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Service and Installation Manual Machine parts and electrical drawings V3.1 G2502 Girotec RDL 1800 G0802 Girotec PL 2000/PLB 2000 G1003 Girotec ST 2000/STB 2000 G1203 Girotec ST 1800 G2904 Girotec ST3 2000 G1302 Girotec WT2 2000 G1502 Girotec WT3 2000

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Page 1: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Service and Installation Manual

Machine parts and electrical drawings

V3.1

G2502 Girotec RDL 1800 G0802 Girotec PL 2000/PLB 2000 G1003 Girotec ST 2000/STB 2000 G1203 Girotec ST 1800 G2904 Girotec ST3 2000 G1302 Girotec WT2 2000 G1502 Girotec WT3 2000

Page 2: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

INSTALLATION

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Selecting the installation site The installation site will have to satisfy the following conditions: ST and WT machines: - Flat and level surface - Stable floor with sufficient load-carrying capacities All machines: - Dry - Dust free Indoor use only!! Do not use in high explosive area!!

Unpacking 1. Remove the plastic sheet packaging . 2. Open the transport box 3. Remove the screws on the transport securing straps on the transport box. 4. Remove the transport securing straps 5. You can now remove the machine from the box. TIP: You can use one wall of the transport box as a ramp for RDL machine.

Setting up the ST 1. Fasten the floor plate of the ST with suitable dowels. 2. After fastening a cable to the connection the machine is raised using a crane, fork lift truck or a suitable lifting device, so that the transport box can be taken away underneath it. Now the machine can be taken to the place of use. 3. Set the tower on the base plate as shown in the following illustration Fasten the tower with the four fastening bolts

V3.1

Page 3: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

INSTALLATION

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Setting up the WT 1. Fasten the wall mounting bracket to appropriate place. 2. After vertical alignment of the machine the floor stand is fastened using the appropriate floor anchors, taking account of the distance of the wall bracket to the wall. Then fasten the wall bracket with suitable wall anchors.

Connect the power supply ST and WT machines: The machine is ready to operate once the plug has been placed in a suitable 230 volt supply outlet. PL Machine: Connect to the 24VDC power supply + 24 VoltBrown 0 Volt Blue RDL Machine: Please charge batteries for min. 12 hours before initial operation.

V3.1

Page 4: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

KEEP UP INSTRUCTION

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V3.1

Weekly -Wipe off dust and dirt from the whole machine using dry cloth.

-Wipe off dust and dirt from the film distributor using dry cloth( especially from the photocell). - Wipe off dust and dirt from the film distributor roller (1) using cloth with cleaning spray

Monthly -Wipe off dust and dirt from the guiding profile (3) using cloth with cleaning spray.

-Use silicon spray to lubricate the path (3) and sliding pieces (2). -Check the brake plate has a minimum of 0,5mm of material. -Lubricate the brake system bushing. -Lubricate the lifting leverages and bushings. -Lubricate the bushings of the hydraulic system.

1

2

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Page 5: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

KEEP UP INSTRUCTION

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V3.1

Check that the brake plate has a minimum of 0,5 mm material (a)

Functionality of film brake system

a

Page 6: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

KEEP UP INSTRUCTION

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V3.1

1

2

Lubricate the brake system bushing.(1).

Be careful that lubricant does not reach the surface between brake plate and brake roller (2)!!

Page 7: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Kundensienst- und Montageeinleitung

Maschinenteile und Strompläne

V3.1

G2502 Girotec RDL 1800 G0802 Girotec PL 2000/PLB 2000 G1003 Girotec ST 2000/STB 2000 G1203 Girotec ST 1800 G2904 Girotec ST3 2000 G1302 Girotec WT2 2000 G1502 Girotec WT3 2000

Page 8: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

MONTAGE

V3.1

Auswahl des Montageortes Der Montageort soll folgenden Bedingungen entsprechen: Für Maschinen Stund WT: -Ebene und horizontale Oberfläche.

-Robster Boden mit ausreichend Tragfähigkeit 1.Der Platz soll trocken sein

2.Staubfrei

Nur in geschlossenen Räumen verwenden!! Nicht in Bereichen mit erhöhter Explosionsgefahr betreiben!!

