedures,
test results, annotated PLC program listings, AutoCAD® generated drawings, samples,
requests for substitutions, descriptive data, certificates, methods, schedules, marked
contract drawings and specifications, manufacturer's installation and other instructions,
and miscellaneous work related items. Submittals also include all other information as
may reasonably be required, in the opinion of the District Representative, to
demonstrate fully that the materials and equipment to be furnished and the methods of
work comply with the provisions and intent of the contract documents. Additional
submittal requirements are specified in each individual section of the specifications.
Items to be submitted are specified in these individual technical specification sections.
B. The review of the Contractor's drawings or other descriptive material shall not relieve
the Contractor of responsibility for any error or of any obligation for accuracy of
dimensions and details, for agreement and conformity with the contract drawings and
specifications, or responsibility to fulfill the contract as prescribed and required by the
Primary Specifications. If errors or omissions exist in the Contractor's submittals which
are not noted by the District during the District's review, it shall be the Contractor's
responsibility, at no additional cost to the District, to correct the errors and omissions,
to correct field conditions, and to repair any damage inflicted to new or existing
equipment and other improvements as a result of the errors or omissions.
C. All submittals shall be submitted by the Contractor to the District Representative for
review and comment. An electronic version shall be transmitted to the District
Representative via email.
D. All submittal data including shop drawings and O&M data will become part of the
project records. All changes or modifications during construction to original equipment
submittals must be recorded and become part of the project record and O&M process
as outlined in their respective sections.
1.02 DEFINITIONS
A. GENERAL
1. The definitions of types of drawings, diagrams and other forms of submittal
documents shall include the terms used in the following paragraphs. Whenever the
following terms for drawings or other forms of submittal documents are used in
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submittal requirements, the definitions in the following paragraphs shall apply. The
following set of definitions is not comprehensive. They are included to help clarify
the meanings of certain terms applicable to mechanical, electrical, instrumentation
and control system documents.
B. SINGLE-LINE DIAGRAMS
1. A single-line diagram shall show by means of single lines and graphical symbols
the course of an electrical circuit or system of circuits and components, devices, or
parts used therein. Physical relationships are represented schematically.
C. ELEMENTARY OR SCHEMATIC DIAGRAM
1. An elementary or schematic diagram shall show all circuits and devices of a
system, equipment item, or assembly, or any defined functional portion thereof. A
system is defined as any assembly of electrical, electronic, mechanical, hydraulic,
pneumatic, and other various types of components and devices and/or materials
which are combined, connected, and integrated as necessary to perform some
specific function. Such a diagram emphasizes the functional arrangement of system
components and devices as opposed to their physical arrangement, and is intended
to provide a functional understanding the operation of the system or circuit.
"Elementary" and "schematic" are equivalent terms unless additional definitions or
requirements are stated. However, the term "elementary" as used herein for
electrical drawings generally refers to those drawings and diagrams which show the
connection and control of electrical devices, whereas the term "schematic"
generally refers to those drawings or diagrams which show the connection and
application of electronic devices. (Note: Most elementary diagrams provided in the
contract drawings are located on "X" drawings titled "Control and Logic
Diagrams.")
D. LOOP DIAGRAM
1. Loop diagrams shall show a schematic representation of a complete hydraulic,
electric and pneumatic circuit. Diagrams show all system devices with
alphanumeric identification of each component in the loop. All connected
equipment terminals are shown with manufacturer's identification markings. All
interconnecting cables and pneumatic tubing are shown with color code and alpha-
numeric identification. The location of all devices in the loop are shown; for
example, field, panel front, panel rear, termination cabinet, computer I/O cabinet,
etc. Diagrams also show the process lines and equipment to which the devices in
the loop are connected with a description of the controller actions. The loop
diagrams also show references to all other applicable drawings. Loop diagrams
have symbols and layout in conformance with ISA S5.1 and S5.4.
E. CONNECTION DIAGRAM
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1. Connection diagrams shall show the physical placement and wiring of devices and
terminals in a panel, cabinet, console, assembly or system. Devices and terminals
are shown arranged in the physical layout (not necessarily to scale) as they would
appear to a person who is servicing the equipment.
F. INTERCONNECTION DIAGRAM
1. Interconnection diagrams shall show the external wiring between terminals of
associated equipment, control panels, motor control centers, area control centers,
terminal boxes, field switches, and any other device, panel, or enclosure.
G. ELECTRONIC ASSEMBLY DRAWINGS
1. Electronic assembly diagrams shall document circuit board assemblies, enclosures,
and associated devices. They include circuit schematics, circuit board assembly
drawings, and chassis layouts which show, locate, and identify all circuit
assemblies, components, and component electrical connections and wiring.
H. BILL OF MATERIALS
1. Materials identified on the drawing and listed by item number, a brief description,
manufacturer, model number (and/or page number), serial number (if available),
and quantity used. Associated equipment numbers must be shown. The items must
match the field installation and the drawing.
1.03 STANDARD COMPLIANCE
A. When materials or equipment are required to conform to the standards of organizations
such as the American National Standards Institute (ANSI), American Society for
Testing and Materials (ASTM), National Electrical Manufacturers Association
(NEMA) and Underwriter's Laboratories (UL), documents showing or proving
conformance shall be submitted.
B. If an organization uses a label or listing to indicate compliance with a particular
standard, the label or listing will be acceptable evidence, unless otherwise specified in
the individual sections. In lieu of the label or listing, the Contractor shall submit a
certificate from an independent testing organization which is competent to perform
acceptable tests and is approved by the District’s Representative. The certificate shall
state that the item has been tested and found to be in conformance with the specified
organization's standard. For materials and equipment whose compliance with
organizational standards or specifications is not regulated by an organization using its
own listing or label as proof of compliance, a certificate of compliance from the
manufacturer shall be submitted for approval. The certificate shall identify the manu-
facturer, the product and the referenced standard and shall state that the manufacturer
certifies that the product conforms to all requirements of the project specification and
of the referenced standards listed.
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1.04 SUBMITTAL REVIEW
A. When review and comment is required of any drawing or information regarding
materials and equipment, the Contractor shall email the submittal information to the
District Representative. Within a reasonable time as specified in this section after
receipt of said submittal, the District Representative will return electronically one copy
of the submittal documents indicating one of the following four actions by item
number:
1. If review and comment indicates no exceptions, copies will be returned marked
"NO EXCEPTIONS TAKEN". Work may begin immediately on incorporating the
material and equipment covered by the submittal into the work.
2. If review and comment indicates limited corrections are required, copies will be
returned marked "MAKE CORRECTIONS NOTED." Work may begin
immediately on incorporating the material and equipment covered by the submittal
document into the work.
3. If review and comment indicates insufficient or incorrect data has been submitted,
copies will be returned marked "AMEND AND RESUBMIT." The Contractor is
not authorized to begin incorporating the material and equipment covered by this
submittal document into the work until the submittal document is revised,
resubmitted and returned marked either "NO EXCEPTIONS TAKEN" or "MAKE
CORRECTIONS NOTED."
4. If review and comment indicates the material and equipment submittal is
unacceptable, copies will be returned marked "REJECTED - SEE REMARKS."
The Contractor is not authorized to begin incorporating the material and equipment
covered by this submittal into the work until a new submittal is made, resubmitted,
and returned marked either "NO EXCEPTIONS TAKEN" or "MAKE
CORRECTIONS NOTED."
B. When submittal documents are referred to in these specifications as "approved,"
"reviewed" or "accepted," this means that they are stamped as in Case 1 or 2 above.
C. Designation of submittal documents "for information only," does not preclude the
District’s Representative from reviewing or commenting on the submittal contents.
Information only submittals returned to the Contractor marked "AMEND AND
RESUBMIT" or "REJECTED - SEE REMARKS" shall be revised and resubmitted by
the Contractor.
PART 2 -- PRODUCTS
2.01 SHOP DRAWINGS
A. GENERAL
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1. Shop drawings shall include data of all forms which have been custom prepared for
this project. This includes detail drawings for structural, architectural, mechanical,
piping, HVAC, electrical, logic diagrams, software programs, electronic,
instrumentation, control, and communication equipment, assemblies, and systems
which are installed or fabricated as a part of this project. All shop drawings shall be
drawn in CAD format, as specified in this section, at an approved drawing scale.
Also included are drawings and data which show fabrication, layout, setting or
erection details. This includes any data which is prepared by the Contractor,
subcontractors, vendors, suppliers, manufacturers or their representatives,
specifically for this project.
2. Shop drawings shall have drawing numbers, scale, revision date and number,
Contractor name, subcontractor name, supplier name, name of detailer or engineer
who prepared the document, relation to adjacent structures, materials, drawing
cross references, standards references, Contractor's certification stamp, and
registered engineer's stamp, if required, shown on them. Maximum sheet size shall
be 22 inches by 34 inches. Minimum sheet size for drawings shall be 11 inches by
17 inches, except as allowed by the District Representative.
3. Shop drawings specifically prepared for this project shall be created in Computer-
Aided Drawing (CAD) format, using the most current AutoCAD® software, by
Autodesk, Inc.
B. CAD DRAWINGS
1. All drawings shall be prepared in a CAD format, using the most current AutoCAD®
software by Autodesk, Inc. The following drawings are specifically required in
CAD format:
a. Panel drawings including area control centers (ACC), panel fabrication, layout
and point-to-point wiring (connection diagrams).
b. Elementary diagrams (control and logic).
c. Electronic assembly drawings.
d. Terminal panels or terminal boxes.
e. Interconnect drawings.
f. Loop drawings (digital and discrete).
g. Custom created concrete products specifically prepared for this project.
h. Shop drawings which are specifically prepared for this project.
2. All CAD drawings shall comply with the United States National CAD Standard®
(NCS). All Contractor submissions requiring CAD shall be in accordance with
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NCS Version 5.0, or the latest release, and the U.S. National BIM Standard
(NBIMS). Additional information or clarification can be obtained from the United
States National CAD Standard® (NCS) website at
www.nationalcadstandard.org/ncs5. The National Institute of Building Sciences
owns the copyright to the work known as the United States National CAD
Standard® (NCS) and reserves all rights to said work under United States and
international law.
a. Exceptions to the NCS are as follows:
1) All annotation shall be capitalized.
2) All annotation shall be a minimum 1/8-inch Arial for full-size drawings and
a minimum 1/16-inch Arial for half-size drawings.
3) All arrowheads shall match the font size (1/8-inch) of the annotation in the
drawing.
3. The Contractor shall require that the CAD drawings prepared by all subcontractors
or vendors meet the requirements of these standards.
4. The Contractor shall transmit the submittal drawing files (in both native and pdf
format) electronically via email or otherwise as directed by the District
Representative.
C. ELECTRICAL AND CONTROL DOCUMENT REQUIREMENTS
1. GENERAL
a. For each piece of mechanical equipment and for each process instrumentation
and control loop, all applicable electrical and control documents specified
herein shall be submitted as a package. If any of the electrical, control and
instrumentation circuits of the subject mechanical equipment or process loop
have an "interface" drawing on the "E" or "X" Series contract drawings, the
Contractor shall field verify the accuracy of the drawings and verify existing
conditions. The "interface" drawings include the Interconnection Diagrams and
Reconnection Diagrams on the "E" drawings, and the set of Interface and
Demolition Diagrams on the "X" drawings. Demolition Interconnection
Diagrams based on existing referenced drawings must be verified.
b. If the Contractor finds any errors or omissions on the interface drawings, they
shall mark up two copies of the affected contract drawings and submit them to
the District Representative for clarification. If the errors or omissions are
confirmed by the District Representative, the affected contract drawings will be
corrected and reissued through a contract change order.
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c. The Contractor shall then prepare all detailed electrical and control documents
required for the subject mechanical equipment or process loop or circuit and
submit them for review. After successful completion of the review process, the
Contractor shall then proceed with shop fabrication and field installation.
d. Additional electrical and control document requirements are specified in the
technical specifications.
e. For each type of drawing specified in the following paragraphs, the Contractor
shall submit at least two examples a minimum of 30 days prior to beginning the
preparation of any additional electrical and control documents. The purpose of
this sample submittal is to allow the District Representative to perform a
detailed review of the Contractor's drawings for compliance with contract
requirements for format, content, and level of detail. These examples shall
receive a "MAKE CORRECTIONS NOTED" or "NO EXCEPTIONS TAKEN"
review before the Contractor proceeds with shop drawings which include these
types of drawings.
2. CUSTOM SOFTWARE DOCUMENTATION: Unless otherwise specified,
custom software prepared for this project shall be specially documented in
accordance with the latest edition of one of the following formats: ISA S5.1,
Instrumentation Symbols and Identification; ISA S5.3, Graphic Symbols for
Distributed Control/Shared Display Instrumentation, Logic, and Computer
Systems; the format and Symbols used in the contract drawings for Control and
Logic Diagrams, "X-Series" drawings; or a format acceptable to and approved by
the District Representative. Software documentation shall also include a complete
listing of all application programs together with comments and annotations.
Complete software documentation shall be submitted for all mechanical, electrical
and control systems, subsystems, assemblies, parts, components, and equipment
which incorporate programmable devices which are custom programmed/
configured for this project. In addition, complete annotated program listings clearly
indicating logic produced by the applicable programmable device or device
programming unit shall be provided along with all applicable functional diagrams.
All instructions, hardware, and machine-readable media necessary to load, store,
modify, and activate the associated custom software source codes and programs
shall be provided. Contractor shall submit annotated program listing on electronic
media as appropriate.
3. SINGLE-LINE DIAGRAMS: Single-line diagrams shall be drawn to a format
similar to the single-line diagrams in the contract documents. Single-line diagrams
shall be prepared for all new 480-volt switchgear. Single-line diagrams shall be
submitted along with other drawings and data specified in Division 26.
4. ELEMENTARY DIAGRAMS: Unless otherwise specified, electrical elementary
diagrams shall be drawn in accordance with the latest issue of Joint Industrial
Council (JIC) Electrical Standards for Mass Production Equipment (EMP-1). All
circuits and devices of a system shall be shown. A written description of the
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sequence of operation of the circuit shall be included. Elementary diagrams shall be
prepared and submitted for all assemblies and systems for which elementary
diagrams have not been included on the contract drawings, or where only partial
elementary diagrams have been included in the contract documents.
5. LOOP DIAGRAMS: Loop diagrams shall be prepared in compliance with
ISA-S5.4 Loop diagrams shall show circuits and devices of a system. These
diagrams shall be arranged to emphasize device elements and their functions as an
aid to understanding the operation of a system and maintaining or troubleshooting
that system. Loop diagrams shall also show cable numbers, wire numbers, input
and output signals (e.g., 4-20 mA DC, 10-50 mA DC, 1-5V DC, 3-15 psig,
6-30 psig, etc.), power and instrument air supplies to devices (e.g., 120V AC,
65V DC, 24V DC, 80 psig, etc.), signal polarity, all wire and shield terminations,
and terminal block numbers in physical order. Loop diagrams shall also show all
pneumatic components of instrumentation loops. Loop diagrams shall be printed on
11-inch by 17-inch sheets. Loop diagrams shall be prepared and submitted for all
electric and pneumatic, analog and discrete, instrumentation monitoring, control,
and alarm circuits. Every 24-volt DC circuit shall be documented in a loop
diagram. Only one circuit shall be shown on each drawing; multiple circuits on a
single drawing with an application table are unacceptable. Loop diagrams will
show references to the computer tie-in point with cabinet, row, column, and
channel number. A list of existing tie-in points will be provided to the Contractor
by the District.
6. CONNECTION DIAGRAMS
a. Connection diagrams shall show the placement, labeling and wiring of
components within MCC cubicles, panels, terminal boards, cabinets and
consoles. Components shall be shown arranged in the physical layout as it
would appear to a person servicing the equipment. Terminal blocks shall be
shown in sequential physical order including all spares. Wires shall be shown as
a continuous line between their termination points. The direction of entry to a
wire bundle shall be shown. Wire lists and wireless diagrams are unacceptable.
All additions and deletions of devices and wires in existing enclosures shall be
clearly shown. Each wire label designation shall be shown. The wire label
designations on each end of a single wire must be identical. All wire
termination point numbers shall be shown. Each wire and cable size, color
code, type and rating shall be shown. Signal and DC circuit polarities shall be
shown. All jumper, shielding and grounding details shall be shown. Multiple
conductor cables shall show all wires. All spare wires and spare termination
points shall be shown.
b. Contractor shall submit connection diagrams for all new MCC cubicles, panels,
terminal boards, cabinets and consoles. The Contractor shall also prepare and
submit connection diagrams for existing panels, terminal boards, cabinets and
consoles which are to be modified or refurbished. Connection diagrams shall be
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submitted along with associated elementary, loop, interconnection, and other
associated panel submittal data as a complete package for review.
7. INTERCONNECTION DIAGRAMS
a. Interconnection diagrams shall show for each piece of equipment all wiring
between all devices, panels, cabinets, consoles, terminal boxes, control
equipment, motor control centers, area control centers and any other devices
and equipment. Drawing references shall be shown to all diagrams which
interface to the interconnection diagrams. Interconnection diagrams shall be of
the continuous line type. Bundled wires shall be shown as a single line with the
direction of entry/exit of individual wires clearly shown. Wireless diagrams and
wire lists are unacceptable. Non-sequential terminals, on which wires are
landed, shall be shown with gaps on the terminal block to depict they are not
adjacent. Equipment terminal blocks shall be shown in the exact physical order
(including spares) as they are installed. Each wire labeling code as actually
installed shall be shown. The wire labeling code for each end of the same wire
must be identical. All device and equipment labeling codes shall be shown.
Terminal blocks within equipment with interconnection wiring connected shall
be shown complete with labeling code and all termination point labeling codes
shown. All jumper, shielding and grounding termination details not shown on
the connection diagrams shall be shown on the interconnection diagrams. Each
wire and cable size and color code shall be shown. Signal and DC circuit
polarities shall be shown. Multiple conductor cables shall show all wires. Wire
and cable routing through wireways, junction boxes, terminal boxes, manholes,
handholes, and other electrical enclosures shall be shown with the appropriate
equipment labels. Labeling codes for terminal blocks, terminals, wires, cables,
panels, cabinets, instruments, devices, and equipment shall be shown. All spare
wires and cables shall be shown. Additional information related to wire tagging
which is required on interconnection diagrams is specified in the COMMON
WORK RESULTS FOR ELECTRICAL Section (26 05 00).
b. Interconnection diagrams shall be submitted for each piece of equipment. The
Contractor shall simultaneously submit in one package all backup material used
to develop each interconnection diagram. This material includes current issues
of panel schematics, connection diagrams, terminal block diagrams, submittals,
contract drawings, vendor drawings and all other data used to develop the
interconnection diagram. All interconnection diagrams shall be prepared under
the supervision of or by a registered electrical engineer and shall bear that
Engineer's professional stamp and signature. All deletions and additions of
equipment, wires and cables shall be clearly shown. Interconnects shall include
a list of all applicable reference drawings, requests for clarifications, field
instructions and change orders.
c. Cable shall not be pulled into raceway until the interconnection diagrams
depicting the cable are approved.
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8. ELECTRONIC ASSEMBLY DIAGRAMS: Electronic assembly diagrams shall
document the design and wiring of circuit board assemblies, enclosures and
electrical/electronic devices. Circuit board schematic and fabrication drawings, and
chassis layout and wiring diagrams, shall be provided to show, locate and identify
all circuit assemblies, components and component wiring. All chassis and circuit
board components shall be identified by original manufacturer's name and part
number. Component values, ratings and tolerances shall be shown. Adjustments,
jumpers and switch positions shall be shown in the installed positions. Voltage
and/or current levels, set points, and timing values shall be shown.
9. INSTRUMENT INSTALLATION DRAWINGS: Instrument installation drawings
shall be drawn to an approved scale and shall show the mounting, piping, and
wiring details for field and rack mounted instruments. Mounting dimensions,
piping slopes, complete bill of material and installation notes shall be shown.
Mounting heights, sense of line routing and process line tap heights relative to the
instrument shall be shown. Viewing, adjustment, operation, and service access shall
be shown. Groupings of instruments shall be drawn to an approved scale.
Instrument installation drawings shall be submitted for all field mounted
instruments and instrument racks. Installation drawings shall list all applicable
equipment numbers.
2.02 MANUFACTURER'S PRODUCT DATA
A. Product data shall include data of all forms which define design, performance and
function of manufactured products or materials. This includes all preprinted literature,
performance specifications, drawings, instruction manuals, and data which are
available from the original equipment manufacturer and/or supplier. Product data shall
also include all software and firmware encoded on programmable device readable
media. Product data shall be submitted for all manufactured products and material as
specified in this section and in the Technical Specifications, Divisions 03 through 50.
2.03 TEST PROCEDURES AND RESULTS
A. Refer to the individual technical specifications for the submittal requirements of test
procedures and results.
2.04 SAMPLES (NOT USED)
2.05 MISCELLANEOUS SUBMITTALS
A. These include, but are not limited to, stormwater BMP plans and descriptions,
warranties, guarantees, certifications, maintenance agreements, quality testing reports
and similar information, devices and materials.
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2.06 PROJECT RECORD DRAWINGS AND DATA
A. Refer to the As-Built Documents paragraph of the PRIMARY SPECIFICATIONS for
requirements.
2.07 OPERATION AND MAINTENANCE INSTRUCTIONS
A. Refer to the OPERATION AND MAINTENANCE DATA Section (01 78 23) for the
submittal requirements of operation and maintenance instructions. Operation and
maintenance instructions will not be submitted until approved equipment or material
submittals are received.
2.08 BURIED UTILITIES (NOT USED)
2.09 SCHEDULE (NOT USED)
PART 3 -- EXECUTION
3.01 SUBMITTAL REQUIREMENTS
A. GENERAL
1. Submittals shall be reviewed and coordinated by the Contractor before transmittal
to the District Representative. Submittals shall be complete and fully identified by
the Contractor.
B. PREPARATION
1. Each submittal shall contain documents which are related to only one material,
product or system. Normally, a separate transmittal form shall be used for each
specific item or class of material, equipment or system. Exceptions may be allowed
only when the items taken together constitute a manufacturer's "package" or are so
functionally related that expediency indicates checking or review of the group or
"package" as a whole. The Contractor shall mark each submittal document with the
submittal number, letter suffix and item number, and the District’s Equipment Tag
Number as shown on the contract drawings
C. TRANSMITTAL FORM
1. The District Representative will define a submittal numbering scheme which the
Contractor shall use. Items omitted, or incorrectly or ambiguously listed on the
transmittal form will be deemed to be not included in the submittal. Where items
listed in the transmittal by equipment number conflicts with other descriptions
contained in the submittal, the listed equipment numbers shall be deemed to be the
intended scope. The Contractor shall bear all costs and damages sustained to the
District attributable to omitted, or incorrectly or ambiguously listed submitted
items.
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2. Each transmittal shall contain the following information as a minimum:
a. Date
b. Submittal or re-submittal number
c. Contract title and number
d. Contractor's name and address
e. List of documents being submitted, by preparer, number and version
f. Contract documents references (including specific specification section and
drawing numbers) for each submittal document
g. District equipment tag number
h. Previous submittal number and item number for each submittal document
i. Notification of deviation(s) from contract documents for each submittal
document
j. Complete list of equipment numbers and auxiliaries included with each
submittal document
k. Contractor's certification of having reviewed and coordinated the submittal
l. Description of intended use in this contract
D. DOCUMENT IDENTIFICATION
1. If multiple items are included within a single submittal, each separate document
within the submittal shall contain the following information:
a. Document (Item) number within this submittal
b. Identification of product or material
c. Manufacturer's name
d. District equipment tag number for each additional item
E. RESUBMITTALS
1. Revise returned submittal documents as indicated and as required. Resubmit using
the same submittal procedure as for an initial submittal. All resubmittals shall use
the previous submittal number with a letter suffix and shall refer to the previous
item number.
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2. Resubmittals shall address all comments from the District Representative. Partial
re-submittals may be returned "REJECTED." The Contractor will be responsible
for the District Representative's review costs for each re-submittal in excess of the
first resubmittal. These costs will be back charged to the Contractor and will be
deducted from progress payments.
3. Time extensions will not be granted for delays resulting from the necessity for the
Contractor to provide resubmittals due to inaccurate, incomplete or rejected
submittals.
F. CONTRACTOR'S RESPONSIBILITIES
1. The Contractor shall review submittals before they are transmitted to the District
Representative to ensure that there are no conflicts with other submittals. The
Contractor shall coordinate submittals from subcontractors and suppliers to ensure
that they are complete and that there are no conflicts.
2. The Contractor is responsible for errors and omissions in submittals even though
the District’s Representative reviews the submittal.
3. The District Representative shall be notified in writing at the time the submittal is
transmitted of deviations from the requirements of the contract documents. The
Contractor is responsible for correcting deviations from the contract documents
even though the District Representative has reviewed the submittal, unless the
deviations are clearly described in writing in the submittal transmittal form.
4. The Contractor shall be responsible for distributing submittals which have been
returned with the District’s Representative's action to subcontractors and suppliers.
Installation shall not be started until the submittal data with the "No Exceptions
Taken" or "Make Corrections Noted" stamp is in the possession of the installer.
5. No changes shall be made by the Contractor in any submittal after it has been
approved. The equipment or materials provided shall not deviate from the submittal
documents which are stamped with the "No Exceptions Taken" or "Make
Corrections Noted" stamp in any way except with written approval by the District
Representative.
6. The Contractor shall certify on each submittal document that the submittal has been
reviewed, field conditions have been verified and contract documents have been
complied with.
7. The Contractor may authorize a material or equipment supplier to deal directly with
the District Representative with regard to such submittals; however, ultimate
responsibility for the accuracy and completeness of the information contained in
the submittal shall remain with the Contractor.
