security system for fuel-energy complex facilities

Company: «T&TT Ltd»

Product: Fire protection automatic system (FPAS)

The complex integration of FPAS to fuel-energy complex

Industrial Zone, Ra'anana,

Str. Hasadna, PO Box 2638,

Israel, 43650

Main Office:

e-mail: [email protected]

Tel. +972 9 771 0324;

+ 972 9 771 0358

www.tttsystem.ru

Security system for fuel-energy complex facilities

At present oil and gas complex industrial security gains in importance. The constant increase

of the number of dangerous facilities and productions of oil-and-gas industries raises the

security problem to the level of main priorities for every owner and the consequence is the

increase of interest in the modern systems of integrated security of oil-and-gas complex

facilities.

Every organization which exploits dangerous industrial facility, including oil-and-gas

complex facilities must make a complex of arrangements to fulfill the requirements of federal law

“about industrial security of dangerous industrial facilities” (FL №116) for meeting the

requirements of laws adopted in Russian Federation.

Correlated system elements of integrated security for oil-and-gas complex facilities involve:

-fire protection systems;

-Gas security systems;

-video surveillance;

-warning system;

-Security alarm system.

About T&TT Ltd

The company is the system integrator and a process equipment supplier of the world’s

leading manufacturers. This equipment solves the problems of production management and

security provision of various facilities including the facilities of oil refining and petrochemistry.

A great part of company’s interest is devoted to security provision of various facilities –

fire and safety security, perimeter control, etc.

The company “T&TT Ltd” has many years of experience in the field of integrated security

facilities.Broad functionality, high-quality and reliability, possibility of usage in aggressive

environments and ease of operation of our security systems have been already highly

appreciated by the customers in many countries of the world.

Company’s areas of activity:

Equipment supply:

- automated fire and gas detection systems, analysis and warning;

- foam water and gaseous firefighting systems;

- CCTV, facial recognition, transport, security

alarm system, access control system, perimeter

security system with checkpoint, data backup;

- drone aircraft;

- industrial two-way communication system;

- designing, engineering operations, contract

supervision and adjustment;

- backup and post-warranty service.

«Telefire» - various fire detecting signaling devices, automated systems

of fire detecting and firefighting.

«Lead Control» - wide range of products and services in the field of

management and automation.

«Inbal» - fire valves.

«TYCO» - SKUM foam water firefighting equipment, gaseous firefighting

installations.

«Spectrex» - optical flame detectors.

«MEDC» - audio and light announcement systems, manual fire detectors

with dust-ignition-proof construction.

«Patol» - thermal fire detectors.

«Fike» - thermal fire detectors.

«Fairbanks Morse Pump» - fire pumps.

«CrowCon» - explosive gas concentration alarm system.

«GAI-Tronics» - industrial two-way communication system, emergency

voice announcement systems.

«EVAX» - voice announcement systems.

«G-Max» - perimeter intrusion detection systems.

«Biones» - video surveillance systems, security alarm systems.

«BlueBird Aero Systems Ltd» – drone aircraft.

«NICE» - digital television recording intelligent technologies, allowing to

provide surveillance and data transfer on any distances, and providing a

high level of security systems’ reliability.

«TECO-Geovap» - industrial automation, “intelligent” buildings, “smart”

power system.

“T&TT Ltd” company presents equipment of world’s leading manufacturers

on Russian market.

“T&TT Ltd.” company’s released projects

JSC “Nizhnekamsk Neftehim”, polyethylene plant, Nizhnekamsk,

Republic of Tatarstan, fire protection system, 2008.


Bayterek space centre, Baikonur, Republic of Kazakhstan, life support

and security systems, 2009.


JSC “Taneco”, Nizhnekamsk, Republic of Tatarstan, complex system of

fire protection, since 2008 till nowadays.


JSC “Taif-NK” EDP-AVT-7 (electrical desalting plant), Nizhnekamsk,

Republic of Tatarstan, fire protection system, 2010.

Реализованные проекты Компанией «T&TT Ltd»

LLC “SPC EITEK”, waterblock №1, chemical water treatment and condensate refining

installations, Nizhnekamsk, Republic of Tatarstan, complex system of fire protection, 2010.