Auspacken 1. Die Verpackung aus Kunstoffbogen und Festpappe entfernen. 2. Die Transportkiste öffnen. 3. Die Bänder für die Sicherung der Maschine während des Transportes von der Transportkiste lockern. 4. Die Sichrungsbänder entfernen. 5. Jetzt können Sie die Maschine aus der Kiste holen. NÜTZLICHER RAT: Sie können eine der Wänder der Maschine als Rampe für die Maschine RDL verwenden.

Aufbau von ST 1.Die untere Platte von ST 202 zum Boden mit geeigneten Stiftschrauben befestigen.

2.Nachdem Sie ein Seil an die Verbindungsstelle gebunden haben, soll das System gehoben werden, indem zu diesem Zweck einen Kran oder einen Gabelstappler oder anderes Transportmittel verwenden, sodass es möglich wird, die Transportkiste unter dem System rauszuholen. Jetzt kann das System an Ort und Stelle abgeladen werden.

3.Legen Sie den Turm auf die Grundplatte, wie auf dem Nebenbild gezeigt ist.. Der Turm durch festziehen der vier Verbindungsbolzen befestigen.

HA

LBA

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Page 9: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

MONTAGE

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V3.1

Aufbau von WT 1. Die Konsole für Wansmontage auf einem geeigneten Ort fixieren. 2. Nachdem die vertikale Lage der Maschine ausgerichtet wird, wird der Grund auf den Boden fixiert, wobei zu diesem Zweck geeignete Ankerbolzen zu verwenden sind. Es ist erforderlich, den Abstand zwischen der Wandkonsole und der Wand zu beachten. Danach die Wandkonsole mit geeigneten Wandakerbolzen befestigen.

Netzanschluss Maschinen ST und WT: Das System ist sofort nach Anschluß an eine geeignete Steckdose mit Netzspannung 230 Volt betreibsbereit. Maschine PL: Anschliessen ans Stromnetz mit Spannung 24 V Gleichstrom. + 24 Volz -> braun 0 Volt -> blau. Maschine RDL: Vor Inbetriebsetzen der Maschine die Akku – Batterien mindestens 12 Stunden laden..

Eingang 230 Volt Ausgangs 24V ST

TRANSFORMATOR

Gel

b/G

rün

Blau Braun Braun Blau

Gel

b/G

rün

Page 10: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

WARTUNGSANWEISUNGEN

V3.1

Einmal in der Woche

Einmal im Monat

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- den Staub und die Verschmutzung von der ganzen Maschine mit einem trockenen Lappen entfernen. - den Staub und die Verschmutzung von dem Folienverteiler und spezieller von der Photozelle mit einem trockenen Lappen

- den Staub und die Verschmutzung von den Verteilerrollen (1) des Folienverteilers mit Hilfe eines trockenen Lappens und

Reinigungsspray entfernen

- Den Staub und die Verschmutzung von den profilierten Richtungsband (3) mit Hilfe eines Lappens mit Reinigungsspray entfernen,. - Silikonspray zum Einfetten der Band (3) und der Gleitelemente (2) verwenden. - Überprüfen, ob die Bremsplatte mindestens 0,5 mm Stoff hat. - Die Hülse des Bremssystems einfetten. - Die Hubhebelmechanismen und die Hülsen einfetten. - Die Hülsen des Hydraulischen Systems einfetten.

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Page 11: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

WARTUNGSANWEISUNG

V3.1

Überprüfen, ob die Bremsplatte mindestens 0,5 mm Stoff (Stoffe) hat.

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a

Funktionalität des Bremssystems für die

Folie.

Page 12: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

WARTUNGSANWEISUNGEN

V3.1

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1

2

Die Hülse des Bremssystems einfetten (1).

Aufpassen, dass der Schmierstoff nicht die Oberfläche zwischen der Bremsplatte und der Bremsrolle (2) erreicht!!!

Page 13: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Manuel d’entretien et d’installation Composants de la machine et schémas de l’équipement électrique

V3.1

G2502 Girotec RDL 1800 G0802 Girotec PL 2000/PLB 2000 G1003 Girotec ST 2000/STB 2000 G1203 Girotec ST 1800 G2904 Girotec ST3 2000 G1302 Girotec WT2 2000 G1502 Girotec WT3 2000

Page 14: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

INSTALLATION

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V3.1

Choix d’un palier d’installation

Le palier d’installation doit correspondre aux exigences suivantes : POUR DES MACHINES ST et WT: -surface plane et horizontale.

