series 487 center glazed with 1-1/2 trim office …...glazing stop trim strip sub sill 487x 015 487x...

INSTALLATION INSTRUCTIONS

Phone: (800) 421-6144 • Fax: (800) 582-7501crlaurence.com • usalum.com • crl-arch.com

ALUMINUM

SERIES 487 CENTER GLAZED WITH 1-1/2" TRIM

OFFICE PARTITIONS

11M0156_Rev_D

SERIES 487 OFFICE PARTITIONS CENTER GLAZED WITH 1-1/2" TRIM

ALUMINUM2crlaurence.com | usalum.com

GENERAL INSTALLATION NOTESRecommended Guidelines For All Installations:1. REVIEW CONTRACT DOCUMENTS. Check Shop Drawings, installation instructions, architectural drawings, and

shipping lists to become thoroughly familiar with the project. The Shop Drawings take precedence and include specific details for the project. Note any field verified notes on the Shop Drawings prior to installing. The installation instructions are of a general nature and cover most conditions.

2. INSTALLATION. All materials are to be installed plumb, level, and true. Install operable windows preglazed only.

3. BENCH MARKS. All work should start from bench marks and/or column lines as established by the architectural drawings and the general contractor with guaranteed accuracy. Working from these datum points and lines determine:a) The plane of the wall in reference to offset lines provided on each floor. b) The finish floor lines in reference to bench marks on the outer building columns. c) Mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight opening.

4. FIELD WELDING. All field welding must be adequately shielded to avoid any splatter on glass or aluminum. Results will be unsightly and/or structurally unsound. Advise general contractor and other trades accordingly. All field welds of steel anchors must receive touch-up paint (zinc chromate) to avoid rust.

5. SURROUNDING CONDITIONS. Make certain that construction which will receive your materials is in accordance with the contract documents. If not, notify the general contractor in writing and resolve differences before proceeding with work.

6. ISOLATION OF ALUMINUM. Aluminum to be placed in direct contact with uncured masonry or incompatible materials should be isolated with a heavy coat of zinc chromate or bituminous paint.

7. SEALANTS. Sealants must be compatible with all materials with which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning, priming, tooling, adhesion, etc. It is the responsibility of the Glazing Contractor to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established. This is required on every project.

8. FASTENING. Within the body of these instructions "fastening" means any method of securing one part to another or to adjacent materials. Only those fasteners used within the system are specified in these instructions. Due to the varying perimeter conditions and performance requirements, perimeter and anchor fasteners are not specified in these instructions. For perimeter and anchor fasteners refer to the Shop Drawings or consult the fastener supplier.

9. BUILDING CODES. Due to the diversity in state/provincial local, and federal laws and codes that govern the design and application of architectural products, it is the responsibility of the individual architect, owner, and installer to assure that products selected for use on projects comply with all the applicable building codes and laws. U.S. Aluminum exercises no control over the use or application of its products, glazing materials, and operating hardware and assumes no responsibility thereof.

10. EXPANSION JOINTS. Expansion joints and perimeter seals shown in these instructions and in the Shop Drawings are shown at normal size. Actual dimensions may vary due to perimeter conditions and/or difference in metal temperature between the time of fabrication and the time of installation. Gaps between expansion members should be based on temperature at time of installation.

11. COORDINATION WITH OTHER TRADES. Coordinate with the general contractor any sequence with other trades which offset curtain wall installation (i.e. fire proofing, back-up walls, partitions, ceilings, mechanical ducts, converters, etc.)

12. CARE AND MAINTENANCE. Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA 609.1 for anodized aluminum and 610.1 for painted aluminum.



HANDLING, STORAGE, AND PROTECTION OF ALUMINUMThe following precautions are recommended to protect the material against damage. Following these precautions will help ensure early acceptance of your products and workmanship.A. HANDLE CAREFULLY.

All aluminum materials at job site must be stored in a safe place, well removed from possible damage by other trades. Cardboard wrapped or paper interleaved materials must be kept dry.

B. CHECK ARRIVING MATERIALS. Check for quantities and keep records of where various materials are stored.

C. KEEP MATERIALS AWAY FROM WATER, MUD, AND SPRAY. Prevent cement plaster or other materials from damaging the finish.

D. PROTECT THE MATERIALS AFTER ERECTION. Protect erected frame with polyethylene or canvas splatter screen. Cement, plaster, terrazzo, other alkaline solutions, and acid based materials used to clean masonry are harmful to the finish. If any of these materials come in contact with the aluminum, immediately remove with water and mild soap.

