service and wiring sheet w10492485 e · pdf filepress clean button to cycle between settings....
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![Page 1: SERVICE AND WIRING SHEET W10492485 E · PDF filePress Clean button to cycle between settings. 3.5 ... 0.14 ohm 9.4 VAC Secondary Blue to Blue ... (The ice maker will operate on a timed](https://reader031.vdocument.in/reader031/viewer/2022030506/5ab48d547f8b9ab7638bdd3f/html5/thumbnails/1.jpg)
W10492485 E
W10492485 EW10492485 E W10492485 EW10492485 E
StepMax
TimeComponent
On/Off LED
Clean LED MAX ICE LEDCLEANING
COMPLETE
1 5 secEntry into Test Mode(All LED'S
turn ON)ALL LED'S ON
2 Bin Thermistor
ON Solid=OK
2 Blinks=Open
4 Blinks=Short
OFF OFF OFF
3 Evaporator Thermistor OFF
ON Solid=OK
2 Blinks=Open
4 Blinks=Short
OFF OFF
4 Unit Thermistor OFF OFF
ON Solid=OK
2 Blinks=Open
4 Blinks=Short
OFF
5 1 min
Water valve turns On until water is
detected by touch sensor or max
time is reached.
OFF ON
On solid = reservoir full
Blinking = reservoir empty
OFF
6 Recirculation Pump ON ON ON OFF
7 Reservoir Drain Pump ON OFF OFF OFF
8 Compressor and Condenser Fan Motor ON Solid while cooling ON Solid while cooling
Off while cooling, evap therm > 4.5�$�F
Blinking when evap thermistor <= 4.5�$�F
,full frost pattern should be visible
OFF
9 Compressor and Hot Gas Valve ON Solid while heating ON Solid while heatingOn solid while heating, evap therm < 12�$�F
Blinking when evap thermistor >= 12�$�FOFF
10 Ice Thickness OFF OFF
2 Blinks = Thin
4 Blinks = Normal
6 Blinks = Thick
Press Clean button to cycle between settings.
OFF
11* UI software versionBlinks = numeric
value for Major
Blinks = numeric value for
Minor
Blinks = numeric value for test
OFF
12*ACU Software version
Blinks = numeric
value for Major
Blinks = numeric value for
Minor
Blinks = numeric value for test
ON
W10492485 EW10492485 E
ICE BIN NOT FULL ICE BIN FULLTEMPERATURE RESISTANCE TEMPERATURE RESISTANCE
Bin>37�$�F �#� 0.3�$�F7.4k �^� �#� 1%<=37�$�F �#� 0.3�$�F7.6K �^� �#� 1%
END HARVEST MODETEMPERATURE RESISTANCE
EVAP 52°F±0.3°F 5.1K �^�±1%
W10492485 EW10492485 E
CONDENSER FAN ON CONDENSER FAN OFFTEMPERATURE RESISTANCE TEMPERATURE RESISTANCE
UNITCOMPARTMENT
>=115�$�F�#�1�$�F1.10k�^��#�3%<114�$�F�#�1�$�F1.17k�^��#�3%
PART NUMBER WATTAGE @ 120V RESISTANCECOMPRESSOR W10482479 205 #
RUN WINDINGS # # 1-5START WINDINGS # # 3-11
RELAY W10482495 #OVERLOAD W10520264 #
CIRCULATING PUMP W10489122 7.5W @ 12V AC 3.6RESERVOIR DRAIN PUMP W10489125 4.5W @ 12V AC 3.6
WATER VALVE W10217918 15 Nominal 320SOLENOID COIL (HGV) W10206473 7 - 9 385
BIN THERMISTOR W10511923 # 2.7k @ 25�$�C (77�$�F) 8.7k @ 0�$�C (32�$�F)
EVAP THERMISTOR W10492482 # 2.7k @ 25�$�C (77�$�F) 8.7k @ 0�$�C (32�$�F)
PC BOARD USER INTERFACE
PART CAN BE FOUNDON COMPONENT
PC BOARD MAIN W10485960
TRANSFORMER W10485951 73 3.5 - 4.5 ohm Primary Windings White to Black
0.11 - 0.14 ohm 9.4 VAC Secondary Blue to Blue
0.14 - 0.18 ohm 12.8 VAC Secondary Red to Red
CONDENSER FAN MOTOR& MTG PLATE ASSY
2315558(EXCEPT KUIO MODELS)
W10200032(KUIO MODELS ONLY)
5.1-7.1 185
WATER FILL SENSOR W10485962 Check with service
diagnostics onlyCUTTER GRID W10485968 5
DOOR SWITCH (REED) W10485964
STRIP CIRCUITS The following individual circuits are for use in diagnoses, and are shown in the ON position.