-sol stable possédant une capacité de charge suffisante.

Pour toutes les machines: -Le palier doit être sec. -il ne doit pas y avoir de poussière.

Exploitation uniquement en lieu clos !! Ne pas utiliser dans des zones explosibles !!

Déballage 1.Enlevez l’emballage de feuilles en plastique et le carton dur.

2.Ouvrez la caisse de transport.

3.Déserrez les vis sur les bandes de protection de la machine durant le transport de la caisse de transport.

4.Enlevez les bandes de protection de la machine durant le transport. 5.Maintenant, vous pouvez déjà sortir la machine de la caisse.

CONSEIL UTILE: Vous pouvez utiliser une des parois de la caisse en tant que rampe pour le transport de la machine RDL.

Installation de la machine ST 1.Fixez la plaque inférieure de la machine ST 202 contre le sol avec des broches convenables.

2.Après avoir attaché la corde à la place de connexion, le système doit être soulevé en utilisant soit un chariot-élévateur à fourche, soit une grue, soit un autre appareil de levage, afin qu’il soit possible de retirer la caisse de transport sous le système. Maintenant le système peut être placé sur un endroit destiné à l’exploitation.

3.Posez la tour sur la plaque générale, comme cela est indiqué sur l’illustration suivante. Fixez la tour en serrant les quatre boulons de connexion.

Page 15: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

INSTALLATION

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Installation de la machine WT

1.Fixez la console de

montage mural sur un endroit convenable.

2.Après l’établissement de la position verticale du système, on fixe la base au sol en utilisant pour cela des boulons d’ancrage convenables. Il faut prendre compte de la distance entre la console murale et le mur. Ensuite serrez la console murale à l’aide de boulons d’ancrage mural convenables.

entrée 230 Volt de sortie 24V ST

Transformateur

Ver

t/Ja

un

e

Bleu Brun Brun Bleu

Ver

t/Ja

un

e

Branchement à l’alimentation électrique Machines ST et WT: Le système est prêt à fonctionner tout de suite après que la fiche soit branchée dans une prise convenable à tension de 230 volts d’alimentation électrique. Machines PL: Branchez-la à une alimentation électrique de tension 24V de courant continu. + 24 volts -> Brun 0 volt -> bleu. Machines RDL: Veuillez charger les batteries chargeables durant minimum 12 heures avant de mettre en marche la machine.

Page 16: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

CONSIGNES D’ENTRETIEN

V3.1

Une fois par semaine

Une fois par mois

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- Essuyez la poussière et les saletés de la machine entière en utilisant un chiffon sec. - Essuyez la poussière et les saletés du chariot porte-bobine en utilisant un chiffon sec (particulièrement pour la cellule photo-électrique). - Essuyez la poussière et les saletés du rouleau pliant (1) du chariot porte-bobine en utilisant pour cela un chiffon et un spray nettoyant.

- Essuyez la poussière et les saletés de la voie de guidage en profilé (3), en utilisant pour cela un chiffon et un spray nettoyant. - Utilisez un spray silicone pour graisser la voie (3) et les éléments glissants (2). - Vérifiez si la plaque de frein possède au minimum 0,5 mm de matériel. - Graissez la douille du système de frein. - Graissez les mécanismes d’élévage à barres et les douilles. - Graissez les douilles du système hydraulique.

1

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Page 17: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

V3.1

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CONSIGNES D’ENTRETIEN

Vérifiez si la plaque de frein possède au minimum 0,5 mm de matériel.

a

Fonctionnalité du système de frein pour le film.

Page 18: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

V3.1

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CONSIGNES D’ENTRETIEN

1

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Graissez la douille du système de frein (1).

Faites attention afin que la graisse n’atteigne pas la surface entre la plaque du frein et le rouleau de frein (2)!!

Page 19: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Instrucciones de servicio y montaje Partes de la máquina y esquemas eléctricas

V3.1

G2502 Girotec RDL 1800 G0802 Girotec PL 2000/PLB 2000 G1003 Girotec ST 2000/STB 2000 G1203 Girotec ST 1800 G2904 Girotec ST3 2000 G1302 Girotec WT2 2000 G1502 Girotec WT3 2000

Page 20: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

MONTAJE

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V3.1

No utilize al aire libre!!No utilize en zonas clasificadas con riesgo de explosión!!