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G. DRAWINGS FOR MODIFIED PANELS AND OTHER CONTROL SYSTEM
COMPONENTS
1. GENERAL: Where work is in existing panels, or otherwise interfaces with
existing control system components, the Contractor shall prepare new connection,
interconnection, loop elementary, CSA schematic and other drawings as necessary
in CAD format to show all work and shall provide required submittals. If existing
drawings are available in CAD format, the District will provide CAD copies of
existing drawings within 14 days of receipt of a written request, except that no
more than 75 drawings per week will be provided by the District. The written
request must include the drawing numbers of the drawings requested, request date,
requestor's name, and any other necessary information.
2. FORMAT: Contractor's submittals of modified District provided drawings shall
clearly delineate new work. New items shall be drawn with lines thicker than the
existing lines, deletions shall be made by removing the item from the drawing
(cross outs are not acceptable). All new work shall be outlined with a "cloud" of
connected half circles. Clouds shall be drawn in pencil on the back of the drawings
so that they may be easily erased by the District in the future. Entries shall be made
in the revision blocks giving the date and a brief description of the revisions.
3. SIGNAL CIRCUITS: Modifications to all existing signal circuits shall be shown
on existing loop drawings.
4. EQUIPMENT: For all equipment requiring modifications to existing control
circuits and/or power circuits feeding the equipment, modifications shall be shown
on existing interconnection drawings.
5. ACC PANELS: Modifications to existing ACC control panels shall be shown on
existing panel layout drawings, connection diagrams, and CSA schematics.
6. OTHER PANELS: Modifications to all panels except ACC control panels shall be
shown on existing panel layout drawings and connection diagrams.
3.02 PROPRIETARY INFORMATION
A. All of the information required herein shall be provided even though it may be
considered to be proprietary. If any of the information required herein is considered to
be proprietary, the District's standard proprietary agreement as found in the
PROPRIETARY INFORMATION AGREEMENT Section (00 62 05) shall be
executed between the District and the Contractor, prior to contract award, stipulating
that all such information will be supplied by the Contractor and kept confidential by
the District.
B. Not more than 90 percent of all work shall be paid for until all proprietary information
has been submitted and approved. Proprietary information shall describe the final
as-built work. No part of the work covered by the proprietary agreement shall be
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modified after proprietary submittal acceptance until after updated proprietary
information has been submitted by the Contractor and accepted by the District.
Updated proprietary information shall fully document all modifications to be
implemented. All proprietary data shall be marked "PROPRIETARY" by the
Contractor.
3.03 MANAGEMENT OF THE SUBMITTAL PROCESS (NOT USED)
**END OF SECTION**
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SECTION 01 65 00
PRODUCT DELIVERY REQUIREMENTS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. Equipment, products and materials shall be shipped, handled, stored, maintained and
installed in ways which will prevent damage to the items. Damaged items will not be
permitted as part of the work except in cases of minor damage that have been
satisfactorily repaired and are acceptable to the District Representative.
B. Failure of Contractor to properly store and maintain equipment and materials will
result in rejection of the equipment or material or a withholding from the progress
payment.
C. Deliveries to the SRWTP must include the contract number and name of the project on
all delivery manifests.
1.02 MATERIALS
A. Materials shall be handled, stored, and installed as recommended by the manufacturer.
Pipes with paint, tape coatings, linings or the like shall be stored to protect the coating
or lining from physical damage or other deterioration. Plastic pipes including PVC
conduit shall be stored with UV protection until placed or installed. Pipes shipped with
interior bracing shall have the bracing removed only when recommended by the pipe
manufacturer.
1.03 EQUIPMENT
A. PACKAGE AND MARKING:
1. All equipment shall be protected against damage from moisture, dust, handling, or
other cause during transport from manufacturer's premises to site. Each item or
package shall be marked with the number unique to the specification reference
covering the item.
2. Stiffeners shall be used where necessary to maintain shapes and to give rigidity.
Parts of equipment shall be delivered in assembled or subassembled units where
possible.
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B. IDENTIFICATION:
1. Each item of equipment and valve shall have permanently affixed to it a label or tag
with its equipment or valve number designated in this contract. Label or tag shall
be of stainless steel. Location of label will be easily visible.
C. SHIPPING:
1. Bearing housings, vents and other types of openings shall be wrapped or otherwise
sealed to prevent contamination by grit, dirt and water vapor.
2. Damage shall be corrected to conform to the requirements of the contract before the
assembly is incorporated into the work. Contractor shall bear the costs arising out
of dismantling, inspection, repair and reassembly.
D. FACTORY-APPLIED COATINGS:
1. Electrical equipment and materials shall be painted by manufacturer.
E. STORAGE:
1. During the interval between the delivery of equipment to the site and installation,
all equipment, unless otherwise specified, shall be stored in an enclosed space
affording protection from weather, dust and mechanical damage and providing
favorable temperature, humidity and ventilation conditions to ensure against
equipment deterioration. Manufacturer's recommendations shall be adhered to in
addition to these requirements.
2. Equipment and materials to be located outdoors may be stored outdoors if protected
against moisture condensation. Equipment shall be stored at least 6 inches above
ground. Temporary power shall be provided to energize space heaters or other heat
sources for control of moisture condensation. Space heaters or other heat sources
shall be energized without disturbing the sealed enclosure.
**END OF SECTION**
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HVAC Improvements Project 01 78 23-1
SECTION 01 78 23
OPERATION AND MAINTENANCE DATA
PART 1 -- GENERAL
1.01 WORK DESCRIPTION
A. The work consists of providing equipment operation and maintenance (O&M) data in
conformance with the requirements of this specification.
B. The Contractor shall submit O&M data after the subject equipment or material submittal
has been approved. The O&M data submittal will be returned if it is included with the
equipment or material submittal.
C. O&M data submittals shall be prepared and submitted in accordance with this
specification and the SUBMITTAL PROCEDURES Section (01 33 00).
1.02 PAYMENT (NOT USED)
PART 2 -- PRODUCTS
2.01 GENERAL REQUIREMENTS
A. Each document in the O&M data shall include the Equipment Tag Number/Location ID
and associated auxiliary Equipment Tag Number that it represents.
B. The manufacturer's standard documents shall be neatly marked with arrows or boxes to
indicate the specific information that is applicable to the equipment, assembly,
subassembly, or material supplied.
1. Non applicable items shall be crossed out.
2. Highlighting is not acceptable.
C. All O&M data materials shall be made from original materials. Original materials shall
be published literature or computer printouts with resolution of at least 600 dots per inch
(dpi). Photo copies, scanned copies, and FAX transmittals are not acceptable.
D. O&M data shall be organized into one electronic document bookmarked using an Adobe
Acrobat PDF format.
E. The District reserves the right to be the sole authority on quality and legibility of O&M
data materials.
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2.02 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section (with addenda updates) with each paragraph
check marked to show specification compliance or marked to show deviations.
a. Mark “NA” for requirements that do not apply, and if the submittal does not
conform to a requirement, explain the exception.
b. A check mark shall denote full compliance with a paragraph as a whole.
c. If deviations from the specification are indicated, and therefore requested by the
Contractor, each deviation shall be underlined and denoted by a number in the
margin to the right of the identified paragraph referenced to a detailed written
explanation for requesting the deviation. The remaining portions of the paragraph
not underlined will signify compliance on the part of the Contractor with the
specification. The District shall be the final authority for determining
acceptability of requested deviations.
d. Failure to include a copy of the marked-up specification section, along with
justification(s) for any requested deviations to the specification requirements,
with the submittal shall be sufficient cause for rejection of the entire submittal
with no further consideration.
2. Individual O&M data.
PART 3 -- EXECUTION
3.01 O&M DATA REQUIREMENTS
Each set of O&M data shall be assembled as follows:
A. COVER SHEET:
1. The cover sheet shall show a functional title of the system, equipment or material;
list of the Equipment Tag Number(s), including all associated auxiliary Equipment
Tag Number(s), and corresponding functional description(s); revision date; and
specification reference.
B. TABLE OF CONTENTS:
1. The table of contents shall give a detailed description of what is in each tab, including
applicable Equipment Tag Number.
C. WARRANTIES & GUARANTEES:
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1. A copy of the manufacturer’s warranty and/or guarantee certificate shall be provided
with the O&M data. The original certificate shall separately accompany the O&M
data.
2. List and explain the various warranties and include the servicing and technical
precautions prescribed by the manufacturers or contract documents to keep
warranties in force. Where warranty is conditional on the manufacturer’s approval
of the installer, submit the manufacturer’s approval of the installing firm.
D. STANDARD O&M MANUAL:
1. The O&M manuals must explain and illustrate clearly the principles and theory of
operation, operating instructions, and preventive and corrective maintenance
precautions and procedures to be followed. The O&M manuals and appurtenant
materials shall be written entirely in English and all dimensions shall be in English
units. The manuals shall include the following information, as applicable:
a. OPERATING INSTRUCTIONS:
Specific instructions, procedures, and illustrations shall be provided for the
following:
1) SAFETY PRECAUTIONS: List personnel hazards for equipment and list
safety precautions for all operating conditions/modes.
2) INSTALLATION AND PRE-OPERATIONAL CHECKOUTS: Provide
recommendations and checklists for installation, adjustment, calibration, and
troubleshooting to prepare each equipment/system for operation.
3) START-UP, SHUTDOWN, AND POSTSHUTDOWN PROCEDURES:
Provide step-by-step equipment-specific procedures for each of these
operations.
4) NORMAL OPERATIONS: Provide control diagrams with data and step-by-
step procedures to explain operation and control of systems and specific
equipment.
5) EMERGENCY OPERATIONS: Provide emergency procedures for
equipment malfunctions to permit a short period of continued operation or to
shut down the equipment to prevent further damage to systems and
equipment. Include emergency shutdown instructions for fire, explosion,
spills, or other foreseeable contingencies. Provide guidance on emergency
operations of all utility systems including valve locations and portions of
systems controlled.
6) ENVIRONMENTAL CONDITIONS: Provide a list of environmental
conditions (temperature, humidity, dust, indoor/outdoor, and other relevant
data) which are best suited for each product or piece of equipment and
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describe conditions under which equipment should not be allowed to run due
to applicable industry and regulatory standards and codes.
b. PREVENTIVE MAINTENANCE (PM):
The following information shall be provided for PM:
1) LUBRICATION DATA: Provide the following:
Manufacturer’s recommended lubrication schedules showing service
interval and frequency;
Diagrams illustrating equipment lubrication points;
A table identifying recommended types and grades of lubricants for
specific temperature ranges and applications; and
A table identifying equipment lubrication capacities and an estimate
of yearly lubricant quantities required for all equipment supplied.
2) PM PLAN AND SCHEDULE: Provide the following in a tabular format for
each PM:
The manufacturer’s recommended preventative maintenance task;
Recommended steps or procedures to complete the PM;
Recommended scheduled interval and frequency for performing the
PM;
The craft responsible and the person’s skill level for performing the
PM (i.e., operator, mechanic, electrician, or control systems
technician);
The estimated amount of labor required to perform the PM;
Required materials or parts; and identify the equipment’s energy
source(s) (i.e., water, heat, light, electrical, etc.).
c. CORRECTIVE MAINTENANCE:
Manufacturer's recommendations shall be provided on procedures and
instructions for correcting problems and making repairs.
1) TROUBLESHOOTING GUIDES AND DIAGNOSTIC TECHNIQUES:
Provide step-by-step procedures to promptly isolate the cause of typical
malfunctions. Describe clearly why the checkout is performed and what
conditions are to be sought. Identify tests or inspections and test equipment
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required to determine whether parts and equipment may be reused or requires
replacement.
2) MAINTENANCE AND REPAIR PROCEDURES: Provide instructions and
a list of specialized tools required to restore product or equipment to proper
conditions or operating standards. Include the specialized tool’s part number
and/or detailed fabrication drawing.
3) REMOVAL AND REPLACEMENT INSTRUCTIONS: Provide
step-by-step procedures and a list with part numbers and/or fabrication
drawings for all required specialized tools and supplies for removal,
replacement, disassembly, and assembly of components, assemblies,
subassemblies, accessories, and attachments. Provide safety precautions,
recommended tolerances, dimensions, settings, critical bolt torques, and
adjustments required. Instructions shall include a combination of text and
illustrations.
4) PARTS LIST: Provide a complete list of components and parts which make
up the equipment or assembly. All parts and components listed shall be
identified using arrows or boxes by the original manufacturer's name, part
number, and a purchase order number. Enough information shall be provided
to allow purchasing of parts from any supplier who may stock them. If listed
components or parts are themselves repairable and made up of components
and parts, parts lists shall be provided for them to all repairable levels. The
parts list shall have the generic title, identification number, and material of
construction of each component part of equipment. Include the bearing
manufacturer for every bearing.
5) DRAWING: Disassembly and assembly drawings in Adobe PDF format shall
be provided which identify and cross reference all components and parts
listed in the parts lists. Exploded or cut views of equipment shall be provided
if available as a standard item of the manufacturer's information. When
exploded or cut views are not available, plan and section views shall be
provided as a minimum.
6) SPARE PARTS AND SUPPLY LISTS: Provide recommended list of spare
parts and supplies required for maintenance and repair to ensure continued
service or operation without unreasonable delays. Included with the list shall
be any special storage precautions. If no spare parts are recommended by the
manufacturer, provide a statement to that effect.
7) SPECIAL TOOLS LIST: Provide recommended special tools, including
description and use, for all equipment supplied. Special tools are defined as
needed tools that are not generally commercially available except from the
manufacturer.
E. SHOP/REPAIR MANUAL:
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1. Provide a Shop or Repair Manual written by the manufacturer specifically for the
equipment or assembly. The manual shall include additional troubleshooting tips,
routine maintenance hints, and specific repair information not found in a standard
O&M manual, includes references to specialized tools and other information
uniquely known by the manufacturer.
F. SUPPLEMENTAL DRAWINGS AND INSTRUCTIONS
1. Drawings shall be provided which completely document the equipment, assembly,
subassembly or material. As applicable and at a minimum, the following drawings
shall be provided:
a. Fabrication details
b. Shop and vendor drawings
c. Layout and dimension drawings
d. Piping schematics for all equipment supplied
e. Installation drawings
f. Electrical equipment:
1) Schematics for all electrical equipment supplied
2) Electrical component fabrication drawings
3) Panel fabrication layout drawings with Bill of Materials
4) Panel schedules
5) Elevations and cross-sections
6) One-line and three-line diagrams
7) Wiring and connection diagrams
8) Interconnection diagrams from approved shop drawings and vendor’s
documentation
g. Instrumentation and Controls:
1) Panel elevations
2) Panel fabrication layout drawings with Bill of Materials
3) Wiring diagrams for control panels
4) Internal and external connection wiring diagrams
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5) Connections between existing systems and new additions
6) Block and logic diagrams
7) Ladder logic for computer based systems
8) Drawings shall have adjustments such as calibrations and set points for
relays, and control or alarm contact settings
9) Contractor-set manual set points and any Contractor provided programming
that resides locally and not in the District’s PCCS
10) Loop drawings
11) Interconnection diagrams from approved shop drawings and vendor’s
documentation
**END OF SECTION**
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HVAC Improvements Project 23 05 93 - 1
SECTION 23 05 93
TESTING, ADJUSTING, AND BALANCING FOR HVAC
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE
1. This section specifies the labor and services necessary to test and adjust under
actual operating conditions all air moving systems, including related hot and chilled
water subsystems. The work shall include balancing all new systems installed as
part of this contract and all existing systems affected by the installation of new
equipment. The work shall also include all new and modified hydronic and air
systems.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text by
the basic designation only. The latest edition of referenced publications in effect at the
time of the bid shall govern. In case of conflict between the requirements of this
section and the listed references, the requirements of this section shall prevail.
Reference Title
AABC Associated Air Balance Council
ANSI / ASHRAE 70 Method of Testing the Performance of Air Outlets and Air
Inlets
NEBB National Environmental Balancing Bureau
B. DEFINITIONS: (Not Used)
1.03 SUBMITTALS
A. At least 30 days prior to starting fieldwork, Contractor shall submit in accordance with
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
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2. A copy of the contract document control diagrams and airflow schematics that
apply to the equipment in this section marked to show specific changes necessary
for the supplied equipment. If no changes are required, the drawings shall be
marked "No Changes Required."
3. Sample copy of each of the NEBB or AABC report forms to be used.
4. Proposed approach and schedule of testing and balancing work.
5. A description of each air and hydronic system including equipment to be balanced.
6. Documentation to confirm compliance with codes and standards.
7. NEBB or AABC certification.
8. A complete list of instruments proposed to be used, organized in appropriate
categories, with data sheets for each. Show:
a. Manufacturer and model number.
b. Description and proposed use when needed to further identify the instrument.
c. Size or capacity range.
d. Latest calibration date.
B. At completion of balancing, Contractor shall submit in accordance with SUBMITTAL
PROCEDURES Section (01 33 00):
1. The balancing report specified in this Section.
2. The Certificate of Compliance specified in this Section.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
1.05 QUALITY ASSURANCE
A. RESPONSIBILITY:
1. The Contractor shall procure the services of an independent air balance and testing
agency belonging to the Associated Air Balance Council (AABC) or the National
Environmental Balancing Bureau (NEBB) to perform air and hydronic balancing,
testing and adjustment of building and process air conditioning, heating and
ventilating air systems. The Contractor shall submit a copy of the National Project
Certification Performance Guaranty issued to the testing agency by the AABC or
equivalent by NEBB as a part of the report specified in paragraph 1.03. Nothing
herein shall be construed as relieving the Contractor of his overall responsibility for
this portion of the work.
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B. CODES AND STANDARDS:
1. The Contractor shall comply with applicable procedures and standards of the
certification sponsoring association:
a. National Standards for Field Measurements and Instrumentation, Total Systems
Balance, Air Distribution- Hydronics Systems," current edition by AABC, or
the "Procedural Standards for Testing, Adjusting, and Balancing Environmental
Systems", current edition by NEBB.
b. Calibration and maintenance of instruments shall be in accordance with the
requirements of the standards, and calibration histories for each instrument shall
be available for examination.
c. Accuracy of measurements shall comply with the requirements of the standards.
C. GENERAL:
1. Tests and adjustments shall include the complete testing of all hydronic and
heating, ventilating and air conditioning systems and necessary adjustments to the
volume and control functions of the air conditioning, heating and ventilating
equipment to accomplish the design objectives shown and specified.
2. Effort has been made to show dampers, balance valves, and other equipment as
required to balance the air and hydronic systems. Contractor shall furnish and
install, upon authorization by the District Representative, any additional such items
required to satisfactorily balance the systems. The cost of additional equipment,
including installation, will be borne by the District.
3. Where required and authorized by the District Representative, fans shall be
provided with larger or smaller sheaves by the Contractor, to drive the fans at
speeds necessary to produce the indicated volumes. The cost of installing new
sheaves will be borne by the District.
D. AIR SYSTEM BALANCING:
1. Specified airflow rates shall be obtained by adjustment of the fan speeds, dampers,
or registers.
2. Flow rates at grilles, registers, branch ductwork and air distribution patterns shall
be measured in strict accordance with ANSI/ASHRAE 70.
3. All flow rates shall be measured with supply, return, and exhaust systems operating
with heating and cooling coils wet, with filter bank resistance midway between the
design values specified for clean and dirty filters, with all auxiliary systems in
operation and with all doors and windows closed or under regular traffic.
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a. Flow rates at grilles, registers, branch ductwork, and air distribution patterns
shall be measured in strict accordance with the latest edition of
ANSI/ASHRAE 70.
b. Total design and actual airflow rates delivered by fans and air handling units
shall be measured.
c. Operation and modulation of each variable inlet vane, variable air volume
terminal unit, and actuated damper shall be tested.
d. Operation and signal from each thermostat and/or electronic controller shall be
tested.
4. Measured airflow rates shall be within plus or minus 5 percent of the design values
shown and specified. Airflow rates shall be obtained by adjustment of the fan
speeds first, then adjustment of balancing branch dampers, and finally adjustment
of registers.
a. Balancing with registers shall not be done if airflow can be balanced with
branch dampers.
b. The deflection pattern of all supply outlets shall be adjusted to ensure proper
and uniform air distribution throughout the area served by such outlets.
c. Balancing positions shall be permanently marked after air balance is complete
so that they can be restored to their correct position if disturbed at any time.
d. Automatic control systems shall be adjusted for normal operating conditions.
e. Should any piece of apparatus, material or work fail to meet the specified
requirements in these tests, the Contractor shall make the necessary corrections
and retest the apparatus, material or work at no additional cost to the District.
5. The balancing agency shall conduct the above field tests in the presence of the
District Representative.
6. Evaluate building and room pressure conditions to determine adequate supply and
return air conditions.
7. Evaluate space and zone temperature conditions to determine adequate
performance of the systems to maintain temperatures without draft.
E. HYDRONIC SYSTEM BALANCING:
1. Hydronic system balancing shall be performed after complete air balancing.
2. Make measurements and adjustments in accordance with recognized procedures
and practices of the AABC or NEBB.
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3. Measure flow and adjust circuit setter valves so pumps deliver at least 100 percent
of the design water flow.
4. Measure and adjust water flow at coils for design conditions, within 5 percent.
Check conditions at coils for required performance at design conditions.
5. Lock balance valves in the adjusted position and mark the design set point. Record
valve settings in the design report.
PART 2 -- PRODUCTS (NOT USED)
PART 3 -- EXECUTION
3.01 GENERAL
A. Testing, adjusting, and balancing shall be performed after the system installation is
complete, but prior to acceptance of the project in accordance with the
COMMISSIONING Section (01 91 00), as appropriate.
B. Following completion of testing and balancing the system shall be left in proper
working order, replacing belt guards, closing access doors, closing doors to electrical
switch boxes, and restoring thermostats to specified settings. No system modifications
shall be made without the written approval of the District Representative.
C. The Contractor shall review plans and specifications prior to testing and balancing the
air and hydronic systems. The Contractor shall submit a proposed approach and
schedule for approval prior to the start of testing and balancing work.
D. COORDINATION:
1. Contractor shall coordinate services with the work of the various trades to ensure
rapid completion of the services.
2. Contractor shall promptly report to the District Representative any deficiencies
noted during performance of services to allow immediate corrective action.
3.02 INSTALLATION (NOT USED)
3.03 TESTING
A. FINAL REPORT:
1. The final certified balancing report shall include the following actual field-verified
data:
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a. Manufacturer and model, size, arrangement, class, location, and equipment
number.
b. Motor horsepower, voltage, phase, full load amperage and actual amperage
draw.
c. Fan cfm, static pressure, rpm, and operating motor BHP.
d. Pump gpm, discharge pressure, suction pressure, pressure change across pump,
total discharge head, gpm at major equipment, and operating motor BHP.
e. Duct size, supply or exhaust recorded cfm, velocity, pressure measurements,
and location of all measurements.
f. Pipe size, recorded gpm, velocity, pressure measurements, balancing valve size
and model, location of all measurements.
g. TERMINAL UNITS:
1) Manufacturer and model, supply or exhaust, location, and identification
number.
2) Recorded and design cfm.
3) Recorded and design noise levels and velocities, where specified.
2. OTHER REPORT REQUIREMENTS:
a. Each individual final reporting form must bear the signature of the person who
recorded the data and that of the supervisor of the reporting organization.
b. One certified organization shall perform the testing and balancing services.
c. All instruments which were used shall be listed and identified including the last
date each was calibrated.
d. Record drawings with specified and measured flow rates
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3.04 CERTIFICATE OF COMPLETION
A. At completion of testing and balancing, Contractor shall submit a Certificate of
Compliance stating that each apparatus, device, outlet, and system has been tested,
adjusted, and balanced so that it is operating in conformance with manufacturer's
recommendations and with the specified conditions.
3.05 FINAL INSPECTION
A. Following completion of testing and balancing, but prior to submitting the balancing
report, the Contractor shall recheck, in the presence of the District Representative,
random selections of air quantities, air motion, and sound levels recorded in the report.
Points and areas for recheck shall be as selected by the District Representative.
Measurement and test procedures shall be as approved for work forming basis of the
report.
B. Selections for recheck will not exceed 25 percent of the total tabulated in the report.
C. In the event the report is rejected, all systems shall be readjusted and tested, new data
recorded, new reports submitted, and new inspection test made.
D. Following acceptance of the reports by the District Representative, the Contractor
shall permanently mark all damper positions so that they can be restored to their
correct position if disturbed at any time. Devices shall not be marked until after final
inspection.
3.06 TRAINING (NOT USED)
**END OF SECTION**
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HVAC Improvements Project 23 76 13 - 1
SECTION 23 76 13
EVAPORATIVE COOLERS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE
1. This section specifies evaporative coolers for cooling the lab area. The evaporative
coolers shall be completely factory assembled, wall-mounted, with pumps, filters and
blowers, designed for outdoor service. Systems shall include wall-mounted
programmable thermostats.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text by
the basic designation only. The latest edition of referenced publications in effect at the
time of the bid shall govern. In case of conflict between the requirements of this section
and the listed references, the requirements of this section shall prevail.
Reference Title
ANSI American National Standards Institute
ASHRAE American Society of Heating, Refrigerating and
Air-Conditioning Engineers
CEC California Energy Code
UL Underwriters Laboratories
NFPA 90A Installation of Air Conditioning and Ventilating Systems
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this section, with addenda updates, with each paragraph check marked to
show specification compliance or marked to show deviations.
2. Air delivery curve (airflow vs pressure) and pump capacity data.
3. Motor data as required in the COMMON MOTOR REQUIREMENTS FOR
PROCESS EQUIPMENT Section (40 05 93).
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4. Catalog data and dimensional drawings.
5. Control information for all units with shop drawings showing complete control
strategy including all components and wiring.
6. A copy of the contract document control and logic diagrams, and airflow schematics
that apply to the equipment in this section marked to show specific changes necessary
for the supplied equipment. If no changes are required, the drawing shall be marked
"No Changes Required."