Do not continue with the diagnosis of the ice maker if a fuse is blown, a circuit breaker is tripped,
or if there is less than a 120 volt power supply at the wall outlet.
FLUSH MODE (Cycles once every time the unit is turned on)
ICE MAKING MODE
Timing
Fill reservoir or
T= 3 minutes
Wh
Rd/Bk
Wh
Time= 1 minute
Time= 20 Seconds
Fill reservoir
volume to
matching
thickness setting
or 3 Minutes
Electronic
Control
Water Valve
Reservoir Drain Pump
Water Recirculattion Pump
Water Valve
Electronic
Control
Electronic Control
Bk
Bk
Rd
GY
Bu
Bu/Y1
Transformer
Rd/Bk
Wh
Electronic Control
Bk
Rd
GY
Bu
Wh/Rd
Transformer
Wh
Rd
Water Recirculating Pump
Condenser Fan
CompressorOverload Relay
Bk
Wh
Bk
Wh
Rd/Bk
* Normal operating conditions are
viewed when the air temperature is
between 55 and 100�$�F (45�$�F to
100�$�F on KUIO models) .Best results
when air is between 70 and 90�$�F
NOTE: Watt and pressure readings
will vary and are influenced by the
existing condition of the appliance,
such as iced-up evaporator, condition
of condenser, defrost cycle, pull-
down time and customer use.
SERVICE AND WIRING SHEET
SERVICE INFORMATION ( W10492484 D ) 1. REFRIGERANT CHARGE MUST BE APPLIED TO THE HIGH SIDE ONLY.
2.THE TRANSFORMER, CUTTER GRID AND ELECTRONIC CONTROL REMAIN ENERGIZED IN ON MODE & CLEAN MODE.
3.THE ELECTRONIC CONTROL REMAINS ENERGIZED IN OFF MODE.
SERVICE AND WIRINGSHEET NO.
SERVICE AND WIRINGSHEET NO.
Tn
Tn
HARVEST MODE
CLEAN MODE
Timing
Time= 20 Seconds
Fill reservoir
volume to
matching
thickness setting
or T = 3 min
Reservoir Drain Pump
Hot Gas Solenoid
Rd/Bk
Wh
Electronic Control
RdBu/Y1
Vi
TransformerWh
Rd
Compressor Relay
Bk
Wh
Bk
Wh
Water Valve
Electronic
Control
Bk
Timing
Water Recirculation Pump
Hot Gas Solenoid
Rd/Bk
Wh
Electronic Control
RdBu
Vi
TransformerWh
Rd
Compressor Relay
Bk
Wh
Bk
Overload
SERVICE AND WIRINGSHEET NO.
SERVICE AND WIRINGSHEET NO.
Overload
Time = 20 Min
Tn
1. Do not continue with the diagnosis of the ice maker if a fuse is blown, a circuit breaker is tripped, or if there is less than a 120 volt power supply at the wall outlet.
2. All units that have failed during the first few days of use should be checked for loose connections or miswiring.
DIAGNOSTICS
Entering and Navigating -- Manual Diagnostics
Turn the product on. Within 20 seconds of Power On press and hold the Clean button then the ON button together. Release both buttons when all user interface LEDs
begin to flash.
Within 5 seconds of all LEDs flashing, push MaxIce button on the user interface. This begins the manual step through diagnostics.
If no button is pressed within 5 seconds then the product goes into the automatic diagnostic mode used at the assembly plant. Each component is cycled for 5 seconds.
The MaxIce button moves down through each step.
To exit manual diagnostics mode, without stepping through all the components, press the On button.
After 20 minutes with no key presses, the product turns off.
Component Steps
After pressing any button to enter manual diagnostics all LEDs will illuminate for 5 seconds. The controls will then automatically move to the first component.