Selección de lugar de montaje El lugar de montaje debe satisfacer las siguientes exigencias: Para máquinas ST y WT: -Una superficie llana y horizontal.

-Suelo estable con una capacidad de carga suficiente.

Para todas las máquinas: 1.Que sea seco el lugar de montaje.

2.Que no haya polvo.

Desempaquetado 1. Quite el empaquetado de hojas plásticas y cartón duro.

2. Abre la caja de madera para transportar la máquina.

3. Afloje los tornillos en las cintas de protección de la máquina durante el transporte de la caja para transportar.

4. Quite las cintas que sirven para la protección de la máquina durante el transporte.

5. Ya puede sacar la máquina de la caja de madera. UN AVISO ÚTIL: Puede usar uno de los costados de la caja de madera para transportar como rampa para la máquina RDL.

Construcción de ST 1.Fije la placa inferior del ST 202 al suelo a través de unos espárragos oportunos.

2.Después de atar una cuerda con el lugar para conexión, el sistema debe ser levantado, utilizando para tal fin una grúa, montacargas de horquilla u otra instalación de levantamiento oportuna, para así sacar la caja para transporte de debajo del sistema. Ahora el sistema puede ser colocada en el puesto de uso.

3.Coloque la torre sobre la placa principal como ha demostrado en la siguiente ilustración. Fije la torre apretando los cuatro pernos de conexión.

Page 21: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

MONTAJE

V3.1

Construcción de WT 1. Fije la consola para montaje en pared al lugar oportuno. 2. Después de establecer la posición vertical del sistema, se fija el soporte sobre el suelo a través de los pernos de anclaje oportunos. Es necesario tomar en cuenta la distancia entre la consola de pared y la pared. Luego debe apretar la consola de pared con unos pernos de anclaje adecuados.

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de entrada 230 Volt de salida 24V ST

TRANSFORMADOR

Ver

de/

A

mar

illo

Azul Marrón Marrón Azul

Ver

de/

A

mar

illo

Conexión de la alimentación eléctrica Máquinas ST y WT: El sistema está listo para funcionamiento al poner la clavija en un contacto con voltaje de alimentación eléctrica de 230 V. Máquina PL: Conectela a la alimentación eléctrica con voltaje 24V del corriente constante. + 24 volts -> marrón 0 volts -> azul. Máquina RDL: Cargue las pilas durante un mínimo de 12 horas antes de poner en marcha la máquina.

Page 22: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

INSTRUCCIONES PARA MANTENIMINTO

V3.1

Semanalmente

Mensualmente

- Quite el polvo y las impurezas de toda la máquina con una toalla seca. - Desempolve con un paño seco el polvo y las impurezas del distribuidor de la película, y especialmente de la fotocélula). - Desempolve el polvo y las impurezas del rollo plegado (1) del distribuidor de la película, utilizando para tal fin un paño con spray purificador.

- Desempolve el polvo y las impurezas del camino de guía perfilado (3), utilizando para tal fin un paño seco con spray purificador. - Utilize spray de silicona para lubricar el camino (3) y los elementos deslizantes (2). -Verifique si la placa de freno tiene un mínimo de 0,5mm de material. -- Lubrifique el buje del sistema de freno.- Lubrifique las palancas elevadoras y los bujes. -- Lubrifique los bujes del sistema jidraulico.

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Page 23: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

V3.1

INSTRUCCIONES DE MANTENIMIENTO

Verifique si la placa de de freno tiene un mínimo de 0,5 mm de material.

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Funcionalidad del sistema de freno de la película.

Page 24: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

V3.1

INSTRUCCIONES PARA MANTENIMIENTO

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Lubrifique el buje del sistema de freno (1).

Tenga cuidado para que no llegue el lubrificante a la superficie entre la placa de freno y el rollo de freno (2)!!