TABLE OF CONTENTSSYSTEM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4EXTRUSION IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5ROUGH OPENING FORMULA SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6DRYWALL PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7DRYWALL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8INSTALLATION NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9

CLIP ASSEMBLY CHART (For Use with Pages 11-17) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10SINGLE DOOR FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11DOOR WITH SIDELITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12DOOR WITH MULTIPLE SIDELITES AND HORIZONTAL MULLIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13DOOR WITH TRANSOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14TRANSOM DOOR WITH SIDELITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15BORROWED LITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16CASED OPENINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17GLASS SIZING AND GLAZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18GLAZING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181-1/2" TRIM STRIP NOTCHING AND INSTALLATION (CLIPS ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SYSTEM REQUIREMENTSMaximum wall thickness: 4-7/8" (124 mm). Maximum unsupported total load on each sill: 50 lbs. (23 kg) each. Note: Additional shim support under the sill member is required for any loads over 50 lbs (23 kg).Interior use only.

IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION.

PART NUMBER PART NUMBER PART NUMBER PART NUMBER

487RBP1 487RBP2 487RBP3 487RBP4

DJ487 WB452 NP600C NP225

NP238 NP563 SB513 SB514

487C1 487C2 487C3 487C4

487C5 8X58HWSMS 20061601 6X158DWSD



PARTS LIST

EXTRUSION IDENTIFICATIONYour order has been carefully fabricated, inspected, and packaged to the work order specifications. We have placed an Indicator Label on the inside or back side of each part before final packaging. Use the Identification numbers found on the order specific drawings that accompany this set of instructions. They will help you to organize and layout each opening before proceeding with the assembly process.

INTRODUCTIONThank you for your purchase of the C.R. Laurence Co., Inc. 487 Office Partition System. It has been engineered to install easily and efficiently. Please take the time to review this manual before you begin. The 487 Office Partition System is an interior product that allows you to add finished doorways, sidelites and windows (borrowed lite) to conventional drywall construction walls with maximum 4-7/8" (124 mm) thickness. Each 487 System has been custom prepared in our factory to the job site specifications with minor to no field fabrication required. Be sure to have the Shop Drawings handy for reference. Technical support is available online at crlaurence.com and by phone at (800) 262-5151. Please have your Sales Order Number for easy reference.

PART NUMBER PART NUMBER

Door Frame Cap Shallow Pocket Insert

Deep Pocket Cap Door Frame Insert

Sill Cap Casing Cap

Horizontal Mullion Deep Pocket Insert

Glazing Stop Trim Strip

Sub Sill

487X 015

487X 500

487X 501

487X 504487X 502

487X 504 487X 504487X 503

487X 504

487X 505

487X 506

487X 508

487X 509

487X 525



PARTS LIST (CONTINUED)



ROUGH OPENING FORMULA SHEET

MW

MH

MH

SWDW

DH

TH

SH

A B C E

F G H

D

I

DOOR FRAME DOUBLE DOOR FRAME DOOR W/SIDELIGHT DOOR W/TWO SIDELIGHTS

BORROWED LIGHT

TRANSOM FRAME

TRANSOM FRAME W/SIDELIGHTS

TRANSOM FRAME W/TWO SIDELIGHTS

Width = + + + + + 1-1/2"

ROUGH OPENING FORMULAS

Width = + 1-1/2"DW A

Height = + 3/4" DHWidth = + + 1-1/2"

BDW DW

Height = + 3/4" DH

CWidth = + + + 1-1/2"DW SWMWHeight = + 3/4" DH

DDW MW SW MW SW

Height = + 3/4 DHWidth = + 1-1/2"E BWHeight = + 1-1/2" BHWidth = + 1-1/2"F DW

Width = + + + 1-1/2"G DW MW SW

THHeight = + + + 3/4" DH MH

Height = + + + 3/4" DH MH THWidth = + + + + + 1-1/2"H DW MW SW MW SWHeight = + + + 3/4" DH MH TH

I Height = + 1-1/2" SH

REPEAT FOR EACH SIDELIGHT

DW

DH

MW

MH

SW

SH

Door Opening Width (D.L.O.)

Door Opening Height (D.L.O.)

Mullion Width (1-1/2")

Mullion Height (1-1/2")

Sidelight Opening Width (D.L.O.)

Sidelight Height (D.L.O.)