ERROR DISPLAYSThe On/Off LED blinking indicates a bin thermistor failure. Check that the bin thermistor is plugged in to the
control box. Check that the bin thermistor is not open or shorted. Replace the thermistor if it is open or short.
The On/Off LED and Max Ice LED blinking indicates a harvest failure. Check that the evaporator thermistor is connected to the
sealed system tubing. If the thermistor is plugged in ensure that it is fully connected to the control box. (The ice maker will operate on a timed cycle if the
evaporator thermistor is unplugged.) Check the resistance of the thermistor. If the thermistor checks good then look for a frost pattern on the evaporator plate.
The unit may be low on refrigerant.
If the frost pattern is good, then check for a harvest cycle. If the harvest cycle is slow to react, then check for a restriction in the gas loop of the sealed system
tubing and for a functioning hot gas valve.
SERVICE AND WIRINGSHEET NO.
SERVICE AND WIRINGSHEET NO.
TROUBLESHOOTING TESTS
Test #1 - Ice Bin Thermistor 2.7k�^� @ 25�$�C (77�$�F)
If the evaporator thermistor is not present or open then the electronic control will continue to harvest based on time instead of temperature.
The timed harvest cycle is 6 minute.
If water fill sensor is faulty the electronic control will continue to make ice based on time.The timed cycle is 25 minutes for ice making.
Test #2 - Evaporator Thermistor 2.7k�^� @ 25�$�C (77�$�F)
SERVICE AND WIRINGSHEET NO.
SERVICE AND WIRINGSHEET NO.
Test #3 - Unit Thermister 2.7k�^� @ 25�$�C (77�$� F)
SERVICABLE ELECTRICAL PARTS MATRIX
EMBRACO
SUCTION TUBE
PROCESS TUBE
DISCHARGE TUBE
120Vac
120Vac
12.8Vac
120Vac
120Vac
12.8Vac
120Vac
120Vac
12.8Vac
120Vac
120Vac
12.8Vac
120Vac
Wh
Electronic
Control
Bk TnTime = 3 Min
Rd/Bk
Electronic Control
Bu
Transformer
Bk
Wh
Time = 3 Min
Water Valve
Water Circulation Pump
Rd
120Vac
12.8Vac
Repeat 5 times
* Steps 11 & 12 are for manufacturing use only.
Time = 20 Min
Electrical Shock Hazard Disconnect power before servicing.Replace all parts and panels before operating.Failure to do so can result in death orelectrical shock.
EM SERIES
![Page 2: SERVICE AND WIRING SHEET W10492485 E · PDF filePress Clean button to cycle between settings. 3.5 ... 0.14 ohm 9.4 VAC Secondary Blue to Blue ... (The ice maker will operate on a timed](https://reader031.vdocument.in/reader031/viewer/2022030506/5ab48d547f8b9ab7638bdd3f/html5/thumbnails/2.jpg)
VOLTAGE TEST POINTS MINOTAUR
FROM COLOR TO COLOR CONDITIONS
MAIN CONTROL
P1P1-1 BK P1-2 WH 120VAC INPUT - CONSTANT WHEN UNIT PLUGGED IN