Page 25: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

AB

1

22

4

56

7

8

1314

15

3

16

17

18

1920 21

232

A

9

10

11

12

25

26

B

27

G0153700

04.04.2006

Girotec RDL1800

200 kg1:15PBaPBa Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description

DrawnDesigner Weight

This

doc

umen

t mus

t not

be

copi

ed w

ithou

t ou

r writ

ten

prem

issi

on a

nd th

e co

nten

ts th

ereo

f m

ust n

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a th

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arty

nor

be

used

fo

r any

una

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rized

pur

pose

con

trav

entio

n w

ill b

e pr

osec

uted

ITW

Mim

a Pa

ckag

ing

Syst

ems

Page 26: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

540

210

165

1350210

720

2050 - Rotation diameter

1650 - Wrapping diameter

180 - Film diameter

1000

- Pa

llet d

imen

sion

1200 - Pallet dimension

1562

44

1056

335

1895

G0153700Girotec RDL1800

200 kg1:10PBa Model Number

Page3 / 3

Drawing Number

Date

Replaced Scale

Description

DrawnDesigner Weight

This

doc

umen

t mus

t not

be

copi

ed w

ithou

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Mim

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ckag

ing

Syst

ems

PBa

04.04.2006

Page 27: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

2143

53

80m

in.

1850

max

.

3818

73

Girotec RDL1800G0153700

04.04.2006

200 kg1:15PBaPBa Model Number

Page1 / 3

Drawing Number

Date

Replaced Scale

Description

DrawnDesigner Weight

This

doc

umen

t mus

t not

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copi

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Page 28: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Partlist G0153700 G

irotec RDL 1800

Page 1

1G0131200

Palle

t Truck

1Pcs

2G0200900

Horizontal Motion Rotary Arm

1Pcs

3G01308COL3

Cover for Mast

1Pcs

4G01307COL3

Coverfor Conole

1Pcs

5G01306COL3

Cover for Arm

1Pcs

662002093

Sensor Horizontal RD/PL/ST/W

T2

1Pcs

7G0210400

Film

Distributor

1Pcs

8G0209900

Vertical Motion 1800

1Pcs

961002671

Wedge Nut

4Pcs

10

51010046

Spring washer

2Pcs

11

51010065

Hexagonal socket-head screw

2Pcs

12

G0125000

Arm

1Pcs

13

51010015

Ground plate

4Pcs

14

51010005

Spring washer

4Pcs

15

51010014

Hexagonal socket-head screw

4Pcs

16

62002159

Safety sensor Vertical 1800

1Pcs

17

61002208

Cover Vertical 1800

1Pcs

18

61002204

Cover horiz. RD,PL,ST,W

T2

1Pcs

19

61002202

Cover horiz. RD,PL,ST,W

T2

1Pcs

20

61002207

Cover Vertical 1800

1Pcs

21

61002633

Screw

59

Pcs

22

G01243COL1

Mast

1Pcs

23

61002658

Screw

4Pcs

25

51010065

Hexagonal socket-head screw

2Pcs

26

51010046

Spring washer

2Pcs

27

G0155900

Arm

Locking M

echanism

1Pcs

G0197600

Electrical Components G

irotec

1Pcs

62002039

Battery 12 V, RD 202

2Pcs

Page 29: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

A

1

24

56

7

8

19

3

13

14

15

1617 18

20

24

27

2625

A

9

10

11

12

22

23

G0143500 / DefaultPBaPBa

Girotec PL/PLB 2000G0143500

1:15 190 kg Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description

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t mus

t not

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ithou

t ou

r writ

ten

prem

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on a

nd th

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f m

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ill b

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uted

ITW

Mim

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ems

14.12.2005

Page 30: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

2050

max

.

80m

in.

60

2422

2145

38

Girotec PL/PLB 2000G0143500

14.12.2005

1:15 190 kg Model Number

Page1 / 3

Drawing Number

Date

Replaced Scale

Description

DrawnDesigner

This

doc

umen

t mus

t not

be

copi

ed w

ithou

t ou

r writ

ten

prem

issi

on a

nd th

e co

nten

ts th

ereo

f m

ust n

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Weight

G0143500 / DefaultPBa PBa

Page 31: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

205

580

170

1600160

664

1775

15

2050 - Rotation diameter

1650 - Wrapping diameter

180 - Film diameter

1000

- Pa

llet d

imen

sion

1200 - Pallet dimension

1562

44

1053

G0143500

14.12.2005

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190 kg1:10PBaPBa Model Number