7. Manufacturer's recommended storage, installation, and start-up procedures.
8. Manufacturer’s recommended spare parts listing.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS
A. Submit operation and maintenance (O&M) instructions in accordance with the
OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy
of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each
paragraph check marked to show compliance. O&M instructions shall be submitted after
all submittals specified above have been returned mark “No Exceptions Taken” or
“Make Corrections Noted.” O&M instructions shall reflect the approved materials and
equipment.
PART 2 -- PRODUCTS
2.01 EVAPORATIVE COOLERS
A. ACCEPTABLE PRODUCTS
1. The evaporative coolers shall be Essick Model 75/85 SD; or equal.
B. EQUIPMENT LIST: See Drawing 98M-001 for additional design and performance
specifications on the equipment numbers listed below.
1. Equipment numbers are as follows:
Location Area Served Item Equipment Number
Paint Building and MTL Lab Area Evaporative Cooler EC980149
Paint Building and MTL Lab Area Evaporative Cooler EC980150
C. MATERIALS / EQUIPMENT
1. The evaporative coolers and thermostat shall be compatible with each other to work
as a cooling system as specified herein. All components shall be the products of a
single manufacturer.
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2. The units shall carry UL label.
D. CONSTRUCTION
1. Unit construction shall comply with latest edition of ANSI, ASHRAE and NEC.
2. The units shall be completely factory assembled, complete with pump, coils, filters,
and blower, with mounting bracket for wall installation. The unit cabinet shall be
constructed of 16-gauge galvanized sheet steel, bonderized and coated with baked
enamel and suitable for outdoor installation as shown. The blower shall be a direct-
driven with totally enclosed motor. Unit shall have 120-volt, three-phase power
supply delivered from outdoor unit.
E. CONTROLS AND ACCESSORIES
1. The unit shall be supplied with 3/8-inch copper tubing for connection to city water
supply; refer to the COPPER PROCESS PIPE Section (40 05 17). Water supply to
be controlled by float valve assembly, mounted in bottom pan of blower housing.
2. The unit shall be supplied with 1-inch PVC pipe as drain system, discharging to grade
at exterior of building.
3. The evaporative coolers shall be controlled via a wall-mounted line voltage
thermostat with temperature range of 40-90°F, Johnson Controls T26S-18C, or
equal.
4. Provide motor starter and disconnect switch(es) as required for power supply to
cooler components.
5. Provide stainless steel transfer duct (24 ga) and grille to pass through wall opening
at each evaporative cooler installation. Size to match discharge opening of
evaporative cooler.
PART 3 -- EXECUTION
3.01 GENERAL (NOT USED)
3.02 INSTALLATION
A. The evaporative coolers shall be installed as shown on the drawings, in accordance with
the manufacturer's recommendations, and the National Electrical Code and NFPA 90A.
3.03 TESTING
A. After completion of installation, each unit shall be completely field tested and balanced
in accordance with the TESTING, ADJUSTING, AND BALANCING FOR HVAC
Section (23 05 93).
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SECTION 23 83 33
ELECTRIC RADIANT HEATERS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE
1. This section specifies electric radiant unit heaters for heating the lab area. The unit
heaters shall be completely factory assembled, designed for indoor wall-mount
installation.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text by
the basic designation only. The latest edition of referenced publications in effect at the
time of the bid shall govern. In case of conflict between the requirements of this section
and the listed references, the requirements of this section shall prevail.
Reference Title
ANSI American National Standards Institute
ASHRAE American Society of Heating, Refrigerating and
Air-Conditioning Engineers
CEC California Energy Code
NFPA 70 National Electrical Code (NEC)
UL Underwriters Laboratories
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this section, with addenda updates, with each paragraph check marked to
show specification compliance or marked to show deviations.
2. Heating capacities at rated conditions.
3. Catalog data and dimensional drawings.
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4. Control information for all units with shop drawings showing complete control
strategy including all components and wiring.
5. A copy of the contract document control and logic diagrams that apply to the
equipment in this section marked to show specific changes necessary for the supplied
equipment. If no changes are required, the drawing shall be marked "No Changes
Required."
6. Manufacturer's recommended storage, installation, and start-up procedures.
7. Manufacturer's recommended spare parts listing.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS
A. Submit operation and maintenance (O&M) instructions in accordance with the
OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy
of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each
paragraph check marked to show compliance. O&M instructions shall be submitted after
all submittals specified above have been returned mark “No Exceptions Taken” or
“Make Corrections Noted.” O&M instructions shall reflect the approved materials and
equipment.
PART 2 -- PRODUCTS
2.01 ELECTRIC RADIANT HEATERS
A. ACCEPTABLE PRODUCTS
1. The radiant heaters shall be Qmark FRP Series; or equal.
B. EQUIPMENT LIST: See Drawing 98M-001 for additional design and performance
specifications on the equipment numbers listed below.
1. Equipment numbers are as follows:
Location Area Served Item Equipment Number
Paint Building and MTL Lab Area Electric Radiant Heater UH-01 HTR980151
Paint Building and MTL Lab Area Electric Radiant Heater UH-02 HTR980152
Paint Building and MTL Lab Area Electric Radiant Heater UH-03 HTR980153
Paint Building and MTL Lab Area Electric Radiant Heater UH-04 HTR980154
C. MATERIALS / EQUIPMENT
1. The electric radiant unit heaters and thermostat shall be compatible with each other
to work as a heating system as specified herein. All components shall be the products
of a single manufacturer.
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2. The units shall carry UL label.
D. CONSTRUCTION
1. Unit construction shall comply with latest edition of ANSI, ASHRAE and NEC.
2. Unit heaters shall consist of sheathed alloy heating elements with lead wires, encased
within an aluminum reflector housing with internal heat shield, mounted in powder-
coated galvanized steel enclosure with mounting bracket.. Units shall have 480-volt,
three-phase power supply.
E. CONTROLS
1. The unit heaters shall be controlled via a line voltage thermostat with temperature
range of 40-90 F, Johnson Controls T26S-18C, or equal.
PART 3 -- EXECUTION
3.01 GENERAL (NOT USED)
3.02 INSTALLATION
A. The unit heaters shall be installed as shown, in accordance with the manufacturer's
recommendations, and the National Electrical Code.
3.03 TESTING
A. After completion of installation, each unit shall be completely field tested for operation
of unit controls in accordance with the TESTING, ADJUSTING, AND BALANCING
FOR HVAC Section (23 05 93).
3.04 TRAINING (NOT USED)
**END OF SECTION**
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SECTION 26 05 00
COMMON WORK RESULTS FOR ELECTRICAL
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE:
1. This section specifies general requirements for electrical work. Detailed
requirements for specific electrical items are specified in other sections but are
subject to the general requirements of this section.
2. The electrical drawings and schedules included in the contract documents are based
upon field conditions and indicate a constructible approach to installation of
electrical systems. Not all existing cables shown on the drawings have unique
documented identification.
3. Existing plant single-line diagrams are included for reference. They define work or
modifications to existing equipment as noted.
4. Do not shut down existing electrical equipment without an approved Outage Plan in
accordance with the PRIMARY SPECIFICATIONS.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of this
specification to the extent referenced. The publications are referred to in the text by the
basic designation only. The latest edition of referenced publications in effect at the time
of the bid shall govern. In case of conflict between the requirements of this section and
the listed references, the requirements of this section shall prevail.
Reference Title
NFPA-70 National Electrical Code (NEC)
CBC California Building Code
CSC Canadian Standards Association (CSA)
UL Underwriters Laboratories Inc. (UL)
ETL Electrical Testing Laboratories (ETL)
B. DEFINITIONS: (Not Used)
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1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
2. Electrical test results.
3. Electrical equipment nameplate engraving schedules.
4. Electrical equipment seismic calculations.
5. Embedded lighting and receptacle raceway and cable schedules.
B. GENERAL:
1. The shop drawings or data required by the SUBMITTAL PROCEDURES
Section (01 33 00) shall be submitted in one complete package for each electrical
equipment or group of related equipment in accordance with the SUBMITTAL
PROCEDURES Section (01 33 00). Submittals shall consist of the data hereinafter
specified and under individual specification sections.
C. TEST RESULTS:
1. Provide the test results in accordance with the ACCEPTANCE TESTING OF
ELECTRICAL SYSTEMS Section (26 08 10) for motors and electrical systems on
the forms specified.
D. PROJECT RECORD DOCUMENTS:
1. Where required to provide information on the drawings as part of the specified work,
such drawings shall be prepared in accordance with the SUBMITTAL
PROCEDURES Section (01 33 00). Provide project record documents (also known
as “as-built drawings”) in accordance with the PRIMARY SPECIFICATIONS.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
PART 2 -- PRODUCTS
2.01 IDENTIFICATION OF LISTED PRODUCTS
A. Electrical equipment and materials shall be listed for the intended purposes by one or
more of the following organizations: Underwriters Laboratories Inc. (UL), Canadian
Standards Association (CSA), and Electrical Testing Laboratories (ETL). Other
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approved independent testing laboratories may be acceptable upon approval by the
District Representative.
2.02 PROJECT/SITE CONDITIONS
A. Equipment and materials shall be sized and rated for operation at full load in an ambient
temperature of 40 degrees C at an elevation ranging from sea level to 1000 feet, or other
ambient conditions as specified, without exceeding the manufacturer's stated tolerances
and without failure.
2.03 MATERIALS/EQUIPMENT
A. GENERAL:
1. Equipment and materials shall be new and free from defects. All material and
equipment of the same or a similar type shall be of the same manufacturer throughout
the work. Standard production materials shall be used wherever possible.
B. EQUIPMENT FINISH:
1. Unless otherwise specified in the particular equipment section, electrical equipment
shall be finished using the manufacturer’s standard factory finishing procedures.
C. PHASE ARRANGEMENT:
1. The phase arrangement on three-phase buses on electrical distribution equipment
shall be A, B, C (1,2,3) from front to back, top to bottom, or left to right, as viewed
from the front of the equipment.
PART 3 -- EXECUTION
3.01 GENERAL
A. CONSTRUCTION:
1. The work under Division 26 shall be performed in accordance with these
specifications and National Electrical Code where applicable.
2. Electrical plan drawings of existing areas, equipment location and sizes, routing and
space on conduit racks, tray routing and locations of existing conduit are in
reasonable agreement with actual field conditions. Plan drawings are based upon
equipment sizes and configuration of the first specified equipment. Coordinate the
location of electrical material and equipment with equipment pad sizes, other process
equipment, piping or structures. Coordination shall be based upon the actual
approved equipment and the material being provided. Equipment shall be located to
accommodate access requirements identified in the manufacture’s installations
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instructions. Minor adjustments and changes in location of electrical material or
equipment made to suit the installation shall be made at no cost to the District.
B. NAMEPLATES:
1. Nameplates shall be provided for all electrical equipment, including boxes, and shall
be made from laminated phenolic plastic. The nominal size of the nameplates shall
be 3/4 inch high by 2 inches long. Nameplates shall have black backgrounds with
3/16-inch white letters. If abbreviations are required because of space limitations,
abbreviations shall be submitted to the District Representative prior to manufacture.
The nameplate shall be engraved with the equipment number and description as
shown on the drawings and specification schedules.
C. HOUSEKEEPING:
1. All electrical equipment including panels shall be kept dry, protected from dust,
water, condensation and physical damage. Motor control centers, switchgear, and
bus ducts shall be wiped free of dust and dirt on the outside, and shall be vacuumed
on the inside before acceptance of the work.
2. Before final acceptance, touch up any scratches on equipment with factory supplied
touchup paint of matching color.
3.02 INSTALLATION (NOT USED)
3.03 CORROSIVE AREAS AND HAZARDOUS AREAS (NOT USED)
3.04 SEISMIC
A. Electrical equipment and supports shall be braced in accordance with CBC for Risk
Category III, Site Class D, and Seismic Design Category D.
B. Provide seismic calculations for anchoring all floor mounted electrical equipment. Load
and seismic calculations shall be provided for all suspended supports for bus ducts,
wireways and cable trays. Load and seismic calculations shall also be provided for
suspended conduit racks if they have more than 12 conduits or are different in any way
from the “Typical Trapeze Pipe Support” detail shown on the drawings. All calculations
shall be stamped and signed by a registered civil or structural engineer who is licensed
to practice in the State of California.
3.05 WET AREAS
All outdoor and indoor areas except architecturally finished, HVAC, switchgear and
motor control center rooms shall be defined as wet areas and are subject to wash down
by high pressure water.
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3.06 STORAGE OF MATERIALS AND EQUIPMENT
A. Equipment and materials shall be stored as specified in the PRODUCT DELIVERY
REQUIREMENTS Section (01 65 00).
3.07 ELECTRICAL NUMBERING SYSTEMS
A. RACEWAY AND CABLE NUMBERS:
1. All raceways and cables are identified in the contract drawings shall be tagged, even
if not identified as such on the drawings. Conflicts between the drawings and the
raceway schedule shall be brought to the attention of the District Representative.
Raceways shall be tagged at each segment end point and within 3 feet of each floor,
ceiling or wall penetration. Where raceway numbers have not been assigned in the
contract drawings, the Contractor shall assign raceway numbers in accordance with
the following system.
2. Cables in scheduled raceway are identified in the contract drawings. The Contractor
shall assign cable numbers in accordance with the following system:
40 A NN NNNNNNNN A N
Contract sequence number
Cable or raceway prefix*
Area number (0-99) or Nominal Voltage
in KV for High Voltage Raceways
Cable or raceway number (99999999)**
or Switchgear Breaker Designation for
High Voltage Raceways
Cable or raceway suffix
Parallel path number
Where "NN" represents a numerical value and
"A" represents an alphanumeric value.
*In the case of raceway, prefixes can be "A" or "AA."
**Each character in an alphanumeric field ranges from 0 through Z.
B. DEFINITIONS:
1. CONTRACT SEQUENCE NUMBER: Assigned by the District.
2. CABLE OR RACEWAY PREFIX: to identify class of service as follows:
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Cable Class of Service
C Control 120 VAC
F Fiber optic
D Data
H High voltage power, 601 to 15,000 VAC
L Lighting
P Power, 120 to 600 VAC
S Signal, PA, Fire, 24 VDC and less
N Pneumatic (considered cable for routing purposes)
X Spare (extra)
Raceway Class of Service
C Control 120 VAC
F Fiber optic
D Data
H High voltage power, 601 to 15,000 VAC
L Lighting
P Power, 120 to 600 VAC
PC Power and Control, 120 to 600 VAC
S Signal, PA, Fire, 24 VDC and less
T Telephone
N Pneumatic
X Spare (extra)
Special Raceways Class of Service
CT Cable Tray
WW Wireway
3. AREA NUMBER OR NOMINAL VOLTAGE:
a. Numerical area assignment
b. Nominal voltage in KV
4. CABLE OR RACEWAY NUMBERS:
a. Raceway numbers: Assign a number from 10 to 999999999 or a combination of
alphanumeric characters ranging from 0 to ZZZ for unique identification. Cable
numbers: Assign a number from 0 to 9999 or a combination of alphanumeric
characters ranging from O to ZZZZ for a unique identification. To avoid
confusion, letter characters are restricted to upper case only. Cable or raceway
numbers can be arbitrarily selected or follow a similar pattern to related
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equipment, instruments, devices, or electrical circuits Circuit identification
numbers start from the power source.
b. The following are examples of numbers generated using the cable and raceway
numbering system:
1) EQUIPMENT NUMBER: Equipment P83102 is in area 8, with number
3102. Similarly, all the cables and raceways associated with P83102 will use
number 3102. Example: 9P83102A.
5. CABLE OR RACEWAY SUFFICE:
a. Assign an alphanumeric character to retain unique identification of cable or
raceway.
6. PARALLEL PATH NUMBER:
a. Assign a numeric character when parallel runs are required. Example:
switchgear 8L circuit 01, a feeder to an MCC, requires two feeds of 3# 500 Kcmil
Cu cable in parallel. First run will be assigned "1"; second parallel run will be
assigned "2," i.e., 9P8L01A1, 9P8L01A2.
b. NOTE: When assigning cable or raceway numbers to instruments connected in
parallel, e.g., SD88115S11, parallel path number may be an alphanumeric
combination although the circuit may be "series" in nature.
C. INDIVIDUAL CONDUCTOR NUMBERS:
1. MEDIUM VOLTAGE CIRCUITS: Conductor numbering shall be the same as the
cable schedule number.
2. UNSCHEDULED CIRCUITS: The Contractor shall follow the conductor
numbering system for identifying unscheduled lighting and receptacle circuits.
3.08 TORQUEING ELECTRICAL CONNECTIONS
A. All bolts and screws associated with electrical equipment for electrical connections shall
be torqued in accordance with the manufacturer's instructions and in compliance with
NEC Article 110. A torque wrench shall be used. The torque mechanism shall be the
sensing type that automatically limits the torque to a preset value until it clicks. Beam
type torque indicating wrenches are not acceptable. Torque wrenches shall be supplied
in the following three ranges: a low range of 5-75 foot-pound, a medium range of 30 to
150 foot-pound, and a high range of 50 to 250 foot-pound, Klein 57000/57005/57010,
or equal. Torque wrenches shall be available for each crew making connections.
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3.09 DEMOLITION OF RACEWAY AND CABLES (NOT USED)
3.10 PROJECT RECORD DOCUMENTS
A. Refer to the As-Built Documents paragraph of the PRIMARY SPECIFICATIONS for
requirements.
3.11 TESTING
A. GENERAL:
1. Installation acceptance testing shall be performed in accordance with the
requirements of the ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS
Section (26 08 10).
B. CONDUCTOR & CABLE TEST:
1. Continuity and insulation resistance measurements shall be made on conductors. The
test specified herein shall be performed prior to energizing. Conductor to conductor
and conductor to ground insulation resistance shall be measured for all circuits 120V
and above except lighting and receptacle circuits. Measurements shall be made after
wire pulling and prior to connecting equipment. Insulation with a resistance of less
than 50 megohms is not acceptable.
C. MOTOR TESTS:
1. All motors shall have their insulation resistance measured before they are connected.
Motors 50 HP and larger shall have their insulation resistance measured at the time
of delivery as well as when they are connected. Insulation resistance values less than
100 megohms are not acceptable.
D. PRE-OPERATIONAL TESTING:
1. Prior to operational testing, all protective devices shall be adjusted and made
operative. Prior to energizing of equipment, perform pre-operational testing of each
device and control circuit. Pre-operational testing shall consist of energizing each
control circuit and operating each control, alarm or malfunction device and each
interlock in turn to verify that the specified action occurs. Submit pre-operational
tests procedures and results.
2. Verify that all fixtures and devices operate and are correctly polarized, that motors
have correct rotation, and that all three-phase receptacles have correct phase
sequence and polarity. Verification may be accomplished by momentarily energizing
the motor, provided that neither the motor nor the driven equipment will be damaged
by reverse operation.
3.12 TRAINING (NOT USED)
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SECTION 26 05 21
ELECTRICAL POWER CONDUCTORS AND CABLES
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE
1. This section specifies conductors and cables rated 300 to 15,000 volts used for
power, lighting, receptacle, signal, and control circuits.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of this
specification to the extent referenced. The publications are referred to in the text by the
basic designation only. The latest edition of referenced publications in effect at the time
of the bid shall govern. In case of conflict between the requirements of this section and
the listed references, the requirements of this section shall prevail.
Reference Title
ASTM B3 Soft or Annealed Copper Wire
ASTM B8 Concentric-Lay-Stranded Copper Conductors, Hard,
Medium-Hard, or Soft
ASTM D 1248 Standard Specification for Polyethylene Plastics
Extrusion Materials for Wire and Cable
ASTM D 3349 Standard Test Method for Absorption Coefficient of
Ethylene Polymer Material Pigmented with Carbon
Black
ICEA S-58-679 Standard for Control Cable Conductor Identification
IEEE 802 Series Local and Metropolitan Area Networks
IEEE 1202 Standard for Flame Propagation Testing of Wire and
Cable
NEMA WC5 Thermoplastic-Insulated Wire and Cable for the
Transmission and Distribution of Electrical Energy
NEMA WC8 Ethylene-Propylene-Rubber-Insulated Wire and
Cable for the Transmission and Distribution of
Electrical Energy
NEMA/ICEA WC 57/S-73-532 Standard for Control Cables
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Reference Title
NEMA/ICEA WC 70/S-95-658 Non-Shielded Power Cables Rated 2000 Volts or
Less for the Distribution of Electrical Energy
NFPA 70 National Electrical Code (NEC)
NFPA 262 Standard Method of Test for Flame Travel and
Smoke of Wires and Cables for Use in Air-Handling
Spaces
UL 44 Rubber-Insulated Wires and Cables
UL 83 Thermoplastic-Insulated Wires and Cables
UL 486A Wire connectors and Soldering Lugs for Use with
Copper Conductors
UL 486C Splicing Wire Connectors
UL 486D Insulated Wire Connectors for Use with Underground
Conductors
UL510 PVC and Rubber Insulating Tape
UL 758 Appliance Wiring Methods
UL 910 Test Method of Fire and Smoke Characteristics of
Electrical and Optical Cables Used in Air Handling
Spaces
UL 1277 Electrical Power and Control Tray Cables with
Optional Optical Fiber Members
UL 1666 Test for Flame Propagation Height of Electrical and
Optical-Fiber Cables Installed Vertically in Shafts
UL 1685 Vertical-Tray Fire-Propagation and Smoke-Release
Test for Electrical and Optical Fiber Cables
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. GENERAL
a. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
b. Manufacturer’s catalog data showing manufacturer's general information on the
conductors and cable to be supplied.
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c. Manufacturer’s catalog data on terminations, taps, splices, tapes, insulation type,
insulation voltage, American Wire Gauge (AWG) size, conductor material,
pulling compound, and compression tools.
d. Test Reports: Submit test reports for meg-ohm tests.
1.04 STORAGE OF MATERIALS AND EQUIPMENT
A. As specified in COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00).
1.05 QUALITY ASSURANCE
A. As specified in COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00).
1.06 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
PART 2 -- PRODUCTS
2.01 GENERAL
A. Provide the type, size and number of conductors as shown and as specified in the raceway
and cable schedule included in the drawings. Unscheduled lighting system and receptacle
circuit conductors shall be provided, if required.
2.02 COLOR CODING
A. CONTROL CONDUCTORS
1. SINGLE CONDUCTOR: Single conductor No. 14 AWG control cable shall be
violet except neutrals which shall be white.
2. MULTICONDUCTOR: Multi-conductor No. 14 or No. 16 AWG control cable shall
be color coded per WC8, Part 5, Method 1, Table K-2.
B. POWER CONDUCTORS
1. Power conductors shall have the following colors for the indicated voltage:
120/208V 277/480V 5kV & 15 kV
Phase A Black Brown Black
Phase B Red Orange Red
Phase C Blue Yellow Blue
Ground Green Green
Neutral White White/Red Tracer
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2. Cables sized No. 4 AWG and larger shall be black with phase colored ¾-inch vinyl
plastic tape.
2.03 LIGHTING AND RECEPTACLE CONDUCTORS (NOT USED)
2.04 POWER AND CONTROL CONDUCTORS AND CABLE, 600-VOLT (NOT USED)
A. SINGLE CONDUCTOR (P&C SC)
1. Single conductor cable shall be stranded and shall be used in conduits for power and
control circuits above grade.
a. Conductors shall be provided with the following characteristics:
Voltage: 600 volts.
Conductor: Coated, Class B, stranded, annealed copper per ASTM B8.
Insulation: THWN/THHN, 90 degrees C dry, 75 degrees C wet, polyvinylchloride (PVC), per UL 83.
Jacket: Nylon
Flame resistance: UL 83
Manufacturer: Houston Wire & Cable Type THHW/THWN; Southwire Type THHN/THWN, or equal.
2. Single conductor cable shall be stranded and shall be used in conduits for power and
control circuits below grade.
a. Conductors shall be provided with the following characteristics:
Voltage: 600 volts.
Conductor: Coated, Class B, stranded, annealed copper per ASTM B8.
Insulation: XHHW-2, 90 degrees C dry, 90 degrees C wet, cross-linked
polyethylene (XLP), per UL 44.
Jacket: Nylon
Flame
resistance:
UL 44
Manufacturer: Houston Wire & Cable type XHHW-2; Southwire
Type XHHW-2, or equal.
B. MULTICONDUCTOR CABLE (P&C MC)
1. Multiconductor cable shall be used for control circuits routed in conduit and
wireway. Cables shall be UL labeled, Type TC, designated for cable tray installation
in accordance with NEC Article 340. The type of insulation, number of conductors,
and size of conductor shall be as specified.
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a. CONTROL CABLE (PVC): Unless otherwise specified multiconductor control
cable above grade shall be sized No. 16 AWG.
Voltage: 600 volts.
Conductor: Bare annealed copper; stranded, annealed copper per
ASTM B8.
Insulation: THHN/THWN, 90-degree C dry, 75 degree C wet,
PVC per UL 83 and UL 1277.
Jacket: Nylon
Overall Jacket Heat, moisture and sunlight-resistant PVC.
Flame
resistance:
UL 1685, IEEE 1202
Manufacturer: Houston Wire & Cable Type THHW/THWN:
Southwire, Type THHN/THWN, or equal
b. CONTROL CABLE (XLC): Unless otherwise specified multiconductor control
cable below grade shall be sized No. 16 AWG.
Voltage: 600 volts.
Conductor: Coated, Class B, stranded, annealed copper per
ASTM B8.
Insulation: XHHW-2, 90 degrees C dry, 90 degrees C wet, cross-
linked polyethylene (XLP), per UL 44 and UL1277.
Jacket: Nylon
Overall Jacket Heat, moisture and sunlight-resistant PVC.
Flame
resistance:
UL 1685, IEEE 1202
Manufacturer: Houston Wire & Cable Type XHHW-2; Southwire
Type XHHW-2, or equal.