P1-4 RD P1-2 WH 120VAC OUTPUT TO COMPRESSOR
P2
P2-1 YL/RD P1-2 WH 120VAC INPUT WATER FILTER SWITCH FEEDBACK
P2-5 WH/RD P1-2 WH 120VAC OUTPUT TO CONDENSER FAN
P2-6 TN P1-2 WH 120VAC OUTPUT TO WATER VALVE
P3
P3-1 WH/TN P1-1 BK 120VAC NEUTRAL OUTPUT FOR TRANSFORMER
P3-3 V P1-2 WH 120VAC OUTPUT TO HOT GAS VALVE
P3-5 GY 4 CKT PIN 2 RD/BK 12.8VAC INPUT FROM TRANSFORMER
P3-6 BU 4 CKT PIN 2 RD/BK 12.8VAC OUTPUT TO RECIRCULATING PUMP
P3-8 BU/YL 4 CKT PIN 2 RD/BK 12.8VAC OUTPUT TO DRAIN PUMP
P4P4-1 OR/BK P4-4 BK/WH 14VDC OUTPUT USER INTERFACE
P4-3 TN/BK P4-4 BK/WH COMMUNICATION
P5P5-1 BU P5-2 BU 5VDC INPUT BIN THERMISTOR
P5-3 TN/RD P5-4 TN/RD 5VDC INPUT EVAP THERMISTOR
P7 P7-1 WH P7-2 WH 5VDC INPUT UNIT THERMISTOR
P8
P8-1 YL P8-2 GY 5VDC INPUT DOOR REED SWITCH
P8-3 YL/RD P8-4 BR 5VDC INPUT WATER LEVEL SENSOR (WHEN WATER IS PRESENT)
P8-6 BK/WH P8-4 BR 14VDC OUTPUT WATER LEVEL SENSOR
P8-7 WH P8-8 RD 14VDC OUTPUT DIAMOND LED LIGHT
VOLTAGE TEST POINTS DOTYK UI
UI J1 J1-4 OR/BK J1-1 BK/WH 14VDC INPUT USER INTERFACE
J2 J1-2 TN/BK J1-1 BK/WH COMMUNICATION
VOLTAGE TEST POINTS DIAMOND LED
J2 J2-1 WH J2-2 RD 14VDC INPUT DIAMOND LED LIGHT
VOLTAGE TEST POINTS TRANSFORMER
4CKT PIN3 WH 4CKT PIN4 BK 120VAC INPUT TO TRANSFORMER
4CKT PIN1 RD 4CKT PIN2 RD 12.8VAC OUTPUT FROM TRANSFORMER
3CKT PIN1 BU 3CKT PIN3 BU 9.4VAC OUTPUT FROM TRANSFORMER
115 VOLTS60
HERTZ
DRAIN PUMP MODULEOPTIONAL ON SOME MODELS
CONNECTOR - CLOSED END
CONNECTOR - SCREW ON
GROUND ( CHASSIS )
PLUG CONNECTOR
PERMANENT CONNECTION
DISCONNECT TERMINAL
=
=
=
=
=
=WIRE COLOR CODEBU = BLUEBK = BLACKRD = REDWH = WHITEYL = YELLOWOR = ORANGEBR = BROWNGY = GRAYV = VIOLETLB = LIGHT BLUE
MANUFACTURED UNDER ONE OR MOREOF THE FOLLOWING UNITED STATES PATEN TS
3,960,631 4,659,157 4,765,696 4,908, 544 5,011,1014,084,725 4,665,708 4,767,896 4,911, 508 5,033,1824,090,641 4,694,553 4,768,353 4,914, 928 5,033,2734,102,660 4,706,169 4,776,178 4,920, 758 5,042,3984,327,557 4,707,401 4,787,216 4,924, 680 5,044,7044,330,310 4,709,556 4,799,362 4,934, 541 5,050,7774,640,432 4,715,512 4,800,935 4,936, 641 5,070,7084,649,712 4,728,759 4,801,181 4,944, 566 5,077,9854,649,717 4,745,656 4,833,894 4,958, 890 D309,461
OTHER PATENTS PENDING
4,649,718 4,745,775 4,862,577 4,996, 848
WIRINGDIAGRAM
WIRE COLOR CODEOR/BK = ORANGE/BLACK TRACER BU/BK = BLUE/BLACK TRACERBK/YL = BLACK/YELLOW TRACERGN/YL = GREEN/YELLOW TRACERBK/WH = BLACK/WHITE TRACERRD/WH = RED/WHITE TRACERLB/BK = LIGHT BLUE/BLACK TRACERRD/YL = RED/YELLOW TRACERBU/YL = BLUE/YELLOW TRACERRD/BK = RED/BLACK TRACERWH/BR = WHITE/BROWN TRACEROR/WH = ORANGE/WHITE TRACERBK/RD = BLACK/RED TRACERTN/RD = TAN/RED TRACERYL/BU = YELLOW/BLUE TRACER