Page3 / 3

Drawing Number

Date

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Description

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umen

t mus

t not

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ithou

t ou

r writ

ten

prem

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on a

nd th

e co

nten

ts th

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f m

ust n

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fo

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ill b

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ITW

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Page 32: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Partlist G0143500 Girotec PL/PLB 2000

Page 1

1G0143600

PL2000 Stand

1Pcs

1G0144700

PLB Stand

1Pcs

2G0200900

Horizontal Motion Rotary Arm

1Pcs

3G01368COL3

Cover for Mast 2000

1Pcs

4G01307COL3

Coverfor Conole

1Pcs

5G01306COL3

Cover for Arm

1Pcs

662002093

Sensor Horizontal RD/PL/ST/WT2

1Pcs

7G0210400

Film Distributor

1Pcs

8G0210000

Vertical Motion 2000

1Pcs

961002671

Wedge Nut

4Pcs

10

51010046

Spring washer

2Pcs

11

51010065

Hexagonal socket-head screw

2Pcs

12

G0125000

Arm

1Pcs

13

62002159

Safety sensor Vertical 1800

1Pcs

14

61002210

Arm Cover Vertical 2000

1Pcs

15

61002204

Cover horiz. RD,PL,ST,WT2

1Pcs

16

61002202

Cover horiz. RD,PL,ST,WT2

1Pcs

17

61002209

Mast Cover vertical 2000

1Pcs

18

61003447

Self Tapping screw

59Pcs

19

G01358COL1

Mast 2000

1Pcs

20

61002658

Screw

4Pcs

22

51010065

Hexagonal socket-head screw

2Pcs

23

51010046

Spring washer

2Pcs

24

G0144000

Rubber plate for fixation

1Pcs

25

G0144300

Leg

1Pcs

26

61002663

Block M6

1Pcs

27

61000556

Sunk screw

1Pcs

G0197600

Electrical Components Girotec

1Pcs

Page 33: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

A1

36

78

9

10

5

15

16

17

1819 20

22

4

2

26

27

28

( Option for STB )

( Option for STB )

( Option for STB )( Option for STB )

21

A

11

12

13

14

24

25

29

( Option for STB )

G0137700

10.03.2008

Girotec ST/STB 2000

1:15PBaPBa 330 kg Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description

DrawnDesigner Weight

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t mus

t not

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ithou

t ou

r writ

ten

prem

issi

on a

nd th

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f m

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pose

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entio

n w

ill b

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uted

ITW

Mim

a Pa

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Syst

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Page 34: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

2402

20

50m

in.

2050

max

.38

2142

Girotec ST/STB 2000G0137700

10.03.2008

330 kg1:15PBaPBa Model Number

Page1 / 3

Drawing Number

Date

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Description

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umen

t mus

t not

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copi

ed w

ithou

t ou

r writ

ten

prem

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on a

nd th

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f m

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Page 35: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

1054500196

1314

1166

1590

990

R780

2050 - Rotation diameter

1650 - Wrapping diameter

180 - Film diameter

1000

- Pa

llet d

imen

sion

1200 - Pallet dimension

1562

44

G0137700

10.03.2008

Girotec ST/STB 2000

330kg1:10PBaPBa Model Number

Page3 / 3

Drawing Number

Date

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Description

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t mus

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t ou

r writ

ten

prem

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nten

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f m

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ITW

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Syst

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Page 36: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Partlist G0137700 Girotec ST/STB 2000