2. Multiconductor cable shall be used for power circuits routed in conduit and wireway.
Cables shall be UL labeled, Type TC, designated for cable tray installation in
accordance with NEC Article 340. The type of insulation, number of conductors, and
size of conductor shall be as specified.
a. POWER CABLE (PVC): Unless otherwise specified multiconductor power
cable above grade shall be sized No. 12 AWG.
Voltage: 600 volts.
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Conductor: Bare annealed copper; stranded, annealed copper per
ASTM B8.
Insulation: THHN/THWN, 90-degree C dry, 75 degree C wet,
PVC per UL 83 and UL 1277.
Jacket: Nylon
Overall Jacket Heat, moisture and sunlight-resistant PVC.
Flame resistance: UL 1685, IEEE 1202
Manufacturer: Houston Wire & Cable Type THHW/THWN:
Southwire, Type THHN/THWN, or equal
b. POWER CABLE (XLC): Unless otherwise specified multiconductor control
cable below grade shall be sized No. 12 AWG.
Voltage: 600 volts.
Conductor: Coated, Class B, stranded, annealed copper per
ASTM B8.
Insulation: XHHW-2, 90° C dry, 90° C wet, XLP, per UL 44 and
UL 1277.
Jacket: Nylon
Overall Jacket Heat, moisture and sunlight-resistant PVC.
Flame resistance: UL 1685, IEEE 1202
Manufacturer: Houston Wire & Cable Type XHHW-2; Southwire
Type XHHW-2, or equal.
2.05 MEDIUM VOLTAGE POWER CONDUCTORS AND CABLE (5 KV-15 KV)
(NOT USED)
2.06 SIGNAL CABLES (SC) (NOT USED)
2.07 COMMUNICATION CABLE (NOT USED)
2.08 FIBER OPTIC CABLE (FOS AND FOM) (NOT USED)
2.09 INNERDUCT (NOT USED)
2.10 PROTECTIVE TUBING AND TEMPORARY CAPS
A. Protective tubing shall be ½-inch flame retardant polyethylene, provide ICO-RALLY
Flex Guard Wire Loom, Polyethylene Fame Retardant FGP, P/N 13159; SPC
Technology Flexible Split-Loom Tubing, P/N 1431; or equal.
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B. Temporary cable protectors shall consist of EPR heat shrinkable end caps. Caps shall
contain pre-coated thermoplastic adhesive sealant to prevent moisture ingress rated for
1000V. Furnish Raychem ESC Series, or equal.
2.11 LUBRICANT
A. Cable pulling lubricant shall be suitable for polyethylene jacketed fiber optic cables.
Furnish American Polywater F, Ideal Optic-lube, or equal.
B. Cable pulling lubricant shall be suitable for signal cable, distribution cable, medium
voltage cable and control cable. Furnish American Polywater PR, or equal.
C. Flexible fabric innerduct pulling lubricant shall be MaxCell MaxLube, or approved
equal.
2.12 CABLE AND PATCH CORD MARKERS (NOT USED)
2.13 600V CONNECTORS, TAPS AND SPLICES (NOT USED)
2.14 5 KV AND 15 KV TERMINATIONS, SPLICES AND PULL ROPE (NOT USED)
2.15 PROFIBUS DP CONNECTORS (NOT USED)
2.16 FIREPROOFING MATERIALS (NOT USED)
PART 3 -- EXECUTION
3.01 GENERAL
A. Each power, control, signal, data and fiber optic conductor shall be identified at each
terminal to which it is connected. The marking system shall comply with the COMMON
WORK RESULTS FOR ELECTRICAL Section (26 05 00).
B. Wire and cable shall not be pulled into conduits until conduits have been cleaned, and
the associated interconnection diagrams have been approved.
C. Pulling wire and cable into conduit or trays shall be completed without damaging or
putting undue stress on the cable insulation. UL listed pulling compounds, American
Polywater J or Ideal Yellow 77, are acceptable lubricants for pulling wire and cable.
Grease is not acceptable. Raceway construction shall be complete and protected from
the weather before cable is placed.
D. Whenever a cable leaves a raceway, a cable support shall be provided such that no cable
weight is transferred on the termination point.
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E. When flat bus bar connections are made with unplated bar, the contact areas shall be
cleaned to a smooth bright metal. Bolts shall be torqued to the bus manufacturer's
recommendations.
F. Each field connection shall be connected to an individual terminal block, except for
signal circuits where no more than two conductors shall be inserted into a terminal.
G. Spare power and control conductors shall be identified with wire markers as "spare". A
minimum of 12 inches of conductor length shall be coiled inside electrical equipment or
pull boxes. Spare conductors shall be insulated with half lapped vinyl plastic tape on
each end.
H. Install cables and conductors so that the radius of bends is larger than the manufacturer’s
recommended minimum bending radius.
3.02 600 VOLT CONDUCTOR AND CABLE (NOT USED)
3.03 SIGNAL CABLE AND DATA CABLE (NOT USED)
3.04 5 KV AND 15 KV CABLE (NOT USED)
3.05 FIBER OPTIC CABLE (NOT USED)
3.06 PHASE INSTALLATION AND IDENTIFICATION
A. The phase installation on three-phase buses or terminals shall be A, B, C from front to
back, top to bottom, or left to right, as viewed from the front of the electrical power
distribution equipment.
3.07 UNSCHEDULED CONDUCTORS
A. The unscheduled conductors shall be sized by the Contractor to limit voltage drop to
3 percent and shall be sized in accordance with the NEC. The wire shall not be sized less
than No. 12 AWG.
3.08 CONDUCTOR CODE COLOR
A. Control conductors shall have violet colored insulation except neutrals that shall be white
and ground conductors that shall be green. Control conductors shall include all wires
inside "C" conduits. Control conductors shall include 120v power conductors switched
inside control panels and routed to motors, valves, etc. Control conductors shall also
include 120v power derived from control power transformers inside MCCs, starters, and
control panels.
B. Multiconductor cables used for controls shall utilize the manufacturer's color code,
except install white phase tape on neutrals and green phase tape on ground conductors.
Multiconductor cables used for power shall have phase tape installed as necessary for
the 120/208v and 277/480v color codes specified herein.
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C. Power conductors #6 AWG and smaller shall have the specified colored insulation
throughout the circuit. Power conductors #4 AWG and larger shall have phase colored
tape installed at the feeder termination and all utilization equipment terminations.
D. Phase tape shall be half lapped approximately 3 inches long near each termination. Phase
tape shall not be removed. Devices shall be re-terminated as necessary for correct three-
phase rotation.
3.09 INNERDUCT INSTALLATION (NOT USED)
3.10 TESTING
A. GENERAL
1. Test all conductors and cable unless otherwise specified herein. Test results shall be
submitted under the COMMON WORK RESULTS FOR ELECTRICAL
Section (26 05 00) for power, control, signal and data conductors.
B. CONDUCTORS
1. Conductor-to-conductor and conductor-to-ground insulation resistance shall be
measured for all circuits, 120 volts and above, except lighting and receptacle circuits.
Measurements shall be made after the wire has been pulled and prior to connecting
the equipment.
3.11 CABLE MARKER (NOT USED)
3.12 TRAINING (NOT USED)
**END OF SECTION**
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SECTION 26 05 26
GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE
1. This section specifies the system for grounding electrical equipment, exposed metal
surfaces of equipment that could possibly become energized and metal structures.
The grounding and bonding system is intended to minimize touch potential and to
provide a safe and effective path for dissipation of lightning and fault currents. The
grounding system is intended to provide a low resistance path (less than or equal to
2 ohms) to earth ground.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publication referred to hereinafter forms a part of
this specification to the extent referenced. The publication is referred to in the text by the
basic designation only. The latest edition of the referenced publication in effect at the
time of the bid shall govern. In case of conflict between the requirements of this section
and the listed reference, the requirements of this section shall prevail.
Reference Title
ASTM Standard specification for Concentric-Lay Copper
Conductors, Hard, Medium-Hard, or Soft
NFPA 70 National Electrical Code (NEC)
NEC 250 National Electrical Code (NEC) Grounding
UL 467 Grounding and Bonding Equipment
B. DEFINITIONS: (Not Used)
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this section, with addenda updates, with each paragraph check marked to
show specification compliance or marked to show deviations shall be submitted.
2. Manufacturer's catalog and application data for each material shall be submitted in
accordance with this specification.
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3. Manufacturer's installation instructions shall be submitted.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
PART 2 -- PRODUCTS
2.01 GROUND RODS AND CLAMPS (NOT USED)
2.02 EXOTHERMIC CONNECTORS (NOT USED)
2.03 COMPRESSION CONNECTORS (NOT USED)
2.04 GROUND PLATES (NOT USED)
2.05 GROUND WELL (NOT USED)
PART 3 -- EXECUTION
3.01 GENERAL
A. The grounding electrode system consists of the bonding together of the ground ring
conductors with the ground rods, duct bank grounding conductors, foundation rebar,
metal frame of the building(s), metal underground water pipes and other made
electrodes. The ground ring conductors shall be buried a minimum of 30 inches deep.
3.02 INSTALLATION
A. ELECTRICAL EQUIPMENT GROUNDING
1. Ground conductors, except signal conductor shields, entering metallic enclosures
shall be bonded together to the enclosure or ground bus. Prior to making ground
connections or bonds, the metal surface at the point of connection shall be cleaned
to a smooth bright metal.
2. Lightning arresters shall be directly connected to the ground system using copper
conductors.
3. Metal device boxes shall be drilled and tapped and fitted with a grounding screw for
the terminating of the equipment grounding conductor.
4. Metallic sheaths or shields of shielded power cable shall be terminated by connecting
the cable sheath or shield grounding strap (provided with the cable termination or
splice kit or connector) to the grounding system.
5. All motors shall be grounded by bonding the grounding conductor within the
raceway to the motor frame. Motors 100 HP and larger shall also have a supplemental
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grounding conductor bonded to the reinforcing steel in the immediate area of the
motor.
6. Nonmetallic liquid tight conduit shall be provided with a bonding jumper sized in
compliance with NFPA 70.
B. RACEWAY GROUND
1. Metallic conduits shall be assembled to provide a continuous ground path from the
point of supply to the utilization equipment. Metallic conduits shall be bonded to the
ground system using insulated grounding bushings and conductors sized in
compliance with NFPA 70.
2. An insulated (green) stranded copper equipment grounding conductor shall be
installed in conduits that contain circuits operating above 50 volts. The equipment
grounding conductor shall provide a continuous ground path from the point of supply
to the utilization equipment. When the size of the equipment grounding conductor is
not shown on the drawings or cable schedules, the equipment grounding conductor
shall be sized in accordance with Table 250-95 of NFPA 70.
3. Metal parts of nonmetallic boxes and plastic coated boxes shall be bonded to the
conduit system.
4. Cable trays shall have No. 2/0 AWG bare copper bonding jumper looped on the
outside of each tray. The ground conductor shall be connected to each section or
fitting.
C. EQUIPMENT AND ENCLOSURE GROUND
1. Nonelectrical equipment shall be connected to the grounding system as specified by
NEC 250 and as shown on the drawings. Cables shall be sized as specified in the
Cable Schedule.
3.03 CABLE SIZES
A. Ground cable shall be annealed bare or insulated copper, concentric stranded as shown
on the drawings. If ground cable sizes are not shown on the drawings, the minimum sizes
shall be in accordance with NEC Article 250 and as follows:
Item Ground Cable Size
480V switchgear 4/0 AWG
Duct banks (low voltage) 2/0 AWG
Duct banks (signal/communication) 2/0 AWG
480V MCCs 2/0 AWG
Lighting panels 2 AWG
Exposed metal (possibly energized) 2 AWG
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3.04 TESTING
A. GROUNDING SYSTEM TESTS
1. The grounding system shall be tested in accordance with the ACCEPTANCE
TESTING OF ELECTRICAL SYSTEMS Section (26 08 10). The measurements
shall be recorded on appropriate forms.
3.05 TRAINING (NOT USED)
**END OF SECTION**
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SECTION 26 05 34
RACEWAYS, BOXES, MANHOLES, AND HANDHOLES
FOR ELECTRICAL SYSTEMS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE
1. This section specifies raceways, fittings and supports, manholes, handholes and
boxes for electrical conductors and cables.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text by
the basic designation only. The latest edition of referenced publications in effect at the
time of the bid shall govern. In case of conflict between the requirements of this section
and the listed references, the requirements of this section shall prevail.
Reference Title
ANSI/NFPA 70 National Electric Code (NEC)
ANSI C80.1 Electric Rigid Steel Conduit-Zinc Coated (ERSC)
ASTM A123 Zinc (Hot Dipped Galvanized) Coatings on Iron and Steel
Products
ASTM 153 Zinc (Hot Dipped) Coating on Iron and Steel Hardware
ASTM A240 Heat-Resisting Chromium and Chromium-Nickel Stainless
Plate, Steel and Strip
ASTM A570 Hot-Rolled Carbon Steel Sheet and Strip, Structural Quality
ASTM A576 Steel Bars, Carbon, Hot-Wrought, Special Quality
ASTM A193 Alloy-Steel and Stainless Steel Bolting Materials for High
Temperature Service
ASTM B633 Electrodeposited Coating of Zinc and Iron and Steel
ASTM C857 Minimum Structural Design Loading for Underground
Precast Concrete Utility Structures
ASTM D2564 Solvent Cements for Polyvinyl Chloride (PVC) Plastic
Piping Systems
ASTM E814 Methods for Fire Tests of Through-Penetration Fire Stops
NEMA ICS-6 Enclosures for Industrial Controls and Systems
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Reference Title
NEMA RN-1 Polyvinyl Chloride (PVC) Externally Coated Galvanized
Rigid Steel Conduit
NEMA TC2 Electrical Plastic Tubing (EPT) and Conduit (EPC 40 and
EPC 80)
NEMA TC3 Polyvinyl Chloride (PVC) Fittings for Use with Rigid PVC
Conduit and Tubing
UL 6 UL Standard for Safety, Rigid Metal Conduit, 10th Edition
UL 50 Enclosures for Electrical Equipment, Non-Environmental
Considerations
UL 360 Liquidtight Flexible Steel Conduit
UL 467 Grounding and Bonding Equipment
UL 514A Metallic Outlet Boxes
UL 514B Fittings for Conduit and Outlet Boxes
UL 651 Schedules 40 and 80 Rigid PVC Conduit
UL 870 Wireways, Auxiliary Gutters, and Associated Fittings
UL 886 Outlet Boxes and Fittings for Use in Hazardous Locations
UL 1479 Fire Tests of Through-Penetration Fire stops
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
2. Shop drawings for all large fabricated pull boxes.
3. Raceway support seismic and safety factor calculations.
4. Manufacturers catalog data:
a. Galvanized rigid steel conduit, conduit bodies, seals, and fittings.
b. PVC coated rigid steel conduit, fittings, and accessories.
c. Liquidtight flexible conduit, explosion proof flexible conduit, and fittings.
d. Rigid nonmetallic conduit, elbows, end bells, adapters, and duct bank spacers.
e. Wireways, wireway fittings, cable trays, and cable tray fittings. Cable tray
deflection data.
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f. Boxes grouped by NEMA classification and size.
g. Wiring trough.
h. Expansion, wall, and roof fittings.
i. Handholes and manholes.
j. Individual, embedded and suspended raceway supports.
k. Raceway markers, fire stops, and duct cable seals.
5. Handholes and manhole schedule, sizes, construction details, and cable racks.
6. Manhole and handhole penetration details and waterproofing system.
7. Manhole and handhole structural details and calculations stamped by registered Civil
engineer.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
PART 2 -- PRODUCTS
2.01 STEEL CONDUIT, BODIES AND FITTINGS
A. GALVANIZED RIGID STEEL CONDUIT
1. Galvanized rigid steel conduit and elbows shall comply with ANSI C80.1 and UL 6;
minimum size shall be ¾-inch. Zinc coating shall be applied after fabrication and
then coated with a chromate finish. Conduit shall be as manufactured by Allied Tube
and Conduit, Type GRC; Western Tube, Type GRS; or equal.
B. CONDUIT OUTLET BODIES
1. Conduit outlet bodies shall be oversized type and shall conform to ANSI C80.1 and
UL 514B. They shall be fabricated from cast-iron alloy with zinc electroplate. The
finish shall be aluminum acrylic paint. The covers shall be the same materials as the
body material with neoprene gasket and stainless steel screws. Manufacturer shall be
Cooper Crouse-Hinds, Form 8 Condulets, or equal.
C. FITTINGS
1. Locknuts shall be extra heavy electro galvanized steel for sizes up to 2 inches.
Locknuts larger than 2 inches shall be electro galvanized malleable iron. Bonding
and grounding bushings shall be threaded, insulated locking type (set screw) and
shall be provided with a feed-through compression lug for securing the ground
cables. Unions ¾-inch to 1-inch shall be steel, zinc-plated three-piece types. Unions
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1-1/4-inch and larger shall be malleable iron; zinc plated three-piece types. Furnish
Emerson O-Z Gedney Type UNF/UNY Series, or equal. Threaded hubs for
connection of conduit to junction, device or terminal boxes shall be made of zinc-
electroplated cast ferrous alloy or nickel chrome-plated zinc and shall have insulated
liner with a grounding locknut. The hubs shall utilize a neoprene O-ring and
shall provide a watertight connection. Manufacturers shall be Emerson O.Z. Gedney,
Type CHM-T, or Thomas & Betts 370/106 Series, Cooper Crouse-Hinds STG Series.
2.02 PVC COATED RIGID STEEL CONDUIT, FITTINGS AND ACCESSORIES
(NOT USED)
2.03 FLEXIBLE CONDUIT
A. LIQUIDTIGHT TYPE
1. Liquidtight flexible steel conduit shall be formed from spirally wound galvanized
steel strip with successive convolutions securely interlocked with integral copper
ground wire and jacketed with ultraviolet resistant liquidtight plastic cover. Fittings
for liquidtight conduit shall have cadmium-plated malleable iron body and gland nut
with cast-in lug, steel grounding ferrule threaded to engage conduit spiral and O-ring
seals around the conduit and box connection and insulated throat. Straight, 45-degree
and 90-degree fittings shall be used where applicable. Liquidtight flexible conduit
shall be Type U.A. in conformance with UL 360. Manufacturers shall be Anaconda
Sealtite, Emerson Appleton Type STB, Emerson O.Z. Gedney Series 4QT, or equal.
2.04 RIGID NONMETALLIC CONDUIT
A. Rigid nonmetallic conduit, endbells and fittings shall conform to requirement of UL 651
and NEMA TC2, Type EPC-40-PVC, high impact, polyvinylchloride (PVC). Duct bank
spacers shall high impact plastic interlocked 2-inch spacers for PVC ducts. Joint glue
shall be medium grade gray, solvent cement. Minimum size shall be 1-inch.
Manufacturer shall be Thomas & Betts Carlon 49000 (Schedule 40) or 49400
(Schedule 80) Series, Thomas & Betts Carlon Snap-Loc Spacers Series, or equal. All
rigid nonmetallic 2-inch and larger elbows and bends (22.5 through 90-degree) shall be
factory made with a 48-inch radius minimum and shall be Thomas & Betts Carlon
UA/BxHx Series, or equal.
2.05 WIREWAYS
A. NEMA 12
1. Feed-through wireways shall conform to UL 870 and NEMA ISC6, Type 12.
Wireways shall be hinged, oiltight, with flanged connectors constructed of and
14-gauge steel with 10-gauge end flanges. All bolted connections shall be gasketed.
Finish shall be ANSI 61 gray inside and outside. Manufacturers shall be Schneider
Electric Square D Type LJ; Hoffman, Bulletin F-20; or equal.
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B. NEMA 4X
1. Feed-through wireways shall conform to UL 870 and NEMA ICS6, Type 4X.
Wireways shall be constructed of 304 stainless steel, 14-gauge body, 14-gauge
hinged cover, and 10-gauge flanges. All bolted connections shall have oil-resistant
gaskets. All fasteners shall be stainless steel. The manufacturer shall be Hoffman,
Bulletin F-22, or equal.
2.06 CABLE TRAYS (NOT USED)
2.07 NEMA 3R CAST FERROUS ALLOY BOXES
A. Boxes shall conform to NEMA ICS6 Type 3R, fabricated from cast ferrous alloy finished
with zinc electroplate and aluminum polymer paint. Integrally cast threaded hubs or
bosses shall be provided for conduit entrances and shall provide for full 5-thread contact
on tightening. Drilling and threading shall be done before galvanizing. Cover plates shall
be of similar hot-dip galvanized cast ferrous alloy material. A full body neoprene gasket
shall be provided with the cover. Type 316 stainless steel screws shall be provided for
covers. Exposed boxes requiring surface mounting shall have integrally cast mounting
tabs. Embedded boxes shall have a bonded PVC jacket. Device boxes shall be Emerson
O.Z. Gedney FD Series, Cooper Crouse-Hinds FD Series, Emerson Appleton FD Series,
or equal.
B. Outlet and device boxes shall be gang type where two or more devices are located
together. Device covers shall be suitable for gang boxes with neoprene gaskets to fit the
devices and boxes used. Device plates shall be provided in accordance with the WIRING
DEVICES Section (26 27 26). Exposed multiple gang boxes requiring surface mounting
shall have integrally cast mounting tabs and shall be furnished with drilled and tapped
raintight hubs. Manufacturer shall be Cooper Crouse-Hinds FDOXX/HUBX Series, or
equal. Embedded multiple gang boxes shall be FD type as manufactured by Cooper
Crouse-Hinds, Emerson Appleton, Emerson O.Z. Gedney, or equal.
2.08 NEMA 7 CAST FERROUS ALLOY BOXES
A. Boxes and fittings shall conform to UL 886, NEMA ICS6 Type 7 and requirements of
Class I, Division 1, Group D hazardous atmospheres per NEC Article 501-5. Boxes shall
be fabricated from cast ferrous alloy finished with zinc electroplate and aluminum paint
with copper free aluminum covers. Conduit hubs and covers shall provide for full
5-thread contact on tightening. Boxes for surface mounting shall have integrally cast
mounting flange or tabs. Furnish Cooper Crouse-Hinds GUA Series, EAB Series, GUB
Series, or equal.
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2.09 NEMA 12 BOXES
A. MID-SIZE BOXES
1. Boxes larger than FD boxes shall be fabricated from welded 14/16-gage steel. Finish
shall be ANSI 61 light gray enamel over phosphate pretreatment. Fasteners, screws
and hardware shall be 316 stainless steel and hinged doors shall be provided with
gaskets. Boxes shall conform to NEMA ICS6 Type 12 requirements. All screws shall
be captive. Where a grounding pad is not available, a bronze service post connector
shall be provided. Manufacturer shall be Hoffman Bulletins A-51 and A-12, or equal.
B. LARGE CUSTOM FABRICATED PULL BOXES
1. Large custom fabricated pull boxes shall be fabricated to NEMA ICS6 Type 12
gasketed standards with removable cover plates. The pull box shall consist of a
welded frame constructed of 3/16-inch by 2-inch by 2-inch angle iron and 10-gage
steel fabricated to the size specified. End, top and bottom covers as required shall be
constructed of 10-gage stretcher leveled steel plate. Access covers shall be supplied
with handles. Cover plates shall be held in place with 1/4-24, Type 316 stainless steel
cap screws on a maximum spacing of 12 inches. Cover plates shall be sized so that
each access plate does not weigh more than 35 pounds. Before finish is applied, a
grounding pad drilled for two bolted grounding lugs or a ½-inch x 2-inch grounding
stud shall be welded to the inside of the box. Sharp corners and edges shall be ground
smooth, all parts cleaned of weld slag and hot-dip galvanized after fabrication.
2.10 NEMA 4 AND 4X BOXES
A. NEMA 4 BOXES
1. Boxes larger than FD boxes shall be fabricated from welded 14/16-gage steel. Finish
shall be ANSI 61 light gray enamel over phosphate pretreatment. Fasteners, screws,
hinge pin and hardware shall be 316 stainless steel. Box shall have hinged gasketed
door and external mounting tabs. Boxes shall conform to NEMA ICS6, Type 4.
Furnish Hoffman Bulletin A4, or equal.
B. NEMA 4X BOXES
1. FD boxes shall be PVC-coated, cast boxes as manufactured by Robroy, FD Series;
or equal. Boxes larger than FD shall conform to NEMA ICS6, Type 4X, 316 stainless
steel. Furnish Hoffman Bulletin A4S (Type 316L), or equal.
2.11 NEMA 1 PRESSED STEEL BOXES
A. Boxes shall conform to UL 514A and NEMA ICS6, Type 1, fabricated from deep drawn
electro-galvanized pressed steel with electro-galvanized steel hardware. Single device
boxes shall be 4 inches square by 1-1/2 inches deep. Two device boxes shall be 4-
11/16 inches square by 1-1/2 inches deep. Boxes shall have conduit knockouts, integral
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mounting brackets and covers to suit the surface finish and depth. Masonry boxes shall
be 3-3/4 inches high by 3-1/2 inches deep with concentric knockouts. Furnish Emerson
Appleton 4SVB/8468 Series, 4SJ/8486 Series, 856/7 Series, MX-350 Series, or equal.
2.12 WIRING TROUGH
A. Wiring trough shall conform to UL 870 and NEMA ICS6, Type 12. Trough shall be
constructed of 14-gauge steel with gasketed hinged cover, mounting ears, and
continuously welded end seams. Finish shall be ANSI 61 gray inside and outside.
Furnish Hoffman, Bulletin F-20, or equal.
2.13 EXPANSION, WALL AND ROOF FITTINGS
A. SURFACE CONDUITS
1. Expansion fittings in conduit racks shall be hot-dip galvanized malleable iron
providing 4-inch conduit movement. Expansion fittings shall be provided with
insulated bushings and bonding jumpers. Surface expansion fittings shall be Emerson
O.Z. Gedney Type AX Series, or equal.