Borrowed Light Width (D.L.O.)

Borrowed Light Height (D.L.O.)BH

BW

OR

OR

OR

OR

Rough Opening Calculation

+ 1-1/2”(38 mm)

+ 3/4”(19 mm)

Door

+ 3/4”(19 mm)

+ 1-1/2”(38 mm)

Cased Opening to Floor

+ 1-1/2”(38 mm)

+ 2-1/4”(57 mm)

Borrowed Lite to Floor

Door with Sidelites

Metal Stud Orientation

+ 3/4”(19 mm)

+ 1-1/2”(38 mm)

Borrowed Lite (Above Floor)

Transom Door with Sidelites

+ 3/4”(19 mm)

+ 1-1/2”(38 mm)

+ 1-3/4”(44 mm)

+ 1-1/2”(38 mm)

Cased Opening (Above Floor)

+ 1-3/4”(44 mm)

+ 1-1/2”(38 mm)



DRYWALL PREPARATIONWhen framing, position all metal studs so that the open side faces the rough opening. Use two sets of studs, back to back for horizontals. The icons in the illustrations below show the correct orientation.Refer to the CRL Shop Drawings for overall layout and to confirm dimensions.

487x

501

487x501

NOTE: 487x501 shown. Others similar.

Maintain 3/4” (19 mm) Nominal Gap 3/4”(19 mm)

Critical Dimension4-7/8” (124 mm)

Finished

Metal Stud Open Side Faces Rough Opening

Wallboard Cut Flush

Check Measurements. If needed, shave wallboard to finish wall at 4-7/8” (124 mm).

Critical Dimension4-7/8” (124 mm)

Finished



DRYWALL INSTALLATIONEnsure drywall thickness finishes at a standard 4-7/8" (124 mm). Cut the wallboard flush with the metal stud. Ensure the drywall is square and plumb. Note: The critical limitation for the finished wall is 4-7/8" (124 mm).

INSTALLATION NOTESThe 487 Office Partition system requires that all rough openings have a maximum 4-7/8" (124 mm) finished wall thickness. Maintaining a 3/4" (19 mm) nominal gap allows plus or minus adjustments for leveling and plumbing jamb members. NOTE: For sill on not-to-floor sidelite or borrowed lite, allow 1" (25.4 mm) nominal gap.

DOOR SIDELITE

12” (305 mm) On CenterSpace All Fasteners 2” (51 mm) at Ends

20061601

Fastener Part Numbers

6X158DWSD

Fasteners Supplied by Others.

Anchor Type and Spacing

487x500

487x500

487x500

Door Installation Fit Tabbed Jambs intoSlotted Header.

Transom Door Installation

2 487x502

487x508

A

2

20061601

20061601B

EXTERIOR

487x501

3

1

2

NOTE: For general reference only. Refer to detailed instructions for your configuration before beginning.

Install Clips as you level and secure each section. Refer to layout icons on the installation page for each configuration. Match letters on icon to chart on Page 10 for correct Clip location and orientation. Install Clips on both sides of frame with 20061601 Screws.

Assembly Clip Installation

20061601

20061601487x506

487x500

4

20061601

20061601

EXTERIOR

6

487x502

487x505

5

EXTERIORShim as Needed

12

4

3

6

5

Install 487x502 Sill and secure to Floor Track with 20061601 Screws.

Install Door Header and Jambs.Install, level and secure 487x501 Sidelite Header with 6X158DWSD Drywall Screws.Install 487x501 Sidelite Jamb at wall. Level and secure with 6X158DWSD Drywall Screws. Install 487x506 Sidelite Jamb at Door and secure with 20061601 Screws.Install, level and secure 487x505 Floor Track with fasteners suitable for substrate.

Sidelite Installation

Glazing

TrimDo NOT installbefore glazing.

487X 504

50 lb. maximumload on Sill withoutadditional support.

50MAXPOUND See Page 19.

Notch and installon Page 20.

Full Instructions on Page 12. Multiple Sidelites on Page 13.

Full Instructions on Page 11.

Full Instructions on Page 14.

NOTE: If applicable, measure and cut Scribe from bottom (straight end) of Jambs, Vertical Intermediates and vertical Trim before installing.