Oil refinery of Antipina, Tyumen Region, Tyumen,

firefighting equipment supply, 2013.


“Ozenmunaygas” product company PWRU-2, Republic of

Kazakhstan, firefighting equipment supply, 2007.


LLP “Asian gas pipeline”, gas pipeline “Kazakhstan – China” 1200km, 7 compressor plants, 2

gas consumption measurement units, Republic of Kazakhstan, complex security system, 2010.


“Data-centre” building, Kazan, Republic of Tatarstan, security system (intelligence system of

management and control), 2010.

Responses about projects carried out by “T&TT Ltd” company.


Comprehensive approach in designing of Fire Protection

Automatic System (FPAS)

According to implementation systems According to implementation principle

fire protection

system

gas security

system

warning

system

Closed circuit

television

security alarm

system

transition from PACS to

ACSS

ACSS division to three

subsystems

production control

system

emergency shutdown

system

fire and gas alarming

system


Fire protection

system

Detection

Reaction

Firefighting, signal to

PCS, AS

SCADA: Control Maestro, Reliance 4

Control panels: Telefire

Sensors: Telefire

Sensors: Spectrex

Equipment: Tyco

Equipment: Inbal

и Fairbanks Morse

Announcement

Equipment: Medc

Announcer: Medc

Sensors: Patol

Equipment: Evax

http://www.telefire.co.il/ru/products/3/аналоговая-адресуемая-панель-управления-пожарной-сигнализацией-adr-3000


Gas protection

system

Detection

Reaction

Signal to PCS, AS

SCADA: Control Maestro, Reliance 4

Control panels: Telefire

Sensors: Crowcon

Sensors: Spectrex

announcement

Equipment: Medc

Equipment: Evax

Control panels: Crowcon



Closed circuit

television (CCTV)

-COM-4000 XP/ COM-4000 NT integrated

system;

-ACS (access control system) software;

-video cards for COM-4000 XP

Integrated security system

Equipment: G-Max Security


Warning

system

Equipment: GAI-TRONICS

-public address system and emergency alert system;

-multiple-access ringing/telephone connection system for

potential explosive atmosphere;

-explosion-proof intercom;

-borers’ digital intercom;

-digital intercom;

-danger area telephone;

-danger area IP-telephone;

-industrial communication system;

-marine communication systems.


Security alarm

system

Perimeter security systems

Equipment: G-Max Security

-Multisensor – vibration perimeter security system

with sensor cable;

-Multisensor Grid – vibration security systems of

spillways and tunnels;

-Multiguard-2000 – passive magnetic perimeter

security system;

-PIDS-2000 – passive infrared perimeter security

system;

-VMD – outer multichannel intrusion video detector.

Equipment: RISCO Group

-security alarm systems on the ProSYS 16/40/128

security panel basis.

Primary suggestions on integrating AFSS product intoFuel & Energy complex

- To describe the AFSS product as the ACSS (Automated Control and Safety System);- To implement the AFSS product using the comprehensive and individual strategies towards each projecttaking into account the opportunity to expanse (connect) the signal in future;- Training courses for personnel of design centres, operating entities and service companies.

Why using the ACSS not the APCS?

• GOST 24.104-85. Automated control systems. General requirements.

• APCS (Automatic Process Control System) must control globally and provide the commutated systems withreliable technological data as well as technical and economic information about working process ofTechnological Control Object (TCO).

• ACSS (Automated Control and Safety System), working as a control system in accordance with technicaldesign assignment and delivery and dedicated to:• Centralize the control of technological TCO processes – the extraction, preparation, storage and export ofoil. Control of supporting systems;• Control the energy complex and electrical power system;• Control the life support systems;• Prevent the fire and gas accidents, control the fire-extinguishing systems;• Use the reporting and warning systems for the personnel;• Power up the emergency protection for facilities and technological processes preventing the accidents andits containment.