SYMBOL CODE
3
1
2
4
P5
1
2
3
4
P1
1
2
3
4
1
4
3
2
P7
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
1
2
3
4
5
6
7
P2
OR/BK
TN/BK
BK/WH
WH
WH/TN
GY
BU
USERINTERFACEDOTYK
MODEL 50 CONTROLMINOTAUR
COND FAN MOTOR
M
S
COMPRESSOR RELAY
OVERLOAD
M
SC
START
RUN
RD
BIN THERMISTOR
HOT GASSOLENOID
WH/RD
RD
WH/RD
BK/WH
WH/RD
BK
TN
BU
TN/RDBU
TN/RD
WH
WH
UNIT THERMISTOR
EVAP THERMISTOR
WATERLEVELSENSOR
RECIRCULATION PUMP
DRAIN PUMP
TRANSFORMER
BU
BU
RD RD
RD/BK
RD/BK
RD/BKBU/YL
WH
WH
WH
WH
WH
WH
TN
BK
BK
BK
WH
BU
P3
3
4
5
6
7
8
3
4
5
6
7
8
1
2
1
2
BK/WH BK/WH
BU/YL
WH
WH
4
3
2
1
4
3
2
1
P1
1
2
3
4
1
2
3
4
P4
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
P8
(DOOR OPEN) DOOR REED SWITCH
1
2
3
1
2
3
BRYL/RD
GY
YL
BK
BK
LED 14V DCMODULE
1
2
J2
1
2
WATER VALVE
V
V
WH
WH
RD
RD
BK YL/RD
BK/WH
CONTROL BOX
GRID ASSY
SERVICECORD
GN/YL
GN/YL
GN
WH
WH
ASSY-THERMISTER,BIN
ASSY-THERMISTER,ICE CONTROL
OPTIONAL ON SOME MODELS
WH
BK
WH
BK
DRAINPUMPMODULE
GN/YL
WTRDISPSOL
21
21
2 31
321
3
1
3
1
2
1
WATERLEVELSENSOR
DRAIN PUMP
RECIRCULATION PUMP
(DOOR OPEN)REEDSWITCH
WH
BK
COND FAN
COMP
OVERLOAD
M
M
S
S
C
C
RELAY
WH
RD
HOT GASVALVE
WH/RDWH
P3
1
2
3
4
1
2
3
4
2 31
321
WH/TN
V
GY
BU
RD/BK
BK
BUBU
RD
RDWH
BK
BU
BU
BK
BK
TRANS-FORMER
GN/YL
BK/WH
BK/WH
WH
WH
RD/BK
BU
YL/RD
BK/WH
BR
RD/BK
BU/YL
WH V
GN/YL
GN/YL
WH WH
WH/RD
GROUND TOTOP PANEL
GN/YL
GN/YL
TN/RD
TN/RD
2
1
2
1
2
1
WH
1 2
BLK
BLK
GN/YL
3
1
2
4
P5
1
2
3
4
P1
1
2
3
4
1
4
3
2
P7
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
1
2
3
4
5
6
7
P2
MODEL 50 CONTROLMINOTAUR
P3
3
4
5
6
7
8
3
4
5
6
7
8
1
2
1
2
1
2
3
4
1
2
3
4
P4
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
P8
USERINTERFACEDOTYK
4
3
2
1
4
3
2
1
P1
OR/BK
TN/BK
BK/WH
2
1
2
1
GY
YL
10 9 8 7 6 5 4 3 2 1
10
9 8 7 6 5 4 3 2 1
LED 14V DCMODULE 1
2
J2
1
2
ASSY-THERMISTER
WH
WH
BR
YL/RD
BK/WH
RD
WH
WH
WH
BU
BU
BU/YL
WATER FILTER SWITCH(FILTER INSTALLED)
WH
TN
RD
BK
WH
WH
YL/RD
WH/RD
TN
RD
WH/RD
BK/WH
WH
V BKWHTN
WHWH
WH/RD
WH
RD
BR
YL/RD
BK/WH
TN/RD
TN/RD
BU
RD/BK
BU/YL
RD/BK
WH
NOTE : 1. WATER VALVE AND HOT GAS SOLENOIDS GROUNDED THOUGH MOUNTING. GROUND WIRE ON "KUIO18NNVS*" OUTDOOR ICE MAKERS ONLY. NOT POPULATED ON "KUIO18NNVS" OUTDOOR ICE MAKERS.
(FILTER INSTALLED) WATER FILTER SWITCH
GRID ASSY
INDUCTOR
INDUCTOR
Electrical Shock Hazard Disconnect power before servicing.Replace all parts and panels before operating.Failure to do so can result in death orelectrical shock.
2.
SERVICE & WIRING SHEET NO. W10492485 E
2.
2.
3.
3.
3.