B. EMBEDDED CONDUITS
1. Expansion fittings for conduits embedded in concrete on the centerline of the
expansion joint shall provide ¾-inch movement and 30-degree deflection in all
directions. Fittings shall be rated NEMA ICS6, Type 4. Materials shall include HDG
ductile-iron or bronze end couplings, neoprene sleeve, stainless steel bands and
copper braid bonding jumper. Embedded expansion fittings shall be Emerson O.Z.
Gedney Type DX Series, Emerson Appleton Type DX Series, or equal.
C. WALL FITTINGS
1. Wall fittings for conduits shall be hot-dipped galvanized bodies and pressure clamps,
304 stainless steel pressure rings and tightening bolts with neoprene sealing
grommets. For newly poured walls furnish Emerson O.Z. Gedney WSK series and
for existing core bored concrete furnish Emerson O.Z. Gedney CSMI/CSMC Series,
or equal.
D. ROOF JACKS
1. Roof jacks shall be fabricated from 22-gage galvanized steel. Counterflashing shall
be 24-gage collar umbrella with stainless steel draw band or rubber storm collar sized
for the conduit outside dimension.
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2.14 HANDHOLES (NOT USED)
2.15 MANHOLES (NOT USED)
2.16 RACEWAY SUPPORTS
A. INDIVIDUAL CONDUIT SUPPORTS
1. STANDARD DUTY: Individual conduit supports shall include strap and clamp
backs, beam clamps, tray clamps and jay hangers. Supports shall be fabricated from
malleable iron finished with hot-dipped galvanization or zinc electroplate and
aluminum paint. Furnish Emerson Appleton BH Series, CL/B Series, CH/D Series,
TCC/D Series, Uni-strut J12XX Series, or equal.
B. EMBEDDED SUPPORTS
1. STANDARD DUTY: Concrete inserts shall include; spot inserts and framing
channels. Embedded supports shall be fabricated from cold rolled 12-gage steel
conforming to ASTM A570 GR33 with hot dipped galvanized finish conforming to
ASTM A123. Dimension shall be nominal 1-5/8-inch width with 1-1/2-inch welded
tabs on 4-inch centerlines. Channels shall be Styrofoam filled with welded tab end
caps. Furnish Uni-strut P3245, P3704, P3270 Series, or equal.
C. SUSPENDED RACEWAY SUPPORTS
1. STANDARD DUTY: Suspended raceway supports shall be trapeze type consisting
of threaded rods, nuts, square washers, fittings, framing channels, cable tray clamps
and conduit clamps. Fittings and framing channels shall be fabricated from cold
rolled 12-gage steel conforming to ASTM A570 GR33 with hot dipped galvanized
finish conforming to ASTM A123. Channels shall have nominal 1-5/8-inch square
slot with inturned lips. Double strut shall be two channels welded back to back.
Hardware shall be fabricated from case hardened mild steel in conformance with
ASTM A576, GR 1015 with electrogalvanized finish conforming to ASTM B633,
Type III SC1. Threads shall be American coarse screw threads UNC, Class 2A/B.
Channel conduit clamps shall be two-piece steel with hex head screw and nut. Plastic
end caps shall be made specifically for framing channel ends. Furnish Uni-strut
P1000/P1001 Series, P11XX/P15XX Series, P286X Series, P2860-XX Series and
HTHRXXX Series, Legrand P W Industries Cablofil 1811 Series, or equal.
2.17 RACEWAY MARKERS
A. Raceway markers shall be 1/2-inch wide by 2-inch long stainless steel tape embossed
with 1/4-inch characters. Markers shall be attached to the raceway with No. 16 AWG,
316 stainless steel wire.
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2.18 DUCT CABLE SEALS AND PLUGS
A. Duct cable sealing system for data, signal, and 600v conductors shall consist of an
inflatable metallic laminate bladder with sealing strips, cable clips, and high temperature
mastic. Duct seals shall be manufactured for specific duct sizes and number of cables.
Inflation kit shall consist of on-off switch, pressure regulator, and CO2 cylinders.
Furnish Raychem Corp. RDSS-xxx Series, RDSS-CLIP-xxx Series, RDSS-IT-16, or
equal.
B. Duct plug shall be a two-piece nonmetallic reusable stopper consisting of a rigid plug
and sealing-ring. Plug shall be fabricated from reinforced polypropylene and the sealing
ring shall be thermoplastic rubber or polyurethane elastomer. Duct plugs shall be
manufactured specifically for PVC Schedule 40 pipes. Furnish ETCO Specialty
Products, Inc. “T”-cone expandable stopper ST-x02 Series, or equal.
C. Medium voltage cable sealing tape shall be 125-mil conformable mastic rated for 80 C.
sealing tape shall form an environmental seal around wrapped conductors. Furnish 3M
Scotch-Seal 2229 compound, or equal.
PART 3 -- EXECUTION
3.01 GENERAL
A. CONDUIT RUNS BETWEEN BOXES: The Contractor shall limit the number of
directional changes of the conduit to total not more than 270 degrees in any run between
pull boxes. Conduit runs shall be limited to a maximum of 400 feet, less 100 feet for
every 90 degrees of change in direction. Bends and offsets shall be avoided where
possible but, where necessary, shall be made with a hickey or conduit bending machine,
or shall be factory preformed bends. Turns shall be made with cast metal fittings or
conduit bends. Welding, brazing or otherwise heating of conduit is not acceptable.
B. JUNCTION AND PULL BOXES: Where required for pulling cable and as necessary to
meet the requirements specified herein, the Contractor shall provide condulets, cast
junction or pull boxes. Pull boxes used for multiple conduit runs shall not combine
circuits fed from different MCCs, switchboards, or switchgear. All junction and pull
boxes shall be identified with the number shown on the drawings with spray painted
stenciled numerals.
C. CONDUIT TERMINATIONS: Conduit entering NEMA 1 type sheet steel boxes or
cabinets shall be secured by a locknut on the exterior of the box or cabinet and an
insulated bonding and grounding bushing on the interior side. Steel conduit entering all
other boxes shall be terminated into a threaded hub. Boxes without threaded hubs shall
be provided with conduit hubs with a grounding locknut for each conduit entry. Joints
shall be made with standard couplings or threaded unions. Running threads shall not be
used in lieu of conduit nipples, nor shall excessive thread be used on any conduit. The
ends of conduit shall be cut square, reamed, and threaded with straight threads. Rigid
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steel conduit shall be made up tight and without thread compound. Exposed male threads
on rigid steel conduit shall be coated with electrically conductive zinc-rich paint. All
underground conduits that terminate at junction boxes, panels, switchgear, MCCs or
structures shall be sealed with approved duct seal to prevent the transfer of moisture.
D. MATCHING EXISTING FACILITIES: When new conduit is added to areas that are
already painted the conduit and its supports shall be painted to match the existing
facilities. Where new conduit is used to replace existing conduit, the existing conduit and
supports shall be removed, resulting blemishes shall be patched and repainted to match
original conditions. Similarly, if existing conduits are to be reused and rerouted, resulting
blemishes shall be corrected in the same manner.
E. Each conduit, wire way and tray shall be identified by a specified number. The
numbering system is specified in the COMMON WORK RESULTS FOR
ELECTRICAL Section (26 05 00). All raceways identified in the ELECTRICAL
RACEWAY SCHEDULE Section (26 06 20.21) shall be tagged, even if not identified
as such on the drawings.
F. CONDUIT SEPARATION
1. Signal conduits shall be separated from AC power or control conduits. The
separation shall be a minimum of 12 inches for metallic conduits and 24 inches for
nonmetallic conduits.
2. Underground medium voltage duct banks shall be separated from 480V duct banks
by 3 feet minimum for parallel alignments, and 1-foot minimum for crossing
alignments.
3. Underground 480V duct banks shall be separated from signal duct banks by 2 feet
minimum for parallel alignments, and 1-foot minimum for crossing alignments.
3.02 INSTALLATION (NOT USED)
3.03 CONDUIT
A. CONDUIT LOCATIONS
1. Unless otherwise specified in Table A below, conduit shall be galvanized rigid steel.
Table A. Conduit Locations
Conduit type Location
Galvanized rigid steel All exposed noncorrosive areas.
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Table A. Conduit Locations
Conduit type Location
Schedule 40 PVC Encased in concrete duct banks, concrete
capped lighting and receptacle underground
raceways
PVC coated rigid steel Exposed in corrosive areas and conduits which
are stubbed-up through the soil or concrete
Liquidtight flexible Final raceway connections to equipment subject
to vibration or adjustment in nonhazardous areas
Explosionproof flexible Final raceway connections to equipment subject
to vibration or adjustment in hazardous areas
2. Examine equipment outline and dimension drawings to coordinate routing of conduit
with manufacturer's installation instructions. Conduit routing shall not interfere with
subsequent maintenance activities. Position of new conduit within conduit racks shall
be adjusted as necessary to minimize interference with existing raceways, boxes,
piping, structural openings, future equipment and other equipment. Conduit shall not
block access to boxes, equipment, or unused rack space. In general, conduits shall be
located at positions near the top of racks and near walls where possible. Any conduit
that interferes with maintenance activities shall be removed and rerouted at the
Contractor's expense. The Contractor shall make allowance in his bid to make minor
changes in routings at no additional cost to the District.
3. Conduits which contain Ethernet cable(s) or Coax cable(s) shall be either galvanized
rigid steel and/or PVC coated rigid steel for the entire run, as dictated by Table A
above.
B. CONDUIT SUPPORT
1. Exposed rigid steel or plastic coated conduit shall be run on supports spaced not more
than 10 feet apart, within 3 feet of 90-degree turns and junction boxes and shall be
constructed with runs parallel or perpendicular to walls, structural members, or
intersections of vertical planes and ceiling. No conduit shall approach closer than
6 inches to any object operating above the rated temperature of the cable insulation
it contains. Where three or more conduits are located in a parallel run, they shall be
spaced out from the wall using framing channel or suspended raceway supports. All
framing channel conduit support systems shall be oversized to allow for 25 percent
additional conduit space. All exposed ends of framing channels shall be protected
with plastic end caps. Exposed expansion fittings shall be installed where conduit
crossed building expansion joints.
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2. Steel conduit shall be supported away from the structures using standard duty
individual or suspended raceway supports. PVC coated conduit shall be supported
away from the structure using corrosive duty individual or suspended raceway
supports.
3. Conduit racks shall be secured to concrete walls and ceilings by means of standard
duty embedded supports. Plastic inserts or gun powder-driven inserts are not
acceptable as a base to secure conduit supports. Stainless steel expansion anchors
shall be used to support individual conduit supports in exterior areas.
C. RACEWAY PENETRATIONS
1. Raceway routed perpendicular through floors, walls or other concrete structures shall
pass through cast-in-place openings. In cases where cast-in-place openings are not
possible, appropriate size holes shall be bored through the concrete to accommodate
the raceway and sealing fitting. The size and location of the holes shall not impair
the structure's integrity. After completion, grout or caulk around raceway and finish
to match surroundings. A 3-1/2-inch high concrete pad with a sloping top shall
protect raceway that rises vertically through a floor or slab. All penetrations shall be
fire stopped.
2. Conduits entering manholes and handholes shall be horizontal. Conduits shall not
enter through the concrete bottom of handholes and manholes.
3. Wherever individual conduits penetrate concrete walls or ceilings to outdoors or
below grade, the Contractor shall provide a watertight link seal installed as shown
on the drawing details. Install roof jacks and storm collars around all conduits
penetrating roof surfaces prior to completing the conduit system. Split roof jacks or
split collars are not acceptable. Leave roof jacks loose for installation into the roofing
membrane per Division 7 requirements.
D. PVC COATED CONDUIT
1. PVC coated conduit shall be made up tight with strap wrenches. All conduit threads
shall be covered by a plastic overlap sleeve that shall be coated and sealed per
manufacturer's recommendations. Pipe wrenches and channel locks shall not be used
for tightening PVC coated conduits. The conduit coating shall be protected from
damage when conduit is threaded in the field. Damaged areas shall be patched, using
manufacturer's recommended material. The area to be patched shall be built up to the
full thickness of the coating. Painted fittings are not acceptable. Conduit hubs shall
be used for entering boxes.
E. FLEXIBLE CONDUIT
1. Length of flexible conduit shall not exceed 36 inches.
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F. UNSCHEDULED RACEWAY
1. The lighting system and receptacle circuits are unscheduled and shall be provided.
2. The raceway shall be sized by the Contractor in accordance with the NEC Table C8
(RH insulation). Minimum size shall be ¾-inch for exposed and 1-inch for embedded
raceway; minimum size in duct bank interconnecting manholes or handholes shall be
2 inches.
G. SCHEDULED RACEWAY
1. Provide the raceways as shown and specified in the Drawings.
2. The Contractor shall bring all conflicts between the drawings and the schedule to the
attention of the District Representative prior to installation of the raceways.
H. CONDUIT SEALS
1. Conduit seals shall be provided for hazardous (classified) locations in accordance
with the NFPA 70 Chapter 5 Article 501-5. The conduit seals shall be filled with
appropriate "A" compound prior to final acceptance.
2. Conduit bodies shall be provided for all conduits entering and leaving corrosive
areas. The conduit bodies provided for corrosive areas shall be filled with a
nonsetting compound such as electrical duct seal putty to prevent the migration of
corrosive gases from the area.
3.04 RACEWAY SUPPORT SYSTEM
3.05 RACEWAY NUMBERING
A. CONDUIT IDENTIFICATION
1. A tag with number shall be fixed to each end of each conduit segment and at each
manhole, pull box and handhole. Tags shall also be placed within 3 feet of every
wall, ceiling, or floor penetration or fire stop.
B. WIREWAY AND TRAY IDENTIFICATION
1. Wireway and trays shall be identified by stencils at intervals not exceeding 50 feet,
at intersections, and at the end of each run. Lineal footage shall be shown every
10 feet starting at the beginning of the tray end nearest the served area control center
(ACC).
C. RACEWAY DEMOLITION
1. Raceway and fittings removed shall be returned to the District Representative.
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3.06 RACEWAY SCHEDULE
A. New and/or reused raceway is included in the drawings.
3.07 CABLE TRAY AND WIREWAY
A. Install cable trays and wireways on suspended raceway supports. Install NEMA 12 rated
wireways in switchgear, MCC and computer rooms only. In all other areas wireways
shall be rated NEMA 4X. Install hubs on all conduits entering wireways. Cable trays are
not allowed in switchgear and MCC rooms.
B. Cable trays shall be supported at intervals not exceeding 5 feet. Corners shall be
supported by two supports installed as close as possible to the corner, with one support
on each side of the corner.
C. Arrange supports to permit accessible lay-in of cable over entire length of tray assembly
using cantilever support. Use trapeze hangers where cantilever supports are impractical.
D. Expansion joint splice plates shall be used to allow 1-1/2-inch free movement between
adjacent trays when crossing a building expansion joint.
E. Trays shall be installed with 1-inch spacing from walls and a minimum of 12 inches from
ceilings. A minimum spacing of 12 inches shall be maintained between trays or conduits,
measured from the top of the upper tray to the bottom of the lower tray or conduit.
F. Cable trays and wireways that penetrate walls or floors shall be fire stopped to match the
fire rating of the penetrated surface. Interior areas of trays and wireways shall be packed
with fire stop bags after all conductors are installed the full width of the wall. Exterior
spaces around tray sleeves and wireways shall have firestop sealant installed the full
width of the wall or floor.
G. Install wireways under panelboards, access control panels, network racks, etc. to
facilitate management of raceways and cable routing.
3.08 DEVICE, PULL AND JUNCTION BOXES
A. LOCATION
1. Unless otherwise specified in Table B, boxes shall be NEMA 3R cast ferrous alloy
type.
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Table B. Box Locations
Box Type Location
NEMA 1 Concealed in sheet rock and masonry walls only
NEMA 3R cast Exposed indoor or outdoor locations in noncorrosive and
nonhazardous areas
NEMA 3R cast PVC
jacket
Embedded in outdoor or indoor nonhazardous areas
NEMA 4 Exposed in process areas below 7 feet in nonhazardous,
non-corrosive areas
NEMA 4X Corrosive nonhazardous areas
NEMA 7 Hazardous areas
NEMA 12 Exposed in conduit racks in nonhazardous, noncorrosive
areas above 7 feet. Exposed in switchgear rooms.
3.09 MANHOLES AND HANDHOLES (NOT USED)
3.10 DUCT CABLE SEALS AND PLUGS
A. Duct banks entering buildings and all other structures from manholes and handholes shall
be sealed on the high side of each duct to prevent the entrance of water from the duct
bank system. Empty ducts shall be sealed with duct plugs. Duct plugs shall be installed
hand-tight and then wrench tightened an additional one-half turn to seal watertight. Ducts
with data, signal, or 600v rated conductors shall be sealed with the duct cable sealing
system after all conductors are installed following the manufacturer installation
instructions.
B. Duct bank cable seals and plugs shall be tested for leakage into buildings and structures
by flooding the adjacent manhole or handhole with water. Replace all cable seals or plugs
that leak. Pump out all water after one hour.
C. Ducts containing medium voltage cables terminating under switchgear or panels shall be
sealed after the conductors are installed with metallic covers and sealing tape.
3.11 TESTING (NOT USED)
3.12 TRAINING (NOT USED)
**END OF SECTION**
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HVAC Improvements Project 26 08 10 - 1
SECTION 26 08 10
ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE:
1. This section specifies the acceptance testing of electrical materials, equipment and
systems as specified in this section and in each section of Division 26 except the
following:
a. Insulation resistance of cable/motor tests and cable continuity tests in accordance
with the COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00).
b. Pre-operational checkouts in accordance with the COMMON WORK RESULTS
FOR ELECTRICAL Section (26 05 00).
2. Provide all labor, tools, material, power and technical supervision to perform the
specified tests and inspections.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of this
specification to the extent referenced. The publications are referred to in the text by the
basic designation only. The latest edition of referenced publications in effect at the time
of the bid shall govern. In case of conflict between the requirements of this section and
the listed references, the requirements of this section shall prevail.
Reference Title
NETA ATS International Electrical Testing Association, Inc.;
Acceptance Testing Specifications for Electrical Power
Distribution Equipment and Systems
ANSI/NETA ETT Standard for Certification of Electrical Testing Personnel
B. DEFINITIONS: (Not Used)
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
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2. Test procedures and forms in accordance with NETA standards.
3. Submit proof that the independent testing firm and testing personnel qualifies as
specified herein.
4. Provide one original copy of the latest issue of NETA ATS Acceptance Testing
Specifications Manual.
5. Completed test report no later than 30 days after completion of the tests.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
PART 2 -- PRODUCTS
2.01 DOCUMENTATION
A. GENERAL:
1. The collection and documentation of test data shall be provided.
B. DEFECTS:
1. Notify the District Representative of any material or workmanship found defective
within 24 hours of discovery.
C. TEST REPORT:
1. Provide the test report with all items required in NETA ATS, paragraph 5.4.
2. All blanks on the test forms shall be filled in. If the item is not applicable, enter
"N/A". All disparities and irregularities in the test results shall be noted on the test
form and addressed and evaluated in accordance with industry standards in the report
Recommendations. Where defective material is noted on the test form, the item shall
be initialed and dated when the issue has been resolved and the item re-tested.
2.02 TEST EQUIPMENT AND MATERIALS
A. Test instruments shall be calibrated to references traceable to the National Bureau of
Standards and shall have a current sticker showing date of calibration, deviation from
standard, name of calibration laboratory and technician, and date recalibration is
required.
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2.03 INDEPENDENT TESTING FIRMS (NOT USED)
2.04 QUALIFICATIONS OF TESTING PERSONNEL
A. Test technicians performing electrical tests, inspections, and calibrations shall be trained
and experienced with the apparatus and systems being evaluated. Technicians shall
conduct tests in a safe manner with complete knowledge of the hazards involved.
B. Technicians shall be certified in accordance with ANSI/NETA ETT. Each site crew shall
have a technician with certification Level III, or higher.
PART 3 -- EXECUTION
3.01 GENERAL
A. All testing shall be performed in strict conformance with the electrical acceptance tests
specified NETA ATS except as specified herein. Acceptance testing shall be performed,
test report submitted and approved prior to energizing of the tested equipment.
B. Requirements for testing in accordance with this section are specified in other sections
of Division 26. All discrepancies shall be noted on the test sheets, shall be resolved to
the satisfaction of the District and then re-tested. All failed tests resulting in adjustment,
repair, or replacement shall be re-tested, re-submitted, and approved prior to acceptance
of material, equipment or systems.
3.02 INSTALLATION (NOT USED)
3.03 TESTING
A. The following tests, calibrations and inspections conforming to the requirements of
NETA ATS (Chapter 7- Inspection and Test Procedures) shall be performed:
1. Switchgear and Switchboard assemblies: Visual and mechanical inspections,
electrical tests evaluated to required test values.
2. Dry-type transformers: Visual and mechanical inspections, electrical tests evaluated
to required test values.
3. Liquid filled transformers: Visual and mechanical inspections, electrical tests
(including optional water in insulating liquids) evaluated to required test values.
4. Medium voltage cables: Visual and mechanical inspections, electrical tests
(including optional graphic plots of leakage current versus step voltage) evaluated to
required test values.
5. Metal enclosed bus: Visual and mechanical inspections, electrical tests evaluated to
required test values.
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6. Low voltage air switches (3-pole only): Visual and mechanical inspections, electrical
tests evaluated to required test values.
7. Medium voltage air switches: Visual and mechanical inspections, electrical tests
evaluated to required test values.
8. Low voltage insulated/molded case circuit breakers (3-pole only): Visual and
mechanical inspections, electrical tests (including optional calibration of all trip unit
functions using secondary injection) evaluated to required test values.
9. Low voltage power circuit breakers: Visual and mechanical inspections, electrical
tests (including optional calibration of all trip unit functions using secondary
injection) evaluated to required test values.
10. Protective relays: Visual and mechanical inspections, electrical tests evaluated to
manufacturer’s tolerances, control verification, and system tests.
11. Instrument transformers: Visual and mechanical inspections, electrical tests
evaluated to required test values.
12. Grounding Systems; Visual and mechanical inspections, electrical tests evaluated to
required test values.
13. AC motors (over 200HP only): Visual and mechanical inspections, electrical tests
(including optional surge comparison) evaluated to required test values.
14. Low voltage motor starters: Visual and mechanical inspections, electrical tests
evaluated to required test values.
15. Variable frequency drives: Visual and mechanical inspections, electrical tests
evaluated to required test values.
16. Direct current battery systems: Visual and mechanical inspections, electrical tests
(including optional cell impedance) evaluated to required test values.
17. Direct current battery chargers: Visual and mechanical inspections, electrical tests
evaluated to required test values.
18. Reactors: Visual and mechanical inspections, electrical tests evaluated to required
test values.
19. Automatic transfer switches: Visual and mechanical inspections, electrical tests
evaluated to required test values.
3.04 TRAINING (NOT USED)
**END OF SECTION**
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HVAC Improvements Project 26 09 16 - 1
SECTION 26 09 16
ELECTRICAL CONTROLS AND RELAYS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE
1. This section specifies miscellaneous electrical control and power devices, control
power transformers, relays, magnetic contactors, disconnect switches, manual
starters, combination motor starters installed in enclosures, overcurrent protection,
terminal blocks, nameplates and conductor markers.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text by
the basic designation only. The latest edition of referenced publications in effect at the
time of the bid shall govern. In case of conflict between the requirements of this section
and the listed references, the requirements of this section shall prevail.
Reference
Title
NEMA 250 Enclosures for Electrical Equipment (1000 volts maximum)
NEMA ICS Series Industrial Control Systems
NEMA ICS-1 General Standards For Industrial Controls and Systems
NEMA ICS-2 Industrial Control Devices, Controllers, and Assemblies
NEMA ICS-6 Industrial Control Devices, Controllers, and Assemblies
NEMA KS 1 Enclosed Switches (600 volts maximum)
NEMA ST-1 Specialty Transformers
UL 224 Extruded Insulated Tubing
UL 508 Standards for Industrial Control Equipment
B. DEFINITIONS (NOT USED)
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
2. .
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3. Connection diagrams.
4. .
5. Installation instructions.
6. Manufacturer's catalog data for all material provided under this section shall be
assembled in a folder with each page clearly marked with the item and reference
number to the specification.
7. Electrical Overload relay selection data.
8. Nameplate engraving list.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS
A. Submit operation and maintenance (O&M) instructions in accordance with the
OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy
of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each
paragraph check marked to show compliance. O&M instructions shall be submitted after
all submittals specified above have been returned mark “No Exceptions Taken” or
“Make Corrections Noted.” O&M instructions shall reflect the approved materials and
equipment.
PART 2 -- PRODUCTS
2.01 CONTROL DEVICES
A. PUSHBUTTONS
1. Pushbuttons shall be nominal 1-1/2-inch diameter, flush head, heavy-duty, with
NEMA rating to match enclosure type. Unless otherwise shown on the drawings, the
escutcheon legends shall be included. Unless otherwise shown on the drawings,
pushbuttons shall be momentary contact type. Contact blocks shall be rated NEMA
ICS-2 A600. Furnish Eaton, 10250T, Allen-Bradley, 800T (NEMA 4, 13) or equal.
Furnish Eaton, E34, Allen Bradley 800H (NEMA 4X, 7) Series, or equal. Contacts
monitored by programmable controllers or other solid-state circuits shall be
hermetically sealed logic-reed type with contacts rated NEMA ICS-2 B600. Furnish
Eaton, 10250T/E34, Allen-Bradley, 800R (NEMA 4) Series, or equal.