INSTALLATION OVERVIEW

500

C15001

500

500

501

506

C4

2

C4 C4

501

501 506

3

501

501C1

4

C3

500

503

506

(2)504

5

C5 C3501 506

501 506

503

(2)504 (2)504

503

6

C5501

503

(2)504

7

C5501

505

502/504

8C2501

500

502/504

508

9

501 506

506

503

502/504 (2)504

500508

10

C2C2

C1

501502/504

12

C1

501 506

502/504502/504

15

509

50913

C1C3 502/504

505

500506

14

C3

501 506

505 505

502/504 502/504

11

C5

A B C

D FE

J K L

M N O

G H I



CLIP ASSEMBLY CHART (For Use with Pages 11-17)The instructions in this manual pertain to installation using clips to secure the members. Refer to the letters shown on each installation page and match them with the illustrations on this page to find the correct clip and orientation. All clips are installed on BOTH sides of the frame with 20061601 Screws.

Lift 487x500 Door Header into place and adjust to proper height. Do not secure.

Install factory-prepped Trim on both sides of frame.

Install C1 Corner Clips at top corners on both sides of frame.

Plumb, square and secure Strike Jamb with 6X158DWSD Drywall Screws.

Plumb, square and secure Hinge Jamb with 6X158DWSD Drywall Screws.

Level and secure Header with 6X158DWSD Drywall Screws.

Insert tabbed Jambs into slotted Header.

Metal Stud

Metal Stud

Finished Floor

Metal S

tud

487X 500

EXTERIOR

DOOR

Met

al S

tud

Met

al S

tud

487X

500

487X

500

EXTERIOR

DOOR

NOTE: If applicable, measure and cut Scribe from bottom (straight end) of Jambs and vertical Trim before installing.

7

7

EXTERIOR487x015Trim

487x015Trim

2

7

487C1

487C1

20061601

200616014

1

2 2

65

Trim 1-5/8” maximumScribe if applicable.

4A A

500 500

500

DOOR

Match Letters with Clip Chart on Page 10.NOTE: This drawing shown with Trim installed.

1

2

4

3

6

5

NOTE: Space all fasteners 2” (51 mm) at ends and 12” (305 mm) on center.

All vertical members are cut with an additional 1-5/8" (41.3 mm) Scribe length for field cutting to allow for varying unlevel floor conditions. Fabricated frames can be ordered to exact dimensions for "cut-free" installation.



SINGLE DOOR FRAME

14

4

8

A 2B D

HN

500

505

500 506

500 501

501

502/504

DOOR SIDELITE


1

2

4

3

6

5


Install 487x500 Door Header and Jambs as shown on Page 11. Refer to this drawing for correct Clips.Install, level and secure 487x501 Sidelite Header with 6X158DWSD Drywall Screws.Install 487x501 Sidelite Jamb at wall. Level and secure with 6X158DWSD Drywall Screws. Install 487x506 Sidelite Jamb at Door and secure with 20061601 Screws.Install, level and secure 487x505 Floor Track with fasteners suitable for substrate.


NOTE: Install Clips as you level and secure each section. Match letters to chart on Page 10 for correct Clip location and orientation. Install Clips on both sides of frame with 20061601 Screws. Follow instructions on Page 18 to Glaze Sidelite. Refer to Page 19 to notch and install Trim.

Metal Stud

Metal Stud

Finished Floor

Metal S

tud

487X 500

Metal StudMetal Stud M

etal Stud

487X 502

487X 505

487X 501

487X 504

Finished Floor

487X

525

487X

501

Met

al S

tud

Met

al S

tud

487X

500

487X

500

Do NOT installbefore glazing.

487X 504


50MAXPOUND

DOOR

EXTERIOR EXTERIOR

EXTERIOR EXTERIOR

DOOR

SIDELITE

SIDELITE



DOOR WITH SIDELITE

14

4

8

A 2B D

HN

C

FE

K

G

500

505505

500 506 506

500 501501

501501

502/504502/504

(2)504

503 503

(2)504

DOOR SIDELITESIDELITE

Match Letters with Clip Chart on Page 10.NOTE: This drawing shown with Trim installed.1

2

4

3

5 Install 487x503 Intermediate Horizontals.

Install and secure 487x501 with 487x506 Intermediate Vertical with 20061601 Screws.

Follow Steps 1 - 4 on Page 12 to install Door frame and Sidelite Header and Jambs.Continue with Steps 5 and 6 to install Floor Track and Sill next to Door.

Repeat Step 2 above to install and secure Floor Track and Sill next to wall.


NOTE: Install Clips as you level and secure each section. Match letters to chart on Page 10 for correct Clip location and orientation. Install Clips on both sides of frame with 20061601 Screws. Follow instructions on Page 18 to Glaze Sidelites. Refer to Page 19 to notch and install 487x015 Trim.