Page 1

1G0175100

Base ST

1Pcs

1G0175400

Base STB

1Pcs

2G01374COL1

Tensioner 2000

1Pcs

3G0200900

Horizontal Motion Rotary Arm

1Pcs

4G0135400

Ear - Set

1Pcs

5G01368COL3

Cover for Mast 2000

1Pcs

6G01307COL3

Coverfor Conole

1Pcs

7G01306COL3

Cover for Arm

1Pcs

862002093

Sensor Horizontal RD/PL/ST/WT2

1Pcs

9G0210400

Film Distributor

1Pcs

10

G0210000

Vertical Motion 2000

1Pcs

11

61002671

Wedge Nut

4Pcs

12

51010046

Spring washer

2Pcs

13

51010065

Hexagonal socket-head screw

2Pcs

14

G0136200

Arm WT3

1Pcs

15

62002159

Safety sensor Vertical 1800

1Pcs

16

61002210

Arm Cover Vertical 2000

1Pcs

17

61002204

Cover horiz. RD,PL,ST,WT2

1Pcs

18

61002202

Cover horiz. RD,PL,ST,WT2

1Pcs

19

61002209

Mast Cover vertical 2000

1Pcs

20

61003447

Self Tapping screw

59Pcs

21

G01358COL1

Mast 2000

1Pcs

22

61002658

Screw

4Pcs

24

51010065

Hexagonal socket-head screw

2Pcs

25

51010046

Spring washer

2Pcs

26

51010022

Ground plate

1Pcs

27

51010003

Spring washer

1Pcs

28

51010039

Hexagon nut

1Pcs

29

G0155900

Arm Locking Mechanism

1Pcs

G0197600

Electrical Components Girotec

1Pcs

Page 37: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

20

50m

in.

2050

max

.

2402

2142

70

Girotec ST3/STB3 200010.03.2008

340 kg1:15PBaPBa Model Number

Page1 / 3

Drawing Number

Date

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Description

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t mus

t not

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t ou

r writ

ten

prem

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on a

nd th

e co

nten

ts th

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f m

ust n

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con

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entio

n w

ill b

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uted

ITW

Mim

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ckag

ing

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G0164700

Page 38: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

A1

3

6

7

8

9

10

5

15

16

1819 20

22

4

2

26

27

28

( Option for STB )

( Option for STB )

( Option for STB )( Option for STB )

21

17

A

11

12

13

14

2529

( Option for STB )24

10.03.2008

Girotec ST3/STB3 2000

1:15PBaPBa 340 kg Model Number

Page2 / 3

Drawing Number

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t mus

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r writ

ten

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nd th

e co

nten

ts th

ereo

f m

ust n

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fo

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con

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entio

n w

ill b

e pr

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ITW

Mim

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ing

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G0164700

Page 39: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

1224500196

1166

1590

990

R850

1433 2320 - Rotation diameter

1920 - Wrapping diameter

180 - Film diameter

1200

- Pa

llet d

imen

sion

1200 - Pallet dimension

1697

.1

111.5

10.03.2008Girotec ST3/STB3 2000

340kg1:10PBaPBa Model Number

Page3 / 3

Drawing Number

Date

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Description

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umen

t mus

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ithou

t ou

r writ

ten

prem

issi

on a

nd th

e co

nten

ts th

ereo

f m

ust n

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nor

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una

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con

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entio

n w

ill b

e pr

osec

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ITW

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G0164700

Page 40: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Partlist G0164700 Girotec ST3/STB3 2000

Page 1

1G0164800

Base ST3

1Pcs

1G0165000

Base STB3

1Pcs

2G01374COL1

Tensioner 2000

1Pcs

3G0200900

Horizontal Motion Rotary Arm

1Pcs

4G0135400

Ear - Set

1Pcs

5G01368COL3

Cover for Mast 2000

1Pcs

6G01367COL3

Cover for Console WT3

1Pcs

7G01366COL3

Cover for Arm WT3

1Pcs

862002093

Sensor Horizontal RD/PL/ST/WT2

1Pcs

9G0210400

Film Distributor

1Pcs

10

G0210000

Vertical Motion 2000

1Pcs

11

61002671

Wedge Nut

4Pcs

12

51010046

Spring washer

2Pcs

13

51010065

Hexagonal socket-head screw

2Pcs

14

G0136200

Arm WT3

1Pcs

15

62002159

Safety sensor Vertical 1800

1Pcs

16

61002210

Arm Cover Vertical 2000

1Pcs

17

61002205

Arm Cover Horizontal WT3

1Pcs

18

61002203

Mast Cover horizontal WT3

1Pcs

19

61002209

Mast Cover vertical 2000

1Pcs

20

61003447

Self Tapping screw

59Pcs

21

G01360COL1

Mast 2000 WT3

1Pcs

22

61002658

Screw

4Pcs

24

51010065

Hexagonal socket-head screw

2Pcs

25

51010046

Spring washer

2Pcs

26

51010022

Ground plate

1Pcs

27

51010003

Spring washer

1Pcs

28

51010039

Hexagon nut

1Pcs

29

G0166500

Arm Locking Mechanism GW3500

1Pcs

G0197600

Electrical Components Girotec

1Pcs

Page 41: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

A

1

25

67

8

9

4

14

15

16

1718 19

21

320

A

10

11

12

13

23

24

G0137500

05.09.05Girotec WT2 2000

1:15PBaPBa 180 kg Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description

DrawnDesigner Weight

This

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umen

t mus

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ithou

t ou

r writ

ten

prem

issi

on a

nd th

e co

nten

ts th

ereo

f m

ust n

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pert

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fo

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pur

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entio

n w

ill b

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uted

ITW

Mim

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Page 42: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

2407

8

50m

in.