The Automated Control and Safety System includes:

ACSS

Manufacturing Control System (MCS)

Fire and Gas Detection System (FGDS)

Safety Shutdown System (SSS)


1. Permanent monitoring of the fire and gas accidents;

2. GPU and controlled areas-

integrated system of aural and

visual alarm desired to warn the

personnel about locating the

intolerable concentration of

explosive gas, hydrogen sulfide

and fire sources;3. Integrated system to enable the

current level of safety shutdown;

4. Disabling the ventilation system and facilities;

5. Automatically enabling the appropriate active fire extinguishing system.

1. Controlling the manufacturing

activity, life support systems,

electricity production and

distribution;

2. Executive functions –

management of working

services in various operating

modes;

3. Engineering functions –

updating and debugging the

functional software using only

software tools;

4. Communicative functions –

interaction between ACSS

subsystems.

1. Providing the safety

shutdown of facilities and

technological processes

in cases of technological

breakdowns, carbon

hydride escaping, fire

accidents and explosion

threats.

FGDS functions:


FGDS is designed for total and permanent control of fire and gas accident in the facilities, enabling the GPU

and controlled areais used s-integrated system of aural and visual alarm desired to warn the personnel about

locating the intolerable concentration of flammable and toxic gas (oil gas and its vapors, hydrogen sulfide) and

fire sources.

FGDS activates the current level of safety shutdown, disabling the ventilation system and facilities,

automatically enabling the appropriate active fire extinguishing system while using the initiation mode through

the MCS and SSS systems.

FGDS is used for following functions:

- Locating fire sources;

- Locating intolerable concentration of flammable and toxic gas or oil vapors;

- Locating the ingress of smoke and gas into areas, where the dangerous situation may be provoked;

- Enabling the alarm signals including the location of any fire sources or intolerable concentration of gas on

information display devices, GPU and remote alarm panels;

- Generating the signal to activate the current level of technological process safety shutdown;

- Generating the signal to activate the disabling / enabling the current ventilation and condition systems,

locking the fire dampers;

- Generating the signal to enable the appropriate active fire extinguishing system to execute the fire isolation

and neutralization;

- Generating the signal to initiate the deactivation of fuel and lube oil pumps, explosion-unprotected electrical

equipment, combustion-air using facilities;

- Generating the signal to inform the personnel of dangerous manufacturing location through the prealarm

and general alarm systems as well as through broadcasting complex system informing about the risk of fire

breaking-out or intolerable concentration of flammable and toxic gas or oil vapors.

The fire-and-explosion safety equipment complex


Detectors for fire accidents, explosive gas escaping, hydrogen sulfide, hydrogen chloride vapors:

- Locating fire alarm and locating explosive gas alarm;

- Locating hydrogen sulfide alarm and locating hydrogen chloride vapors alarm.

Reporting facilities:

- General alarm and broadcasting system;

- Nonbattery telephony and portable wireless radio devices;

- Gaseous fire suppression and oxygen reduction launch system.

Ventilation system for explosion-hazardous and closely related premises:

- Ventilation for explosion-hazardous technological premises;

- Ventilation for boosts of air locks and halls closely related to explosion-hazardous premises;

- Ventilation for non-explosive working and servicing areas.

Emergency shutdown service:

- Emergency shutdown of the ventilation in a process of fire and gas accidents;

- Emergency shutdown of fuel and lube oil pumps, explosion-unprotected electrical equipment, combustion-air using

facilities in a process of fire and gas accidents;

- Safety Shutdown System of technological process;

- Emergency shutdown of electrical equipment in a process of widening the potentially explosive zones.

Wellhead pressurization equipment:

- X-mass tree and downhole cutoff valves;

- Well Control Equipment (BOP stack, choke manifold, kill manifold).

Fire extinguishment systems:

- Water-based fire suppression system;

- Gaseous fire suppression and oxygen reduction system;

- Sprinkler system;

- Deluge system.

The structure and housing of FGDS


FGDS represents as three-level hierarchy system:

- The low-level of FGDS includes the data resources (automatic fire-detectors, fire call points, flammable gas

and oil vapor detectors, toxic gas detectors);

- The middle-level of FGDS includes the hardware and software complex system, which provides the

connection with the ACSS high-level as well as gathering, processing and supplying the information from

FGDS data resources, generation the prealarm, general alarm and control signals, automatic control and

system testing which provides the fast faultfinding in system;

- The high-level of FGDS is general for the whole ACSS system and consists of server, operator control

station, output data devices and remote panels.