487X 504


50MAXPOUND

EXTERIOR

EXTERIOR

DOOR SIDELITE SIDELITE

SIDELITE

SIDELITE

Finished Floor

Metal Stud

Metal Stud Metal Stud

487X 500

EXTERIOR

DOOR

Metal Stud


487X 502

487X 505

487X 501

487X 503487X 504

487X 504487X 504

Finished Floor

Met

al S

tud

Met

al S

tud

487X

500

487X

500

487X

525

487X

501

Repeat this section for each additional sidelite.

487X

506

487X

501



DOOR WITH MULTIPLE SIDELITES AND HORIZONTAL MULLIONS


NOTE: Install Clips as you level and secure each section. Match letters to chart on Page 10 for correct Clip location and orientation. Install Clips on both sides of frame with 20061601 Screws. Follow instructions on Page 19 to Glaze Transom. Refer to Page 19 to notch and install 487x015 Trim.


1

2

43

5



487X 504


50MAXPOUND

Position 487x501 Transom Header and Jambs in opening. Temporarily hold in place.Tape 487x502 with 487x508 Door Header together and lift into place. Adjust to proper height. Do not secure.Insert tabbed 487x500 Door Jambs into slotted Door Header.Square and secure Door Jambs with 6X158DWSD Drywall Screws.

Square and secure Transom Frame with 6X158DWSD Drywall Screws. Secure Door Header 487x508 to 487x502 with 20061601 Screws.

D D

I I

500 500

508

501 501

501

502/504

DOOR

TRANSOM

Met

al S

tud

TRANSOM

487X

501

487X

501

Met

al S

tud

EXTERIOR

Metal Stud

Metal Stud

487X 502

487X 501

487X 504

487X 508

Finished Floor

TRANSOM

DOOR

EXTERIOR

Met

al S

tud

Met

al S

tud

487X

500

487X

500

EXTERIOR

DOOR

EXTERIOR

2 487x502

487x508

EXTERIOR

3

487x508

487x501

1

2

3

Trim 1-5/8” maximumScribe if applicable.



DOOR WITH TRANSOM



487X 504


50MAXPOUND

D

I

DC

J

N

G

H

500 500 506

506

508

501 501 501

501

501501

502/504

502/504

(2)504

503

505

DOOR SIDELITE

TRANSOM TRANSOM

NOTE: Install Clips as you level and secure each section. Match letters to chart on Page 10 for correct Clip location and orientation. Install Clips on both sides of frame with 20061601 Screws. Follow instructions on Page 19 to Glaze Sidelite and Transom. Refer to Page 19 to notch and install 487x015 Trim.

Metal Stud

Metal Stud

487X 502

487X 501

487X 504

487X 508

TRANSOM

DOOR

Finished FloorEXTERIOR

NOTE: Transom Header runs the length of the Sidelite. If applicable, measure and cut Scribe from bottom (straight end) of Jambs and vertical Trim before installing.

1

2

43


Position 487x501 Transom Header in opening and temporarily hold in place. Lift Transom Door into opening and slide into place. Level and secure with 6X158DWSD Drywall Screws.

Assemble Transom Door on ground. Center 487x508 Slotted Header in 487x502 and secure with 20061601 Screws. Rest 487x501 Transom Jambs on top and insert 487x500 Tabbed Door Jambs into bottom of Header. Insert 487x506 Sidelite Jamb into Transom and Door Jamb. Square and secure with 20061601 Screws. Install 487C2 Clips at both sides of Header.

Install 487x501 Sidelite Jamb with 6X158DWSD Drywall Screws.

c1

487X

501

487X

501

Met

al S

tud

487X

506

Met

al S

tud

487X

501

Metal Stud


Finished FloorEXTERIOR

487X 502

487X 505

487X 501

487X 503

487X 504

487X 504487X 504

TRANSOM

SIDELITE

Met

al S

tud

487X

500

487X

500

487X

506

487X

501

Met

al S

tud

Continue with Steps 5 and 6 on Page 12 to install Floor Track and Subsill next to Door. Then install 487x503 Sidelite Header.

2 a

b

b1

a1



TRANSOM DOOR WITH SIDELITE

NOTE: Install Clips as you level and secure each section. Match letters to chart on Page 10 for correct Clip location and orientation. Install Clips on both sides of frame with 20061601 Screws. Follow instructions on Page 19 to glaze each lite. Refer to Page 19 to notch and install 487x015 Trim.