2050

max

.38

2147

Girotec WT2 2000G0137500

05.09.05

180 kg1:12PBaPBa Model Number

Page1 / 3

Drawing Number

Date

Replaced Scale

Description

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umen

t mus

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ithou

t ou

r writ

ten

prem

issi

on a

nd th

e co

nten

ts th

ereo

f m

ust n

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fo

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ITW

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Page 43: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

530

1310

1154

371

2050 - Rotation diameter

1650 - Wrapping diameter

180 - Film diameter

1000

- Pa

llet d

imen

sion

1200 - Pallet dimension

1562

44

1053

G0137500

30.08.2006Girotec WT2 2000

180 kg1:10PBaPBa Model Number

Page3 / 3

Drawing Number

Date

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Description

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umen

t mus

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ithou

t ou

r writ

ten

prem

issi

on a

nd th

e co

nten

ts th

ereo

f m

ust n

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Page 44: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Partlist G0137500 Girotec WT2 2000

Page 1

1G0134400

Stand WT2

1Pcs

2G0200900

Horizontal Motion Rotary Arm

1Pcs

3G0134700

Wall Mounting

1Pcs

4G01368COL3

Cover for Mast 2000

1Pcs

5G01307COL3

Coverfor Conole

1Pcs

6G01306COL3

Cover for Arm

1Pcs

762002093

Sensor Horizontal RD/PL/ST/WT2

1Pcs

8G0210400

Film Distributor

1Pcs

9G0210000

Vertical Motion 2000

1Pcs

10

61002671

Wedge Nut

4Pcs

11

51010046

Spring washer

2Pcs

12

51010065

Hexagonal socket-head screw

2Pcs

13

G0125000

Arm

1Pcs

14

62002159

Safety sensor Vertical 1800

1Pcs

15

61002210

Arm Cover Vertical 2000

1Pcs

16

61002204

Cover horiz. RD,PL,ST,WT2

1Pcs

17

61002202

Cover horiz. RD,PL,ST,WT2

1Pcs

18

61002209

Mast Cover vertical 2000

1Pcs

19

61003447

Self Tapping screw

59

Pcs

20

G01358COL1

Mast 2000

1Pcs

21

61002658

Screw

2Pcs

23

51010065

Hexagonal socket-head screw

2Pcs

24

51010046

Spring washer

2Pcs

G0197600

Electrical Components Girotec

1Pcs

Page 45: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

A

1

25

67

8

9

4

14

16

1718 19

21

3

15

20

A

10

11

12

13

23

24

G0137600

05.09.05Girotec WT3 2000

190kg1:15PBaPBa Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description

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umen

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ten

prem

issi

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nd th

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ts th

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f m

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pose

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entio

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ill b

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Page 46: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

2404

50m

in.

2050

max

.

8

3821

44

Girotec WT3 2000G0137600

05.09.05

190 kg1:12PBaPBa Model Number

Page1 / 3

Drawing Number

Date

Replaced Scale

Description

DrawnDesigner Weight

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umen

t mus

t not

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t ou

r writ

ten

prem

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on a

nd th

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nten

ts th

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f m

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ed to

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Page 47: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 48: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Partlist G0137600 Girotec WT3 2000

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Page 49: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 50: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

Partlist G0210400 Film

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Page 51: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 54: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 55: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 56: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 57: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 58: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 59: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 60: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 61: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 83: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 84: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 85: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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Page 86: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB
Page 87: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB
Page 88: Service and Installation Manual - Ren · PDF fileService and Installation Manual . Machine parts and electrical drawings . V3. 1. G. 2502. Girotec RDL. 1800 G0802 Girotec PL 2000/PLB

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