B. SELECTOR SWITCHES
1. Selector switches shall be nominal 1-1/2-inch diameter, heavy-duty, with NEMA
rating to match enclosure type. Selector switches shall have spring return or
maintained position contacts as shown on the control diagram drawings. Switches
shall be provided with contact blocks and number of positions as required to perform
the operations as shown on the control diagram drawings. Contact blocks shall be
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rated as specified in this specification section. Unless otherwise shown on the
drawings, the escutcheon legends shall be included. Furnish Eaton, 10250T, Allen-
Bradley, 800T (NEMA 4,13) or equal. Furnish Eaton, E34, Allen Bradley 800H
(NEMA 4x, 7) Series, or equal.
C. INDICATING LIGHTS:
1. AC indicating lights shall be nominal 1-1/2-inch diameter, push-to-test transformer
type, with 6.3-volt lamps. DC indicating lights shall be nominal 1-1/2-inch diameter,
push to test, full voltage type. Lamps shall be heavy-duty, with NEMA rating to
match enclosure type. Lamps shall be LED, neon or incandescent type as specified
in this specification section. Furnish Eaton, 10250T Allen-Bradley, 800T
(NEMA 4,13) or equal. Furnish Eaton E34, Allen Bradley 800H (NEMA 4X, 7)
Series, or equal.
D. CONTROL CIRCUIT FUSES
1. CONTROL TRANSFORMER SECONDARY
a. Secondary fuses for 120V AC control transformers rated 1000 VA or less shall
be rated 10,000 amperes interrupting current (symmetrical) at 125V AC (UL).
The fuses shall be ¼-inch x 1-1/14-inch glass body type. Fuse holders shall be
panel mounted, indicating type, with neon blown fuse indicating lamp. The fuse
holder shall be visible and mounted on the front of the panel where the fuse can
be replaced from the outside of the enclosure. The fuse holder shall be Cooper
Bussman Type HKL, Littlefuse 344 Series, or equal.
b. Secondary fuses for 120V AC control transformers rated 1000 VA or greater
shall be protected with fuses as specified in this specification section.
2. CONTROL POWER FROM BRANCH CIRCUITS: Control circuits deriving power
from a 120V AC branch circuit, with no control power transformer less than
1000 VA ahead of the fuse, shall be protected with a current limiting fuse at the
panel. The fuse shall be the rejection type, rated for 200,000-ampere interrupting
current (symmetrical) at 250V AC. The fuse block shall match the class rating of the
fuse Copper Bussman Type R, or equal.
2.02 CONTROL RELAYS
A. MACHINE TOOL TYPE CONTROL RELAYS
1. Relays shall be heavy-duty industrial machine tool type. AC relays shall have
NEMA A600 contact ratings and electrical clearances for up to 600 volts DC relays
shall have NEMA P300 contact ratings and electrical clearances of up to 250 volts.
Relays shall have modular construction with replaceable and convertible contacts.
Contacts shall, as a minimum, be 4-pole and be field interchangeable to either
normally open or normally closed. Relay shall be capable of accepting a 4-pole adder.
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Furnish Allen-Bradley Bulletin-700-P Series, Schneider Electric Square D
Class 8501-Type X Series, or equal.
B. ENCLOSED PLUG-IN TYPE CONTROL RELAYS
1. Relays shall be enclosed plug-in type with heavy-duty, barrier-protected screw
terminal sockets and clear poly-carbonate dust cover with clip fastener. Relays shall
have a minimum of three silver-cadmium oxide SPDT contacts rated 10 amps
resistive at 120V AC or 28V DC. Relays shall be mounted on DIN rail socket bases.
AC models shall have a push-to-test button and a neon lamp indicator wired in
parallel with coil, IDEC RH Series, or equal.
C. SOLID STATE TIMING RELAYS
1. Timing relays shall be enclosed plug-in type with solder terminals and solid lexan
dust cover. Time delays of 0.1-second to 600 hours shall be available with each timer
model having an adjustable range. Interval, delay on operate, delay on release, single
shot and repeat modes shall be available. Timers shall reset within 0.1-second and
shall have a set point accuracy of plus or minus 10.0 percent with a repeatability of
plus or minus 0.2 percent. Relays shall have silver-cadmium oxide contacts rated
10 amps resistive at 120V AC or 28V DC. Relays shall be mounted on DIN rail
socket bases. All relays shall have a lamp indicator wired in parallel with the coil.
Timing relays shall be Idec RTE, or equal.
2.03 MANUAL STARTERS AND MAGNETIC CONTACTORS
A. MANUAL STARTING SWITCHES
1. Manual starting switches shall consist of a snap switch combined with a thermal
overload device operating on the solder-ratchet principle to manually start single
phase motors. Manual starting switches shall conform to NEMA ICS 2 and UL 508.
The switch shall be designed to prevent being held closed during motor overload.
Reset from overload shall be accomplished by moving the toggle switch to “OFF”.
Furnish Eaton B230 Series, Allen-Bradley Bulletin 600 Series, or equal.
B. MOTOR CONTACTORS
1. Motor contactors shall be designed for continuous operation of induction motors at
600 volts or less at 60 Hz and shall comply with NEMA ICS-2-210. Minimum
contactor size shall be NEMA Size 1. Contactors shall have a 3-pole Class 20
eutectic alloy overload relay. The contactor shall be supplied with a normally open
auxiliary contact for use as a hold-in contact as a minimum. Additional contacts shall
be provided as shown on the drawings. The coil voltage, frequency and number of
poles shall be as shown on the drawings. Furnish Eaton Freedom Series, or equal.
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2.04 DISCONNECT SWITCHES
A. NON-FUSED DISCONNECT SWITCHES
1. Disconnect switches shall be heavy-duty, non-fusible, safety type rated 600 volts
AC. The operating handle shall be capable of being padlocked in the "off" position.
The operator shall be a positive, quick-make, quick-break mechanism.
2. Switches shall be horsepower rated for motors and shall comply with NEMA KS-1.
Switches shall be provided with defeatable door interlocks that prevent the door from
opening when the operating handle is in the "on" position. Switches shall have line
terminal shields. Switches shall be Eaton Type Heavy Duty H-600; General Electric
Heavy Duty Type TH; or equal.
3. Where shown on the drawings, disconnect switches shall be provides with auxiliary
control circuit interlock contacts. Interlock contacts shall be 1NO/1NC rated for 15A
continuous at 120 Vac. Interlock contacts shall operate before the main power
contacts.
B. FUSED DISCONNECT SWITCH
1. Fused disconnect switch shall be the same as non-fused safety disconnect switch
specified in this specification section except switch shall accept Class R fuses only.
C. CIRCUIT BREAKER SWITCH
1. Circuit breaker shall be in accordance with this specification section. The external
operating handle shall indicate if the circuit breaker is in "ON," "OFF," or
"TRIPPED."
2.05 CIRCUIT BREAKERS
A. Circuit breakers shall be thermal magnetic, molded case type with the ampere rating as
specified. Unless otherwise specified, circuit breaker interrupting rating shall be
18,000 amperes symmetrical for service at 240 volts and below; Eaton Cutler-Hammer
Type FDE, or equal. For service above 240 volts, the interrupting rating shall be
42,000 symmetrical, Eaton Cutler-Hammer HFDE, or equal. Breaker settings shall
include Ground Fault Protection.
2.06 TERMINAL BLOCKS
A. Electrical equipment terminal blocks for control conductors shall be pan head screw strap
type, rated 600 volts, 20 amperes minimum. An integral marking strip shall be
permanently marked with the connecting wire numbers as shown on the connection
diagrams. All metal parts shall be made of 85 percent copper alloy nickel plated.
Insulated housing shall be made of 6.6 polyamide suitable for DIN rail mounting.
Terminal blocks for power conductors (power 208-600 volts) shall be rated not less than
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the conductor current rating and shall not be rated less than 600 volts AC. Furnish
Phoenix Contact USK Series, or equal.
2.07 NAMEPLATES
A. Nameplates shall be provided for all electrical equipment and shall be made from
laminated phenolic plastic. The nominal size of the nameplates shall be ¾-inch high by
2 inches long. Nameplates shall have black backgrounds with 3/16-inch white letters. If
abbreviations are required because of space limitations, abbreviations shall be submitted
to the District Representative prior to manufacture. The nameplate shall be engraved
with the equipment number and description as shown on the "C" Series drawings and
specification schedules.
2.08 CABLE AND WIRE MARKERS
A. Lettering shall be resistant to smudging, fading, chemical and harsh environment
deterioration. Sleeves shall be sized to fit the conductor insulation and shrunk to fit the
conductor with hot air after installation. Cable and wire markers shall be heat shrinkable
irradiated polyolefin, conforming to UL 224. The letters and numbers that identify each
cable or wire shall be machine printed with 1/8-inch high characters on 2-inch sleeves
with permanent black ink. The wire marking system shall be Brady Perma-sleeve PS-
XXX-2W Series and Brady PS Printer, or equal.
2.09 CONTROL POWER TRANSFORMERS (NOT USED)
2.10 COMBINATION MOTOR STARTERS
A. CONTROL CIRCUIT FUSING
1. Two primary fuses, rated to interrupt 200,000 amperes at 600 volts, shall be provided
on all control circuit transformers.
2. Each control circuit transformer shall be provided with one control circuit secondary
fuse. Secondary fuses shall be ¼-inch by 1-1/4 inches. The secondary fuse shall have
an interrupting rating of 10,000 amperes at 250 volts.
3. The secondary fuse shall be sized at 125 percent of full load current. Fuses shall have
time delay characteristics as required to prevent false tripping due to coil inrush
currents.
4. Fuse holders shall be indicating type, for blown fuse indication, and shall contain
neon lamp, clear transparent knob, and solder terminals.
B. CONDUCTORS AND WIRE MARKERS
1. Conductors shall be 90° C switchboard Type "SIS". Conductors shall be identified
with tag numbers as specified in this specification section.
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C. NAMEPLATES
1. Nameplates shall be provided for all device enclosures in accordance with this
specification. Nameplates shall include equipment number and description.
PART 3 -- EXECUTION
3.01 GENERAL (NOT USED)
3.02 INSTALLATION
A. CALIBRATION
1. Size the electronic overload relay to the actual nameplate full load amperes of the
motor connected to the starter.
2. The motor circuit protector shall be adjusted to the lowest setting not causing false
tripping.
B. CONTROL DEVICES
1. NEMA RATING
a. Control devices shall have an environmental rating to match the NEMA ICS-6
enclosure type as follows:
NEMA Enclosure NEMA Control Device Rating
NEMA 1 NEMA 4/13
NEMA 4 NEMA 4/13
NEMA 4X NEMA 4X
NEMA 7 NEMA 7
NEMA 12 NEMA 4/13
2. PUSHBUTTONS AND SELECTOR SWITCHES
a. Pushbutton operators shall be red for stop or open, green for start or close, and
black for all other functions.
3. INDICATING LIGHTS
a. Indicating lights located indoors shall have LED or neon lamps, and lights
located outdoors shall have incandescent lamps. For panels with multiple lights,
the push to test feature can be deleted if a common push button is included to test
all lamps as a group. Indicating lamp colors shall be in accordance with the
following schedule:
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Color Function Example
Red Run, valve status Equipment operating, motor running,
valve open
Green Normal condition, ready,
valve status
Equipment ready, status OK, valve
closed
Amber Abnormal condition Failure of equipment or status
abnormal, fault condition
White Control power Control power on
b. If a white lamp is unavailable then control power can be designated with a green
lamp.
C. CONTROL RELAYS
1. Control relays and timers used for switching loads (solenoids, actuators, contactors,
motor starter coils, etc.) shall be heavy-duty machine tool types. Relays that have
contacts used for remote interlocking or for which the switching load is not shown
on the drawings shall also be heavy-duty machine tool type. Control relays used for
switching control logic, signal and solid-state circuits shall be the enclosed plugin
type, and timers shall be the solid-state types.
D. STARTERS, CONTACTORS, DISCONNECTS AND CONTROL STATIONS
1. Unless otherwise shown on the drawings, starters, contactors, disconnects and
control station enclosures shall be rated for the environment in which they are located
in accordance with NEMA ICS-6 enclosure type rating as follows:
NEMA Enclosure Type
Location
NEMA 1 Office or architectural areas
NEMA 12 Electrical, mechanical (HVAC) or computer equipment
rooms
NEMA 4 Indoor or outdoor noncorrosive, nonhazardous areas
NEMA 4X Corrosive, nonhazardous areas
NEMA 7 Hazardous areas
E. TERMINAL BLOCKS
1. Terminal blocks shall be numbered with permanent type written characters with
minimum 1/8-inch text height. Provide 15 percent spare terminals with a minimum
of two spares.
F. CABLE AND WIRE MARKERS
1. All conductors and cables shall be identified with markers. Each wire shall be
numbered in accordance with approved connection or interconnection drawings.
Signal cable markers shall not be heat shrunk until the outer jacket and foil shield is
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cut back so that the marker shall also serve to insulate the end of the foil shield from
ground. Installed markers shall be positioned to be read without twisting the
conductor. Installed conductor markers that can be smudged or erases after
installation shall be sprayed with a clear acrylic fixative.
G. MOUNTING HEIGHT
1. Mount individual motor starters between 48 inches and 60 inches above the floor.
H. NAMEPLATES
1. Nameplates shall be fastened using self-tapping stainless steel screws. The use of
adhesives will not be permitted.
2. If abbreviations are required because of space limitations, abbreviations shall be
submitted and approved prior to manufacture.
3.03 TESTING
A. Miscellaneous electrical devices shall be tested with the equipment in which they are
installed in accordance with the ACCEPTANCE TESTING OF ELECTRICAL
SYSTEMS Section (26 08 10).
3.04 TRAINING (NOT USED)
**END OF SECTION**
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SECTION 40 05 03
COMMON WORK RESULTS FOR PIPING SYSTEMS
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE:
1. This section specifies systems of process piping and general requirements for piping
systems in all project applications.
2. Detailed information for piping systems are contained in the Piping Specification
Sheets (PIPESPEC) located at the end of this specification section.
3. Additional detailed specifications for the components listed on the Piping System
Specification sheets are found in other project specification sections. This section
shall be used in conjunction with those sections.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text by
the basic designation only. The latest edition of referenced publications in effect at the
time of the bid shall govern. In case of conflict between the requirements of this section
and the listed references, the requirements of this section shall prevail.
Reference Title
ANSI A13.1 Scheme for the Identification of Piping Systems
ASTM B88 Standard Specification for Seamless Copper Water Tube
AWWA C651 Disinfecting Water Mains
CPC California Plumbing Code
NSF-61 National Sanitation Foundation, Drinking Water System
Components – Health Effects
UPC Uniform Plumbing Code
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B. DEFINITIONS:
1. PIPESPEC: Piping system detail information located at the end of this specification
section.
2. Pressure terms used in these project specifications are defined as follows:
a. MAXIMUM: The greatest continuous pressure at which the piping system
operates.
b. TEST: The hydrostatic pressure used to determine system acceptance.
3. Exposure location terms used in these specifications are defined as follows:
a. INTERIOR: Inside of a building or structure.
b. EXTERIOR: Outside of a building or structure and exposed to weather elements.
c. BURIED: Below grade and in contact with backfill material or concrete
encasement. Piping may or may not be insulated.
d. SUBMERGED: Submerged or below the top elevation of structures or facilities
containing liquids, such as: tanks, channels, digesters, manholes, sumps, basins,
rivers, and other areas as indicated or shown on the drawings.
4. Exposure severity terms are defined as follows:
a. MILD ENVIRONMENT: Standard commercial facility conditions.
b. MODERATE ENVIRONMENT: Industrial facility conditions where surfaces
may be occasionally exposed to light-moderately aggressive liquids, solids or
gases.
c. HARSH ENVIRONMENT: Industrial facility conditions where surfaces may be
subject to aggressive liquids, solids or gases, or surfaces may be normally
exposed to light-moderately aggressive liquids, solids or gases.
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
2. Information on piping materials as specified in individual specification sections for
piping materials, flanges, fittings, gaskets, valves, supports and components. Include
manufacturer's data, ASTM conformance, and catalog numbers.
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3. Piping layout and support shop drawings for all piping systems including all pipes,
drains, vents, valves, supports, seismic braces, and specific locations of all
instrument taps. Drawings shall be original layouts by the Contractor photocopies
of contract drawings are not acceptable.
4. Sample of the valve identification tag.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
PART 2 -- PRODUCTS
2.01 PIPING MATERIALS
A. GENERAL:
1. Piping materials including pipe, gaskets, fittings, connections, and joint assemblies,
lining and coatings, shall be provided from those listed on the Piping System
Specification sheets associated with this section and as shown on the drawings.
2. Piping materials shall conform to detailed specifications for each type of pipe and
piping appurtenances specified in other project specification sections.
3. Pipe connection types shall also be provided as listed in the project specifications
and where shown on the drawings.
2.02 PIPING IDENTIFICATION
A. PIPE LABELING:
1. ACCEPTABLE PRODUCTS:
a. ADHESIVE LABELS: Brady B-681 polyester with overlaminate; Craftmark
model Duramark HT polyester with overlaminate; or equal, modified as required
to meet the specifications.
b. SELF-COILING LABELS: Brady model B-915 Snap-On & Strap-On;
Craftmark model Specmark Snap-On; or equal, modified as required to meet the
specifications.
2. Labels for identifying piping shall conform to ANSI A13.1. Piping labels shall
include system, contents, and direction of flow. Labels shall be provided bearing
white label lettering on a green background. Color field shall be long enough to print
the entire lettering
3. Size of legend letters and minimum length of color field:
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Outside Diameter of
Pipe or Covering
(inches)
Minimum Length
of Color Field
(inches)
Letter Height
(inches)
¾ to 1¼ 8 ½
1½ to 2 8 ¾
4. LABEL CONSTRUCTION:
a. Adhesive labels shall be weather, water, and grease-resistant, with 5 to 8 year
average outdoor life. Labels shall be polyester with polyester overlaminate.
Vinyl labels are not acceptable.
b. Self-coiling, around-pipe markers shall be weather, water, and grease-resistant,
with 5 to 8 year average outdoor life.
c. In the event of a short piping run and none of the above methods will be practical,
a metal tag fastened with stainless steel wire may be used to identify the piping
system.
B. VALVE LABELS AND TAGS:
1. Labeling or tagging of valves and other fixtures shall use the method that is both
durable and readily viewable.
2. Approved tagging media are as follows:
a. METAL TAGS:
1) 16-gauge aluminum or 0.025 inch Type 304 stainless steel construction
2) Minimum 1-inch by 4-inch rectangular in size with rounded corners
3) ½-inch high letters, deeply and legibly engraved or stamped
4) Attached with 16-gauge 304 stainless steel wire
b. MULTI-LAYER PLASTIC TAGS:
1) UV stabilized
2) At least 2-ply impact acrylic
3) At least 1/16-inch thick
4) Minimum 1-inch by 4-inch rectangular in size
5) ½-inch high letters, deeply and legibly engraved
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6) Attached with 16-gauge 304 stainless steel wire
2.03 PIPING APPURTENANCES (NOT USED)
PART 3 -- EXECUTION
3.01 GENERAL - NOT USED
3.02 INSTALLATION
A. LOCATION:
1. Piping shall be installed as shown on the drawings, except for adjustments to
accommodate conflicts. A minimum vertical clearance of 8 feet shall be provided
over walkways and throughways in all tunnels and galleries.
B. PIPE SUPPORT, ANCHORAGE AND SEISMIC BRACING:
1. Piping shall be supported, anchored, and braced as noted on the drawings.
2. Supports shall be provided on each run at each change of direction.
3. Unless otherwise shown on the drawings, existing pipes and supports shall not be
used to support new piping.
C. DRAINS AND VENTS:
1. Provide manual air vents in the following locations:
a. Where indicated on plans
b. At all high points of piping, including high points created at all piping offsets
c. On horizontal piping in excess of twenty feet from any offset or riser
d. On horizontal piping shall be installed at a maximum interval of 100 foot
2. AIR VENTS:
a. Air vents shall be piped to the floor with a valve within 4 feet of the floor
b. For solid-containing fluids, manual air vents shall include 1-inch valve and a cam
and groove quick disconnect fitting
c. All other manual air vents shall be a ¾-inch valve
3. Provide drains in the following locations:
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a. Where indicated on plans
b. At all low points of piping, including piping offsets and drops
c. On horizontal piping in excess of twenty feet from any offset or drop
d. On horizontal piping at a maximum of one hundred foot intervals
4. DRAINS:
a. Drains shall be piped to a floor drain, sump or gutter with a valve within 4 feet
of the floor
b. Drains for solid-containing fluids shall include a 2-inch valve and a cam and
groove quick disconnect fitting
c. All other drains shall incorporate a 1-inch valve
5. When air vents and drains cannot be piped to the locations listed above the Contractor
shall notify the District Representative who will determine an acceptable alternate
method or location.
3.03 PIPING IDENTIFICATION
A. PIPE LABELS:
1. After application of the specified coating and insulation systems, non-buried piping
shall be identified with labels. Labels shall be neat, readable and uniform in
appearance. Labels shall be readily visible from normal working locations and must
not impede normal operations.
2. Labels shall not be located where they will be damaged by normal use or tools.
3. Each exposed pipe will be identified:
a. At intervals of 40 feet on straight pipe runs greater than 120 feet, otherwise
b. At intervals of 30 feet
c. At least one time in each room
d. Within 2 feet of all turns, ells, valves, and on the upstream side of all distribution
fittings, branches and headers
e. On both sides of wall or floor penetrations
f. Within 3 feet of penetrating the ground
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B. VALVE TAGS:
1. If the association between label or tag and valve or fixture is definitive, then valves
and fixtures may use any of the methods identified; otherwise attach a metal tag to
the valve or fixture.
2. Attach valve tags to the valve stem.
3. Buried valves shall be identified by a metal tag attached to the collar of the valve box
or riser. Do not attach metal tags to lids because they are often swapped from box to
box.
3.04 CLEANING AND FLUSHING
A. GENERAL:
1. Clean piping systems following completion of testing and prior to connection to
operating, control, and regulating or instrumentation equipment.
B. TYPE 1:
1. Clean piping with a swab or cleaning ball. Flush, disinfect, and test for residual
chlorine in accordance with AWWA C651, modified as follows:
a. Use liquid chlorine.
b. Use the continuous feed method.
c. Fill piping with chlorine solution and expel air. Retain solution in piping for
24 hours.
d. Test for minimum chlorine residual of 10 ppm at end of 24 hour period. Take at
least one sample every 500 feet of piping, in addition to the samples specified in
AWWA C651.
e. Dispose of chlorinated water as directed by District.
2. The District will perform bacterial testing in accordance with AWWA C651.
3.05 TESTING
A. GENERAL:
1. Upon completion of piping, but prior to application of insulation on non-buried
piping, the Contractor shall test the piping systems.
2. Testing shall be in accordance with this section.
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3. Pressures, media and test durations shall be as specified in the PIPESPEC sheets
located at the end of this specification section.
4. Equipment which may be damaged by the specified test conditions shall be isolated.
5. Testing shall be performed using certified, calibrated test gauges.
a. Required pressure tests of 10 psig or less shall be performed with gauges of
1/10 psig increments or less.
b. Required pressure tests exceeding 10 psig but less than 100 psig shall be
performed with gauges of 1 psig increments or less.
c. Required pressure tests exceeding 100 psig shall be performed with gauges
incremented for 2% or less of the required test pressure.
d. Test gauges shall have a pressure range not greater than twice the test pressure.
6. Testing shall be performed using certified, calibrated volumetric measuring
equipment to determine leakage rates.
7. Testing, as specified herein, shall include existing piping systems that connect with
new pipe systems. Existing pipe shall be tested to the nearest existing valve. Any
piping which fails the test shall be repaired. Repair of existing piping will be
considered and paid for as extra work.
B. TYPE 1:
1. Leakage shall be zero at the specified test pressure throughout the specified duration
unless specifically allowed in the individual PIPESPEC sheets located at the end of
this specification section.
3.06 TRAINING (NOT USED)
3.07 PIPING SYSTEM SPECIFICATION SHEETS
A. Piping and valves are specified on individual Piping System Specification (PIPESPEC)
sheets located at the end of this specification section. Existing pipe systems may vary
from the PIPESPEC. The Contractor shall field verify the pipe type, location and
arrangement required for each connection to existing pipe systems.
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PIPING SYSTEM SPECIFICATION SERVICE: Potable Water SYMBOL:
WP FLUID: Water
PRESSURE – PSIG TEMPERATURE - F MAX: 60 TEST: 100 TEST TYPE: 1 NORMAL: 60 MAX: 85
TEST MEDIUM: Water TEST DURATION: 120 minutes CLEANING TYPE: 1
PIPE AND FITTING SPECIFICATION SIZE EXPOSURE PIPE FITTINGS AND JOINTS
<4” Interior or
Exterior
Copper tube, ASTM B88, Type L hard copper. Wrought copper fittings.
GENERAL VALVE SPECIFICATIONS, UNLESS OTHERWISE SPECIFIED IN
VALVE SCHEDULE SIZE EXPOSURE DUTY SPECIFICATION OPERATOR
≤ 2” All Isolation Ball valve, Type BR-2P MLQ
All All Check Silent check valve, Type CGSC
All All Drain & vent Ball valve, Type SS-3P MLQ
REMARKS:
**END OF SECTION**
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SECTION 40 05 17
COPPER PROCESS PIPE
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE:
1. This section specifies copper pipe, tubing, couplings and fittings.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text by
the basic designation only. The latest edition of referenced publications in effect at the
time of the bid shall govern. In case of conflict between the requirements of this section
and the listed references, the requirements of this section shall prevail.