487X 504


50MAXPOUND

Met

al S

tud

BORROWEDLITE

487X

501

487X

501

Met

al S

tud

EXTERIOR



1

2

4

3

5

D D

H H

BORROWEDLITE

TO FLOOR

501

501

502/504

501

505

CD D

L LO

BORROWEDLITE

(Not to Floor)

BORROWEDLITE

(Not to Floor)

501 501501

502/504 502/504

501501 506

Metal Stud


Metal Stud

Metal Stud

Metal Stud

487X 502

487X 501

487X 504

BORROWED LITE(Not to Floor)EXTERIOR

Metal Stud


487X 502

487X 505

487X 501

487X 504

Finished Floor

BORROWED LITE TO FLOOR

EXTERIOR

487X

501

487X

501

Met

al S

tud

487X

506

Met

al S

tud

487X

501

BORROWEDLITE

BORROWEDLITE

EXTERIOR


Follow Step 1 above to install Header and Jambs. Then install 487x502 Sill next to one Jamb with 6X158DWSD Drywall Screws.

Position 487x501 Header and 487x501 Wall Jambs into opening. Level and secure with 6X158DWSD Drywall Screws.Install, level and secure 487x505 Floor Track with fasteners suitable for substrate.

BORROWED LIGHT TO FLOOR

BORROWED LIGHT (Not to Floor)

Fit 487x506 and 487x501 Intermediate Vertical together and secure with 20061601 Screws. Install next to Sill. Then install 487x502 Sill on other side.



BORROWED LITE


NOTE: Install Clips as you level and secure each section. Match letters to chart on Page 10 for correct Clip location and orientation. Install Clips on both sides of frame with 20061601 Screws. Refer to Page 19 to notch and install 487x015 Trim.



M M

CASEDOPENINGTO FLOOR

509

509 509

M

M

M

M

CASED OPENING(Not to Floor)

509

509 509

509

Finished Floor

487X 509

Metal Stud

Metal Stud

Metal S

tud

CASED OPENING TO FLOOR

EXTERIOR

487X 509

487X 509

Metal Stud

Metal Stud

Metal Stud

Metal Stud Metal S

tud

Metal Stud

CASED OPENING(Not to Floor)

EXTERIOR

487X

509

487X

509

Met

al S

tud

Met

al S

tud

CASED OPENING

EXTERIOR

1

2 Follow Step 1 above to install Header and Jambs. Then install 487x509 Sill and secure with 6X158DWSD Drywall Screws.

Position 487x509 Header and 487x509 Wall Jambs into opening. Level and secure with 6X158DWSD Drywall Screws.

BORROWED LIGHT TO FLOOR

BORROWED LIGHT (Not to Floor)



CASED OPENINGS



GLASS SIZING AND GLAZING

NP238

3/8” Glass

SB513

NP563

9/16” Glass

SB514

NP563

1/2” Glass

SB514

NP238

NP225

1/4” Glass

SB513

12

3

6

5

7

4

10

8

9

Important: Maximum 50 LB (23 KG) each Sidelite. Note: Additional shim support under the sill member is required for any loads over 50 lbs (23 KG).

Glazing Sequence

1. Insert glass into deep pocket.2. Swing into place.3. Slide into shallow pocket.4. Lift up into top pocket.5. Position setting blocks.

6. Lower glass.7. Install 487x 504 glass stop(s).8. Install WB452 edge block.9. Center glass.10. Cut and install glazing gaskets.

GLASS SIZE = D.L.O. + 5/8" or 5/16" GLASS BITE EACH POCKET

SQ

P

R

Q

QQ

SS

S

S

R

P

P

P

P

Q Q

S

SS

S

R

RR

R R



1-1/2" TRIM STRIP NOTCHING AND INSTALLATION (CLIPS ONLY)CRL fabricated frames come standard with trim that is mitered at the outer top corners of the frame. Intermediate vertical trim is straight cut to underside of header and runs through the sill. All vertical trim has an additional 1-5/8” (41.3 mm) scribe added at the bottom to allow for unlevel floor conditions. Cut trim to desired length at the scribe end only. Trim for hinge and strike jambs is factory notched for hinges and strike plates (S). Customer is responsible for notching over all clips (P,Q and R).

series 487 center glazed with 1-1/2 trim office …...glazing stop trim strip sub sill 487x 015 487x...

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