AFSS level map

The high-level

Local control

systems

Field

equipment

Detectors

Control units

facilities,

detectors,

executive devices

executive devicesDetectors Reporting

system, fire call

point

Structural SCADA AFSS schedule: Level 1 – high (programming)

WKS (Operator/dispatcher), data panels WKS (Engineer)

Connection switch

Server (Secondary)

Ethernet optical

transceiver

Server

Optical network – AFSS technological ring

To the fire protection system

circuits

To the fire protection system

circuits

WKS (client)

Structural SCADA AFSS schedule: Level 2 –fire protection system circuit (hardware)

Optical network – AFSS technological ring

Connection switch

Ethernet optical

transceiver

ADR-3000 ADR-3000 ADR-3000

NET NET NET

LON LON LON

LON-network backup optical ring

Line

LRW

-102

LRW

-102

LRW

-102

LI-3000

Loop (max-127 optimal – 100 addresses)

1-4 addressable

loops

АDR-812A АDR-818A АDR-833A АDR-828A АDR-805A




Structural SCADA AFSS schedule: General structure

Company: «T&TT Ltd»

Production: Multifunctional software package for distributed SCADA-systems

Control Maestro - Advanced SCADA for Automatic Fire Suppression

System tasks (AFSS), MIS, ACPS, ACSS in petrochemical complex

Reliance 4 - Professional SCADA/HMI system for monitoring procedures and control of industrial processes as well as the building automation

Advanced SCADA Control Maestro

for FPAS, PACS and ACSS in oil, gas

and petrochemical industry.

Control Maestro characteristics-Complete automation solution (includes visualization, management

and Web);

-Single database design (no need to import tags from one system to

another);

-Network applications design (tags set in one station immediately

become available in another stations of network);

-Immediate publication of applications into the Web (immediate

publication in web size of graphics panels, trends and alarms);

-Standards compliance for customer’s investments protection

(possibility of addition and use of modern technologies at further

development);

-Layers and scaling (allows to draw the whole object on the one

picture, and then enlarge the chosen part to draw the details without

drawing another picture);

-Scalable network configuration (allows to implement the monitoring

system step by step if it’s necessary).

Reliance 4 – Professional SCADA/HMI systems

which is designed for monitoring and control of

industrial processes, and for building automation

The main advantages of Reliance:

-Rapid application development (RAD);

-Intuitively understandable, modern place of development;

- Extended library of 3D graphic symbols;

-Main functions are already implemented, it’s only necessary to set-

up parameters;

-special functions are programmed in VBScript;

-available in many languages, including Asian languages;

-Easy and safe access to the system through the internet and mobile

phones;

-One program for all modules and any quantity of computers

(servers, workstations, etc.);

-Automated synchronization with the system of central station

(server);

-The system extension possibility;

-Scalability – from one workstation configuration to Client-Server

method operation;

-ActiveX support in visual environment;

-Axis and Vivotek IP cameras support;

-Project diagnosis;

-Direct access to the SQL database;

-Standards support and application: SQL, OPC, DDE, SOAP, XML,

HTTP, COM/DCOM, Unicode;

-Integration to present enterprise systems;

-Postmort – real-time data record.

TT&T Ltd Company

Product: The mail equipment for Fire protection automatic system (FPAS)

Hydraulically controlled Inbal valves

Electrically controlled hydro

monitor – FJM-EL

Dosing tank – horizontal MTB-H

and vertical MTB-V

Flame and gas detection system

Spectrex Inc

TELEFIRE EQUIPMENT


Gas detection equipment

Crowcon detection instruments Ltd

Gaseous firefighting

“Fairbanks morse”

fire pumps

MEDC loudspeakers and

announcers

Thank you for your attention

Representation in Kazakhstan.

[email protected]

+ 7 701-715-0885

Representation in Uruguay.

[email protected]

+598 095 840 069

Representation in Russia.

[email protected]

+7-917-375-77-20. Яхин Раис Ринатович