Reference Title
ANSI B16.18 Cast Copper Alloy Solder Joint Pressure Fittings
ANSI B16.22 Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
ANSI B16.24 Cast Copper Alloy Pipe Flanges and Flanged Fittings Classes 150,
300, 600, 900, 1500, and 2500
ASTM B88 Standard Specification for Seamless Copper Water Tube
ASTM B813 Standard Specification for Liquid and Paste Fluxes for Soldering
Applications of Copper and Copper Alloy Tube
ASTM B828 Standard Practice for Making Capillary Joints by Soldering of
Copper and Copper Alloy Tube and Fittings
ASTM F593 Standard Specification for Stainless Steel Bolts, Hex Cap Screws,
and Studs
IAPMO International Association of Plumbing & Mechanical Officials
NSF 61 Drinking Water System Components-Health Effects
SAE J429 Mechanical and Material Requirements for Externally Threaded
Fasteners
UPC
CPC
Uniform Plumbing Code
California Plumbing Code
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B. DEFINITIONS: (Not Used)
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with the
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
2. Manufacturer’s information and catalog data showing compliance with this
specification and a full description of the item.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS (NOT USED)
PART 2 -- PRODUCTS
2.01 GENERAL (NOT USED)
2.02 MATERIALS/EQUIPMENT
A. PIPE:
1. ACCEPTABLE PRODUCTS: Nibco, or equal.
2. Copper tubing shall be seamless copper, conforming to ASTM B88, as specified in
the COMMON WORK RESULTS FOR PIPING SYSTEMS Section (40 05 03).
B. FITTINGS:
1. COMPRESSION FITTINGS:
a. ACCEPTABLE PRODUCTS: Parker Standard Brass Compression Fittings, or
equal.
2. WROUGHT SOLDER JOINT FITTINGS:
a. ACCEPTABLE PRODUCTS: Nibco, or equal.
b. ANSI B16.22.
3. CAST COPPER ALLOY SOLDER JOINT FITTINGS:
a. ACCEPTABLE PRODUCTS: Nibco, or equal.
b. ANSI B16.18.
c.
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2.03 CONNECTIONS
A. SOLDER AND BRAZED CONNECTIONS:
1. SOLDER:
a. Solder shall be lead-free, silver bearing type, NSF 61 certified. The following
alloys are acceptable:
1) 96% tin; 4% silver.
2) 94% tin; 6% silver.
2. BRAZING ALLOY:
a. Brazing alloys shall be cadmium-free, NSF 61 certified. The following brazing
alloys are acceptable:
1) 15% silver; 80% copper; 5% phosphorus.
2) 50% silver; 20% copper; 28% zinc; 2% nickel.
3. FLUXES:
a. Fluxes shall be as recommended by the solder or brazing alloy manufacturer.
Fluxes used on potable water systems shall be certified for potable water service
and shall comply with ASTM B813.
B. DIELECTRIC TAPE
1. Tape shall be 20-mil PVC pipe wrap, waterproof, UV resistant, and non-conductive,
and shall be IAPMO or UPC listed.
PART 3 -- EXECUTION
3.01 GENERAL (NOT USED)
3.02 INSTALLATION
A. PIPE:
1. Install pipe in accordance with the manufacturer’s instructions and
recommendations.
B. FITTINGS:
1. Install fittings in accordance with the manufacturer’s instructions and
recommendations.
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C. CONNECTIONS:
1. COMPRESSION JOINTS:
a. Install in accordance with the fitting manufacturer’s instructions and
recommendations.
2. SOLDER JOINTS:
a. Install in accordance with the fitting and solder manufacturers’ instructions and
recommendations, and in accordance with ASTM B828.
3. BRAZING ALLOY JOINTS:
a. Install in accordance with the fitting and brazing alloy manufacturers’
instructions and recommendations.
4. THREADED JOINTS:
a. Install in accordance with the fitting manufacturer’s instructions and
recommendations.
5. FLANGED JOINTS:
a. Install in accordance with the fitting manufacturer’s instructions and
recommendations.
6. FLARED JOINTS:
a. Install in accordance with the fitting manufacturer’s instructions and
recommendations.
D. TAKEDOWN COUPLINGS:
1. Install screwed union or flanged takedown couplings where indicated on the
drawings.
E. DIELECTRIC PROTECTION:
1. Copper tubing or fittings shall not be permitted to come in contact with steel piping,
reinforcing steel, or other steel at any location. Electrical checks shall be made to
assure no contact is made between copper tubing and steel elements. Wrap pipe with
dielectric tape.
F. DIELECTRIC CONNECTIONS:
1. Provide dielectric connections for dissimilar metal pipe connections.
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3.03 TESTING
A. Testing shall be as specified in the COMMON WORK RESULTS FOR PIPING
SYSTEMS Section (40 05 03).
3.04 TRAINING (NOT USED)
**END OF SECTION**
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SECTION 40 05 93
COMMON MOTOR REQUIREMENTS FOR PROCESS EQUIPMENT
PART 1 -- GENERAL
1.01 GENERAL REQUIREMENTS
A. SCOPE:
1. This section specifies three-phase motors provided with the driven equipment, rated
1/4 horsepower up to 250 horsepower. Motors shall be totally enclosed fan cooled
(TEFC), energy efficient, alternating current induction type. This section does not
specify medium voltage (2300 volts and greater) motors and specialty motors such
as submersible motors, hermetically sealed motors, hoist motors, valve operator
motors or torque rated motors.
1.02 REFERENCES
A. REFERENCE STANDARDS: The publications referred to hereinafter form a part of
this specification to the extent referenced. The publications are referred to in the text
by the basic designation only. The latest edition of referenced publications in effect at
the time of the bid shall govern. In case of conflict between the requirements of this
section and the listed references, the requirements of this section shall prevail.
Reference Title
ABMA 9 Load Ratings and Fatigue Life for Ball Bearings
ABMA 11 Load Ratings and Fatigue Life for Roller Bearings
IEEE 112 Test Procedure for Polyphase Induction Motors and Generators
IEEE 519 Recommended Practices and Requirements for Harmonic
Control in Electrical Power Systems
NEMA ICS 6 Enclosures for Industrial Controls and Systems
NEMA MG 1 Motors and Generators
UL 1004 Electric Motors
B. DEFINITIONS: (Not Used)
02/05/2019
HVAC Improvements Project 40 05 93 - 2
1.03 SUBMITTALS
A. The following information shall be submitted for review in accordance with
SUBMITTAL PROCEDURES Section (01 33 00):
1. A copy of this specification section, with addenda updates, with each paragraph
check marked to show specification compliance or marked to show deviations.
2. MANUFACTURER’S DATA:
a. Motor outline, dimensions, and weight.
b. Manufacturer's recommended storage, installation, and start-up procedures.
c. Motor sound power level.
d. Motor factory tests and warranty information.
1.04 OPERATION AND MAINTENANCE INSTRUCTIONS
A. Submit operation and maintenance (O&M) instructions in accordance with the
OPERATION AND MAINTENANCE DATA Section (01 78 23) by submitting a copy
of the OPERATION AND MAINTENANCE DATA Section (01 78 23) with each
paragraph check marked to show compliance. O&M instructions shall be submitted
after all submittals specified above have been returned marked "No Exceptions Taken"
or "Make Corrections Noted." O&M instructions shall reflect the approved materials
and equipment.
PART 2 -- PRODUCTS
2.01 GENERAL REQUIREMENTS
A. Motors shall be suitable for continuous operation in a -15 through +40 degree C
ambient temperature at sea level. Motors shall be suitable for both indoor and outdoor
installations in a severe duty environment.
B. Two pole motors will not be accepted unless specifically called for in the specific
equipment specifications.
2.02 CONSTRUCTION
A. All motors provided under this specification shall have the following severe duty
features of construction:
1. Cast iron frame, end shields, oversized conduit box, and fan guard.
02/05/2019
HVAC Improvements Project 40 05 93 - 3
2. Cast phenolic or cast iron fan blades.
3. Stainless steel hardware.
4. Conduit box lead seal, gaskets and ground lug.
5. Low point condensation drain weep holes.
6. Copper windings with polyester varnish and nonhygroscopic leads.
7. Motor shaft slinger.
8. Epoxy enamel external paint.
2.03 ELECTRICAL REQUIREMENTS
A. Motors 1/4 horsepower through 250 horsepower shall be squirrel cage in the particular
equipment section, full voltage start induction type. Motors shall have a NEMA
MG 1-1.16 design letter B or C torque characteristic as required by the driven
equipment's starting torque requirements.
B. Unless otherwise specified in the particular equipment section, motors shall be rated for
operation at 460 volts, 3 phase, 60 Hz, and shall be continuous time rated in accordance
with NEMA MG 1. Motors shall not be required to exceed their nominal horsepower
nameplate rating under any condition imposed by the characteristics of the driven
equipment.
2.04 MECHANICAL REQUIREMENTS
A. The horsepower to frame relationship shall conform to NEMA MG 1 T frame for
horizontal motors and P frame for vertical motors. Universal position motors are not
acceptable. Direct connected motors shall have a face or flange specifically designed to
mate with the driven equipment. Adaptor flanges are not acceptable.
B. All motors shall have standard anti-friction bearings, sized to provide an ABMA 9
or 11 L-10 life of at least 50,000 hours under maximum belt loading conditions or
125,000 hours of an ABMA 9 or 11 L-10 life for a direct connected load. For
horizontal motors the drive end and opposite drive end bearing shall be the same size
except for motors having specified mechanical modifications.
C. Bearings smaller than #207 are permitted to be the sealed type. All bearing #207 and
larger shall be the shielded regreasable or oiled type. The grease reservoir shall be
located above the bearings to insure proper seepage of lubrication. Regreasing shall
purge the grease cavity above the bearings to insure an adequate supply of fresh grease.
Motor designs employing cartridge type bearings will not be accepted.
02/05/2019
HVAC Improvements Project 40 05 93 - 4
D. All motors shall be fitted with lubricant fill, drain and relief fittings. Oil lubricated
bearings shall have a visual level indicator, accessible drain plug and accessible filling
plug designed to prevent over filling. Oil lubrication system shall be so designed as to
provide the correct quantity of lubricant with minimum foaming or aeration.
E. All motors shall be furnished with breather/drains.
F. Conduit boxes shall be cast iron, split construction with threaded bosses. Conduit
boxes shall be designed for rotation to permit installation in four positions at 90
degrees apart.
G. Motors shall not exceed maximum noise sound pressure levels at full load as listed in
Table 1 of this Section. Sound pressure dBA shall be measured in a free field with a
reference pressure of 0.000002 pascals average reading at 3 feet.
2.05 EFFICIENCY AND SOUND PRESSURE
A. Motors shall have efficiency equal to or greater than those listed in Table 1 and sound
pressure equal to or less than those listed in Table 1.
Table 1 - Motor Efficiency (Full Load) and Sound Pressure (No Load)
Horsepower 1800 RPM (4 Pole)
% Nominal dBA
Efficiency Sound
Pressure
1200 RPM (6 POLE)
% Nominal dBA
Efficiency Sound
Pressure
900 RPM (8 POLE)
% Nominal dBA
Efficiency Sound
Pressure
0.25 68.5 65 62.5 60 -
0.33 72.5 65 66.5 60 -
0.50 74.0 65 72.5 60
0.75 74.5 65 76.5 60
1 78.5 65 78.5 60 75.5 60
2.06 CLASSIFICATION AND TYPES
A. GENERAL
1. Motors shall be classified as Type 1 (Indoor), Type 2 (Outdoor), and Type 3
(Explosionproof). Enclosure systems shall be as specified in the following para-
graphs. Aluminum or rolled steel frame motors are not acceptable. Motors shall
conform to UL 1004.
B. TYPE 1 MOTORS (INDOOR):
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HVAC Improvements Project 40 05 93 - 5
1. Enclosure shall be totally enclosed fan cooled construction for severe environments.
Exterior paint shall be grey epoxy enamel. Motor shall be furnished with four extra
dips and bakes of insulating varnish.
C. TYPE 2 MOTORS (OUTDOOR):
1. Enclosure Enclosure shall be totally enclosed fan cooled construction for severe
environments. Exterior paint shall be grey epoxy enamel. Motor shall be furnished
with vacuum pressure impregnated insulation of high solids epoxy.
2.07 SPECIAL FEATURES (NOT USED)
2.08 MOTORS DRIVEN BY VARIABLE FREQUENCY CONTROLLERS (NOT USED)
2.09 FACTORY TESTS AND WARRANTY
A. TESTING:
1. Testing shall be performed on each design to assure compliance with all criteria
specified herein. In addition to design tests, each motor shall be given the
following standard factory tests (which shall include but not be limited to the
following) to determine that it is free from electrical and mechanical defects:
a. Running current
b. Locked rotor current (reduced voltage)
c. Winding resistance
d. High potential
e. Bearing inspection (running noise)
f. Efficiency (full load dynamometer)
B. WARRANTY:
1. Motor mechanical components shall have a full three year performance warranty.
2.10 NAMEPLATES
A. Nameplates shall be engraved or stamped stainless steel. Information shall include
those items enumerated in NEMA MG l- 10.39 or -10.40, as applicable. Additionally,
nameplates for motors 1/2 horsepower and larger shall indicate the ABMA L-10 rated
life for the motor bearings and shall list the nominal efficiency. Lubrication
nameplates shall include bearing numbers, lubrication type and viscosity. Nameplates
02/05/2019
HVAC Improvements Project 40 05 93 - 6
shall be permanently fastened to the motor frame and shall be positioned to be easily
visible for inspection after installation.
2.11 ACCEPTABLE MANUFACTURERS
A. GENERAL:
1. The following manufacturer's motors generally meet the class and performance
requirements of this specification when furnished with appropriate modifications
and additional features. All motors furnished shall be as specified on or accepted
equals.
B. FRACTIONAL HORSEPOWER MOTORS:
1. Types 1 and 2 – Sterling Electric, Inc., Cast FeMax., or equal.
PART 3 -- EXECUTION
3.01 GENERAL
A. Submit and obtain acceptance of all motor data prior to fabrication. Submittals shall
list all motor options and shall include the completed motor data sheet.
B. Shipping and Handling: The motor manufacturer shall prepare the motor for shipment
to the driven equipment manufacturer. Bearings shall have an oil film and machine
parts shall be flushed to prevent corrosion. Motor shall be packaged to prevent moisture
entering the enclosure. The motor shall be handled by the lifting eye.
3.02 INSTALLATION
A. The driven equipment manufacturer shall install the motor on the equipment in
accordance with the motor manufacturer's instructions. All bolted connections shall be
torqued to the value recommended by the equipment supplier.
B. Field installation shall be in accordance with the driven equipment manufacturer's
instructions.
3.03 TESTING
A. Electric motor preoperational testing shall be performed in accordance with the
COMMON WORK RESULTS FOR ELECTRICAL Section (26 05 00) and
ACCEPTANCE TESTING OF ELECTRICAL SYSTEMS Section (26 08 10).
3.04 TRAINING (NOT USED)
**END OF SECTION**
NAMEPLATE: SWR98E Ph-Ph VOLTS: 480 3 Phase 4W DRAWING REF.:
LOCATION : PAINT BUILDING BUS AMPS: 600 Solid Neutral 98E-102
MOUNTING : SURFACE MAIN CB: 600
A B C ENTRY : TOP INTERRUPT RATING (KAIC RMS SYMM): 65 A B C
LOADKVA
LOADKVA
LOADKVA LOAD DESCRIPTION
BKRAMP/POLE
CIRCUITAND
PHASE
BKRAMP/POLE
LOAD DESCRIPTION LOADKVA
LOADKVA
LOADKVA
x SURGE PROTECTION DEVICE 30/3
01 A 02125/3 FEED TO TFR98E2 IN PAINT BLDG
25
x 03 B 04 25
x 05 C 06 25
22480V UTILITY RECEPTACLE 1 RECP98000A 50/3
07 A 0850/3 480V UTILITY RECEPTACLE 2 RECP98000B
10
22 09 B 10 10
22 11 C 12 10
10480V UTILITY RECEPTACLE 3 RECP98000C 50/3
13 A 14100/3 SPARE
0
10 15 B 16 0
10 17 C 18 0
-SPARE 125/3
19 A 2015/3
WATER HEATER, MME980009A
1.3
- 21 B 22 1.3
- 23 C 24 1.3
1.3
WATER HEATER, MME980009B15/3
25 A 26125/3
SAND BLAST BOOTH
CPNL980010A
9
1.3 27 B 28 9
1.3 29 C 30 9
-SPARE 25/3
31 A 3220/3
PAINT BOOTH
CPNL980010B
3
- 33 B 34 3
- 35 C 36 3
-SPARE 20/2
37 A 38125/3 HARVEST CREW TRANSFORMER TFR98E14
25
- 39 B 40 25
-SPARE
20/1 41 C 42 25
5.3
REFRIGERATED AIR DRYER
MME980096A
15/3
43 A 4415/3
SPARE
UNIT HEATER 2, HTR980152
1.6
5.3 45 B 46 1.6
5.3 47 C 48 1.6
1.6SPARE
UNIT HEATER 1, HTR980151
15/3
49 A 5015/2 SPARE
-
1.6 51 B 52 -
1.6 53 C 54 20/1
SPARE
-
1.6SPARE
UNIT HEATER 3, HTR980153
15/3
55 A 5615/2 SPARE
-
1.6 57 B 58 -
1.6 59 C 60 20/1
SPARE
-
-
FUTURE 0/3
61 A 6215/3
FUTURE
UNIT HEATER 4, HTR980154
1.6
- 63 B 64 1.6
- 65 C 66 1.6
21AIR COMPRESSOR
CP980095
150/3
67 A 680/3 FUTURE21 69 B 70
21 71 C 72
NOTES: INSTRUMENT POWER
62.8 62.8 62.8 SUBTOTAL LOAD PER PHASE-KVA SUBTOTAL LOAD PER PHASE-KVA 76.5 76.5 76.5
139 139 139 LOAD PER PHASE - KVA
167.62 167.62 167.62 LOAD PER PHASE - AMPS
TOTAL CONNECTED LOAD, VOLTAMPS = 418
TOTAL CONNECTED AMPS= 503
NAMEPLATE: PNL98E2A Ph-Ph VOLTS: 208 3 Phase 4W DRAWING REF.:
LOCATION : PAINT BUILDING BUS AMPS: 100 Solid Neutral 98E-102
MOUNTING : SURFACE MAIN CB: LUGS
A B C ENTRY : TOP/BOTTOM INTERRUPT RATING (KAIC RMS SYMM): 10 A B C
LOADVA
LOADVA
LOADVA LOAD DESCRIPTION
BKRAMP/POLE
CIRCUITAND
PHASE
BKRAMP/POLE
LOAD DESCRIPTION LOADVA
LOADVA
LOADVA
500 LAB RCPT - SCALE TABLE 20/1 01 A 02 20/1 LAB RCPT - SAND EQUIVALENT EQPM 500
1200 LAB RCPT - SOIL MIXER 20/1 03 B 04 20/1 LAB RCPT - OLD OVEN (DISPATCH) 1500
1200 LAB RCPT - SOIL COMPACTOR 20/1 05 C 0620/2 LAB RCPT - OLD OVEN (BLUE M)
1000
1000 LAB RCPT - BIG SIEVE SHAKER 20/1 07 A 08 1000
750 LAB RCPT - SMALL SIEVE SHAKER 20/1 09 B 10 20/1 SPARE -
500 LAB RCPT - SCALES TABLE 20/1 11 C 1220/2 LAB RCPT - NEW OVEN
1500
500 LAB RCPT - COMPRESSION MACHINE 20/1 13 A 14 1500
500 LAB RCPT - CONCRETE CAPPING 20/1 15 B 16 20/1 VENT HOOD, FHD980105 1500
500 LAB RCPT - UTILITY 20/1 17 C 1840/2 WALL MOUNTED DISCONNECT SWITCH FOR
EXISTING HUMIDITY CHAMBER500
438SITE LIGHTING 20/2
19 A 20 500
438 21 B 22 20/1 SPARE -
1700 SPARE (EC-01), EC980149 20/1 23 C 24 20/1 SPARE -
1700 SPARE (EC-02), EC980150 20/1 25 A 26 20/1 (EF-03) FN980090 -
- SPARE 20/1 27 B 28 20/1 SPARE -
- SPARE 20/1 29 C 3015/2 ELEC RM CU-01/AHU-01 IFC980093
430
- SPARE 20/1 31 A 32 430
- SPARE 20/1 33 B 3430/2 SPARE
-
- SPARE 20/1 35 C 36 -
- SPARE 20/1 37 A 38 20/1 SPARE -
- SPARE 20/1 39 B 40 20/1 SPARE -
- SPARE 20/1 41 C 42 20/1 SPARE -
NOTES: LAB OUTLET POWER
4138 2888 3900 SUBTOTAL LOAD PER PHASE-VA SUBTOTAL LOAD PER PHASE-VA 5948 5518 3430
10086 8406 7330 LOAD PER PHASE - VA
28.00 23.33 20.35 LOAD PER PHASE - AMPS
TOTAL CONNECTED LOAD, VOLTAMPS = 25822
TOTAL CONNECTED AMPS= 72
NAMEPLATE: PNL98E2 Ph-Ph VOLTS: 208 3 Phase 4W DRAWING REF.:LOCATION : PAINT BUILDING BUS AMPS: 225 Solid Neutral 98E-102
MOUNTING : SURFACE MAIN CB: 225A B C ENTRY : TOP /BOTTOM INTERRUPT RATING (KAIC RMS SYMM): 10 A B C
LOADVA
LOADVA
LOADVA LOAD DESCRIPTION
BKRAMP/POLE
CIRCUITAND
PHASE
BKRAMP/POLE
LOAD DESCRIPTION LOADVA
LOADVA
LOADVA
700 EXTERIOR LIGHTING 20/1 01 A 02 20/1 WORK AREA LIGHTING 1 7501000 LAB LIGHTING 20/1 03 B 04 20/1 WORK AREA LIGHTING 2 750
350 REST RM, ELEC RM, CLST, FIRE CTRL RM-LTS 20/1 05 C 06 20/1 OFFICE & CURING RM LIGHTS 750720 REST RM, ELEC RM, CLST, FIRE CTRL RM-RCPT 20/1 07 A 08 20/1 WORK AREA RCPT 1 1440
540 OFFICE RCPTS 1 20/1 09 B 10 20/1 WORK AREA RCPT 2 1440540 OFFICE RCPTS 2 20/1 11 C 12 20/1 WORK AREA RCPT 3 1440
- SPARE 15/1 13 A 14
100/3 PNL98E2A - LIGHTING PANEL BOARD
7100- SPARE 20/1 15 B 16 7550
500 FOGGING FAN, FN980137 15/1 17 C 18 6800- SPARE 25/1 19 A 20 20/1 CURING ROOM CHILLER, MME980138 1000
1500OFFICE HEAT PUMP, HP980094 20/2
21 B 22 20/1 BREATHING AIR SYSTEM, MME980096B 2001500 23 C 24 20/1 PA SYSTEM, CPNL980110 500
- SPARE 20/1 25 A 26 20/1 DAMPERS, DP980106 (A-F) 401200 SUMP PUMP @ TRUCK SCALE 20/1 27 B 28 20/1 FIRE ALARM CP, CPNL980059 500
- CORD REEL RCPT - NW 20/1 29 C 30 2015/1 SPARE 19180 CORD REEL RCPT - SW 20/1 31 A 32
20/3 SPARE
-180 CORD REEL RCPT - NE 20/1 33 B 34 -
180 CORD REEL RCPT - SE 20/1 35 C 36 -
1000 COMMUNICATIONS RACK, RCK980120 20/1 37 A 38 20/1 30/1 EXHAUST FAN, FN980089 19202000
HAZMAT BOOTH BLDG100182 40/239 B 40
20/2 SPARE-
2000 41 C 42 -NOTES: INSTRUMENT POWER
2600 6420 5070 SUBTOTAL LOAD PER PHASE-VA SUBTOTAL LOAD PER PHASE-VA 11250 10440 902913850 16860 14099 LOAD PER PHASE - VA38.44 46.80 39.13 LOAD PER PHASE - AMPS
TOTAL CONNECTED LOAD, VOLTAMPS = 44809
Kennedy/Jenks
Consultants
10850 GOLD CENTER DR., STE 350
RANCHO CORDOVA, CA
PHONE: 916-858-2700
WWW.KENNEDYJENKS.COM
SCALE IN INCHES 11/20 2
1
CHECKED
APPROVED
DRAWN
DESIGNED
2 3 4 5
B
C
D
B
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A
OF
FILENAME
DESIGNER PROJECT NUMBER
CONTRACT NUMBER
DRAWING NUMBER
ISSUE BLOCK
MARK DATE DESCRIPTION
CONTRACT SEQUENCE NUMBER
DISCIPLINE
1 2 3 4
(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4
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JANUARY 18, 2019
HVAC IMPROVEMENTS
..
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98E-005.DWG
80000046
ELECTRICAL
RACEWAY, CABLE
SCHEDULE AND
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98E-005
No. E15453
Exp. 6/30/19
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GENERAL SHEET NOTES
1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE
CONSIDERED NEW WORK FOR THIS CONTRACT.
MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT
1. CONTRACTOR SHALL FIELD ROUTE CABLE AND
CONDUIT FROM UNIT HEATERS TO EXISTING
SWR98E AND EVAPORATE COOLERS & (N) EF-2
TO EXISITNG PNL98E2A.
2. PROVIDE LOCAL DISCONNECTS FOR NEW
EQUIPMENT PER NEC.
3. PROVIDE THERMOSTAT WIRING PER TYPICAL
ELECTRICAL WIRING DIAGRAMS ON DWG
98E-601.
4. REPLACE EXISTING FAN FN980080 WITH FAN
IDENTIFIED IN THE FAN SCHEDULE LOCATED ON
DWG 98M-001.
SHEET KEYNOTES
EQUIPMENT AND GROUNDING PLAN
SCALE 1/8" =1'-0"
GENERAL SHEET NOTES
Kennedy/Jenks
Consultants
10850 GOLD CENTER DR., STE 350
RANCHO CORDOVA, CA
PHONE: 916-858-2700
WWW.KENNEDYJENKS.COM
SCALE IN INCHES 11/20 2
1
CHECKED
APPROVED
DRAWN
DESIGNED
2 3 4 5
B
C
D
B
C
D
A
OF
FILENAME
DESIGNER PROJECT NUMBER
CONTRACT NUMBER
DRAWING NUMBER
ISSUE BLOCK
MARK DATE DESCRIPTION
CONTRACT SEQUENCE NUMBER
DISCIPLINE
1 2 3 4
(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4
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HVAC IMPROVEMENTS
6
2
3
3
1. CONTRACTOR SHALL FIELD ROUTE ALL
CONDUITS USING BEST PRACTICES.
2. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE
CONSIDERED NEW WORK FOR THIS CONTRACT.
98E-102
ELECTRICAL EQUIPMENT
PLAN - PAINT BLDG AND MTL
ELECTRICAL
RFB 8325
80000046
98E-102.DWG
.
KA
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TM
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MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT
JANUARY 18, 2019
480/277V, 600A, 3PH, 4W, 60 HZ, 22 KAIC
DISTRIBUTION PANELBOARD
PA
NE
LB
OA
RD
480-208/120V
75 KVA
3PH, 4W
110A
500KVA
12KV-480/277V
3PH, 3W
(EXISTING,
RELOCATED)
50A50A 50A
48
0V
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48
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600AF
150A 15A 15A
6
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6
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55
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20A
100A
PA
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T B
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30A
SPD
100KA
PA
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LB
OA
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(77A)
7
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480-208/120V
50 KVA 1PH
125A
3P
PN
L9
8E
14
TFR98E14
CP
98
00
95
TFR98E2
TFR9TT
(EXISTING)
SW9TTB
PN
L9
8E
2
PN
L9
8E
2A
MM
E9
80
09
A
MM
E9
80
09
B
MM
E9
80
01
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MM
E9
80
01
0B
480/277V, 600A, 3PH, 4W, 60 HZ, 22 KAIC
DISTRIBUTION PANELBOARD
15A
CO
NT
IN
UE
D B
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L
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CO
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IN
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D A
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15A 15A 15A 15A
SWR98E
RE
CP
98
00
0A
RE
CP
98
00
0B
RE
CP
98
00
0C
64 P 98 03 B1
64 P 98 01 E1
64 P 98 03 C1 64 P 98 03 D164 P 98 03 E1
64 P 98 03 F164 P 98 03 G1
64 P 98 03 H1 64 P 98 03 K1
64 P 98 02 A2
64 X 98 03 L1
64 P 98 01 F1
64 P 98 01 G1
64 P 98 02 D2
HA
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64 P 98 02 E2
SPD
100KA
Kennedy/Jenks
Consultants
10850 GOLD CENTER DR., STE 350
RANCHO CORDOVA, CA
PHONE: 916-858-2700
WWW.KENNEDYJENKS.COM
SCALE IN INCHES 11/20 2
1
CHECKED
APPROVED
DRAWN
DESIGNED
2 3 4 5
B
C
D
B
C
D
A
OF
FILENAME
DESIGNER PROJECT NUMBER
CONTRACT NUMBER
DRAWING NUMBER
ISSUE BLOCK
MARK DATE DESCRIPTION
CONTRACT SEQUENCE NUMBER
DISCIPLINE
1 2 3 4
(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4
A
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-2018\U
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F
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-601.dw
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ate: January 18, 2019 - 11:27 A
M C
AD
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ser: R
oyce O
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Sheet S
et M
anager: 4216-M
SB
5
KW
UN
IT
H
EA
TE
R 1
HT
R9
80
15
1
64 P 98 03 U1
5
KW
UN
IT
H
EA
TE
R 2
HT
R9
80
15
2
5
KW
UN
IT
H
EA
TE
R 3
HT
R9
80
15
3
5
KW
UN
IT
H
EA
TE
R 4
HT
R9
80
15
4
15A
64 P 98 03 V1 64 P 98 03 W1 64 P 98 03 X1
1
2
1
2
1
2
1
2
3 3 3 3
NEW EVAPORATIVE COOLER WIRING DIAGRAM (TYP OF 2)
HVAC IMPROVEMENTS
SCALE: NTS
6
3
WARNING: ELECTRICAL HOOKUP SHOULD BE PERFORMED BY A QUALIFIED ELECTRICIAN. ALL
ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES AND STANDARDS.
NOTES:
1. ALL SWITCHES, MOTOR STARTERS, TRANSFORMERS, FUSES, JUNCTION BOXES, RECEPTACLES,
RECEPTACLE BOXES, COVER PLATES, AND CONDUCTORS SHALL BE SUPPLIED BY THE INSTALLER
AND MUST COMPLY WITH LOCAL AND NATIONAL ELECTRICAL CODES.
2. THE NATIONAL ELECTRIC CODE REQUIRES A DISCONNECT SWITCH LOCATED AT EQUIPMENT IF THE
MAIN DISCONNECT AT EQUIPMENT CONTROLLER IS NOT VISIBLE FROM THE EQUIPMENT. IF MORE
THAN ONE DISCONNECT IS USED THEY MUST BE MOUNTED ADJACENT TO ONE ANOTHER..
3. A RECEPTACLE FOR A NEMA 5-15P PLUG IS REQUIRED FOR 120V RECIRCULATING PUMP AND A
RECEPTACLE FOR A NEMA 6-15P PLUG FOR 230V PUMP.
4. THE CONTROL CONTACTS MAY BE PART OF A SWITCH, THERMOSTAT OR OTHER CONTROL DEVICE.
GENERAL SHEET NOTES
1. ITEMS DISPLAYED IN BOLD TEXT ARE TO
BE CONSIDERED NEW WORK FOR THIS
CONTRACT.
1. FOR (4) NEW UNIT HEATERS, USE (3) EXISTING
SPARE 15A/3P BREAKERS. FOR LAST UNIT
HEATER INSTALL SIEMENS 15A/3P CIRCUIT
BREAKER TO MATCH EXISTING.
2. REPLACE NAME PLATES ON EXISTING
DISTRIBUTION PANELBOARD "SWR98E" AND
EXISTING PANEL "PNL98E2A" TO MATCH
EXISTING FOR UPDATED CONNECTED LOADS.
3. PROVIDE LOCAL DISCONNECTS FOR NEW
EQUIPMENT PER NEC.
SHEET KEYNOTES
..
...
...
...
..
JMM
JEV
AGS
KA
98E-601.DWG
80000046
RFB 8325
ELECTRICAL
ELECTRICAL SINGLE LINE
DIAGRAMS - PAINT BLDG
AND MTL
98E-601
MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT
JANUARY 18, 2019
HVAC NOTES:
1. COORDINATE EXACT LOCATION OF EQUIPMENT
PENETRATIONS THROUGH ROOF, FLOORS, AND
WALLS WITH ARCHITECTURAL AND STRUCTURAL
DRAWINGS PRIOR TO SHOP DRAWING SUBMITTAL.
2. COORDINATE HVAC SYSTEMS WITH WORK OF
OTHER SYSTEMS AND TRADES PRIOR TO ANY
FABRICATION OR INSTALLATION. PROVIDE ALL
FITTINGS, OFFSETS AND TRANSITIONS AS
REQUIRED FOR A COMPLETE WORKABLE
INSTALLATION.
3. PROVIDE BRACING AND ANCHORAGE OF
MECHANICAL SYSTEMS IN ACCORDANCE WITH
THE REQUIREMENTS OF THE CALIFORNIA
BUILDING CODE.
4. ALL EQUIPMENT SHALL BE INSTALLED IN STRICT
ACCORDANCE WITH THE EQUIPMENT
MANUFACTURERS RECOMMENDATIONS AND
APPLICABLE CODES.
5. OUTSIDE AIR AND RETURN AIR SYSTEMS INTO
HVAC EQUIPMENT SHALL INCLUDE FILTERS WITH
MERV-8, OR GREATER, EFFICIENCY RATING.
6. SALVAGE EXISTING FAN FOR DISTRICT.
INDOOR FAN
COOLING (SEE NOTE 2)
1. AMBIENT CONDITIONS (WINTER, 1%): 30 DB (SACRAMENTO)
NOTE(S):
NOTES
MAIN
BREAKER
25 AMP120/1/60
ELECTRICAL
SERVICE
MIN OA
CFM
AIR CONDITIONING UNIT SCHEDULE
LOCATION
CU-01
OUTDOORS-
WALL MOUNT
ELECTRICAL
ROOM
AREA SERVED
CAPACITY
CFM
ESP
[IN W.C.]
UNIT NO.
EFFICIENCY
(S)EER
22.0
SENSIBLE
[BtuH]
- - -
OUTPUT
[BtuH]
9,000-
MOTOR
EFF'Y
- -
DRIVE
EFF'Y
SOURCE
OUTPUT
[BtuH]
AUX HEAT
[kW]
EFFICIENCY
[COP]
NONE
HEATING (SEE NOTE 1)
ECONOMIZER
[YES/NO]
-
MODEL
NUMBER
AMBIENT CONDITIONS (SUMMER, 1%): 100 DB, 70 WB (SACRAMENTO)2.
4MXW2709A10N0A4, 5
PRODUCTS FROM TRANE CORPORATION3.
PRODUCTS FROM FRIEDRICH CORPORATION4.
BLDG.
PAINT BLDG
INPUT
[BtuH]
# OF
STAGES
AHU-01
WALL
MOUNTED
PAINT BLDG
ELECTRICAL
ROOM
- - - -
N/A- - - - N/A -300 - - NO
(SUB-FEED)
4MXW2709A10N0A4
PROGRAMMABLE THERMOSTAT5.
- - --
-
EQUIPMENT
TYPE
SPLIT-SYSTEM
HEAT PUMP
(SEE CU-01)
-
DOWNFLOW DUCT CONNECTION, PROVIDE ROOF CURB8.
HORIZONTAL DUCT OUTLET9.
PROVIDE BAROMETRIC RELIEF DAMPER10.
PROVIDE REMOTE BULB THERMOSTAT6.
PROVIDE ACCESSORY SMOKE DETECTOR7.
PROVIDE POWERED EXHAUST11.
15 AMP208/1/60HP-02
OUTDOORS-
WALL MOUNT
OFFICE
21.0- - -9,000
- - -NONE
- 4TXK2709A10N0A4, 5PAINT BLDG
AHU-02
WALL
MOUNTED
PAINT BLDGOFFICE
10,000- - -
N/A- - - - N/A -300 - - NO
(SUB-FEED)
4MXW2709A10N0A4- - --
-
SPLIT-SYSTEM
HEAT PUMP
(SEE HP-02)
-
MEL NO.
HP980093
IFC980093
HP980094
IFC980094
PROGRAMMED CONTROL5.
4. MANUAL OPERATION
3.
2. THERMOSTATICALLY CONTROLLED
NOTES:
NOTES
3,6,10
ELECTRICAL
SERVICE
120/1/60
FAN TYPE
750
FAN RPM
0.17
HPNO. UNIT NO.
ESP, "w.g.
0.25
CFM
100
AREA SERVED
(ROOM #)
TOILET ROOM
MODEL NO.
T-150V1 EF-01
FAN SCHEDULE
PRODUCTS FROM GREENHECK CORP.6.
DIRECT
DRIVE
PROVIDE VARIABLE SPEED CONTROL WITH MANUAL CUTOFF
11. PROVIDE ACCESSORY DISCONNECT SWITCH
10.
9. PROVIDE ROOF CURB AND BDD
PROVIDE EPOXY COATING8.
PROVIDE INTEGRAL DISCONNECT SWITCH
LOCATION
IN CEILING EXHAUST FAN
BLDG. SERVED
PAINT BLDG.
2
1. CONTINUOUS OPERATIONTAP POWER FROM LIGHT SWITCH7.
1,6120/1/60
1,7501/20.25
4,000LAB AREA WPD-21E4EF-02 DIRECTWALL MOUNTED EXHAUST FAN
12. PROVIDE INTEGRAL BDD AND WALL CAP
PAINT BLDG.
3 LAB AREAEF-03 FUME HOODPAINT BLDG.
42,3,10
120/1/603,450
1/2N/A2730
TURBO XE-1000
(BY AQUAFOG)
SF-01 DIRECTWALL MOUNTED FOGGING FANPAINT BLDG.
MEL NO.
FN980088
FN980080
FN980090
FN980137
5 120/1/601,650
.0130.10350
SECURE STORAGE
ROOM
SF-02 DIRECTWALL MOUNTED
EXHAUST FAN
BUFFERLANDS
BLDG.
FN980092
1,6TCPE-082A
4,6,10120/1/60
1,8000.250.25
1,360BCVU5-122BELT
FLUME HOOD EXHAUST
FAN
6 120/1/602,618
0.10.30462OFFICESF-03 DIRECT
ABOVE OFFICE
CEILING
IN-LINE SUPPLY FANPAINT BLDG.
FN980123
7 FG-8
EVAPORATIVE COOLING EQUIPMENT SCHEDULE
UNIT NO. MEL NO. BLDG. LOCATION AREA SERVED
TOTAL
COOLING
CAPACITY
(MBH)
OUTDOOR AIR TEMP
FLOW
RATE
(GPM)
MIN
PUMP HP
MEDIA
EFF'Y %
CAPACITY
(CFM)
ESP
(IN. W.C.)
DISCHARGE
ORIENTATION
NO. OF
SPEEDS
BLOWER
HP
ELEC
SERVICE
NOTES MODEL NO.
COOLING DB
(°F)
COOLING WB
(°F)
PAINT BLDG OUTDOORS LAB AREA 130 100 70 3.8 1/12 93 4500 0.25 SIDE OUTLET 1 3/4 120/11,2,3,4
ESSICK AIR 75/85 OR EQUAL
PAINT BLDG OUTDOORS LAB AREA 130 100 70 3.8 1/12 93 4500 0.25 SIDE OUTLET 1 3/4 120/11,2,3,4
NOTES:
1. UNIT TO BE SUPPLIED WITH MOTOR STARTER.
2. ESP DOES NOT INCLUDE LOSSES THROUGH UNIT.
3. PROVIDE LOCAL DISCONNECT SWITCHES FOR BLOWER AND MOTOR WHERE MOTOR STARTER IS OUT OF VIEW OF EQUIPMENT.
UNIT HEATER SCHEDULE
UNIT NO.
UH-01 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000 QMARK FRP326AS OR EQUAL
UH-02 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000
UH-03 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000
UH-04 PAINT BLDG. WALL-MOUNT 4.8 480/3 1.000
1. PROVIDE LINE VOLTAGE THERMOSTAT FOR TEMPERATURE CONTROL.
NOTES:
7
1,6120/1/60
1,750
10.257,000
LAB AREA WPD-24E4EF-02 DIRECTWALL MOUNTED EXHAUST FANPAINT BLDG.FN980080
4. PROVIDE LINE VOLTAGE THERMOSTAT FOR TEMPERATURE CONTROL.
EC980149
EC980150
HTR980151
HTR980152
HTR980153
HTR980154
MEL NO. BLDG. LOCATION
RATING
(KW)
VOLTS/
PHASE
NOTES MAKE/MODEL
ESSICK AIR 75/85 OR EQUAL
QMARK FRP326AS OR EQUAL
QMARK FRP326AS OR EQUAL
QMARK FRP326AS OR EQUAL
EC-01
EC-02
Kennedy/Jenks
Consultants
10850 GOLD CENTER DR., STE 350
RANCHO CORDOVA, CA
PHONE: 916-858-2700
WWW.KENNEDYJENKS.COM
SCALE IN INCHES 11/20 2
1
CHECKED
APPROVED
DRAWN
DESIGNED
2 3 4 5
B
C
D
B
C
D
A
OF
FILENAME
DESIGNER PROJECT NUMBER
CONTRACT NUMBER
DRAWING NUMBER
ISSUE BLOCK
MARK DATE DESCRIPTION
CONTRACT SEQUENCE NUMBER
DISCIPLINE
1 2 3 4
(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4
A
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-001.dw
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ate: F
ebruary 15, 2019 - 8:21 A
M C
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D U
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Sheet S
et M
anager: 4216-M
SB
HVAC IMPROVEMENTS
DISCIPLINE SUB-TYPE
Z
A
C
H
A
R
Y
D
. H
A
R
R
I
S
No. M28906
Exp. 6/30/20
M E C H A N I C A L
GENERAL SHEET NOTES
1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE
CONSIDERED NEW WORK FOR THIS CONTRACT.
98M-001
4
6
MECHANICAL SCHEDULES
AND NOTES
MECHANICAL
RFB 8325
80000046
98M-001.DWG
.
KA
JF
KJ CAD
SMA
HVAC
MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT
JANUARY 18, 2019
1 23
4 5 67
8
MMMM
M M
EF-02 PROPELLER
EXHAUST FAN
FN980080
1 1/4"Ø
1 1/2"Ø
~
7,000 CFM
EA
4,500 CFM
36"x36"
INTAKE LOUVER
36"x36"
INTAKE LOUVER
1"Ø
1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø
1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø
1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø
1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø
1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø
1 1/4"Ø1"Ø 1 1/2"Ø 2"Ø 2 1/2"Ø
1 1/4"Ø
1 1/2"Ø 1"Ø1 1/4"Ø
1 1/2"Ø
1 1/2"Ø
1"Ø
1 1/4"Ø
1 1/2"Ø 1"Ø
1"Ø1 1/4"Ø
1 1/2"Ø 1"Ø1 1/4"Ø
2 1/2"Ø
4,500 CFM
22"x22 DUCT
EC-01 EVAPORATIVE
COOLER 2
EC980149
22"x22
DUCT
EC-02 EVAPORATIVE
COOLER 2
EC980150
1
1
1
1
UH-01
HTR980151
UH-02
HTR980152
UH-03
HTR980153
UH-04
HTR980154
T
T
T
T
T
T
THERMOSTAT 3
TST980149
4
THERMOSTAT
TST980150 3
THERMOSTAT
TST980151 3
THERMOSTAT
TST980152 3
THERMOSTAT
TST980153 3
THERMOSTAT
TST980154 3
FLOOR PLAN - PAINT BLDG AND MTL
1. UNIT HEATERS TO BE MOUNTED ON WALL AT 12'
AFF AND TILTED AT A 30 DEGREE ANGLE
RELATIVE TO FLOOR. PROVIDE MANUFACTURER
ACCESSORY WALL BRACKET.
2. REMOVE (E) 36"x36" LOUVERS. MOUNT
EVAPORATIVE COOLERS AT WALL OPENINGS.
SEE DETAIL 1.
3. THERMOSTATS ARE WALL-MOUNTED LINE
VOLTAGE TYPE WITH TEMPERATURE RANGE OF
40-100 DEGREE F.
4. EXISTING EXHAUST FAN TO BE SALVAGED AND
REPLACED PER SCHEDULE ON DRAWING
98M-001.
5. REFER TO PLUMBING PLAN 98P-101 FOR WATER
SUPPLY AND DRAINAGE PIPING LAYOUTS.
SHEET KEYNOTES
SCALE 1/8" =1'-0"
Kennedy/Jenks
Consultants
10850 GOLD CENTER DR., STE 350
RANCHO CORDOVA, CA
PHONE: 916-858-2700
WWW.KENNEDYJENKS.COM
SCALE IN INCHES 11/20 2
1
CHECKED
APPROVED
DRAWN
DESIGNED
2 3 4 5
B
C
D
B
C
D
A
OF
FILENAME
DESIGNER PROJECT NUMBER
CONTRACT NUMBER
DRAWING NUMBER
ISSUE BLOCK
MARK DATE DESCRIPTION
CONTRACT SEQUENCE NUMBER
DISCIPLINE
1 2 3 4
(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4
A
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-2018\U
pdated D
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ings F
ilenam
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-101.dw
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lot D
ate: F
ebruary 15, 2019 - 8:23 A
M C
AD
D U
ser: R
oyce O
kim
oto
Sheet S
et M
anager: 4216-M
SB
DISCIPLINE SUB-TYPE
Z
A
C
H
A
R
Y
D
. H
A
R
R
IS
No. M28906
Exp. 6/30/20
M E C H A N I C A L
36"x36" WALL SUPPLY
REGISTER SEE PLAN
FOR SIZE (PROVIDE
ESCUTCHEON PLATE
FOR PENETRATION)
INSIDE WALL
OUTSIDE
WALL
WATER
SUPPLY PIPING
(SEE NOTE 5)
EVAPORATIVE
COOLER
ELECTRICAL
CONNECTION
DRAIN OUTLET
(SEE NOTE 5)
WALL BRACKET
DUCT
INCREASER
FLEXIBLE
CONNECTOR
OA (3 SIDES)
STEEL ANGLE
AND NEOPRENE SEAL
AT WALL PENETRATION
6'-6"
AF
F.
HVAC IMPROVEMENTS
NOT TO SCALE
M-101
1EVAPORATIVE COOLER INSTALLATION DETAIL
GENERAL SHEET NOTES
1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE
CONSIDERED NEW WORK FOR THIS CONTRACT.
98M-101
5
6
HVAC AND FIRE
PROTECTION PLAN - PAINT
BLDG AND MTL
MECHANICAL
RFB 8325
80000046
98M-101.DWG
.
KA
ZH
MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT
KJ CAD
NP
.
HVAC
JANUARY 18, 2019
FCO
FCO
FCO
FD
~
~
FD
4" SD
4" SD
CO
FD
FD
CO
FD
FD
LAV
WC
FCO
FD
1"WP
1"HWS
4"SD
FD
FD
FD
LAV
WC
FCO
FD
1"WP
1"HWS
4"SD
FD
WATER SUPPLY
HOSE VALVE
HOSE RACK,
SEE STANDARD
DETAIL D47
FASTEN RACK TO WALL
WITH 1/2" DIAMETER
ANCHORS (4 REQUIRED),
TO UNISTRUT, OR EQUAL
PIPE SUPPORT
(2 EQ SPACING)
1
2
"
FIN
IS
HE
D F
LO
OR
3'-9
" A
BO
VE
D46TYPE B UTILITY STATION
NOTES:
1. LOCATE HOSE RACK NEXT
TO WATER SOURCE.
D47UTILITY STATION HOSE RACK
1
'
-
4
"
MIN 3/16" STEEL PLATE
HOT DIP GALVANIZED
AFTER FABRICATION
1/2" MOUNTING
HOLES, TYP OF 4
3 1/2"
1'-9"
1'-1"
7" RADIUS
126°
120°
1/4
1/4
2" TYP,
BOTH
SIDES
2" TYP,
BOTH SIDES
NOTES:
1. (2) 1'-4" HORIZ. UNISTRUT
SUPPORTS NOT SHOWN.
FLOOR PLAN - PAINT BLDG AND MTL
SCALE 1/8" =1'-0"
COLD WATER LINE (WP)
HOT WATER LINE (HWS)
DRAIN LINE (SD)
COMPRESSED AIR LINE (SA)
WP CUT-IN DETAIL
(POTABLE WATER)
Kennedy/Jenks
Consultants
10850 GOLD CENTER DR., STE 350
RANCHO CORDOVA, CA
PHONE: 916-858-2700
WWW.KENNEDYJENKS.COM
COLD WATER
SUPPLY TO
EC-01
COLD WATER
SUPPLY TO
EC-02
CUT-IN 1/2" WP
ON EXISTING
VERT RISER,
SEE DETAIL
THIS SHEET
SCALE IN INCHES 11/20 2
1
CHECKED
APPROVED
DRAWN
DESIGNED
2 3 4 5
B
C
D
B
C
D
A
OF
FILENAME
DESIGNER PROJECT NUMBER
CONTRACT NUMBER
DRAWING NUMBER
ISSUE BLOCK
MARK DATE DESCRIPTION
CONTRACT SEQUENCE NUMBER
DISCIPLINE
1 2 3 4
(IF SCALE BAR IS NOT 4", SCALE ACCORDINGLY)4
A
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IF
IC
AT
IO
NS
-2018\U
pdated D
raw
ings F
ilenam
e: 98P
-101.dw
g P
lot D
ate: F
ebruary 15, 2019 - 8:24 A
M C
AD
D U
ser: R
oyce O
kim
oto
Sheet S
et M
anager: 4216-M
SB
Z
A
C
H
A
R
Y
D
. H
A
R
R
IS
No. M28906
Exp. 6/30/20
M E C H A N I C A L
1/2" WP TO
EVAPORATIVE
COLLERS
HVAC IMPROVEMENTS
1/2" WP @
8'-0" AFF
1/2" WP @ 10'-0"
AFF. SEE NOTES
1 THROUGH 4
NOT TO SCALE
(E) 1/2" WP
(E) 1/2" WP
TO CHILLERS
CUT-IN 1/2" WP ON
EXISTING VERT RISER,
SEE DETAIL THIS SHEET
ENLARGED PLUMBING PLAN
SCALE 1/4" =1'-0"
1. RUN WATER LINE INSIDE BUILDING. PENETRATE
EXTERIOR WALL TO SUPPLY EVAPORATION
COOLERS.
2. PROVIDE ESCUTCHEON PLATE AT EXTERIOR OF
WALL PENETRATION.
3. REFER TO SPECIFICATION SECTION 40 05 03
FOR PIPE REQUIREMENTS.
4. PIPELINE SHALL BE SECURED AND ANCHORED
AT 8'-0" SPACING MAX.
5. 1/2" WP DOWN EXTERIOR WALL FOR NEW H.B.
SEE DETAILS & .
SHEET KEYNOTES
GENERAL SHEET NOTES
1. ITEMS DISPLAYED IN BOLD TEXT ARE TO BE
CONSIDERED NEW WORK FOR THIS CONTRACT.
..
...
...
...
..
NP
KJ CAD
ZH
KA
.
98P-101.DWG
80000046
RFB 8325
PLUMBING
PLUMBING PLAN - PAINT
BLDG AND MTL
6
6
98P-101
MISCELLANEOUSSITE BUILDINGS (MSB)ACTIVATIONPROJECT
JANUARY 18, 2019
5'
SEE NOTE 5
D46 D47